EATON GVX9000 User Guide

GVX9000 AF Drives

User Manual

New Information

June 2006

MN04000001E

For more information visit: www.EatonElectrical.com

Important Notice – Please Read

The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Eaton GVX9000 Drives

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	Table of Contents
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . vi
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . viii
SAFETY MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . ix
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . ix
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . ix
High Voltage, Warnings and Cautions . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . x

CHAPTER 1 — INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Warranty and Liability Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

CHAPTER 2 — OVERVIEW OF THE GVX9000 DRIVE . . . . . . . . . . . . . . . . . . . . 2-1

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Nameplate Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

Catalog Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Style Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

External Parts and Label Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Digital Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

CHAPTER 3 — STORAGE AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2
Pollution Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-2

Mounting Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Applicable Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Basic Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

External Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Control Terminal Wiring (Factory Settings) . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Motor Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

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CHAPTER 4 — START-UP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Step-by-Step Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-2
Inverter Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-4
Wiring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-4
Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-5
Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-6
Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4-6
Manual Motor Starters/UL489 Circuit Breakers . . . . . . . . . . . . . . . . . . .	4-6
Wiring the Inverter to Incoming Power . . . . . . . . . . . . . . . . . . . . . . . . . .	4-9

Wiring the Motor to the Inverter Output . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Power-Up Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Powering the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

CHAPTER 5 — DESCRIPTIONS OF PARAMETER SETTINGS . . . . . . . . . . . . . . 5-1 Viewing and Changing Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Group 20 — Easy Mode Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Group 30 — Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Explanations: Digital Input Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Group 40 — Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

Function Explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Group 50 — AC Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 Group 60 — Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49 Group 70 — Protective Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55

Group 80 — Keypad / Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62 Group 90 — Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-67

CHAPTER 6 — MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . 6-1

Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

CHAPTER 7 — TROUBLESHOOTING AND FAULT INFORMATION . . . . . . . . . 7-1

Common Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Warning Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

APPENDIX A — TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

APPENDIX B — PARAMETER TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 GVX9000 Parameter Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

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APPENDIX C — ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

Fuse Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3

Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4

All Braking Resistors and Braking Units Used in AC Motor Drives . . . . C-4

External Brake Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	C-6
Dimensions for Braking Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	C-8

EMI Filter Cross-Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9

Keypad Remote Mounting Kit (P/N GVXRM) . . . . . . . . . . . . . . . . . . . . . . . . C-19

APPENDIX D — DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Digital Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2

Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3

APPENDIX E — EASY MODE SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

Choosing Easy Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2 Changed Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2

APPENDIX F — DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . F-1 Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2

EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F-2

Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3

EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F-3

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List of Figures

Figure 2-1: Example of 5 hp 230V AC drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Figure 2-2: Parts and Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Figure 2-3: Description of Digital Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Figure 3-1: Mounting in an Enclosure in Inches (mm) . . . . . . . . . . . . . . . . . . . 3-3 Figure 3-2: Wiring Diagram — 1 – 5 hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Figure 3-3: Wiring Diagram — 7-1/2 – 100 hp . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Figure 3-4: Wiring Diagram — Sink and Source Modes . . . . . . . . . . . . . . . . . . 3-7

Figure 3-5: External Wiring — 1 – 15 hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Figure 3-6: External Wiring — 20 – 100 hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Figure 3-7: Control Terminal Wiring (Sink Mode) . . . . . . . . . . . . . . . . . . . . . . . 3-10 Figure 3-8: Control Terminal Wiring (Source Mode) . . . . . . . . . . . . . . . . . . . . . 3-10 Figure 3-9: Main Circuit — 1 to 5 hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Figure 3-10: Main Circuit — 7-1/2 to 15 hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Figure 3-11: Main Circuit — 20 to 30 hp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Figure 3-12: Main Circuit — 40 to 50 hp, 460V . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Figure 3-13: Main Circuit — 40 to 50 hp, 230V; 60 to 100 hp, 460V . . . . . . . . . 3-15

Figure 3-14: Parallel Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Figure 4-1: Clearances and Air Flow in Inches (mm) . . . . . . . . . . . . . . . . . . . . . 4-3

Figure 5-1: Page Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Figure 5-2: Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Figure 5-3: Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Figure 5-4: Scrolling Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Figure 5-5: Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Figure 5-6: Parameter Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Figure 5-7: D1 and D2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Figure 5-8: Digital Input Terminal Settings 01, 02 . . . . . . . . . . . . . . . . . . . . . . . 5-11 Figure 5-9: Digital Input Terminal Settings 03, 04 . . . . . . . . . . . . . . . . . . . . . . . 5-12

Figure 5-10: Digital Input Terminal Settings 05, 06, 07, 08 . . . . . . . . . . . . . . . . 5-13

