ebm-papst VDC-3-49.15 User Manual

VDC-3-49.15

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Assembly instructions

ebm-papst St. Georgen GmbH & Co. KG

Hermann-Papst-Straße 1
78112 St. Georgen
Phone: [phone]
Fax: [phone]
www.ebmpapst.com

[e-mail]

3-phase external rotor motor in EC technology with

integrated electronic operation and control .

CONTENTS

1 Safety regulations and instructions 1

1.1 Warnings 1

1.2 Information symbols 2

1.3 Type plate 2

1.4 Staff qualification 2

1.5 Basic safety rules 2

1.6 Electrical voltage 2

1.7 Electromagnetic radiation 2

1.8 Mechanical movement 2

1.9 Noise emissions 3

1.10 Hot surface 3

1.11 Transport/storage/unpacking 3

1.12 Disposal 3

2 Use 3

2.1 Proper use 3

2.2 Reasonably foreseeable misuse 3

3 Technical data 4

3.1 Product drawing 4

3.2 Performance data 4

3.3 Technical description 5

3.4 Transport and storage conditions 5

4 Connection description 5

4.1 Pin configuration 5

4.2 Specification of the interface 5

4.3 Requirements for the drive power supply 8

5 Functional description 8

inal installation

5.1 Speed set value input function 8

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5.2 Torque set value input function 8

5.3 Actual value output/encoder signal function 8

5.4 Overvoltage/undervoltage protection function 9

5.5 Overtemperature protection function 9

5.6 I2t peak current limitation function 9

5.7 Acceleration and braking ramp function 9

5.8 Safe braking operation 9

5.9 "Zero speed" function 9

5.10 Optional functions 9

6 Connection and start-up 10

6.1 Connecting the mechanical system 10

6.2 Connecting the electrical system 10

6.3 Switching on and operating the drive 11

6.4 Integrated protective functions 11

7 MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES

AND REMEDIES 12

7.1 Troubleshooting 12

7.2 Restarting after an error 13

7.3 Cleaning 13

7.4 Safety inspection 13

7.5 Service and support 13

8 Declaration of Incorporation 14

1 SAFETY REGULATIONS AND INSTRUCTIONS

Please read these assembly instructions carefully before starting to work
with the drive system. Observe the following warnings to prevent
malfunctions or physical damage to both property and people.

These assembly instructions are to be regarded as part of this drive system.

If the drive system is sold or transferred, the assembly instructions must
accompany it.

These assembly instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Warnings

1.1.1 Hazard levels of warnings

These assembly instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGE

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury. Exercise
extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.

NOTE

potentially harmful situation can occur and, if not avoided,

can lead to property damage.

Article No.: 194 0005 008 · Version: V1.0 · dated 08.11.2011 · Page 1 of 14
ebm-papst St. Georgen GmbH & Co. KG · Hermann-Papst-Straße 1 · 78112 St. Georgen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

VDC-3-49.15

g

Assembly instructions

1.1.2 Pictograms

These pictograms are used in these assembly instructions and on the motor
if necessary.

Warning of a general hazard.

This warning sign appears in front of activities for which
hazards can be caused by multiple reasons.

Warning of hazardous electrical voltage

This warning sign appears in front of activities that carry a risk
of electric shock, possibly resulting in death.

Warning of hot surface

This warning sign appears in front of activities in which
hazards from hot surfaces exist.

Warning of property damage.

This warning sign appears in front of activities for which a risk
of property damage exists.

1.2 Information symbols

• For bulleted lists.

Æ Measures to avoid dangers.

⇒ Instructs you to take action.

1.6 Electrical voltage

⇒ Check the electrical equipment of the drive system on a regular basis.
⇒ Remove loose connections and defective cables immediately.

1.7 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.

If unacceptably high interference emission occurs when the device is
installed, the user must take suitable measures.

The product emits high-frequency EMC radiation.

For the respective data, refer to the specification.

NOTE
Electrical or electromagnetic interferences after
integrating the drive system in installations on the
customer's side.

When operating the drive system, interference may occur due
to the high switching frequencies and the switching process.
The electromagnetic compatibility of a machine depends on
the type of installation and the care exercised during
installation.

Æ Pay particular attention to design, filtering, shielding and

earthing.

Æ Ensure the electromagnetic compatibility in the end

device/installed condition.

1.3 Type plate

The type plate is installed on the edge of the motor flange.

