Eberspächer EasyStart Select Installation Instructions Manual

OPERATING INSTRUCTIONS

QUICK START GUIDE

INSTALLATION INSTRUCTIONS

A WORLD OF COMFORT

EN

INSTALLATION INSTRUCTIONS
EASYSTART SELECT

VEHICLE HEATERS | TECHNICAL DOCUMENTATION

CONTROL UNIT FOR
EBERSPÄCHER PARKING HEATERS

2 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

CONTENTS

CHAPTER CHAPTER TITLE PAGE
CHAPTER CONTENTS

1 INTRODUCTION

Please read first 4

Safety instructions 4

Intended use 4

General information 4

– VENTILATION operating mode 4

– Temperature sensor 4

– Installation instructions for special functions 4

Technical data 5

Scope of supply 5

Sketch of EasyStart Select scope of supply 6

2 INSTALLATION

Installing the EasyStart Select 7

Installing the tab connector of the EasyStart Select lead harness 7

EasyStart Select installation sketch 8

Connector housing (Chamber assignment seen from the cable inlet side) 8

-XS4 / -XB4 connector assignment table 9

Installation sketch key 9

Connection of bush housing to the control unit lead harness 9

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 3

CONTENTS

3 STARTUP / CONFIGURATION

Initial startup 10

Configuring the EasyStart Select 10

Opening the vehicle workshop menu 10

Selecting the settings for the standard configuration 11

– Selecting the temperature units – Item 2: 11

– Changing the preset operating time – Item 4: 11

– Resetting to as-delivered condition – Item 5: 12

– Functional check 12

4 WHAT TO DO IF …?

Possible displays in the event of a fault 13

5 CIRCUIT DIAGRAM

– EasyStart Select connection to Hydronic, Hydronic II, Hydronic II C, Hydronic

II Comfort, Hydronic M II 15

– EasyStart Select connection to Airtronic, Airtronic M, Airtronic L 16

6 SERVICE

EC Declaration of Conformity 17

Hotline 17

4 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

PLEASE READ FIRST

Before you start to install the EasyStart Select,
always read through these installation instruc­tions carefully.
These installation instructions contain impor­tant information, which you need to install the
EasyStart Select.

SAFETY INSTRUCTIONS

DANGER!

Always note and follow all information and
notes, especially the safety instructions in
this document and in the heater's technical
description!

INTENDED USE

The EasyStart Select is used to select the
operating mode, to set the operating time, and
to switch On / Off the heater installed in the
vehicle.

PLEASE NOTE!

Improper use and use outside the specified
purpose cancels all liability and warranty.

1 INTRODUCTION

GENERAL INFORMATION

VENTILATION OPERATING MODE
In VENTILATION mode the fan of water heat­ers is actuated by directly bypassing heating
mode. If the symbol is not displayed the
VENTILATION function is not available for the
heater.
If you have any further questions about
VENTILATION mode, please dial the service
telephone number see page 17.

TEMPERATURE SENSOR
The temperature sensor that is installed in
the heater and which controls the tempera­ture inside the vehicle is also used for the
EasyStart Select temperature display.

INSTALLATION INSTRUCTIONS FOR SPECIAL
FUNCTIONS
These installation instructions describe
the standard configuration. For details of
enhanced configuration of the EasyStart
Select and for special functions such as com­binations with various EasyStart control units,
installation in ADR vehicles, operating the
heater and additional unit, etc. the “Special
Functions and Diagnosis” installation instruc­tions are available to view and to download
from www.eberspaecher-standheizung.com/

download.

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 5

TECHNICAL DATA

Operating voltage 12 volt / 24 volt
Dimensions W: 55 mm, H: 46 mm, D: 9 mm
allowable ambient temperature – 40 °C to +85 °C
LCD ambient temperature The display becomes sluggish in tem-

peratures below –10 °C, i.e. the flashing
sequence of the symbols is somewhat
slower, the contrast becomes weaker above
+70 °C.

ORDER NO.

EasyStart Select 12 / 24 volt 22 1000 34 13 00

SCOPE OF SUPPLY

Sketch see page 6.

No. in sketch Quantity Designation
1 1 EasyStart Select 12 / 24 volt
2 1 Cover
3 1 Foam underlay
4 1 Connector housing, 4-pin (in the bag)
5 1 Bush housing, 4-pin (in the bag)
6 2 Contact locking devices (in the bag)
7 4 Contacts (in the bag)
8 1 Self-tapping screws (in the bag)
9 1 Template
10 1 Installation instructions
11 1 Operating instructions

1 INTRODUCTION

6 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

SKETCH OF EASYSTART SELECT SCOPE OF SUPPLY

1

2

85

7

6

4

11

10

9

3

Key see page 5

1 INTRODUCTION

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 7

2 INSTALLATION

INSTALLING THE EASYSTART SELECT

CAUTION!