Figure 5-11: Digital Input Terminal Setting 09 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Figure 5-12: Digital Input Terminal Settings 10, 11 . . . . . . . . . . . . . . . . . . . . . . 5-14

Figure 5-13: Digital Input Terminal Settings 12, 13, 14 . . . . . . . . . . . . . . . . . . . 5-14

Figure 5-14: Digital Input Terminal Settings 15, 16 . . . . . . . . . . . . . . . . . . . . . . 5-15

Figure 5-15: Digital Input Terminal Setting 17 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Figure 5-16: Digital Input Terminal Setting 18 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Figure 5-17: Digital Input Terminal Setting 19 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 Figure 5-18: Digital Input Terminal Setting 20 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 Figure 5-19: Digital Input Terminal Settings 21, 22 . . . . . . . . . . . . . . . . . . . . . . 5-17 Figure 5-20: Digital Input Terminal Setting 23 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 Figure 5-21: Digital Input Terminal Setting 24 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 Figure 5-22: Digital Input Terminal Setting 25 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

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Figure 5-23: Digital Input Terminal Settings 26, 27, 28 . . . . . . . . . . . . . . . . . . . 5-19

Figure 5-24: Digital Input Terminal Settings 29, 30 . . . . . . . . . . . . . . . . . . . . . . 5-19

Figure 5-25: Digital Input Terminal Setting 31 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 Figure 5-26: Digital Input Terminal Setting 32 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 Figure 5-27: Digital Input Terminal Settings 33, 34 . . . . . . . . . . . . . . . . . . . . . . 5-20 Figure 5-28: Desired Freq. Attained & Preset Freq. Attained . . . . . . . . . . . . . . 5-28 Figure 5-29: GVX Digital Output Option 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29 Figure 5-30: Stop Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32 Figure 5-31: V/F Curve Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35 Figure 5-32: Acceleration and Deceleration Times . . . . . . . . . . . . . . . . . . . . . . 5-38 Figure 5-33: S-Curve Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

Figure 5-34: Jog Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41

Figure 5-35: Power Loss Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

Figure 5-36: Skip Frequency Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44

Figure 5-37: Sleep Time Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47

Figure 5-38: Auxiliary Motor Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48

Figure 5-39: DC Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51

Figure 5-40: Over-Voltage Stall Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55

Figure 5-41: Over-Current Stall Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56 Figure 5-42: I2t Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58

Figure 5-43: Output Voltage Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-59

Figure C-1: GBM2022, GBM4045, GBM5055 Braking Unit . . . . . . . . . . . . . . . . C-6

Figure C-2: Approximate Dimensions in Inches (mm) — RF022B21BA /

RF037B43BA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10

Figure C-3: Approximate Dimensions in Inches (mm) — RF110B43CA . . . . . . C-11

Figure C-4: Approximate Dimensions in Inches (mm) — 26TDT1W4C . . . . . . C-12

Figure C-5: Approximate Dimensions in Inches (mm) — 50TDS4W4C . . . . . . C-13

Figure C-6: Approximate Dimensions in Inches (mm) — 100TDS84C . . . . . . . C-14

Figure C-7: Approximate Dimensions in Inches (mm) — 150TDS84C . . . . . . . C-15 Figure C-8: Approximate Dimensions in Inches (mm) — 180TDS84C . . . . . . . C-16 Figure C-9: Approximate Dimensions in Inches (mm) — 20TDT1W4C . . . . . . C-17 Figure C-10: Approximate Dimensions in Inches (mm) — 200TDDS84C . . . . C-18

Figure C-11: Approximate Kit Dimensions in Inches (mm) . . . . . . . . . . . . . . . . C-19

Figure D-1: Digital Keypad — Approximate Dimensions in Inches (mm) . . . . D-2

Figure D-2: 1 – 5 hp — Approximate Dimensions in Inches (mm) . . . . . . . . . . D-3 Figure D-3: 7-1/2 – 15 hp — Approximate Dimensions in Inches (mm) . . . . . . D-4

Figure D-4: 20 – 30 hp — Approximate Dimensions in Inches (mm) . . . . . . . . D-5 Figure D-5: 40 – 100 hp — Approximate Dimensions in Inches (mm) . . . . . . . D-6

