Publication No. MN05004001E
September 2002
Supersedes February 2002
September 2002
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in
appropriate Eaton’s Cutler-Hammer selling policies. The sole source governing the
rights and remedies of any purchaser of this equipment is the relevant Eaton’s
Cutler-Hammer selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS
FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING
FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE
INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In
no event will Eaton’s Cutler-Hammer be responsible to the purchaser or user in
contract, in tort (including negligence), strict liability or otherwise for any special,
indirect, incidental or consequential damage or loss whatsoever, including but not
limited to damage or loss of use of equipment, plant or power system, cost of
capital, loss of power, additional expenses in the use of existing power facilities, or
claims against the purchaser or user by its customers resulting from the use of the
information, recommendations and descriptions contained herein.
dapter P roduct) by Eaton Corporation is the result of a substantive engineering and
marketing effort, involving extensive customer input. This product has greatly increased
functionality of the
front-mount device is a single DeviceNet node providing control and monitoring of an
Electromechanical Starter application.
The D77B-DSNAP provides a communication interface to the following
Starters.
Electromechanical Starter with the addition of enhanced features. This
IT.
NEMA
N101, FVNR
N501, FVR
0
4
Frame
Width
IT.
) D77B-DSNAP
Electromechanical
IT.
Table 2: D77B-DSNAP S751 Connectivity Table
S751 Soft Start
All
This manual specifically addresses the DeviceNet Starter Network Adapter Product
(D77B-DSNAP). The D77B-DSNAP provides connectivity to DeviceNet supporting Group 2
slave, I/O poll and explicit messaging.
For further information on the
.cutler-hammer.eaton.com/it
www
IT.
family of devices, visit our Web site at:
Notice
The D77B-DSNAP can only be applied with the
IT.
family of starters.
Pub. No. MN05004001E
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Intelligent Technologies (
IT.
) D77B-DSNAP
Features and Benefits
The
IT.
D77B-DSNAP includes the following significant features:
●
Communication to DeviceNet consuming one DeviceNet MAC ID
●
Control of non-reversing and reversing
●
Monitoring of non-reversing and reversing
●
Easy direct mounting to the front of
●
Optional ground fault detector
●
No special software application required for normal setup. MAC ID and baud rate are
set with DIP switches
●
Warning levels that are user-settable
IT.
Starters and S751 Soft Start
IT.
Starters and S751 Soft Start
IT.
Starters and S751 Soft Start
September 2002
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Pub. No. MN05004001E
September 2002
Safety
Intelligent Technologies (
IT.
) D77B-DSNAP
The following safety statements relate to the installation, setup and operation of the Eaton’s
Cutler-Hammer
IT.
D77B-DSNAP and Starter.
Notice
Make sure you read and understand the installation procedures in
this manual before you attempt to set up or operate the equipment.
WARNING
This instruction manual should be used for proper installation,
setup and operation of the
IT.
D77B-DSNAP. Improperly installing
and maintaining this product can result in serious personal injury
or property damage. Before attempting installation, setup or
operation, read and understand this entire manual.
WARNING
Hazardous voltage can cause electric shock and burns. Always
disconnect power before proceeding with any work on this product.
Only apply 24V DC to the Terminal Adapter power terminals. Use
of any other voltage may result in personal injury, property damage
and damage to the
To provide continued protection against fire or shock hazard, the
complete
inoperative.
Environmental Ratings
The following environmental ratings apply to the D77B-DSNAP.
Table 3: Environmental Ratings
CategoryDescriptionSpecification
Transportation/
Storage
OperatingTemperature0°C to 60°C [32°F to 140°F]
WARNING
IT.
D77B-DSNAP.
WARNING
IT.
D77B-DSNAP must be replaced if it becomes
Temperature-50°C to 80°C [-58°F to 176°F]
Humidity5 – 95% non-condensing
Humidity5 – 95% non-condensing
AltitudeAbove 2000 meters [6600 feet] consult factory
Shock (IEC 68-2-27)15G in any direction for 11 milliseconds
Vibration (IEC 68-2-6)5 – 150 Hz, 5G, 0.7 mm maximum peak-to-peak
Pub. No. MN05004001E
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6
6
6
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Intelligent Technologies (
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) D77B-DSNAP
Approvals/Certifications
The following approvals and certifications apply to the D77B-DSNAP.
