ebm-papst D3G180-AB62-01 Operating Instructions Manual

D3G180-AB62-01

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone [phone]
Fax [phone]
[e-mail]
www.ebmpapst.com

CONTENTS

CAUSES AND REMEDIES

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

11. SAFETY REGULATIONS AND NOTES

11.1 Levels of hazard warnings

11.2 Staff qualification

11.3 Basic safety rules

11.4 Electrical voltage

21.5 Safety and protective functions

21.6 Electromagnetic radiation

21.7 Mechanical movement

21.8 Emission

21.9 Hot surface

21.10 Transport

21.11 Storage

32. PROPER USE

43. TECHNICAL DATA

43.1 Product drawing

53.2 Nominal data

53.3 Technical features

53.4 Mounting data

53.5 Transport and storage conditions

53.6 Electromagnetic compatibility

64. CONNECTION AND START-UP

64.1 Connecting the mechanical system

64.2 Connecting the electrical system

64.3 Connection of the cables

74.4 Connection screen

84.5 Checking the connections

84.6 Switch on device

84.7 Switching off the device

85. INTEGRATED PROTECTIVE FUNCTIONS

86. MAINTENANCE, MALFUNCTIONS, POSSIBLE

96.1 Cleaning

96.2 Safety test

106.3 Disposal

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
The local industrial safety regulations must always be observed when
working on the device.
Keep the workplace clean and tidy. Untidiness in the working area
increases the risk of injury.
Observe the following when working on the unit:

; Do not make any modifications, additions or conversions to the

device without the approval of ebm-papst.

1.4 Electrical voltage

; Check the electrical equipment of the device at regular intervals, refer

to chapter 6.2 Safety test.

; Replace loose connections and defective cables immediately.

Translation of the original operating instructions

Item no. 50035-5-9970 · ENG · Revision 200166 · Release 2019-06-17 · Page 1 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone [phone] · Fax [phone] · [e-mail] · www.ebmpapst.com

DANGER
Electrical load on the device

Risk of electric shock

→ Stand on a rubber mat if you are working on an electrically

charged device.

D3G180-AB62-01

Operating instructions

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock

→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller

The rotor and impeller are base insulated.

→ Do not touch the rotor and impeller once they are installed.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury

→ Keep out of the device hazard zone.

→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.

→ After working on the device, remove any tools used or

other objects from the device.

1.5 Safety and protective functions

DANGER
Protective device missing and protective device not
functioning

Without a protective device there is a risk of serious injury, for
instance when reaching into the device during operation.

→ Operate the device only with a fixed protective device and

guard grille.

→ The fixed protective device must be able to withstand the

kinetic energy of a fan blade that becomes detached at
maximum speed. There must not be any gaps which it is
possible to reach into with the fingers, for example.

→ The device is a built-in component. As the operator, you

are responsible for ensuring that the device is secured
adequately.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's

Translation of the original operating instructions

side.

→ Verify that the entire setup is EMC compliant.

1.7 Mechanical movement

DANGER
Rotating device

Body parts that come into contact with the rotor and impeller
can be injured.

→ Secure the device against accidental contact.

→ Before working on the system/machine, wait until all

parts have come to a standstill.

WARNING
Rotating device

Long hair, dangling items of clothing, jewellery and similar items
can become entangled and be pulled into the device. Risk of
injury.

→ Do not wear any loose-fitting or dangling clothing or jewellery

while working on rotating parts.

→ Protect long hair with a cap.

1.8 Emission

WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.

Danger of noise-induced hearing loss

→ Take appropriate technical safety measures.

→ Protect operating personnel with appropriate safety

equipment, e.g. hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature at the electronics housing

Risk of burns

→ Ensure sufficient contact protection.

1.10 Transport

NOTE
Transporting the device

→ Transport the device in its original packaging only.

1.11 Storage

; Store the device, partially or fully assembled, in the original

packaging in a clean, dry and weatherproof place free of vibrations.

; Protect the device against environmental effects and dirt until final

installation.

; We recommend storing the device for no longer than one year in

order to guarantee trouble-free operation and longest possible service
life.

; Even devices explicitly intended for outdoor use are to be stored as

described prior to commissioning.

; Maintain the storage temperature, see

chapter 3.5 Transport and storage conditions.

Item no. 50035-5-9970 · ENG · Revision 200166 · Release 2019-06-17 · Page 2 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone [phone] · Fax [phone] · [e-mail] · www.ebmpapst.com

D3G180-AB62-01

Operating instructions

2. PROPER USE

The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.

Proper use also includes:

● Use of the device in stationary systems only.

● Carrying out all maintenance.

● Conveying of air at an ambient air pressure of 800 mbar to 1050 mbar.

● Using the device in accordance with the permitted ambient

temperature, see chapter 3.5 Transport and storage conditions and
chapter 3.2 Nominal data.

● Operating the device with all protective features in place.

● Minding the operating instructions.

Improper use

Using the device in the following ways is particularly prohibited and
may cause hazards:

● Operating the device with an imbalance, e.g. caused by dirt deposits

or icing.

● Resonance mode, operation with heavy vibrations. These also

include vibrations that are transmitted from the customer system to the
fan.

● Operation in medical equipment with a life-sustaining or lifesaving

function.

● Moving solids content in flow medium.

● Painting the device

● Connections (e.g. screws) coming loose during operation.

● Moving air that contains abrasive particles.

● Moving highly corrosive air, e.g. salt spray mist. Exceptions are

devices that are intended for salt spray mist and protected accordingly.

● Moving air that contains dust pollution, e.g. suctioning off saw dust.

● Operating the device close to flammable materials or components.

● Operating the device in an explosive atmosphere.

● Using the device as a safety component or for taking on safety-

related functions.

● Operation with completely or partially disassembled or modified

protective features.

● In addition, all application options that are not listed under proper use.

Translation of the original operating instructions

Item no. 50035-5-9970 · ENG · Revision 200166 · Release 2019-06-17 · Page 3 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone [phone] · Fax [phone] · [e-mail] · www.ebmpapst.com