ebm-papst W2E250-HJ32-01 Operating Instructions

W2E250-HJ32-01
CONTENTS
CAUSES AND REMEDIES
Operating instructions
1. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the device. Observe the following warnings to prevent malfunctions or danger to persons. These operating instructions are to be regarded as part of the device. The device is only to be sold or passed on together with the operating instructions. These operating instructions may be duplicated and distributed to inform about potential dangers and their prevention.
11. SAFETY REGULATIONS AND INFORMATION
11.1 Hazard levels for warnings
11.2 Staff qualifications
11.3 Basic safety rules
11.4 Voltage
21.5 Safety and protective features
21.6 Mechanical movement
21.7 Emissions
21.8 Hot surface
21.9 Transport
21.10 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Technical description
53.4 Mounting data
53.5 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
64.3 Connection via terminal strip
74.4 Connection diagram
84.5 Checking connections
84.6 Switching on the device
84.7 Switching off the device
85. MAINTENANCE, MALFUNCTIONS, POSSIBLE
95.1 Cleaning
95.2 Safety inspection
95.3 Disposal
1.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in death or serious injury if the specified actions are not taken. Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in death or serious injury if the specified actions are not taken. Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in minor or moderate injury or damage to property if the specified actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can lead to property damage.
1.2 Staff qualifications
The device may only be transported, unpacked, installed, operated, maintained and otherwise used by suitably qualified, trained and authorized technical staff. Only authorized specialists are permitted to install the device, to carry out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
The safety hazards associated with the device must be assessed again following installation in the final product. Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
Translation of the original operating instructions
Item no. 11386-5-9970 · ENU · Change 89188 · Approved 2016-04-18 · Page 1 / 9
1.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
WARNING Live terminals and connections even with device switched off
Electric shock
W2E250-HJ32-01
Operating instructions
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION In the event of a fault, the rotor and the impeller will be energized
The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.
CAUTION The motor restarts automatically when operating voltage is applied, e.g. after a power failure.
Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage
and ensure that it cannot be switched back on.
→ Wait until the device comes to a stop.
1.5 Safety and protective features
DANGER Protective device missing and protective device not functioning
Without a protective device there is a risk of serious injury, for instance if the hands reach or are sucked into the device during operation.
→ Operate the device only with a fixed protective device and
guard grille.# The fixed protective device must be able to withstand the kinetic energy of a fan blade that becomes detached at maximum speed. There must not be any gaps which it is possible to reach into with the fingers, for example.
→ The device is a built-in component. As the operator, you
are responsible for ensuring that the device is secured adequately.
→ Stop the device immediately if you notice a missing or
ineffective protective device.
1.6 Mechanical movement
DANGER Rotating device
Risk of injury to body parts coming into contact with the rotor or the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING Rotating device
Long hair and dangling items of clothing, jewelry and the like can become entangled and be pulled into the device. Injuries can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry
while working on rotating parts.#Protect long hair with a cap.
Translation of the original operating instructions
1.7 Emissions
WARNING Depending on the installation and operating conditions, the sound pressure level may exceed 70 dB(A).
Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment such as hearing protection.
→ Also observe the requirements of local agencies.
1.8 Hot surface
CAUTION High temperature on motor housing
Risk of burns
→ Ensure sufficient protection against accidental contact.
1.9 Transport
NOTE Transporting the device
→ Transport the device in its original packaging only.
→ Secure the device so it cannot slip, e.g. by using a
lashing strip.
1.10 Storage
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packaging in a clean environment.
; Protect the device against environmental effects and dirt until final
installation.
; We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible service life.
; Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.
; Maintain the storage temperature, see
Chapter 3.5 Transport and storage conditions.
Item no. 11386-5-9970 · ENU · Change 89188 · Approved 2016-04-18 · Page 2 / 9
W2E250-HJ32-01
Operating instructions
2. INTENDED USE
The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device. Customer equipment must be capable of withstanding the mechanical and thermal stresses that can arise from this product. This applies for the entire service life of the equipment in which this product is installed.
Intended use also includes
conveying air at an ambient air pressure between 750 mbar and 1050
mbar.
Using the device within the permitted ambient temperature range; see
Chapter 3.5 Transport and storage conditions and Chapter 3.2 Nominal data.
Operating the device with all protective devices.
Following the operating instructions.
Improper use
In particular, operating the device in the following ways is prohibited and could be hazardous:
Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
Conveying air that contains abrasive particles.
Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
Conveying air with high dust content, e.g. suctioning off sawdust.
Operating the device close to flammable materials or components.
Operating the device in an explosive atmosphere.
Using the device as a safety component or to perform safety-related
functions.
Operation with completely or partially disassembled or manipulated
protective devices.
In addition, all applications not listed among the intended uses.
Translation of the original operating instructions
Item no. 11386-5-9970 · ENU · Change 89188 · Approved 2016-04-18 · Page 3 / 9
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