RF Conducted (IEC 61000-4-6)10V, 0.15 – 80 MHz
Magnetic Field (IEC 61000-4-8)30 A/m, 50 Hz
Voltage Dips (IEC 61000-4-11)30% dip @ 10 ms
September 2002
CE (Low Voltage Directive)
CSA C22.2 No. 14
ODVA Group 2 slave no UCMM
8 kV air, 6 4 kV contact
2 kV supply and control
1 kV communications
1 kV line-to-line
2 kV line-to-ground
60% dip @ 100 ms
>95% interrupt @ 5 ms
Protection Degree (IEC 60947-1)IP20
Catalog Numbering System
The D77B-DSNAP can be ordered as an assembly or as individual components. The
assembly includes all components for normal operation.
Table 5: Catalog Numbers
DescriptionCatalog Number
SNAP Jumper to terminal adapterD77B-RJJ1
D77B-DSNAP Assembly of terminal adapter, jumper and D77B-DSNAPD77B-DSNAP-X1
D77B-DSNAP Assembly of terminal adapter, jumper, D77B-DSNAP and second
contactor sensor
DeviceNet Start Network Adapter ProductD77B-DSNAP
SNAP Terminal Adapter for FVR and FVNR starters and S751 Soft StartD77B-TC8
Second contactor sensor for FVR starters and contactorsD77B-A2
Ground Fault Detector for 45 mm and 54 mm frame startersD77B-GF1
Ground Fault Detector for 76 mm and 105 mm startersD77B-GF2
Ground Fault Detector for 140 mm startersD77B-GF3
D77B-DSNAP-X2
4
Pub. No. MN05004001E
September 2002
Physical Features
Physical Description
Figure 1 illustrates the front and back of the
Starter
Connector
Push Tab
DeviceNet
Status
LED
Connector
Breakout
Baud and
MAC ID
Switches
Intelligent Technologies (
IT.
D77B-DSNAP and its various features.
Contactor
Position
Detector
Lock Tab
IT.
) D77B-DSNAP
Feet
Dimensions
Figure 1: D77B-DSNAP Features
Figure 2 illustrates the dimensions of the
Front
62
[2.4]
26
[1.0]
Figure 2: D77B-DSNAP Dimensions, mm [in]
IT.
D77B-DSNAP.
Side
49
[1.9]
Pub. No. MN05004001E
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Intelligent Technologies (
Power Source
The
IT.
from two sources, the DeviceNet subnet and the Eaton’s Cutler-Hammer
allows the D77B-DSNAP to indicate to the user that the
power, signaling a fault or an E-Stop.
Power for DeviceNet communication CPU comes from DeviceNet, as illustrated in Table 6.
Some power is required from the starter for communication to be present between the
Starters and the D77B-DSNAP.
The power for the
Table 6: Power Requirements
Current SourceLoad
DeviceNet90 mA
IT.
StarterLess than 1 mA
When a power supply is chosen for the starter(s), size it for the load of the starter(s) and the
D77B-DSNAP using the appropriate
The power for Eaton’s Cutler-Hammer
terminal, as illustrated in Figure 3.
IT.
) D77B-DSNAP
September 2002
D77B-DSNAP is designed for use with 24V DC power. The D77B-DSNAP uses power
IT.
Starter. This
IT.
Starter does not have 24V DC
IT.
IT.
Starter must be connected to the Starter Terminal Adapter.
IT.
contactor and starter user manual.
IT.
Starter must be connected to the
IT.
Starter
To Starter
–
SNAP
Te rminalAdapter
To DS NAP
+
(Push to Open)
24V DC
Optional
J1
E-Stop
Figure 3: Starter Terminal Adapter Connection
CAUTION
Only apply 24V DC to the D77B-DSNAP. Use of any other voltage
may result in personal injury, property damage and damage to the
D77B-DSNAP.
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Pub. No. MN05004001E
September 2002
Installation
Mount the D77B-DSNAP to the Starter
The
IT.
D77B-DSNAP is designed to be installed in the auxiliary contact locations of the
family of starters. On all starters, one or more auxiliaries can be used along with the D77BDSNAP. The following table lists starters and indicates the number of available auxiliary
locations for each.