GVX9000 User Manual

vii

	Table of Contents
List of Tables
Table 2-1: GVX9000 Catalog Numbering System . . . . . . . . .	. . . . . . . . . . . . . . 2-3
Table 2-2: Keypad Operators . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . 2-5
Table 3-1: Wiring Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . 3-9
Table 3-2: Terminal Symbols . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . 3-11
Table 3-3: Wire Gauge and Torque Tightening . . . . . . . . . . . .	. . . . . . . . . . . . . . 3-16
Table 4-1: Wire Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . 4-5
Table 4-2: Fuse Specification Chart . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . 4-7
Table 4-3: Heat Loss Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . 4-8
Table 5-1: Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . 5-52
Table 7-1: Common Problems and Solutions . . . . . . . . . . . . .	. . . . . . . . . . . . . . 7-2
Table 7-2: Warning Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . 7-5
Table A-1: GVX9000 230V Specifications . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . A-2
Table A-2: GVX9000 460V Specifications . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . A-3
Table A-3: GVX9000 575V Specifications . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . A-4
Table A-4: General Specifications . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . A-5
Table B-1: 20 — Easy Mode Settings . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . B-2
Table B-2: 30 — Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . B-2
Table B-3: 40 — Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . B-5
Table B-4: 50 — AC Drive Control . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . B-7
Table B-5: 60 — Motor Control . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . B-13
Table B-6: 70 — Protective Functions . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . B-14
Table B-7: 80 — Keypad / Display . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . B-16
Table B-8: 90 — Communication . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . B-20
Table C-1: Fuse Specifications — 230V . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . C-2
Table C-2: Fuse Specifications — 460V . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . C-2
Table C-3: Wiring Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . C-3
Table C-4: Braking Specifications . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . C-4
Table C-5: Braking Unit Specifications . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . C-7
Table C-6: Approximate Dimensions for Braking Resistors .	. . . . . . . . . . . . . . C-8
Table C-7: EMI Filter Cross-Reference . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . C-9
Table E-1: 00 — Factory Settings . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-2
Table E-2: 01 — Basic V/F Curve . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-2
Table E-3: 02 — PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-3
Table E-4: 03 — Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-4
Table E-5: 04 — Local/Remote . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-6
Table E-6: 05 — Hand Off Auto (HOA) . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-7
Table E-7: 06 — Variable Torque (Pump/Fan) . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-8
Table E-8: 07 — Spindle Motor . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-9
Table E-9: 08 — Analog Speed Command . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . E-10
Table E-10: 09 — Closed Loop Vector Control . . . . . . . . . . . .	. . . . . . . . . . . . . . E-11
viii	GVX9000 User Manual

Safety Messages

Safety Messages

Definitions and Symbols

A safety instruction (message) includes a hazard alert symbol and a signal word, WARNING or CAUTION. Each signal word has the following meaning:

HIGH VOLTAGE: This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

WARNING: Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).

Hazardous High Voltage

HIGH VOLTAGE!

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.

GVX9000 User Manual

ix

Safety Messages

High Voltage, Warnings and Cautions

High Voltage

HIGH VOLTAGE!

Before opening the AC drive covers:

• Disconnect all power to the AC drive.

Wait five minutes for DC bus capacitors discharge.

HIGH VOLTAGE!

Be sure to ground the unit. Otherwise, there is danger of electric shock and/or fire.

HIGH VOLTAGE!

Wiring work shall be carried out only by qualified personnel.

Otherwise, there is a danger of electric shock or fire.

Warnings

WARNING!

Make sure that all screws are tightened to the proper torque rating shown in Table 3-3.

WARNING!

This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury.

WARNING!

Use 75ºC Cu wire only or equivalent.

WARNING!

The rated voltage for AC motor drive must be equal or less than 240V (equal or less than 480V for 460V models, equal or less than 600V for 575V models) and the mains supply current capacity must be equal or less than 5000A RMS (equal or less than 10000A RMS for the 40 hp [30 kW] models).

WARNING!

Disconnect AC power before proceeding!

x	GVX9000 User Manual

Safety Messages

Cautions

CAUTION!

When mounting in an enclosure, allow for the recommended free space. Failure to allow adequate air flow may result in drive over temperature.

CAUTION!

Do not connect the AC power to the T1, T2, T3 terminals, it will damage the AC drive.

CAUTION!

Be sure to install the unit on flame-resistant material such as a steel plate. Otherwise, there is the danger of fire.

CAUTION!

Be sure to install the unit on a perpendicular wall which is not subject to vibration. Otherwise, it may fall and cause injury to personnel.

CAUTION!

Be sure not to let the foreign matter enter vent openings in the inverter housing, such as wire clippings, spatter from welding, metal shavings, dust, etc. Otherwise, there is the danger of fire.

CAUTION!

Be sure not to install or operate an inverter which is damaged or has missing parts. Otherwise, it may cause injury to personnel.

CAUTION!

