ebm-papst 3214J/2H4P Operating Manual

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Operating manual
3214 J/2H4P
Product type, manufacturing date (calendar week/year of construction) and if required, conformity mark can be found on the nameplate on the product. Please provide us with the contents of the nameplate when making enquiries about the product.
ebm-papst St.Georgen GmbH & Co. KG Hermann-Papst-Straße 1 D - 78112 St.Georgen
Phone: +49 (0) 7724 / 81-0 Fax: +49 (0) 7724 / 81-1309
info2@de.ebmpapst.com www.ebmpapst.com
As per: 06.07.2016 Version: 1.5 Article number: 9693520185
Original operating manual INDEX
1 SAFETY REGULATIONS AND INFORMATION 1
2 INTENDED USE 4
3 TECHNICAL DATA 4
4 CONNECTION AND COMMISSIONING 5
5 FAULTS, POSSIBLE CAUSES AND REMEDIES 6
6 COMPLIANCE 6
1 SAFETY REGULATIONS AND INFORMATION
Read the operating manual carefully before commencing work at the product. Pay attention to the following warnings to avoid risk to persons or malfunctioning. This operating manual is an integral part of the product. In the event of resale or change of ownership the operating manual must accompany the product. This operating manual may be copied and provided as information on potential risks and their avoidance.
Hazard classification of warning notices
The following risk ratings are used in this operating manual to denote potential risk situations and important safety instructions:
DANGER
This is a potentially dangerous situation and warns of an impending health risk or risk of fatal injury if this warning is not observed. Observe this warning.
WARNING
The dangerous situation can occur and can result in major or fatal injuries if the warning is not observed. Work with extreme care.
CAUTION
The dangerous situation can occur and can result in minor injuries or damage to property if the warning is not observed.
NOTE
A potentially dangerous situation can occur and results in damage to property if not avoided.
Qualification of personnel
Only skilled electricians are permitted to install the product, to carry out the test run and to work at the electrical unit. Only instructed and authorized skilled personnel are permitted to transport, unpack, operate and service the product.
Basic safety regulations
Safety risks related to the product must be reassessed after installing in the final device. The operating manual was developed in accordance with European market requirements and may need adapting to the market requirements of the country in question.
When working at the product, observe the following: Do not make any changes to the product.
WARNING Impermissible high load
Stop the product immediately after
impermissible loading (e.g. impact, heat, overvoltage).
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Electrical voltage and current
DANGER Electrical voltage
Regularly check the electrical equipment of the product. Eliminate immediately loose
connections and defective cables.
Safety and protective functions
DANGER Missing safety device and faulty protective equipment.
Without protective equipment severe injuries can occur, e.g. by taking hold of the rotating equipment. Operate the product with protection
guards only. Electromagnetic radiation Electromagnetic compatibility (EMC) may affect the system integration
of the product due to interaction. Ensure the electromagnetic compatibility of the entire system.
Moving parts
DANGER
Self-starting product
If voltage is applied, the motor automatically restarts after a mains failure or when blocking has been eliminated.
Do not stand in the danger zone of
the product.
Switch off the mains voltage when
working on the product and secure
against switching on again.
DANGER Rotating impeller
Contact with the impeller may result in injuries. Long hair, loose-fitting garments and jewellery can be caught and pulled into the product. Risk of injury. Before starting the product, ensure
that it is securely fixed and that the
guards are in place.
Do not wear loose-fitting garments
or jewellery when working on
moving parts.
Protect long hair by wearing a hair
net.
DANGER Blocking of escape routes
The product can create dangerously high pressure. When operating the product ensure
that there is adequate supply and
exhaust air.
WARNING Parts transported by the airflow
The product can transport small parts in the airflow and catapult them out. Ensure that there are no loose
small-parts in the intake and exhaust area.
Do not stand in the danger zone of
the product.
CAUTION High risk of fire spreading
Can cause fire to spread. Never direct the airflow
(intake/exhaust side) at a potential source of fire.
Hot surface
CAUTION High temperature at motor housing. Risk of burns
Provide adequate protection against
accidental contact.
Emission
DANGER
Acoustic alarms can be overheard.