Table 7: Starter Size/Available Auxiliary Locations on Mounted D77B-DSNAP
Starter Frame Size (mm)
451 single Auxiliary
541 single or 1 dual Auxiliary
762 single or 2 dual Auxiliary
1052 single or 2 dual Auxiliary
1402 single or 2 dual Auxiliary
Intelligent Technologies (
Number of Available Auxiliary Locations with
Center Mounted D77B-DSNAP
IT.
) D77B-DSNAP
IT.
Pub. No. MN05004001E
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Intelligent Technologies (
Use the following steps and illustration in Figure 4 to mount the D77B-DSNAP:
1. Align and insert both the D77B-DSNAP feet into the auxiliary starter contact mounting
slots on the starter, as illustrated in Figure 4.
Recommendation: Use the middle auxiliary contact mounting slot on the starter contact
2. Slide the D77B-DSNAP down until a “click” is heard. This ensures that the D77B-DSNAP
is mounted securely to the starter.
IT.
) D77B-DSNAP
block when mounting the D77B-DSNAP.
2. Slide
1. Align
and
Insert
Feet
September 2002
Figure 4: D77B-DSNAP Alignment and Mounting
Use the following steps and illustration in Figure 5 to remove the D77B-DSNAP:
1. Press the push tab protruding from the D77B-DSNAP front, Figure 1 on Page 5.
2. Slide the D77B-DSNAP up.
3. Pull the D77B-DSNAP away from the starter contact block.
3. Pull
Away
2. Slide
1. Push Tab
Figure 5: D77B-DSNAP Removal
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Pub. No. MN05004001E
September 2002
Connect the Starter Terminal Adapter to the Starter
Loosen the screws on the removable terminal block of the starter and insert the Starter
Terminal Adapter into the removable terminal block. Tighten the screws on the terminal block
(4.5 in-lb or 0.5 Nm) securing the Starter Terminal Adapter into the removable terminal block.
Install the removable terminal block into the starter.
To Starter
Terminal
Block
Intelligent Technologies (
Starter
Terminal
Adapter
IT.
) D77B-DSNAP
Figure 6: Connecting Starter Terminal Adapter
Insert one end of the Starter Adapter Jumper (Catalog Number D77B-RJJ1) into J1 on the
Starter Terminal Adapter and the other end into or on the D77B-DSNAP.
D77B-DSNAP
D77B-RJJ1
(Jumper)
D77B-TC8
Figure 7: Jumper Installation
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Intelligent Technologies (
IT.
) D77B-DSNAP
Connect the D77B-DSNAP to DeviceNet
Connect the DeviceNet cable to the 5-position DeviceNet Connector located at the top of the
D77B-DSNAP.
●The 5-position DeviceNet Connector has screws for positive retention that need to be
loosened to remove the terminal block.
●The D77B-DSNAP will work with thick and thin media.
●The DeviceNet cable is color-coded and matches the colors on the DeviceNet
connector.
●Use only one wire per terminal.
●Tighten the screws to 0.5 Nm (4.5 lb-in).
For further information on DeviceNet wiring practices and power considerations, refer to the
DeviceNet Installation Planning Guide
Table 8: DeviceNet Connection
Connector LegendDeviceNet WireSignal
V+Red+24V DC
CHWhiteCAN High
DShieldShield
CLBlueCAN Low
V-BlackSignal Common
September 2002
, Publication Number SA-370.
10
Pub. No. MN05004001E
September 2002
Set the DeviceNet MAC ID and Baud Rate
The MAC ID and baud can only be set using the DIP switches on the front of the D77B-DSNAP.
A software tool (such as CH Studio) can view the settings for the D77B-DSNAP MAC ID and
baud rate, but cannot be used to modify them.
Refer to the following instructions, figure and table when setting the MAC ID and baud rate.
●Moving a DIP switch to the right is ON and moving the switch to the left is OFF. The
MAC ID is in binary with the major units numbered to the right of the switch on the side
label. Adding up the major units set to ON determines the MAC ID of the D77B-DSNAP.
Example: To set the MAC ID to 25, start from the top (or 32) and set the switches to OFF, ON,
ON, OFF, OFF, ON (16+8+1=25).
●The baud rate is set using the configuration switches B0 and B1.
Most significant bit to be at top or left end of switch block.
To set the DeviceNet MAC ID and baud rate, set the DIP switches
to the desired settings.