Be sure to install the inverter in a well-ventilated room which does not have direct exposure to sunlight, a tendency for high temperature, high humidity or dew condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas, grinding-fluid mist, salt damage, etc. Otherwise, there is the danger of fire.

CAUTION!

Be sure that the input voltage matches the inverter specifications:

•Single-/Three-phase 200 to 240V 50/60 Hz (up to 2.2 kW)

•Three-phase 200 to 230V 50/60 Hz (above 2.2 kW)

•Three-phase 380 to 460V 50/60 Hz

•Three-phase 500 to 600V 50/60 Hz

GVX9000 User Manual

xi

Safety Messages

CAUTION!

Be sure not to connect an AC power supply to the output terminals. Otherwise, there is the danger of injury and/or fire.

Note:

L1, L2, L3: Three-phase 200 to 230V 50/60 Hz Three-phase 380 to 460V 50/60 Hz Three-phase 500 to 600V 50/60 Hz

Any two inputs:

Single-phase 200 to 240V 50/60 Hz

Power Input Power Output

L1

L2

L3

T1

T2

T3

CAUTION!

The operation of the inverter can be easily changed from low speed to high speed. Be sure to check the capability and limitations of the motor and machine before operating the inverter. Otherwise, there is the danger of injury.

CAUTION!

If you operate a motor at a frequency higher than the inverter standard default setting (50 Hz/60 Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage.

xii	GVX9000 User Manual

Chapter 1

Introduction

Inside this chapter …

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 1-2 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Conventions Used in This Manual . . . . . . . . . . . . . . . 1-3

Warranty and Liability Information . . . . . . . . . . . . . . 1-4

Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Introduction

GVX9000 User Manual

1-1

Introduction

How to Use This Manual

This chapter describes the purpose and contents of this manual and the intended audience. This chapter also explains conventions used in this manual and lists related publications.

How to Use This Manual

The purpose of this manual is to provide you with information necessary to install, set parameters, troubleshoot and maintain the Eaton GVX9000 Adjustable Frequency Drives from Eaton’s electrical business. To guarantee safe operation of the equipment, read the safety guidelines at the beginning of this manual before connecting power to the AC motor drives. Keep this operating manual handy and distribute to all users for reference.

Chapter 1 — Introduction is the chapter you are reading now.

Chapter 2 — Overview of the GVX9000 Drive describes receiving and inspection procedures and provides an introduction to digital keypad operation.

Chapter 3 — Storage and Installation describes planning for drive installation and drive mounting. This chapter also includes requirements and connections for wiring.

Chapter 4 — Start-Up Procedures provides a detailed explanation of digital keypad operation.

Chapter 5 — Descriptions of Parameter Settings provides detailed explanations for all parameter settings.

Chapter 6 — Maintenance and Inspection describes maintenance procedures.

Chapter 7 — Troubleshooting and Fault Information lists the fault displays, descriptions, and corrective actions.

Appendix A — Technical Data lists standard specifications.

Appendix B — Parameter Tables provides listing of all parameters with descriptions, ranges and defaults.

Appendix C — Accessories provides information about circuit breakers, fuses, braking resistors, and other accessories for the Eaton GVX9000 Drives.

Appendix D — Dimensions displays keypad and drive dimensions.

Appendix E — is a Declaration of Conformity.

1-2	GVX9000 User Manual

Intended Audience

Intended Audience

The audience for this manual has:

•Knowledge of standard electrical wiring practices, electronic components, and electrical schematic symbols.

The audience for this manual will install, start-up, and service the Eaton GVX9000 Drives.

Conventions Used in This Manual

Listed below are terms and language conventions used in this manual. These terms and conventions are defined here to help you understand their meanings and applications throughout this manual.

Digital Keypad Display

The Digital Keypad display is an LCD readout of drive parameter selections and drive operation status. Letters or numbers appear in the display according to which keys you press.

Digital Keypad Keys

Digital Keypad keys are flat, labeled, pushbutton-type devices that allow you to select drive parameters, and monitor drive operation.

Parameter

A parameter is selected through the Digital Keypad. Parameters in this manual are expressed as Parameter Group Number, a decimal (.), and a Parameter number.

Press

Press a key on the Digital Keypad Control Panel to select a parameter. Refer to Chapter 2 — Overview of the GVX9000 Drive, Digital Keypad Operation.