When drilling the fixing and connection holes
in the dashboard, concealed components
behind it could be damaged.

Î Check that the space behind the installa-

tion area is free from components.

Install the EasyStart Select in a suitable place
on the dashboard, within the driver's view and
connect as shown in the sketch on page 8
and the circuit diagram from page 15.

 Use the template supplied to position and

drill the two holes ø 6.5 mm and ø 9 mm.

 The foam underlay can be used if neces-

sary to level out unevenness. To do this,
pull off the protective film and stick the
foam underlay onto the installation area.
Then pull off the second protective film.

 Feed the lead harness from the EasyStart

Select through the drillhole ø 9 mm.

 Insert the EasyStart Select with expansion

plug into the drillhole ø 6.5 mm.

 Screw the fixing screw into the expansion

plug and therefore fasten the EasyStart
Select.

INSTALLING THE TAB CONNECTOR OF THE
EASYSTART SELECT LEAD HARNESS

 Plug the tab connector of the EasyStart

Select lead harness into the 4-pin con­nector housing (for details of connector
housing pin assignment see page 8 and

page 9).

 Push the contact locking device into the

connector housing.

PLEASE NOTE!

When installing the connector, ensure that the
locking tangs always face the middle of the
connector. Only in this position do the tangs
latch into the housing (see sketch above).

8 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

2 INSTALLATION

EASYSTART SELECT INSTALLATION SKETCH

Key see page 9

CONNECTOR HOUSING (Chamber assignment seen from the cable inlet side)

-XS4 (Item 4) -XB4 (Item 5)

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 9

2 INSTALLATION

-XS4 / -XB4 CONNECTOR ASSIGNMENT TABLE

Pin Signal Cable colour Cross-section XS4 Cross-section XB4
1 Terminal 30 red 0.35 mm² 0.5 mm²
2 Terminal 58 grey / black 0.35 mm² 0.5 mm²
3 Terminal 31 brown 0.35 mm² 0.5 mm²
4 Diagnosis blue / white 0.35 mm² 0.5 mm²

INSTALLATION SKETCH KEY

1 EasyStart Select 12 / 24 volt
2 Cover
3 Foam underlay
4 Connector housing, 4 pin
5 Bush housing, 4 pin
6 Contact locking devices
7 Contacts
8 Self-tapping screw
9 Template
10 Heater lead harness

CONNECTION OF BUSH HOUSING TO THE
CONTROL UNIT LEAD HARNESS

 Clip the control unit lead harness into the

4-pin bush housing; note and follow the
circuit diagram.

 Push the contact locking device into the

bush connector housing.

 Connect the bush housing of the control

unit lead harness and the connector hous­ing of the EasyStart Select lead harness.

 Insulate and tie back any cable ends that

are not needed.

PLEASE NOTE!

 Install the EasyStart Select in the vehicle

interior only.

 For circuit diagrams see from page 15.
 Do not insert the 5 A fuse into the fuse

holder until all work has been completed.

10 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

3 STARTUP / CONFIGURATION

INITIAL STARTUP

For the initial startup, the following steps must
be carried out one after the other.

APPLYING THE OPERATING VOLTAGE
The operating voltage is applied by inserting

the 5 A fuse into the fuse holder.
After applying the operating voltage the fol­lowing display appears:

 

Water heater

display

Air heater

display

Note: The EasyStart Select checks which type
of heater is connected and configures the
Menu bar (automatic detection).

CONFIGURING THE EASYSTART SELECT

The EasyStart Select must be configured
according to its use.

PLEASE NOTE!

These installation instructions describe
the standard configuration. For details of
enhanced configuration of the EasyStart
Select and special functions, you can view
and download the “Special Functions and
Diagnosis” installation instructions from
www.eberspaecher-standheizung.com/down­load.

OPENING THE VEHICLE WORKSHOP MENU

Display ON, the Start display appears.

Start display
water heater

Start display

air heater

Press button

and at the same time

for longer than 5 sec.
The following display appears:

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 11

SELECTING THE SETTINGS FOR THE STAND­ARD CONFIGURATION

SELECTING THE TEMPERATURE UNITS – ITEM
2:

Default: °C
Use the

or button to select Item 2:

and confirm by pressing the button.
Use the

or button to select the tem-

perature units °C or °F.

Use the button to confirm the selection,
then select the next setting or exit the Work­shop menu with a LONGPRESS on the
button or via timeout.

CHANGING THE PRESET OPERATING TIME –
ITEM 4:

Default: Water heater = 30 min. / Air heater =
continuous heating mode

Use the

or button to select Item 4:

and confirm by pressing the button.

Display for water heaters:

Operating time is 60 minutes.

Display for air heaters:

Operating time limitation OFF. Continuous
operation is set.

Use the

or button to set the operat-

ing time.
Operating time setting range:

10 – 120 min. in 1 min. increments, continu­ous heating mode is possible for air heaters.
From the 120th min. the operating time can
be extended in 5 min. increments up to 720
min.