The following example is set to MAC ID=25 and Baud 125K.
Intelligent Technologies (
IT.
) D77B-DSNAP
OFFON
Baud
MAC ID
B1
B0
32
16
8
4
2
1
Figure 8: DIP Switch Setting Example
Table 9: Baud Rate Configuration Switches
B1B0Baud
OFFOFF125K
OFFON 250K
ONOFF500K
ONONNot Allowed
Pub. No. MN05004001E
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Intelligent Technologies (
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) D77B-DSNAP
Operation
This section provides details about the following features and functions of D77B-DSNAP
operation:
●“Out of box” operation
●Quick Start
●Typical application
●Enhanced features
●DeviceNet input/output assemblies
●DeviceNet Status LED
●Functional Description
“Out of Box” Operation
Note: Before applying power to the D77B-DSNAP for the first time, make sure it is properly
mounted on the starter and that all connections are made (DeviceNet, terminal adapter
and auxiliary connector).
September 2002
When the D77B-DSNAP is properly installed, and has a properly set baud and MAC ID, per the
“Installation” section on Page 11, the following tables in the Quick Start section indicate the
information to expect for I/O assemblies on DeviceNet.
Quick Start
This part of the section provides the information necessary to install and operate the D77BDSNAP on a Full Voltage Non-reversing (FVNR)
Starter and an S751 Soft Start motor controller. Detailed information is available in Appendix A
for setup of enhanced parameters and extended Input and Output data (assemblies).
FVNR Motor Controller
First, follow the instructions on how to mount the D77B-DSNAP as outlined in Mount the
D77B-DNSAP to the Starter on Page 7.
Second, follow the instruction on how to connect the Starter Terminal Adapter to the starter as
outlined in Connect the Starter Terminal Adapter to the Starter on Page 9.
IT.
Starter, Full Voltage Reversing (FVR)
IT.
12
Pub. No. MN05004001E
September 2002
Jumper
Intelligent Technologies (
Terminal
Adapter
IT.
) D77B-DSNAP
Figure 9: D77B-DSNAP-X1 on FVNR
IT.
Starter
Third, follow the instructions on how to set the MAC ID and Baud Rate as outlined in Set the
DeviceNet MAC ID and Baud Rate on Page 11.
Fourth, follow the instructions on how to wire the D77B-DSNAP to DeviceNet as outlined in
Connect the D77B-DSNAP to DeviceNet on Page 10.
The D77B-DSNAP will auto configure to the FVNR
IT.
Starter when the D77B-DSNAP and the
IT.
Starter are first powered (together). After the auto configuration is complete, the D77B-DSNAP
is “married” to that specific size, type and overload range of
an already “married” D77B-DSNAP onto another
IT.
Starter without first performing a reset
IT.
Starter. Any attempt to install
(Appendix A, Page 30) will result in the D77B-DSNAP entering a recoverable fault state
(flashing red MS/NS LED); the D77B-DSNAP will not operate the
IT.
Starter.
Default Input Assembly
The out of box input assembly (data mapped to the input registers within the system
controller) is the following:
Table 10: Input Assembly for Non-reversing Starter (E101, N101)
First, follow the instructions on how to mount the D77B-DSNAP as outlined in Mount the
D77B-DNSAP to the Starter on Page 7.
IT.
) D77B-DSNAP
September 2002
Note: The 45 mm and 54 mm frame
IT.
Starters will require the user to depress the cross over
cover locking tab while installing the D77B-DNSAP. Simply depress the tab while
inserting the D77B-DSNAP feet into the slot on the
IT.
Starter to ease installation.
Second, follow the instruction on how to connect the Starter Terminal Adapter to the starter as
outlined in Connect the Starter Terminal Adapter to the Starter on Page 9.
Third, the secondary contactor sensor (D77B-A2) needs to be installed. Install the secondary
contactor sensor on the second contactor just as you would install an auxiliary (align the feet
and slide towards the bottom). Using a screwdriver, pry up the connector access breakout
(Figure 1, Page 5) and remove the breakout. Insert the green connector that is connected via a
wire to the second contactor sensor into the breakout making sure to take notice of the
alignment tabs for proper orientation.
Cover Locking Tab
D77B-A2 Second
Contactor Sensor
Connector Breakout
Alignment Tab
14
Figure 10: D77B-DSNAP-X2 on FVR
Jumper
IT.
