Eaton-Williams ICC25, ICC50, ICC35, ICU30, ICU40 Applications Manual

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APPLICATION MANUAL
ICC COOLING STORAGE UNIT
ICC/ICU SYSTEM
Eaton-Williams Ltd
Station Road – Edenbridge – Kent – TN8 6EG
Tel: +44 (0)1732 866066 Fax +44(0)1732 866653
www.eaton-williams.com
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Contents
Page
1. System Introduction 3
1.1 General 3
1.2 Indoor Unit 3
1.3 Indoor Unit Options 3
1.4 Outdoor Unit 3
1.5 Outdoor Unit Options 3
2. System Configuration 4
2.1 Part Numbers 4
2.2 Dimensions 5
2.3 Installation Clearances 6
3. System Options 7
3.1 ICC/ICU System Options 7
3.2 ICC Option Part Numbers 7
4. System Duty Ratings 8
5. System Performance Details Indoor Unit 8
6. System Performance Details Outdoor Unit 8
7. Mechanical Installation and Operating Details 9&10
8. Electrical Installation and Operation Details 11
9. Indoor Unit Component Specification 12
10. Indoor Unit Options Specification 13
11. Outdoor Unit Component Specification 14
12. Outdoor Unit Options Specification 15
13. System Written Specification 16&17
14. Wiring Diagrams 18-36
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1. SYSTEM INTRODUCTION
1.1 General
The ICC/ICU system is a range of low temperature direct expansion (D.X.) split systems with indoor coolers and outdoor condensing units. As standard the units are cooling only but the option of fitting an electric heater is available.
1.2 Indoor Unit
Indoor Cooling Units have stainless steel casings and are suitable for wall or ceili ng mounting. There are air inlets on both sides of the unit with discharge on the front of the unit. Power connections are located on the right hand side, with the refrigerant connections located on the l eft-hand side. The coi l is fitted with a de-ice system as standard and the on/off switch and temperature adjustment control are located on the front of the unit.
1.3 Indoor unit Options
Electro-mechanical or electronic controls are available, as is an Electric heater for applications that require heating.
1.4 Outdoor Unit
The outdoor ICU unit should be located on a horizontal surface or alternatively on a vertical wall using the Qualitair wall mounting bracket option kit. Power and refrigerant connections are located at the right hand end of the unit.
The ICU unit is supplied from the factory with a low pressure switch, high pressure switch, short cycle timer and head pressure fan speed controller fitted as standard.
1.5 Outdoor Unit options
Electrical isolator and wall mount bracket options are available.
Figure 1.1 – ICC/ICU SYSTEM LAYOUT
ICC INDOOR UNIT
ICU OUTDOOR UNIT
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2. SYSTEM CONFIGURATION
2.1 Part Numbers
Each ICC cellar cooler is matched up to an ICU condensing unit as summarised below. Please note that the part numbers refer to the base specification unit.
Table 2.1 – A/C Units
Low Temperature Storage Systems 1 Phase
ICC Electro Mechanical
ICC Electronic ICC Electronic &
Heater
ICC Electromech &
Heater
ICU Condenser
ICCm 25-J70632 ICCe 25-J70630 ICCe 25 – J70633 ICCm25 - J70631 ICU30 – J90733 ICCm 35-J70642 ICCe 35-J70640 ICCe 35 – J70643 ICCm35 - J70641 ICU40 – J90743 ICCm 50-J70662 ICCe 50-J70660 ICCe 50 – J70663 ICCm50 - J70661 ICU55 – J90763 ICCm 55-J70662 ICCe 55-J70660 ICCe 55 – J70663 ICCm55 - J70661 ICU80 – J90783 ICCm 60-J70682 ICCe 60-J70680 ICCe 60 - J70683 ICCm60 - J70681 ICU80 – J90783 ICCm 70-J70692 ICCe 70-J70690 ICCe 70 – J70693 ICCm70 - J70691 ICU80 – J90783
Low Temperature Storage Systems 3 Phase
ICC Electro Mechanical
ICC Electronic ICC Electronic &
Heater
ICC Electromech &
Heater
ICU Condenser
ICCm 55-J70662 ICCe 55-J70660 ICCe 55 – J70633 ICCm55 - J70661 ICU80 – J90784 ICCm 60-J70682 ICCe 60-J70680 ICCe 60 – J70683 ICCm60 - J70681 ICU80 – J90784 ICCm 70-J70692 ICCe 70-J70690 ICCe 70 – J70693 ICCm70 - J70691 ICU80 – J90784
Ordering Notes
As standard the indoor ICC unit is supplied as a cooling only unit complete with controls. As standard the outdoor ICU condensing unit is supplied complete with temperature operated fan speed controller, low pressure switch, high pressure switch, winter start and 3-minute delay timer. ICU30 & 40 units are also fitted with a crankcase heater. The indoor ICC cellar cooler and outdoor ICU condensing units are ordered as separate part numbers. The ICU 80 is available in single phase (230v) or 3 phase (400v) configuration.