Use the button to confirm the selec­tion, e.g. operating time 90 min., then select
the next setting or exit the Workshop menu
with a LONGPRESS on the button or via
timeout.

3 STARTUP / CONFIGURATION

12 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

RESETTING TO AS-DELIVERED CONDITION –
ITEM 5:

Use the

or button to select Item 5:

and confirm by pressing the button.

Press the button to confirm the selec­tion.

After confirming Item 5 appears briefly and
then the following display.

 

Water heater

display

Air heater

display

Note: The EasyStart Select checks which type
of heater is connected and configures the
Menu bar (automatic detection).

3 STARTUP / CONFIGURATION

FUNCTIONAL CHECK
Switch the heater On and Off. See EasyStart
Select operating instructions. If an error or
fault occurs, refer to the chapter “What to do
if ...?” page 13.

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 13

4 WHAT TO DO IF …?

POSSIBLE DISPLAYS IN THE EVENT OF A FAULT

DISPLAY DESCRIPTION REMEDY / WORKSHOP

 Automatic detection is active.
 The EasyStart Select has been

disconnected from the power
supply and then reconnected.

 Wait until the automatic detec-

tion has finished.

 Heater fault
 EasyStart Select fault

 Perform the diagnosis.
 Check EasyStart Select, replace

if necessary.

Note:

Display OFF with LONGPRESS on

button.

 Heater OFF - undervoltage

applied.

 Charge the battery.
 Check the voltage supply.

Note:

Display OFF with LONGPRESS on

button.

 No communication.  Check and if necessary renew

the heater fuse.

 Check the voltage supply.
 Check the wiring.

 Display if no diagnostic cable

is connected.

 Connect diagnostic cable.

14 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

4 WHAT TO DO IF …?

DISPLAY DESCRIPTION REMEDY / WORKSHOP

 Temperature sensor inter-

ruption.

 Check and if necessary renew

the temperature sensor.

PLEASE NOTE!

If the error or fault could not be corrected, dial
the service phone number on page 17.

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 15

CIRCUIT DIAGRAM
EasyStart Select connection to Hydronic, Hydronic II, Hydronic II C, Hydronic II Comfort,
Hydronic M II

* Hydronic MII 0.75

X:58

Light (+)

X:15

Ign (+)

-E2

0,5* RD

0,5* BUWH

0,5* BN

1

2

3

4

-XB4
1

2

3

4

-XS4
0,35 RD

0,35 GYBK

0,35 BN

0,35 BUWH

0,5 GYBK

c

-XB4 -XS4

22 1000 34 97 01

-E2 EasyStart Select
c to the heater

CABLE COLOURS

RD red GY grey BK black
BU blue YE yellow GN green
WH white VT violet BN brown

5 CIRCUIT DIAGRAM

16 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

CIRCUIT DIAGRAM
EasyStart Select connection to Airtronic, Airtronic M, Airtronic L

g

0,5 BNWH

0,5 GYRD

c

y

X:58

Light (+)

X:15

Ign (+)

0,5 RD

0,5 BUWH

0,5 BN

0,5 GYBK

-E2

1

2

3

4

-XB4
1

2

3

4

-XS4
0,35 RD

0,35 GYBK

0,35 BN

0,35 BUWH

-XB4 -XS4

22 1000 34 97 02

-E2 EasyStart Select
c to the heater
g to the heater
y Connect cables and insulate

CABLE COLOURS

RD red GY grey BK black
BU blue YE yellow GN green
WH white VT violet BN brown

5 CIRCUIT DIAGRAM

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 17

EC DECLARATION OF CONFORMITY

The manufacturer:

BURY GmbH & Co. KG

herewith declares that the

EasyStart Select

unit complies with the fundamental require­ments and the other relevant provisions of
Directive 2004/108/EC and 2009/19/EC Annex
VII, VIII.

A copy of the Declaration of Conformity
is available from Bury GmbH & Co. KG on
request.

6 SERVICE

HOTLINE

If you have any technical questions, a prob­lem with the EasyStart Select or the heater,
dial the following service phone number from
within Germany:

Hotline: [phone]
Fax hotline: [phone]

Outside of Germany, please contact the
respective Eberspächer national representa­tive.

18 | VEHICLE HEATERS – TECHNICAL DOCUMENTATION

VEHICLE HEATERS – TECHNICAL DOCUMENTATION | 19

Headquarters:

Eberspächer Climate Control Systems
GmbH & Co. KG
Eberspächerstraße 24
73730 Esslingen
Hotline: [phone]
Fax hotline: [phone]
[e-mail]
www.eberspaecher.com

22 1000 34 14 01 06.2013 Subject to change without notice © Eberspächer Climate Control Systems GmbH & Co. KG Printed in Germany