1.3.1 Design of type plate

1

2

937 4915 6XX

XXVDC WW/YY XXXX XXXX

5

Fig.1 Design of type plate

1. Manufacturer

2. Product number

3. Serial number

4. Date code

5. Nominal voltage

1.4 Staff qualification

Only specialised electrical personnel may install the drive system, perform
the test run and work on the electrical system.

inal installation

Only trained and authorised specialist personnel are permitted to transport,

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unpack, assemble, operate or maintain the drive system, or to use it in any
other manner.

4

3

1.8 Mechanical movement

WARNING
Rotating shaft.

Body parts that come into contact with the shaft can be injured.

Æ Secure the drive system against accidental contact.
Æ Before working on the installation/machine, wait until all

parts have come to a standstill.

WARNING
Rotating shaft.

Long hair, loose items of clothing and jewellery could become
entangled and pulled into the drive system.
Danger of severe injuries.

Æ Do not wear any loose clothing or jewellery while working

on rotating parts.

Æ Protect long hair with a hood.

1.5 Basic safety rules

The safety hazards originating from the drive system must be re-evaluated
after installation in the end drive system.

When working on the drive system, observe the following information:

⇒ Do not make any modifications, additions or conversions to the drive

system without the approval of ebm-papst.

Article No.: 194 0005 008 · Version: V1.0 · dated 08.11.2011 · Page 2 of 14
ebm-papst St. Georgen GmbH & Co. KG · Hermann-Papst-Straße 1 · 78112 St. Georgen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

VDC-3-49.15

g

Assembly instructions

1.9 Noise emissions

Sound pressure level, SPL Lp < 63 db(A) (measured at free-running speed
and at a measuring distance of 250 mm).

Reference value valid for product number 937 4915 600.

1.10 Hot surface

CAUTION
High temperature on the motor.

Danger of burn injuries from hot surface.

Æ Ensure that sufficient protection against accidental

contact is provided.

1.11 Transport/storage/unpacking

⇒ Transport the motor in its original packaging only.
⇒ Check the motor after receipt to ensure that it is complete and

undamaged.

⇒ Store the drive system in the original packaging, in a dry and clean

place protected against weather conditions.

⇒ Protect the drive system from environmental impacts and dirt until the

final installation.

⇒ We recommend storing the drive system for a maximum of one year.
⇒ Observe the transport and storage conditions (refer to Chapter 3.4).

CAUTION
Motor is heavy.

The motor can fall down and cause crushing injuries.

Æ Wear safety shoes.

1.12 Disposal

⇒ When disposing of the drive system, comply with all relevant

requirements and regulations applicable in your country.

By request, a materials list can be created for various purposes. (Ex. RoHS,
REACH, overview of insulation materials)

2 USE

2.1 Proper use

The drive systems of the VDC-3-49.15 series are determined for installation
in stationary end devices and machines in the industrial area and must be
operated on electricity only when in installed condition!

Therefore, it must not be put into service until the machinery into which this
product is to be incorporated has been found and declared to be in
conformity with the protection requirements of the Machinery Directive.

This product is not intended for the end consumer. No provision is made for
use in a residential environment without further testing and the use of
correspondingly adapted EMC protective measures.

2.2 Reasonably foreseeable misuse

In particular, the following uses of the drive system are prohibited and can
lead to dangerous situations:

• Operating the drive system in the vicinity of flammable materials or

components.

• Operating the drive system in an explosive atmosphere.

• Using the drive system as a safety system component or for the

assumption of safety-related functions.

• In addition, all application options that are not listed under proper use.

inal installation
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Article No.: 194 0005 008 · Version: V1.0 · dated 08.11.2011 · Page 3 of 14
ebm-papst St. Georgen GmbH & Co. KG · Hermann-Papst-Straße 1 · 78112 St. Georgen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