Ordering details:
Step 1 select indoor unit e.g. ICCm 35 J70642 Step 2 select matching outdoor unit e.g. ICU 40 J90743
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2.2 ICC DIMENSIONAL DETAILS
ICC 25 ICC 35 ICC 50 ICC 60 ICC 70
A 475 475 475 525 525 B 390 390 390 440 440 C 805 805 805 865 865 D 450 450 450 525 525 E 680 680 680 740 740 F 680 680 680 680 680 G 62 62 62 92 92 H 62 62 62 32 32
J 239 239 239 289 289
K 50 50 50 50 50
Figure 2.1 – ICC Positioning
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2.3 ICU DIMENSIONAL DETAILS & CLEARANCES
Figure 2.2 – ICU Unit Positioning
Figure 2.3 – ICU Unit Fixing
ICU 30 ICU 40 ICU 55 ICU 80 Width mm 720 720 800 800 Height mm 610 610 765 765 Depth mm 250 250 320 320 Weight kg 42 42 60 64 Dim ‘y’ mm 220 220 290 290 Dim ‘Z’ mm 670 670 750 750
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3. SYSTEM OPTIONS
3.1 ICC/ICU System Options
In order to configure the basic unit to meet most customer requirements, options are available for the ICC/ICU system. The basic unit would be supplied, with any option (in kit form) fitted at site by installer.
3.2 ICU Option Part Numbers
Option Description ICU 30 ICU 40 ICU 55 ICU 80
Outdoor electrical isolator J972434 J972434 J972434 J972434 Wall mount brackets J972435 J972435 J972636 J972636 Crankcase Heater STD STD J213100127 J213100127
OUTDOOR ELECTRICAL ISOLATOR (J972434)
This option is used to electrically isolate the unit locally as may be required under electrical safety regulations and fits onto the right hand end of the ICU unit. Compliance with local standards and regulations is the responsibility of the installer.
WALL MOUNTED BRACKETS ICU 30/40 = J972435 ICU 55/80 = J972636
Where it is necessary to mount the ICU unit on a vertical wall, this option facilitates ease of mounting.
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4. SYSTEM DUTY RATINGS
Listed below are the cooling ratings for the ICC / ICU system.
Indoor Unit ICC25 ICC35 ICC50 ICC50 ICC60 ICC70 Outdoor Unit ICU30 ICU40 ICU55 ICU80 ICU80 ICU80
Cooling Duties kW @ 12.7°Cdb / 10°Cwb Cooling Duty 2.4 3.55 4.45 5.75 6.1 6.8 S H R 75% 75% 75% 75% 75% 75% Optional Electric Heater kW Heating Duty 3.0 3.0 3.0 3.0 4.0 4.0
5. SYSTEM PERFORMANCE DETAILS INDOOR UNIT
Listed below are the ancillary performance details for the ICC cooler.
Indoor Unit ICC25 ICC35 ICC55 ICC60 ICC70
Electric heater duty (kW) 3.0 3.0 3.0 4.0 4.0 Air volume flow (m3/s) 0.51 0.62 0.62 0.73 0.95 Air throw (m) 7.5 12 12 12 13 Indoor unit noise level NR 52 57 57 57 59 Unit height (mm) 450 450 450 525 525 Unit width (mm) 805 805 805 805 805 Unit depth (mm) 475 475 475 525 525 Unit weight (kg) 31 31 31 34 35
Notes i) Noise levels at 2m free field.
6. SYSTEM PERFORMANCE DETAILS OUTDOOR UNIT
Listed below are the ancillary performance details for the ICU condensing unit.