Introduction

GVX9000 User Manual

1-3

Introduction

Warranty and Liability Information

Warranty and Liability Information

Eaton Electrical Inc. warrants the product delivered in the Cutler-Hammer shipping package to be free from defects in material and workmanship, under normal use and service, for twenty four (24) months from date of manufacturing. Products that fail during this period will be repaired or replaced at Eaton’s discretion, with the same or a functionally equivalent product, provided the original purchaser (A) returns the failed product, and (B) provides proof of original date of purchase. This warranty does not apply, in the judgment of Eaton, to damage caused during shipment, handling, storage, or accidental misuse. The original purchaser of the product must obtain a Cutler-Hammer Return Material Authorization (RMA) number prior to returning any defective product. (When purchased through an Authorized Distributor, the Distributor should supply an RMA number to their customer.)

The maximum liability of this warranty is limited to the purchase price of the product. In no event, regardless of cause, shall Eaton Electrical Inc. be liable (a) for penalties or penalty clauses of any description, or (b) for certification not otherwise specifically provided herein and/or indemnification of purchaser or others for costs, damages or expenses, each arising out of or related to the product or services of any order or (c) for any damages resulting from loss of profits, use of products or for any incidental indirect or consequential damages, even if advised of the possibility of such damages.

Related Publications

Brochure (Publication Numbers: BR04002001E)

Technical Document (Publication Numbers: TD04002001E)

Manual (Publication Number: TD04002003E)

Contact Name, Number: Eaton Electrical Inc.

1000 Cherrington Parkway Moon Township, PA 15108-4312 Tel: [phone] www.EatonElectrical.com

1-4	GVX9000 User Manual

Chapter 2

Overview of the GVX9000 Drive

Inside this chapter …

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . 2-2

Nameplate Information . . . . . . . . . . . . . . . . . . . . . 2-2

Catalog Number . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Style Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

External Parts and Label Locations . . . . . . . . . . . . . . 2-4

Digital Keypad Operation . . . . . . . . . . . . . . . . . . . . . . 2-5

the of Overview

Drive GVX9000

GVX9000 User Manual

2-1

of the	Drive
Overview	GVX9000

Receiving and Inspection

Receiving and Inspection

This GVX9000 AC drive has gone through quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following:

•Check to make sure that the package includes an AC drive and User Manual.

•Inspect the unit to insure it was not damaged during shipment.

•Make sure that the part number indicated on the nameplate corresponds with the part number of your order.

Nameplate Information

Catalog Number

Cat. No. :

GVX005A1-2

Style Number

Style No. :

Input Spec.

Input : 200-240Vac, 50-60Hz, 3ph, 20.6A

Output Spec.

Output : CT: 0-240Vac, 3PH, 17A, 5HP

VT: 0-240Vac, 3PH, 17A, 5HP

Output Frequency Range

Frequency Range : 0.1-400Hz Output

Serial Number Bar Code

LISTED

7 82116 97861 8

Ind. Cont. Eq.

19XK

G005A120T6160001

MADE IN XXXXXX

Figure 2-1: Example of 5 hp 230V AC drive

2-2	GVX9000 User Manual

Receiving and Inspection

Catalog Number

Table 2-1: GVX9000 Catalog Numbering System

G V X 0 0 1

A 1 - 2

Model Number

Voltage

2 = 230V AC

003

Motor Horsepower

4 = 460V AC

GVX9000

Overview

= 3 hp (2.2 kW)

040

= 40 hp (30 kW)

Enclosure

001

= 1 hp (0.7 kW)

025

= 25 hp (18.5 kW)

5 = 575V AC

002

= 2 hp (1.5 kW)

030

= 30 hp (22 kW)

Drive

theof

005

= 5 hp (3.7 kW)

050

= 50 hp (37 kW)

007

= 7-1/2 hp (5.5 kW)

060

= 60 hp (45 kW)

010

= 10 hp (7.5 kW)

075

= 75 hp (55 kW)

Version Type

015

= 15 hp (11 kW)

100

= 100 hp (75 kW)

020

= 20 hp (15 kW)

GVX9000 User Manual

2-3

External Parts and Label Locations

Style Number

The style number contains the same information as the Catalog Number, and is used internally for ordering purposes.

	External Parts and Label Locations
of the	Drive
Overview	GVX9000
	R
	UN	ST
		OP F
		WD	REV	LOC
	FWD
	REV	LOC
		REM
				+1 +2 B1	-	B2	U/T1 V/T2 W/T3
							Screw Torque :
							18Kgf-cm
							Wire Gauge :
							18~10AWG
				R/L1 S/L2 T/L3

Figure 2-2: Parts and Label

2-4	GVX9000 User Manual

Digital Keypad Operation

Digital Keypad Operation

The digital keypad includes the display panel and the keypad. The display panel provides the parameter display and shows the operation status of the AC drive. The keypad provides programming and control interface.

