ebm-papst R1G175-AB41-0 Operating Instructions Manual

R1G175-AB41-02

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
74673 Mulfingen
Phone: [phone]
Fax: [phone]
www.ebmpapst.com
[e-mail]

CONTENTS

CAUSES AND REMEDIES

Translation of the original operating instructions

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

11. SAFETY REGULATIONS AND NOTES

11.1 Levels of hazard warnings

11.2 Staff qualification

11.3 Basic safety rules

11.4 Electrical voltage

21.5 Safety and protective functions

21.6 Electromagnetic radiation

21.7 Mechanical movement

21.8 Emission

21.9 Hot surface

21.10 Transport

21.11 Storage

21.12 Disposal

32. PROPER USE

43. TECHNICAL DATA

43.1 Graphic rendition of products

53.2 Nominal data

53.3 Technical description

53.4 Mounting data

53.5 Storage conditions

53.6 Electromagnetic compatibility

64. CONNECTION AND START-UP

64.1 Connecting the mechanical system

64.2 Connecting the electrical system

64.3 Connection of the cables

74.4 Connection diagram

84.5 Checking the connections

84.6 Switch on device

84.7 Switching off the device

85. MAINTENANCE, MALFUNCTIONS, POSSIBLE

95.1 Cleaning

95.2 Safety test

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

⇒ Do not make any modifications, additions or conversions to the

device without the approval of ebm-papst.

1.4 Electrical voltage

⇒ Check the electrical equipment of the device at regular intervals.
⇒ Remove loose connections and defective cables immediately.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait for five minutes after disconnecting the voltage at all

poles before touching the unit.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.

Danger of injury

→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

Item no.:50066-5-9970·Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 1 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

R1G175-AB41-02

Operating instructions

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.

1.5 Safety and protective functions

DANGER
Missing safety device and non-functioning safety device

If there is no safety device, you could be seriously injured, for
example by reaching into the running device with your hands.

→ Operate the device only with a fixed and isolating safety

protection and a fixed guard grille.
The guard must withstand the kinetic energy of a fan blade.

→ The device is a built-in component. You, the owner/

operator, are responsible for providing adequate protection for
the device.

→ Instantly stop the device once you detect a missing or

ineffective protective feature.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.

→ Verify that the entire setup is EMC compliant.

1.9 Hot surface

CAUTION
High temperature at the electronics enclosure

Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is

provided.

1.10 Transport

NOTE
Transport of device

→ Transport the device in its original packaging only.
→ Secure the device so that it does not slip, e.g. by using a

clamping strap.

1.11 Storage

Store the device in a dry and weatherproof manner in the original
packing in a clean environment.
Protect the device from environmental impacts and dirt until the final
installation.
We recommend storing the device for a maximum of one year.
Maintain the storage temperature, see
chapter 3.5 Storage conditions.

1.12 Disposal

When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.

1.7 Mechanical movement

DANGER
Rotating device

Body parts coming into contact with the rotor and impeller can
be injured.

→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

WARNING
Rotating device

Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.

→ Do not wear any loose clothing or jewellery while working

on rotating parts.

→ Protect long hair by wearing a cap.

1.8 Emission

WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.

Translation of the original operating instructions

Danger of noise-induced hearing loss

→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment, e.g. hearing protection.

Item no.: 50066-5-9970 · Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 2 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

R1G175-AB41-02

Operating instructions

2. PROPER USE

The device is exclusively designed as a built-in device for moving air
according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.

Proper use also includes:

• Moving air with a density of 1.2 kg/m³.

• Using the device in accordance with the permitted ambient

temperature, see chapter 3.5 Storage conditions and
chapter 3.2 Nominal data.

• Operating the device with all protective features in place.

• Minding the operating instructions.

Improper use

Using the device in the following ways is particularly prohibited and
may cause hazards:

• Moving air that contains abrasive particles.

• Moving highly corrosive air, e.g. salt spray mist. Exceptions are

devices that are intended for salt spray mist and protected accordingly.

• Moving air that contains dust pollution, e.g. suctioning off saw dust.

• Operating the device close to flammable materials or components.

• Operating the device in an explosive atmosphere.

• Using the device as a safety component or for taking on safety-

related functions.

• In addition, all application options that are not listed under proper use.

Translation of the original operating instructions

Item no.: 50066-5-9970 · Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 3 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

R1G175-AB41-02

3. TECHNICAL DATA

3.1 Graphic rendition of products

Operating instructions

All measures have the unit mm.

1 Connection line AWG20, 4 x brass lead tips crimped
2 Accessory part: Inlet nozzle 09576-2-4013, not included in the standard scope of delivery
3 Depth of screw max. 6 mm

Translation of the original operating instructions

Item no.: 50066-5-9970 · Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 4 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

R1G175-AB41-02

Operating instructions

3.2 Nominal data

Motor M1G055-BD
Nominal voltage [VDC] 48

Nominal voltage
range [VDC]

Type of data definition rfa
Speed [min-1]
Power input [W] 34
Current draw [A] 0.8
Min. ambient
temperature [°C]
Max. ambient
temperature [°C]

ml = max. load · me = max. efficiency · rfa = running at free air
cs = customer specs · cu = customer unit