Outdoor Unit ICU30 ICU40 ICU55 ICU80
Air volume flow (m3/s) 0.43 0.54 0.54 0.68 Outdoor Unit noise level NR 61 48 47 53 Unit height (mm) 610 610 765 765 Unit width (mm) 720 720 800 800 Unit depth (mm) 250 250 320 320 Unit weight 42 42 60 64
Notes i) Noise levels at 3m free field.
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7. MECHNICAL INSTALLATION DETAILS
Indoor Unit ICC25 ICC35 ICC50 ICC60 ICC70 Outdoor Unit ICU30 ICU40 ICU55 ICU80 ICU80
Unit Refrigerant Connection (“) Refrig. Liquid Connection (“) 1/4 1/4 1/4 3/8 3/8 Refrig. Suction Connection (“) 1/2 5/8 5/8 3/4 3/4 Refrigerant Pipe Sizes (“) Refrigerant pipes sizes are tabled on the following page Ancillary Information Liquid line insulation (“) * Optional 3/8 Optional 3/8 Optional
3/8
Optional
3/8
Optional
3/8 Suction line insulation (“) Yes 3/8 Yes 3/8 Yes 3/8 Yes 3/8 Yes 3/8 Condensate Connections Connection type Hose
connector
Hose
connector
Hose
connector
Hose
connector
Hose
connector
Connection size (“) 3/4 3/4 3/4 3/4 3/4
* Hot areas must be avoided when routing liquid lines. Consideration should be given to
separate insulation lines to prevent heat absorption.
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7. MECHNICAL INSTALLATION DETAILS CONT
Refrigerant Pipe Sizes (“)
Table A Horizontal or Downflow application (Suction Line)
Based on 5psi (0.35bar) Pressure drop Line Length (m)
Table A 5 10 15 20 25 30 35 40 45 50 60 70 80 90 100
ICU30 Suction 3/8” ½” ½” ½” ½” 5/8” ¾”
Liquid ¼” ¼” ¼” ¼” ¼” ¼” DO NOT USE THIS AREA
ICU40 Suction ½” ½” ½” 5/8” 5/8” 5/8” ¾”
Liquid ¼” ¼” ¼” ¼” ¼” ¼” DO NOT USE THIS AREA
ICU55 Suction ½” 5/8” 5/8” 5/8” 5/8” ¾” ¾” ¾” ¾” ¾” ¾” 7/8” 7/8” 7/8” 7/8”
Liquid 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” ½” ½” ½” ½” ½” ½” ½” ½” ½”
ICU80 Suction 5/8” 5/8” ¾” ¾” ¾” ¾” 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 7/8” 11/8”
Liquid 3/8” 3/8” 3/8” 3/8” ½” ½” ½” ½” ½” ½” ½” ½” ½” ½” ½”
Table B Upflow application (Suction Line)
Max Max R407c – kg
Table B Size Lift Additional Oil Additional Charge
ICU30 Suction 3/8” 5 None >5m = 25g/m (¼” Liquid)
ICU40 Suction ½” 15 None >5m = 25g/m (¼” Liquid)
ICU55 Suction ½” 8 None >5m = 40g/m (3/8” Liquid)
>30m = 105g/m (1/2” liquid)
ICU80 Suction ¾” 30 None >5m = 40g/m (3/8” Liquid)
>30m = 105g/m (1/2” liquid)
Note: a) = DO NOT USE IN THIS AREA. b) Crankcase heaters are required where system charge exceeds 4. 5kg and DOES NOT contain
an accumulator.
c) Maximum pipe run stated in Table A, must include the reduction allowance (equivalent length)
for vertical lifts and fittings indicated in Tables b.
Table C General fitting losses - equivalent straight lengths in metres.