VDC-3-49.15

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3 TECHNICAL DATA

3.1 Product drawing

Assembly instructions

Reference example (product number: 9374915600) All measurements in mm

Fig.2: Product drawing

3.2 Performance data

Designation Unit

Nominal voltage (UN) VDC 24 48
Permitted supply voltage range (UZK) VDC (XX to XX) 18 to 30 18 to 55
Nominal speed (nN) rpm 4 000 4 000
Nominal torque (MN) mNm 150 250

inal installation

Nominal current (IN)
Nominal output power (PN) W 63 105

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Free-running speed (nL) rpm 4 000 4 000
Free-running current (IL)
Max. reverse voltage VDC 36.7 63
Set value input VDC 0 to 10 0 to 10
Meximum speed rpm 0 to 4000 0 to 4000
Recomm. speed control range rpm 0 to 4000 0 to 4000
Locked-rotor protection thermal
Locked-rotor protection pulsing No
Protection from overload Yes
Starting torque mNm 300 500
Rotor moment of inertia (JR) kgm2x10
Thermal resistance (Rth) K/W - ­Protection class IP 54* IP 54*

mbient temperature range (TU) °C 0 to 40 0 to 40

Motor mass (m) kg 0.59 0.59

* Sealing on the flange side (towards the ball bearing) must be ensured in installed condition.

–6

DC-3-49.15 B00 VDC-3-49.15 D00

3.5 2.75

0.4 0.25

108 108

Article No.: 194 0005 008 · Version: V1.0 · dated 08.11.2011 · Page 4 of 14
ebm-papst St. Georgen GmbH & Co. KG · Hermann-Papst-Straße 1 · 78112 St. Georgen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

VDC-3-49.15

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A

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Assembly instructions

3.3 Technical description

Note: The performance data, dimensions and functions listed in these

assembly instructions apply for the corresponding standard designs of the
VDC-3-49.15 drive in 24 or 48 V with analogue set value input.
For deviating performance data, dimensions and/or functions, refer to the
corresponding product specifications and/or drawings of the corresponding
design variants.

3.4 Transport and storage conditions

Storage conditions EN 61800-1:1998

Climatic conditions EN 60721-3-1:1998
Ambient temperature

Climatic conditions EN 60721-3-1:1998
Relative humidity

Max. storage elevation m above sea

Transport conditions EN 61800-1:1998

Climatic conditions EN 60721-3-2:1998
Ambient temperature

Climatic conditions EN 60721-3-2:1998
Relative humidity at +40 °C

Class

°C

Class

%

level

Class

°C

Class

%

1K4

-25 to +55

1K3

5 to 95

3000

2K3

-25 to +70

2K3

95

4 CONNECTION DESCRIPTION

4.1 Pin configuration

4.2 Specification of the interface

Digital control inputs "A" (grey-pink) and "B" (violet) - digital input
signals

Via the control signals at inputs "A" and "B", the various operating states can
be selected according to the logic below.

Input level - TTL level

Low level V < 0.8

High level V > 2.0

Protection against
reverse polarity and
voltage

For cable break - Logic level "0"

Internal resistance kΩ 22

Applied logic level -

/B

V ≤ 30

=0/B=0 = Power stage disabled
A=1/B=0 = Direction of rotation* cw
A=0/B=1 = Direction of rotation* ccw
A=1/B=1 = Brake

* View onto the motor shaft from the
front

Designation Colour Description

Gnd Blue (AWG 16) Supply ground

UB Brown (AWG 16) Logic supply voltage

UZK Black (AWG 16) Supply voltage

A grey-pink Digital control input

B violet Digital control input

C black Hardware enable

D yellow Drive status: ready (yes/no)

inal installation
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E red Actual speed output, Channel A

F+ red-blue

IST grey Actual speed output, Channel B

S1 Pink set value input

S2 brown Adjustable current limit

Data A white RS485 (Data +)

Data B green RS485 (Data -)

Not assigned (optional for variant with
frequency set value)

GND

Fig.3 Internal input wiring of inputs A and B

Digital control input "C" (black) - hardware enable

The control input "C" is used for targeted switching on/off of the power stage
of the drive, independent of the supply voltage. In addition, this input is used
for switching on again (acknowledgement) after a fault shut-off (fault status
at digital output "D"). Switch-on/acknowledgement takes place with a change
of the signal level from 0 to 1.

Input level - TTL level

Low level V < 0.8

High level V > 2.0

Protection against
reverse polarity and
voltage

For cable break - Power stage "OFF"

Internal resistance kΩ 8

Applied logic level -

V ≤ 22

0 = Power stage switched off
1 = Power stage switched on

Gnd Blue Logic Ground

Article No.: 194 0005 008 · Version: V1.0 · dated 08.11.2011 · Page 5 of 14
ebm-papst St. Georgen GmbH & Co. KG · Hermann-Papst-Straße 1 · 78112 St. Georgen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]