ebm-papst S4E350-AN02-60-CTN Operating Instructions Manual

Part Number
Item no. LS-090.
Revision 003
Page 1 of 9
S4E350-AN02-60-CTN
Operating Instructions
ebm-papst A&NZ Pty Ltd
10 Oxford Road Laverton North VIC 3026 Australia Phone: +61 3 9360 6400 Fax: +61 3 9360 6464
sales@ebmpapst.com.au www.ebmpapst.com.au
CONTENTS
1. SAFETY REGULATIONS AND NOTES .......................... 1
1.1 Hazard levels for warnings ............................................... 1
1.2 Staff qualification .............................................................. 1
1.3 Basic safety rules ............................................................. 1
1.4 Voltage ............................................................................. 1
1.5 Safety and protective features .......................................... 2
1.6 Elecrtomagnetic radiation ................................................. 2
1.7 Mechanical movement ...................................................... 2
1.8 Emission ........................................................................... 2
1.9 Hot surface ....................................................................... 2
1.10 Transport .......................................................................... 2
1.11 Storage ............................................................................. 2
2. INTENDED USE ............................................................... 3
3. TECHNICAL DATA .......................................................... 4
3.1 Product drawing ................................................................ 4
3.2 Nominal data .................................................................... 5
3.3 Technical description ........................................................ 5
3.4 Mounting data ................................................................... 5
3.5 Transport and storage conditions ..................................... 5
4. CONNECTION AND START-UP ..................................... 6
4.1 Mechanical connection ..................................................... 6
4.2 Connecting the electrical system ...................................... 6
4.2.1 Requirements ..................................................... 6
4.2.2 Voltage control .................................................... 6
4.2.3 Variable frequency drive ..................................... 7
4.3 Connection in terminal box ............................................... 7
4.3.1 Preparing connection lines for the connection ... 7
4.3.2 Connecting cables with terminals ....................... 7
4.3.3 Cable routing ...................................................... 7
4.4 Connection diagram ......................................................... 8
4.5 Checking connections ...................................................... 8
4.6 Switching on the device .................................................... 8
4.7 Switching off the device .................................................... 8
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES .............................................. 8
5.1 Cleaning ........................................................................... 9
5.2 Safety inspection .............................................................. 9
5.3 Disposal ............................................................................ 9
5.3.1 Country-specific legal requirements ................... 9
5.3.2 Disassembly ....................................................... 9
5.3.3 Component disposal ........................................... 9
1. SAFETY REGULATIONS AND NOTES
Read these operating instructions carefully before starting work on the device. Observe the following warnings to prevent malfunctions or danger to persons. These operating instructions are to be regarded as part of the device. The device is only to be sold or passed on together with the operating instructions. These operating instructions may be duplicated and distributed to inform about potential dangers and their prevention.
1.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in death or serious injury if the specified actions are not taken. Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in death or serious injury if the specified actions are not taken. Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in minor or moderate injury or damage to property if the specified actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can lead to property damage.
1.2 Staff qualification
The device may only be transported, unpacked, installed, operated, maintained and otherwise used by suitably qualified, trained and authorised staff. Only authorised specialists are permitted to install the device, to carry out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
The safety hazards associated with the device must be assessed again following installation in the final product.
Note the following when working on the device:
Do not perform any modifications, additions or conversions
on the device without the approval of ebm-papst A&NZ.
1.4 Voltage
Check the electrical equipment of the device at regular
intervals, see Chapter 5.2 Safety inspection.
Replace loose connections and defective cables
immediately.
ebm-papst A&NZ Pty Ltd 10 Oxford Road · Laverton North VIC 3026 · Phone +61 (03) 9360 6400 · Fax +61 (03) 9360 6464 ABN 33 115 927 556 NSW Phone +61 (02) 9827 6400 · NSW Fax +61 (02) 9827 6464 · NZ Phone +64 (09) 525 0245 · NZ Fax +64 (09) 525 0246 sales@ebmpapst.com.au · www.ebmpapst.com.au
Part Number
Item no. LS-090.
Revision 003
Page 2 of 9
S4E350-AN02-60-CTN
Operating Instructions
DANGER Electrically charged device Risk of electric shock
When working on an electrically charged device,
stand on a rubber mat.
WARNING Live terminals and connections even with device switched off
Electric shock
Wait five minutes after disconnecting the voltage
at all poles before opening the device.
CAUTION In the event of fault, the rotor and the impeller will be energised
The rotor and impeller have basic insulation.
Do not touch the rotor and impeller once
installed.
CAUTION The motor restarts automatically when operating voltage is applied, e.g. after a power failure.
Risk of injury
Keep out of the device‘s danger zone. When working on the device, switch off the line
voltage and ensure that it cannot be switched back on.