						LCD Display
						Indicates Motor and
	LOC REM Key					Drive Parameter
	Switches the Control					LED Indicators
	from Local Control Source
		RUN STOP			FWD REV LOC	Lamp Lights During Run,
	to Remote Control Source
						Stop, Fwd, Rev, Loc Operations
	FORWARD REVERSE Key	FWD			LOC	START Key
		REV			REM	Start Command
						STOP/RESET Key
	Up, Down and					Stop Command and Reset
						the Drive After a Fault Occurs
	Right/Left Keys
						ENTER Key
	Scrolls Display,
	Enter/Exit Parameter Mode,					Used in Parameter Mode
	Change Parameter Settings					to Enter and Change Values

Figure 2-3: Description of Digital Keypad

Table 2-2: Keypad Operators

START

This button operates as Start button for normal operation

• Motor START from the panel; active control place has to be selected at “Panel”

ENTER

This button in the parameter edit mode is used to enter the programming mode and enter the parameter selection.

•used for parameter edit confirmation, acceptance (confirmation) of the edited parameter value with exit from parameter edit mode

STOP / RESET

This button has two integrated operations. The button operates as Stop button for normal operation. In the parameter edit mode it is used to cancel previous action and back-up one step, and in fault mode it is used to reset the fault.

STOP

• motor STOP from the panel; active control place has to be selected at “Panel”

RESET

•used to reset an Active Fault on the drive and shown in the display

GVX9000 User Manual

2-5

the of Overview

Drive GVX9000

of the	Drive
Overview	GVX9000

Digital Keypad Operation

Table 2-2. Keypad Operators (Continued)

			This button switches the Control Location from the Local Source to
	LOC		the Remote Source.
	REM
			This button changes the direction of the motor connected to the
	FWD		GVX9000 drive.
	REV

LEFT Arrow

•navigation button, movement to left

•in display mode, enter parameter group mode

•in parameter edit mode, exits mode, backs up one step

•cancels edited parameter (exit from a parameter edit mode)

RIGHT Arrow

•navigation button, movement to right

•enter parameter group mode

•enter parameter mode from group mode

•Changes the cursor location when entering data into a parameter

UP and DOWN Arrows

•move either up or down the group list in order to select the desired group menu.

• move either up or down the parameter list in order to select the desired parameter in the group.

• increasing/decreasing of reference value on the keyboard (when selected).

2-6	GVX9000 User Manual

Chapter 3

Storage and Installation

Inside this chapter …

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Pollution Degree . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Mounting Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Applicable Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Basic Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

External Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Control Terminal Wiring (Factory Settings) . . . . . . . . 3-10

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Motor Operation Precautions . . . . . . . . . . . . . . . . . . 3-18

and Storage

Installation

GVX9000 User Manual

3-1

Installation

Storage and

Storage

Storage

The AC drive should be stored in the shipping carton before installation. In order to retain the warranty coverage, the AC drive should be stored properly when it is not to be used for an extended period of time. Some storage suggestions are:

•Store in a clean and dry location free from direct sunlight or corrosive fumes.

•Store within an ambient temperature range of -20 to +60°C.

•Store within a relative humidity range of 0 to 90% and non-condensing environment.

•Store within an air pressure range of 86 to 106 kPA.

Environment

Operation

Air Temperature:	1 hp – 100 hp	-10 to +50°C (14 to 122°F)
Relative Humidity:	0% to 90%, no condensation allowed
Atmosphere Pressure:	86 to 106 kPa
Installation Site Altitude:	below 1000m
Vibration:	Maximum 9.80 m/s2		(1G) at less than 20 Hz
	Maximum 5.88 m/s2		(0.6G) at 20 to 50 Hz

Storage

Temperature:	-20 to +60°C (-4 to 140°F)
Relative Humidity:	Less than 90%, no condensation allowed
Atmosphere Pressure:	86 to 106 kPa

Transportation

Temperature:	-20 to +60°C (-4 to 140°F)
Relative Humidity:	Less than 90%, no condensation allowed
Atmosphere Pressure:	86 to 106 kPa
Vibration:	Maximum 9.80 m/s2	(1G) at less than 20 Hz,
	Maximum 5.88 m/s2	(0.6G) at 20 to 50 Hz

Pollution Degree

UL Type 0, Pollution Degree 2:	good for a factory type environment
Relative Humidity:	Less than 90%, no condensation allowed
Atmosphere Pressure:	86 to 106 kPa

3-2	GVX9000 User Manual

Mounting Area

Mounting Area

Improper installation of the AC drive will greatly reduce its life. Be sure to observe the following precautions when selecting a mounting location. Failure to observe these precautions may void the warranty!