Alarm signals can be overheard Take technical protective measures,
e.g. optical warnings.
WARNING A noise pressure level higher than 70dB(A) is possible depending on the installation and operating conditions.
Risk of deafness due to noise. Take technical protective measures.
Provide operating personnel with protective equipment, e.g. ear protection.
Transport
Only transport the product in its original packaging. Secure during transport. The vibration values, temperature and climate ranges should not be exceeded during transport.
Storage
Store the product in a dry and clean environment that is well protected. Ensure that the storage temperature is adhered to,see Chapter 3, Technical Data.If the product is not operated for a longer period of time, we recommend running it for approx. 15 minutes annually to move the motor bearings.
Cleaning
NOTE Product damaged during cleaning
Clean the product carefully with a
moist cloth without applying pressure to the rotor. Do not use cleaning agents that contain acids, caustic solutions or solvents.
Disposal
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When disposing of the product, observe all requirements and regulations that are relevant in your country.
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2 INTENDED USE
The product is designed exclusively as a built-in device for conveying air according to the technical data. Every use that is not in accordance with the intended purpose, is regarded as misuse of the product. On-site installations must comply with the mechanical, thermal and service life requirements, see Chapter 3, Technical Data.
Intended use includes:
- Operating the product with all protective equipment
- Do not put the product into operation before it has been installed in
the customer's application
- Observation of the operating manual
Use for other than the intended purpose
Using the product for the purposes mentioned below is prohibited and can be dangerous:
- Conveyance of air that contains abrasive particles.
- Conveyance of air that has a highly corrosive effect.
- Conveyance of air that has a high dust load, e.g. vacuuming
sawdust.
- Conveyance of inflammable gases/particles.
- Contact with materials that can damage the product, e.g. acids,
caustic solutions, solvents.
- Exposure to radiation that can damage product components, e.g.
strong UV rays or thermal radiation.
- Operating during external vibration.
- Operating the product close to inflammable materials or
components.
- Operating the product in an explosive atmosphere
- Use of the prouct as a safety component or for performing safety-
relevant functions.
- Operating in medical devices with life-sustaining or life-saving
function if not validated together with ebm-papst.
- Operating in non-stationary systems, e.g. railway vehicles, aircraft
and spacecraft if not validated together with ebm-papst.
- Operating with fully or partially dismantled or manipulated protective
equipment.
- Operating the product under conditions other than those mentioned
in the technical data.
- Furthermore, all fields of application not mentioned under intended
use.
An in situ assessment must be conducted of the heating behavior (appropriate and inappropriate operation), the protection against contact, electrical shocks, impact of foreign objects or water and the usage at altitudes higher than 2000 meters.
Contact ebm-papst if you have specific queries regarding the product.
3 TECHNICAL DATA
Drawing, see annex Technical description
Airflow direction Air outlet over struts Rotating direction looking at rotor
Clockwise
Nominal voltage 24 V Current consumption 2.100 mA Power consumption 50 W Speed 13.000 1/min Max. free-air flow 285,0 m3/h Mass 0,290 kg Protection class III Max. torque when mounted across both mounting flanges
wire outlet corner: 30 Ncm remaining corners: 30 Ncm
Screw size
ISO 4762 - M4 degreased, without an additional brace and without washer
The product is intended for use in sheltered rooms with controlled temperature and controlled humidity. Directly exposure to water must be avoided.
Pollution degree 1 (according DIN EN 60664-1) There is either no pollution or it occurs only dry, non-conductive pollution. The pollution has no negative impact.
Ambient conditions
Permitted ambient temperature Transport and storage Operation
-40 °C ... 80 °C -20 °C ... 70 °C
Vibration and shock load
The mechanical Vibration and Shock data for the product is available. If the operation of the product should take place in a sinusoidal vibration containing environment or fixing the product on sinusoidal vibrating surface, please contact our technical support.
Do not operate your product in the resonance range.
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4 CONNECTION AND COMMISSIONING
Connect mechanical parts
CAUTION Risk of cutting/squashing when removing the product from the packaging and during mounting.