Pipe Size
Fitting
3/8” ½” 5/8” ¾” 7/8” 11/8” 45° Bend 0.12 0.15 0.18 0.21 0.24 0.30 90° Bend Short Radius 0.37 0.43 0.49 0.55 0.61 0.79 90° Bend Long Radius 0.24 0.27 0.30 0.37 0.43 0.52 180° Bend Short Radius 0.73 0.91 1.10 1.28 1.46 1.83 180° Bend Long Radius 0.46 0.55 0.64 0.76 0.85 1.07 90° Elbow 0.67 0.85 1.04 1.25 1.46 1.89 Oil Trap 0.74 0.86 0.98 1.10 1.22 1.58
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8. ELECTRICAL INSTALLATION DETAILS
Indoor Unit ICC25 ICC35 ICC50 ICC60 ICC70 Matching Outdoor Unit ICU30 ICU40 ICU55 ICU80 ICU80
Indoor Unit Electrical Data (Amps) Indoor Fan 0.44 0.57 0.57 0.57 0.7 Heater Option 13 13 13 18 18 Controls 0.2 0.2 0.2 0.2 0.2 Outdoor Unit Electrical Data (A/Phase) Outdoor Fan 0.3 0.7 0.7 0.7 0.7 Compressor 2.5 6.2 10.9 15.2(5.1)* 15.2(5.1)* System Full Load Current (A/Phase) Cooling Only Unit 3.44 7.7 10.5 16.6(6.7)* 16.6(6.7)* Cooling + Electric Heating
Unit
13.6 13.8 13.8 18.7(18.7)* 18.7(18.7)*
System Fuse Rating (A/Phase): HRC Cooling Only Unit 10 10 16 20(10)* 20(10)* Cooling Only unit with
heaters
16 16 16 20(20)* 20(20)*
Unit Internal Fuse Rating Outdoor unit fan motor fuse 3.15 3.15 3.15 3.15 3.15 Power Supply System Power Supply 1 PH 1 PH 1 PH 1 PH (3ph) 1 PH (3ph) Power Supply Cable 3 core 3 core 3 core 3(5)* Core 3(5)* Core Unit Interconnecting Cables Cooling Only Unit 4 core 4 core 4 core 4 core 4 core Cooling only unit with heaters 4 core 4 core 4 core 4 core 4 core Electrical Connections Type
Screwed Terminal
Blocks
Screwed Terminal
Blocks
Screwed Terminal
Blocks
Screwed Terminal
Blocks
Screwed Terminal
Blocks
* Figures in brackets are for 3 phase condensing unit
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9. INDOOR UNIT COMPONENT SPECIFICATION
Indoor Unit ICC25 ICC35 ICC50 ICC60 ICC70
Matching Outdoor Unit ICU30 ICU40 ICU55/80 ICU80 ICU80 No. of Motors 1 1 1 1 1 Indoor Fan & Motor Details Motor Rating 230v/1ph/50Hz Motor Power W 102 130 130 130 160 Fan Type Axial Axial Axial Axial Axial Impeller Diameter 315mm 350mm 350mm 350mm 400mm Evaporator Details Tube Material Copper Copper Copper Copper Copper Fin Material Aluminium Aluminium Aluminium Aluminium Aluminium Fin Pitching 8 fpi 8 fpi 8 fpi 8 fpi 8 fpi No. of Circuits 1 3 3 4 4 Finned Length 582 582 582 640 640 No. of rows deep 2 4 4 4 4 No. of Tubes High 17 17 17 20 20 Holding Charge Nitrogen Nitrogen Nitrogen Nitrogen Nitrogen Refrigerant Type R407c R407c R407c R407c R407c De-Ice Thermostat (Elec Mech Only) Type Thermostatic Thermostatic Thermostatic Thermostatic Thermostatic Indoor Expansion Device Type TEV TEV TEV TEV TEV Location ICC Unit ICC Unit ICC Unit ICC Unit ICC Unit Indoor De-ice Thermostat Cut-out temperature *
-1 ±1 -1 ±1 -1 ±1 -1 ±1 -1 ±1
Cut-in Temperature *
+10 ±1 +10 ±1 +10 ±1 +10 ±1 +10 ±1 Unit Construction Casing Stainless
Stainless Steel Stainless Steel Stainless Steel Stainless Steel
* When electronic controller fi tted, this function is provided on a time cycle.