Wait until the device comes to a stops. After working on the device, remove any used
tool or other objects from the device.
1.5 Safety and protective features
DANGER Protective device missing and protective device not functioning
Without a protective device there is a risk of serious injury, for instance if the hands reach or are sucked into the device during operation.
Operate the device only with a fixed protective
device and guard grille. The fixed protective device must be able to withstand the kinetic energy of a fan blade that becomes detached at maximum speed. There must not be any gaps which it is possible to reach into with the fingers, for example.
The device is a built-in component. As the
operator, you are responsible for ensuring that the device is secured adequately.
Stop the device immediately if you notice a
missing or ineffective protective device.
1.6 Elecrtomagnetic radiation
Interference from electromagnetic radiation is possible, e.g. in conjunction with open- and closed-loop control devices. If impermissible radiation levels occur following installation, appropriateshielding measures have to be taken by the user.
NOTE Electrical or electromagnetic interference after installing the device in customer equipment.
Verify that the entire set-up is EMC-compliant.
1.7 Mechanical movement
DANGER Rotating device
Risk of injury to body parts coming into contact with the rotor or impeller.
Secure the device against accidental contact. Before working on the system/machine, wait until
all parts have come to a standstill.
WARNING Rotating device
Long hair and dangling items of clothing, jewellery and the like can become entangled and be pulled into the device. Injuries can result.
Do not wear any loose-fitting or dangling clothing
or jewellery while working on rotating parts. Protect long hair with a cap.
1.8 Emission
WARNING Depending on the installation and operating conditions, the sound pressure level may exceed 70 dB(A).
Risk of noise-induced hearing loss
Take appropriate technical safety measures. Protect operating personnel with appropriate
safety equipment such as hearing protection.
Also observe the requirements of local agencies.
1.9 Hot surface
CAUTION High temperature at the motor housing
Risk of burns
Ensure sufficient protection against accidental
contact.
1.10 Transport
NOTE Transport of device
Transport the device in its original packaging
only.
Secure the device so that it does not slip, e.g. by
using a lashing strap.
1.11 Storage Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
Protect the device from environmental impacts and dirt
until the final installation.
We recommend storing the device for a maximum up to
one year to guarantee proper operation and longest possible service life.
Even devices explicitly suited for outdoor use are to be
stored as described prior to being commissioned.
Maintain the storage temperature, see Chapter 3.5
Transport and storage conditions.
Please make sure that all unsued cable glands are fitted
with dummy plugs.
ebm-papst A&NZ Pty Ltd 10 Oxford Road · Laverton North VIC 3026 · Phone +61 (03) 9360 6400 · Fax +61 (03) 9360 6464 ABN 33 115 927 556 NSW Phone +61 (02) 9827 6400 · NSW Fax +61 (02) 9827 6464 · NZ Phone +64 (09) 525 0245 · NZ Fax +64 (09) 525 0246 sales@ebmpapst.com.au · www.ebmpapst.com.au
Part Number
Item no. LS-090.
Revision 003
Page 3 of 9
S4E350-AN02-60-CTN
Operating Instructions
2. INTENDED USE
The device is exclusively designed as a built-in device for moving air according to its technical data. Any other or secondary use is deemed improper and constitutes a misuse of the device. Customer equipment must be capable of withstanding the mechanical and thermal stresses that can arise from this product. This applies for the entire service lift of the equipment in which the product is installed.
Intended use also includes:
Conveying air at an ambient air pressure between
750 mbar and 1050mbar.
Using the device within the permitted ambient
temperature range, see Chapter 3.5 Transport and storage conditions and Chapter 3.2 Nominal data.
Operating the device with all protective devices.
Following the operating instructions.
Improper use
In particular, operating the device in the following ways is prohibited and could be hazardous:
Operating the device in an unbalance state, e.g. due
to dirt deposits or ice formation.
Conveying air that contains abrasive particles.
Conveying highly corrosive air, e.g. salt spray.
Exceptions: devices designed for salt spray and correspondingly protected.
Conveying air with high dust contect, e.g. suctioning
off saw dust.
Operating the device close to flammable materials or
components.
Operating the device in an explosive atmosphere.
Using the device as a safety component or to perform
safety-related functions.
Operation with completely or partially disassembled
or manipulated protective devices.
In addition, all application not listed among the
intended uses.
ebm-papst A&NZ Pty Ltd 10 Oxford Road · Laverton North VIC 3026 · Phone +61 (03) 9360 6400 · Fax +61 (03) 9360 6464 ABN 33 115 927 556 NSW Phone +61 (02) 9827 6400 · NSW Fax +61 (02) 9827 6464 · NZ Phone +64 (09) 525 0245 · NZ Fax +64 (09) 525 0246 sales@ebmpapst.com.au · www.ebmpapst.com.au
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