Grasp the housing and lift the product carefully out of the packaging. Avoid impact. Wear safety boots and cut-resistant
gloves.
NOTE Risk of damage to electronic components.
Use ESD protective equipment when
mounting.
Connect electrical parts
Connect to the mains after installation.
DANGER Compliance with the electrical installation regulations
Observe the connection regulations
that are valid in your country. (e.g. fusing, GFCI)
CAUTION Electrical voltage The product is a built-in component and has no switch for disconnecting power.
Only connect the product to
current circuits that can be switched off by a switch (all poles disconnected). When working on the product, secure the system/machine in which the product is installed against switching on again.
NOTE
Electromagnetic compatibility (EMC) may affect the system integration of the product due to interaction.
Ensure the electromagnetic compatibility of the entire system.
Voltage control
Speed control via the supply voltage is only permitted within the stipulated supply voltage range. Speed control via PWM of the supply voltage is not permitted.
Requirements:
- Before connecting the product, ensure that the supply voltage corresponds with the product voltage.
- Check whether the data on the nameplate corresponds with the interface data.
Only use cables that are designed for the current on the nameplate and the corresponding ambient conditions. Ensure that the electrical interface data is adequately protected (mechanical).
Find additional information in drawing or label.
Wire Color Operation 1 red + UB 2 blue - GND 3 violet PWM 4 white Tacho
The auxilliaries shown on the schematic diagram (which are required for the intended use) are not part of our delivery.
Check connections NOTE
DC-fans <=60V are products of Protection Class lll and must be operated with safety extra-low voltage.
Connect product
Check the product for visible damage and the operability of protective equipment before switching on. If damage is visible, do not start the product.
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5 FAULTS, POSSIBLE CAUSES AND REMEDIES
Replace your product by a new one, do not repair it.
DANGER
Electrical voltage at motor
Wait five minutes after the voltage
(all poles) has been switched off before opening the product.
Fault/ Error
Possible cause Possible remedial
action
Mechanical blocking
Switch off, de-energize and eliminate mechanical blocking.
Mains voltage fault Check mains voltage,
re-connect voltage supply.
Connection faulty Rectify connection, see
pin connection.
Motor is too hot Allow motor to cool /
identify cause of fault. Motor winding interrupted
Exchange product.
Motor is not rotating
Ambient temperature too high
Reduce ambient
temperature if possible.
Impeller out of true
Unbalance of rotating parts
Clean product if still
unbalanced after
cleaning, exchange
product.
In case of further faults, contact ebm­papst.
Technical safety inspection
What requires checking? How to
check?
Frequency
Protection against accidental contact/ protective clothing
Visual inspection
min. 1/2 yearly
Check product for damage Visual
inspection
min. 1/2 yearly
Fixation of product Visual
inspection
min. 1/2 yearly
Fixation of wires Visual
inspection
min. 1/2 yearly
Insulation of wires Visual
inspection
min. 1/2
yearly Check impeller for wear/sediments/ corrosion
Visual inspection
min. 1/2
yearly
6 COMPLIANCE
The product bears the CE mark. The CE mark is affixed to adequately sized nameplates. Within the meaning of the EMC Guideline 2014/30/EU this document is
intended as:
- Mounting instructions/operating manual as per Art. 18, Paragraph (1)
- Installation instructions as per Art. 4
- Operating manual as per Art. 9, Paragraph (3)
- Instructions for use/operating manual as per Art. 18, Paragraph (3)
- Maintenance instructions as per Art.4; Art. 18, Paragraph (1)
Usage restrictions for residential areas as per Art. 18, Paragraph (2) Accompanying documents as per Art. 17, Paragraph (1)
Within the meaning of Directive 2014/35/EU - electrical equipment designed for use within certain voltage limits – this document is intended as:
- Instructions for use/operating manual as per Art. 6, Paragraph (7); Art. 8 Paragraph (4)
Within the meaning of the Directive 2006/42/EU Machine Guideline, this document is intended as
- Mounting instructions as per Art. 13, Paragraph 1b
The product bears the EAC mark.
The information in this document and in the product data sheet applies to mounting, installation, operation, use and maintenance.
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