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10. INDOOR UNIT OPTIONS SPECIFICATION
Indoor Unit ICC25 ICC35 ICC50 ICC60 ICC70
Controller Electro Mechanical 8 to 23°C 8 to 23°C 8 to 23°C 8 to 23°C 8 to 23°C Electronic 4 to 23°C 4 to 23°C 4 to 23°C 4 to 23°C 4 to 23°C Electrical Heater Construction Stainless Steel Stainless
Steel
Stainless Steel Stainless Steel Stainless
Steel Voltage 230v 230v 230v 230v 230v Thermal Switch cut-
out temp
54°C 54°C 54°C 54°C 54°C
Thermal Switch reset temp
46°C 46°C 46°C 46°C 46°C
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11. OUTDOOR UNIT COMPONENT SPECIFICATION
Outdoor Unit ICU30 ICU40 ICU55 ICU80
Outdoor Fan & Motor Details Motor Rating 230v/1PH/50Hz 230v/1PH/50Hz 230v/1PH/50Hz 230v/1PH/50Hz Motor Power 65w 165w 165w 165w Capacitor Rating 2 mF 2mF 2mF 4mF Fan Type Axial Axial Axial Axial Impeller diameter 350mm 350mm 350mm 450mm Condenser Details Tube Material Copper Copper Copper Copper Fin Material Aluminium Aluminium Aluminium Aluminium Fin Pitching 12 fpi (2.1mm) 12 fpi (2.1mm) 12 fpi (2.1mm) 12 fpi (2.1mm) No. of Circuits 1 2 3 3 Finned Length 500mm 500mm 550mm 550mm No. of Tubes High 22 22 28 28 No. of Rows Deep 1 2 3 3 Refrigerant Holding
Charge (R407c)
600g 1100g 1600g 1900g
Suction and Liquid Connections Device Shut Off Valve Shut Off Valve Shut Off Valve Shut Off Valve Connection Flare Flare Flare Flare Electrical Connections Type Screwed Terminal
Block
Screwed Terminal
Block
Screwed Terminal
Block
Screwed Terminal
Block Compressor Details Type Hermetic Rotary Hermetic Rotary Hermetic
Scroll
Hermetic
Scroll Run Capacitor (1ph only) 25mF 30mF 40mF 50mF Low Pressure Switch 7/22Psig Auto Reset High Pressure Switch 300/400Psig Auto Reset Winter Start 2 Min Delay Delay Start Timer 3 Min Delay Crankcase heater 60W 60W N/A N/A Low Ambient Fan Speed Controller Sensing Element Pressure Pressure Pressure Pressure Hard start 30 seconds 30 seconds 30 seconds 30 seconds Minimum Speed Voltage 105 volts 105 volts 105 vol ts 105 volts Unit Construction Casing Painted Steel Painted Steel Painted Steel Painted Steel
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12. OUTDOOR UNIT OPTIONS SPECIFICATION
Outdoor Unit ICU30 ICU40 ICU55 ICU80
Outdoor Electrical Isolator Rating 32A 32A 32A 32A Lockable Yes Yes Yes Yes Wall Mount Brackets Material Galv. Steel Galv. Steel Galv. Steel Galv. Steel
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13. SYSTEM WRITTEN SPECIFICATION
13.1 ICC Indoor Unit Specification
The indoor unit shall be a Qualitair ICC direct expansion cooler matched to a Qualitair ICU direct expansion condensing unit. The unit size shall be ICC25/ICC35/ICC50/ICC60/ICC70 single phase or ICC50/ICC60/ICC70 three phase system*. Supply ICC cassette with/without * Electric heater option
13.2 ICU Outdoor Unit Specification
The ICU condensing unit shall be supplied with the following option kits for site fitting: Supply ICU condensing unit with/without * Acoustic jacket Supply ICU condensing unit with/without * Outdoor electrical isolator option Supply ICU condensing unit with/without * Wall mount brackets
* delete as appropriate *1 Note:- As standard, U.K. models are fitted with a low ambient fan speed controller and a low
and high pressure switch, start/short cycle timers, winter start.
13.3 ICC Indoor Unit Specification Compliance
The ICC cooler unit shall comply with the following specification:
Casing
The casing shall be manufactured using high quality 0.7mm stainless steel. Evaporator cooling coil
The evaporator coil shall be constructed from refrigeration quality copper tubes with mechanically bonded aluminium fins to provide efficient heat transfer.
Condensate Tray
The Condensate tray shall be manufactured from stainless steel.
Expansion Device
The expansion device shall be an externally equalised Thermostatic Expansion Valve (TEV). The fan shall be an energy efficient sickle bladed axial type with the impeller orientated for sucking configuration, complete with fan guard.
