EBAA Iron 1000 User Manual

Series 1000

E-Z Flange™

Flange Adapter For Ductile Iron and Steel Pipe

Features and Applications:

• Adapts a plain end of ductile iron or

steel pipe to a tting, valve, or other
appurtenances equipped with anges
meeting ANSI/AWWA C110

• When used on Ductile Iron Pipe at anged
joints, sizes 3 inch through 12 inch, use the
E-Z Flange Gasket supplied.

• When used on Steel Pipe at anged joints,
sizes 3 inch through 12 inch, a transition
gasket is required.

• Minimum 2 to 1 Safety Factor

• MEGA-BOND® Restraint Coating System

Series 1008 E-Z Flange on 8 inch DIP, adapting to a anged gate valve.

• Set Screw Design

Pressure Ratings Table

Nominal

Pipe Size

3 1003 4.00 250
4 1004 6.30 250
6 1006 8.80 250
8 1008 12.99 250

10 1010 23.10 200

Series

Number

Approximate

Weight

Pressure

(PSI)

• Constructed of ASTM A536 Ductile Iron

• This product is Listed to applicable UL

Standards and requirements by Underwriters
Laboratories Inc.
Sizes 3 inch through 12 inch

• Available with Accessory Packages

12 1012 29.50 200

NOTE: For applications or pressures other than those shown, please contact EBAA for assistance.

For Higher Pressures and or Larger Size Applications

Series 2100 MEGAFLANGE® Restrained Flange Adapter

Available in sizes 3 inch through 48 inch for Ductile Iron and PVC Pipe and
sizes 3 inch through 12 inch for Steel and HDPE Pipe

www.ebaa.com

0912-O Copyright 2005 © EBAA Iron, Inc.

For use on water or wastewater pipelines

subject to hydrostatic pressure and tested in
accordance with either AWWA C600 or ASTM
D2774.

Sample Specication

Flange adapters shall be used in lieu of threaded

or welded anges on plain end ductile and carbon
steel pipe. The restraints shall be manufactured of
ductile iron conforming to ASTM A536. The restraint
devices shall be coated using MEGA-BOND®. (For
complete specications on MEGA-BOND visit www.
ebaa.com.) The bolt circles and bolt holes shall
conform to ANSI/AWWA C110/A21.10. The screws
shall have a Rockwell hardness of C40-45 converted
from Brinnell. The ange adapter shall have a
minimum working pressure rating as shown in the
adjacent table. The restraint shall be the Series 1000
E-Z Flange, as manufactured by EBAA Iron, Inc., or

approved equal.

Submittal Reference Drawing

EBAA IRON

Nominal

Pipe Size

3 1003 3.96 7.50 2.14

4 1004 4.80 9.00 2.33

6 1006 6.90 11.00 2.39

8 1008 9.05 13.50 2.76

10 1010 11.10 16.00 2.83

12 1012 13.20 19.00 2.89

Number

Installation Instructions

Series

A B C

Pipe
O.D.

NOTE: Dimensions are in inches ± 1% and are subject to change without notice.

Flange

O.D.

Flanged Adapter

Length

MADE IN USA

The Series 1000 E-Z Flange is
designed for joining plain end ductile
iron pipe, conforming to ANSI/AWWA
C151/A21.51 (class 50-56 thickness)
to standard AWWA C110 (class 150
dimensions) flanges.

1.

The pipe ends must be cut
smooth and square. (The E-Z
Flange adapter should not be
used on beveled end of the pipe.)
All surfaces must be cleaned.
Back the set screws out of the

ange to clear the pipe and slide

onto the pipe. Install E-Z Flange
gasket on the pipe with the bevel
of the gasket facing the E-Z
Flange.

2.

Position the pipe end square

against the adjacent ange. Slide

the gasket and E-Z Flange toward

the adjacent ange.

3.

Install and hand tighten the

ange bolts keeping an equal gap
around the ange.

4.

Tighten the ange bolts evenly to

the proper range of torque.
(45-60 ft-lbs for 3 inch and 4
inch and 75-90 ft-lbs for 6 inch
through 12 inch)

5.

Tighten the set screws in a
Alternating Manner until all are in

rm contact with the pipe surface.
After all set screws are in rm

contact with the pipe, continue
tightening in an alternating
manner until all are tightened to
the proper range of torque. (45
ft-lbs for 3 inch through 6 inch
and 70 ft-lbs for 8 inch through
12 inch.)