Do not mount the AC drive near heat-radiating elements or in direct sunlight.

Do not install the AC drive in a place subjected to high temperature, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.

Mount the AC drive vertically and do not restrict the air flow to the heatsink fins.

The AC drive generates heat. Allow sufficient space around the unit for heat dissipation as shown in Figure 3-1.

	5.9 (150)			Air Flow	andStorage Installation
	or More
2.0 (50)	RUN STOP	FWD REV	LOC	2.0 (50)
	FWD	LOC
	REV	REM
or More				or More
	GVX9000
	Sensorless Vector
	!	WARNING
	HIGH VOLTAGE!
	WAIT AT LEASTS 10 MINUTES BEFORE OPENING.
	SEE USER’S MANUAL FOR OPERATION.
	5.9 (150)
	or More

Figure 3-1: Mounting in an Enclosure in Inches (mm)

CAUTION!

When mounting in an enclosure, allow for the recommended free space. Failure to allow adequate air flow may result in drive over temperature.

GVX9000 User Manual

3-3

Installation

Storage and

Wiring

Wiring

HIGH VOLTAGE!

Before opening the AC drive covers:

• Disconnect all power to the AC drive.

Wait five minutes for DC bus capacitors discharge.

Any electrical or mechanical modification to this equipment without prior written consent of Eaton will void all warranties and may result in a safety hazard in addition to voiding the UL listing.

Short Circuit Withstand: The rated voltage for AC motor drive must be equal or less than 240V (equal or less than 480V for 460V models, equal or less than 600V for 575V models) and the mains supply current capacity must be equal or less than 5000A RMS (equal or less than 10000A RMS for the 40 hp [30 kW] models).

Applicable Codes

All Eaton GVX9000 AC drives are Underwriters Laboratories, Inc. (UL) and Canadian

Underwriters Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical Code (NEC) and the Canadian Electrical Code (CEC).

Installation intended to meet the UL and cUL requirements must follow the instructions provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL and cUL requirements. Refer to the technical data label affixed to the AC drive and the motor nameplate for electrical data.

The “Line Fuse Specification” in Appendix C lists the recommended fuse part number for each GVX9000 part number. These fuses (or equivalent) must be used on all installations where compliance with UL standards is required.

According to the Low Voltage Directive 73/23/EEC and the Amendment Directive

93/68/EEC Digital Keypad, the following AC Motor Drives, GVX001A1-2, GVX002A1-2,

GVX003A1-2, GVX005A1-2, GVX007A1-2, GVX010A1-2, GVX015A1-2, GVX020A1-2,

GVX025A1-2, GVX030A1-2, GVX040A1-2, GVX050A1-2, GVX001A1-4, GVX002A1-4, GVX003A1-4, GVX005A1-4, GVX007A1-4, GVX010A1-4, GVX015A1-4, GVX020A1-4, GVX025A1-4, GVX030A1-4, GVX040A1-4, GVX050A1-4, GVX060A1-4, GVX075A1-4, GVX100A1-4, are herewith confirmed to comply with the requirements set out in the

Council Directive 73/23/EEC for electrical equipment used within certain voltage limits and the Amendment Directive 93/68/EEC. For the evaluation of the compliance with this Directive, the following standard was applied: EN 50178.

According to the Electromagnetic Compatibility 89/336/EEC and the Amendment

Directive 93/68/EEC, the following equipment, AC Motor Drive, GVX001A1-2,

GVX002A1-2, GVX003A1-2, GVX005A1-2, GVX007A1-2, GVX010A1-2, GVX015A1-2, GVX020A1-2, GVX025A1-2, GVX030A1-2, GVX040A1-2, GVX050A1-2, GVX001A1-4,

GVX002A1-4, GVX003A1-4, GVX005A1-4, GVX007A1-4, GVX010A1-4, GVX015A1-4, GVX020A1-4, GVX025A1-4, GVX030A1-4, GVX040A1-4, GVX050A1-4, GVX060A1-4, GVX075A1-4, GVX100A1-4, is herewith confirmed to comply with the requirements set out in the Council Directive 89/336/EEC for electromagnetic compatibility and the Amendment Directive 93/68/EEC. For the evaluation of the compliance with this Directive, the following standards were applied: EN61800-3, EN55011, EN50081-2, EN50082-2, EN61000-4-2, EN61000-4-3, EN61000-4-4, EN61000-4-5, EN61000-4-6, EN61000-4-8.