Subject to alterations

36 .. 57

3100

-25

+60

3.3 Technical description

Size 175 mm
Operation mode S1
Direction of rotation Clockwise, seen on rotor
Mounting position Any
Insulation class "B"
Cable exit Variable
Condensate discharge
holes
Bearing motor Ball bearing
Mass 0.74 kg
Material of impeller PA plastic 6.6, fiberglass-reinforced
Motor protection Reverse polarity and locked-rotor protection
Product conforming to
standard
Surface of rotor Thick layer passivated
Number of blades 7
Type of protection IP22
Technical features Control input 0-10 VDC / PWM, tach output
Approval CCC; CSA C22.2 Nr.113; UL 507; VDE

None

EN 60950-1

3.6 Electromagnetic compatibility

EMC interference
emission
EMC interference
immunity

Acc. to EN 61000-6-3

Acc. to EN 61000-6-2

3.4 Mounting data

For depth of screw, see chapter 3.1 Graphic rendition of products
⇒ Secure the mounting screws against accidentally coming loose (e.g.

by using self-locking screws).

Strength class for
mounting screws

You can obtain additional mounting data from the product drawing if
necessary.

8.8

3.5 Storage conditions

Translation of the original operating instructions

⇒ Use the device in accordance with its protection type.

Max. permissible
ambient motor temp.
(transp./ storage)
Min. permissible
ambient motor temp.
(transp./storage)

Item no.: 50066-5-9970 · Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 5 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

+80 °C

-40 °C

R1G175-AB41-02

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing the fan
from the packaging

→ Carefully seize the impeller to lift the device out of its

packaging. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

⇒ Install the device according to your application.

4.2 Connecting the electrical system

CAUTION
Electrical voltage

The fan is a built-in component and features no electrically
isolating switch.

→ Only connect the fan to circuits that can be switched off with

an all-pole separating switch.

→ When working on the fan, you must switch off the

installation/machine in which the fan is installed and secure it
from being switched on again.

NOTE
Water penetration into leads or wires

Water enters at the cable end on the customers side and can
damage the device.

→ Make sure that the cable end is connected in a dry

environment.

Operate the device with a safely isolated power pack.

Operating instructions

4.2.1 Prerequisites

⇒ Check whether the data on the type plate agree with the connection

data.

⇒ Before connecting the device, ensure that the supply voltage matches

the operating voltage of the device.

⇒ Only use cables designed for current according to the type plate.

4.3 Connection of the cables

External leads are brought out of device.
⇒ Connect the lines according to your application. When doing so,

observe chapter 4.4 Connection diagram.

Translation of the original operating instructions

Item no.: 50066-5-9970 · Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 6 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

R1G175-AB41-02

4.4 Connection diagram

Operating instructions

Line No. Signal Colour Function / assignment
11GNDblue Reference mass
1 2 DUE white Speed monitoring output, 2 pulses per rotation, Isink max = 10 mA
1 3 0-10 VDC yellow Control input Re > 100 K
1 4 Un +48 VDC red Power supply 48 VDC, residual ripple 3.5 %

Translation of the original operating instructions

Item no.: 50066-5-9970 · Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 7 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

R1G175-AB41-02

Operating instructions

4.5 Checking the connections

⇒ Make sure that the power is off (all phases).
⇒ Secure it from being switched on again.
⇒ Check the correct fit of the connection lines.

4.6 Switch on device

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

Inspect the device for visible external damage and the proper function of
the protective features before switching it on.

⇒ Apply the nominal voltage to the voltage supply.
⇒ Start the device by changing the input signal.

4.7 Switching off the device

⇒ Disconnect the device from the supply voltage.

Translation of the original operating instructions

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm­papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait for five minutes after disconnecting the voltage at all

poles before touching the unit.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.

Danger of injury

→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.
If the device remains out of use for some time, e.g. when in

storage, we recommend switching the device on for at least 2
hours to allow any condensate to evaporate and to move the
bearings.

Malfunction/error Possible cause Possible remedy
Motor does not turn Mechanical blockage Switchoff,de-

energise, and remove
mechanical blockage

Impeller running
roughly

Overtemperature of
electronics/motor

Mains supply voltage
faulty

Faulty connection Correct connection,

Imbalance in rotating
parts

Insufficient cooling Improve cooling if

Ambient temperature
too high

Unacceptable
operating point

Check mains supply
voltage, restore power
supply
apply control signal

see connection diagram
Clean the device, if
imbalance still evident
after cleaning, replace
device

possible.
Reset by switching
off the mains supply
voltage for at least 20
s after motor standstill
Lower ambient
temperature if
possible.
Reset by reducing
control input to 0.
Check operating point

Item no.: 50066-5-9970 · Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 8 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]

R1G175-AB41-02

If you have any other problems, contact ebm-papst.

5.1 Cleaning

NOTE
Damage to the device during cleaning.

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

washer.

→ Do not use any cleaners containing acids,

bases or solvents.

5.2 Safety test

Operating instructions

What has to be
tested?

Protective casing
against accidental
contact
Device for damage Visual inspection at least every 6 months
Mounting of device Visual inspection at least every 6 months
Mounting of
connecting cables
Insulation of the cables Visual inspection at least every 6 months

How to test? Frequency

Visual inspection at least every 6 months

Visual inspection at least every 6 months

Translation of the original operating instructions

Item no.: 50066-5-9970 · Revision status: KM70943 · Print-out on 27/08/2010 · Created by P. Praktikant (PR- ) · Page 9 of 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · 74673 Mulfingen · Phone: [phone] · Fax: [phone] · www.ebmpapst.com · [e-mail]