Refrigerant Connections
The refrigerant terminations shall be OD copper connections.
De-ice control
The unit shall have de-ice controls fitted on the evaporator.
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13. SYSTEM WRITTEN SPECIFICATION CONT
13.4 ICU Outdoor Unit Specification Compliance
The ICU condensing unit shall comply with the following specification:
Casing
The casing shall be manufactured using high quality 0.9mm painted galvanised sheet steel.
Condenser Cooling Coil
The condenser coil shall be constructed from refrigeration quality copper tubes with mechanically bonded aluminium fins to provide efficient heat transfer.
Fan
The fan shall be an energy efficient sickle bladed axial type with the impeller orientated for sucking configuration complete with fan guard.
Compressor
The unit shall be fitted with a hermetic rotary or scroll compressor.
Shut-off valves
The unit shall be fitted with refrigerant shut-off valves complete with Shraeder test point.
Refrigerant Charge
The unit shall contain a refrigerant charge suitable for a 5 metre pipe run.
Low Ambient Controls
The unit shall be factory fitted with the fan speed controller, low pressure switch, high pressure switch, winter start and start delay timer.
Crankcase Heater
Unit with rotary compressors shall be fitted with crankcase heater.
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14. WIRING DIAGRAMS
Unit Ref
Function
Type
Phase
Wiring
Diagram
Part N°
ICC25,
35,
45/55,
60,
70
Cooling Only Electromech A3LBD130 J70632
J70642 J70662 J70682 J70692
ICC25,
35,
45/55,
60,
70
Heat Only Electromech A3LBD131 J70631
J70641 J70661 J70681 J70691
ICC25,
35,
45/55,
60,
70
Cooling Only Electronic A3LBD132 J70630
J70640 J70660 J70680 J70690
ICC25,
35,
45/55,
60,
70
Heat Only Electronic A3LBD133 J70633
J70643 J70663 J70683 J70693
Use the above Wiring Diagrams until ICC Unit Serial N° Q09734.
Thereafter, use Wiring Diagrams listed below.
Unit Ref
Function
Type
Phase
Wiring
Diagram
Part N°
ICC25,
35,
45/55,
60,
70
Cooling Only Electromech A3LBD148 J70632
J70642 J70662 J70682 J70692
ICC25,
35,
45/55,
60,
70
Heat Only Electromech A3LBD149 J70631
J70641 J70661 J70681 J70691
ICC25,
35,
45/55,
60,
70
Cooling Only Electronic A3LBD150 J70630
J70640 J70660 J70680 J70690
ICC25,
35,
45/55,
60,
70
Heat Only Electronic A3LBD151 J70633
J70643 J70663 J70683 J70693
ICU30,
40
Cooling Only Condensing Unit 1-ph (TS FSC) A3LBD137 J90733
J90743
ICU55,
80
Cooling Only Condensing Unit 1-ph (TS FSC) A3LBD138 J90763
J90783
ICU80 Cooling Only Condensing Unit 3-ph (TS FSC) A3LBD139 J90784
ICU100 Cooling Only Condensing Unit 1-ph (PS FSC) A3LBD140 J90723
ICU100,
135,
170
Cooling Only Condensing Unit 3-ph (PS FSC) A3LBD141 J90724
J90714 J90794
ICU30,
40
Cooling Only Condensing Unit 1-ph (PS FSC) A3LBD143 J90733
J90743
ICU55,
80,
100
Cooling Only Condensing Unit 1-ph (PS FSC) A3LBD144 J90763
J90783 J90723
ICU80,
100, 135,
170
Cooling Only Condensing Unit 3-ph (PS FSC) A3LBD145 J90784
J90724 J90714 J90794
ICU80,
100, 135,
170
Heatpump Condensing Unit 3-ph (PS FSC) A3LBD146 J 90786
J90726 J90716 J90796
ICU40,
55, 80,
100
Heatpump Condensing Unit 1-ph (PS FSC) A3LBD147 J 90745
J90765 J90785 J90725
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STATION ROAD
EDENBRIDGE
KENT
TN8 6EG
TEL: (01732) 866066
FAX:(01732) 867937
AN EATON-WILLIAMS COMPANY
As part of the policy of continuous product improvement, we reserve the right to alter specifications without notice
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