3-4	GVX9000 User Manual

Basic Wiring Diagram

Basic Wiring Diagram

For Models of GVX9000 Series — 1 to 5 horsepower

Braking Resistor/Unit (Optional)

Refer to Appendix for the use of Special Braking Resistor/Unit

			GBM	BR
	DC Chock
	(Optional)		BR
	Fuse/NFB	Jumper
(None Fuse Breaker)		+1 +2/B1		B2		-
R(L1)		R(L1)			(minus sign)		Motor
					U(T1)
S(L2)		S(L2)			V(T2)		IM
T(L3)		T(L3)					3~
					W(T3)
Factory Setting: SINK Mode		E
						E
Sink	Refer to Figure 3-4 for
Sw1 wiring of SINK Mode					RA1
Source and SOURCE Mode.		+24V
	RUN/STOP	D1			RA3		Factory Setting:
	REV/FWD						Drive Running
		D2			RA2
	Multi-Step 1
		D3
	Multi-Step 2				RB1
		D4					Factory Setting:
	Multi-Step 3						Fault Indication
		D5			RB2
	Multi-Step 4						48V50mA
Factory		D6		DO1			Factory Setting:
	Reset
Setting		D7					Warning
	E.F.
		D8					Factory Setting: Freq.
				DO2
		D9					Setting Indication
							48V50mA
		D10
	Digital Signal Common						Digital Output
		COM
*Donít apply the mains voltage					DOC		Common
		E
directly to above terminals.					AO+		Analog Multi-Function
							Output Terminal
		+10V					Factory Default: Analog
							Freq./Current Meter
		Power Supply				A-
	3						0~10VDC/2mA
		+10V 20mA				E
	2	AI1					Analog Signal Common
				DPO			Digital Frequency
	1
							Output Terminal
	4~20mA	AI2
	-10~+10V						Factory Setting: 1:1
		AI3
							Duty=50%
	Analog Signal Common	A-			COM		Digital Signal Common
		E			6	1	RS-485
							Serial Interface
							3: SG-
Main Circuit (Power) Terminals							4: SG+

Control Circuit Terminals

		*Three-phase input power may apply to single-phase drives.
	Shielded Leads & Cable	*For the single-phase drives, the AC input line can be
		connected to any two of the three input terminals R, S, T.

Figure 3-2: Wiring Diagram — 1 – 5 hp

and Storage

Installation

GVX9000 User Manual

3-5

Installation

Storage and

Basic Wiring Diagram

For Models of GVX9000 Series — 7-1/2 to 100 horsepower

Braking Resistor/Unit (Optional)

Refer to Appendix for the use of Special Braking Resistor/Unit

			GBM	BR
		DC Chock
		(Optional)
		Fuse/NFB	Jumper
	(None Fuse Breaker)		+1 +2	-
	R(L1)		R(L1)	(minus sign)	Motor
				U(T1)
	S(L2)		S(L2)	V(T2)	IM
	T(L3)		T(L3)		3~
				W(T3)
	Factory Setting: SINK Mode		E
				E
	Sink	Refer to Figure 3-4 for
	Sw1 wiring of SINK Mode			RA1
	Source and SOURCE Mode.		+24V
		RUN/STOP	D1	RA3	Factory Setting:
		REV/FWD			Drive Running
			D2	RA2
		Multi-Step 1
			D3
		Multi-Step 2		RB1
			D4		Factory Setting:
		Multi-Step 3			Fault Indication
			D5	RB2
		Multi-Step 4			48V50mA
	Factory		D6	DO1	Factory Setting:
		Reset
	Setting		D7		Warning
		E.F.
			D8		Factory Setting: Freq.
				DO2
			D9		Setting Indication
					48V50mA
			D10
		Digital Signal Common			Digital Output
			COM
	*Don’t apply the mains voltage			DOC	Common
			E
	directly to above terminals.			AO+	Analog Multi-Function
					Output Terminal
			+10V		Factory Default: Analog
					Freq./Current Meter
			Power Supply	A-
		3			0~10VDC/2mA
			+10V 20mA	E
		2	AI1		Analog Signal Common
				DPO	Digital Frequency
		1
					Output Terminal
		4~20mA	AI2
		-10~+10V			Factory Setting: 1:1
			AI3
					Duty=50%
		Analog Signal Common	A-	COM	Digital Signal Common
			E	6 1	RS-485
					Serial Interface
					3: SG-
	Main Circuit (Power) Terminals				4: SG+

Control Circuit Terminals

		*Three-phase input power may apply to single-phase drives.
	Shielded Leads & Cable	*For the single-phase drives, the AC input line can be
		connected to any two of the three input terminals R, S, T.

Figure 3-3: Wiring Diagram — 7-1/2 – 100 hp

3-6	GVX9000 User Manual