Starter
Terminal Adapter
Pub. No. MN05004001E
September 2002
Intelligent Technologies (
IT.
) D77B-DSNAP
Fourth, follow the instructions on how to set the MAC ID and Baud Rate as outlined in Set the
DeviceNet MAC ID and Baud Rate on Page 11.
Fifth, follow the instructions on how to wire the D77B-DSNAP to DeviceNet as outlined in
Connect the D77B-DSNAP to DeviceNet on Page 10.
The D77B-DSNAP will auto configure to the FVR
IT.
Starter when the D77B-DSNAP and the
IT.
Starter are first powered (together). It is important that the second contactor sensor is installed
on the second contactor and that the green connector is installed into the breakout. If this is not
performed, the auto configuration will set the D77B-DSNAP up for an FRNR
IT.
Starter. After the
auto configuration is complete, the D77B-DSNAP is “married” to that specific size, type and
overload range of
another
IT.
Starter without first performing a reset (Appendix A, Page 30) will result in the
IT.
Starter. Any attempt to install an already “married” D77B-DSNAP onto
D77B-DSNAP entering a recoverable fault state (flashing red MS/NS LED); the D77B-DSNAP
IT.
will not operate the
Starter.
Default Input Assembly
The out of box input assembly (data mapped to the input registers within the system
controller) is the following:
Table 12: Input Assembly for Reversing Starter (E501, N501)
First, follow the instructions on how to mount the D77B-DSNAP as outlined in Mount the
D77B-DNSAP to the Starter on Page 7 (mounts in the same position as an FVNR starter).
Second, follow the instruction on how to connect the Starter Terminal Adapter to the starter as
outlined in Connect the Starter Terminal Adapter to the Starter on Page 9.
Pub. No. MN05004001E
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Intelligent Technologies (
IT.
) D77B-DSNAP
Jumper
Terminal
Adapter
September 2002
Figure 11: D77B-DSNAP-X1 on S751
IT.
Soft Starter
Third, follow the instructions on how to set the MAC ID and Baud Rate as outlined in Set the
DeviceNet MAC ID and Baud Rate on Page 11.
Fourth, follow the instructions on how to wire the D77B-DSNAP to DeviceNet as outlined in
Connect the D77B-DSNAP to DeviceNet on Page 10.
The D77B-DSNAP will auto configure to the S751 Starter when the D77B-DSNAP and the
IT.
Starter are first powered (together). After the auto configuration is complete, the D77B-DSNAP
is “married” to that specific size, and overload range of S751. Any attempt to install an already
“married” D77B-DSNAP onto another S751 without first performing a reset (Appendix, Page
30) will result in the D77B-DSNAP entering a recoverable fault state (flashing red MS/NS LED);
the D77B-DSNAP will not operate the
IT.
Starter.
Default Input Assembly
The out of box input assembly (data mapped to the input registers within the system
controller) is the following:
The safe state behavior of the D77B-DSNAP is factory set to Fault and Stop. Refer to Page 35,
Table 33 Control Supervisor Object (0x29) Instance 0x01 (16 Dec.) for more information. Safe
State is defined as the state in which the D77B-DSNAP will place the motor controller when a
communication loss is detected. The D77B-DSNAP will be in a safe state when the unit is
powered but does not have a valid I/O connection established.
WARNING
Intelligent Technologies (
IT.
) D77B-DSNAP
If the Safe State value is set to Run1 or Run2, any time the D77BDSNAP is powered and does not have a valid I/O connection, the
motor controller will be commanded to the Safe State value. This
includes first powering up the DeviceNet system (D77B-DSNAP)
and not having the controller on-line.
Input and Output Assemblies
An I/O assembly is an ordered collection of data that the system controller exchanges with
the D77B-DSNAP for monitoring and control. The input assembly is the data that is sent from
the D77B-DSNAP to the system controller for monitoring of the D77B-DSNAP. The output
assembly is the data that is sent from the system controller to the D77B-DSNAP for control of
the D77B-DSNAP.
The D77B-DSNAP offers a variety of input and output assemblies, as indicated in the following
table. The tables in this part of the section provide data definitions and details on these
assemblies.
Use a DeviceNet configuration tool to select the assemblies of the D77B-DSNAP. The CH
Studio configuration tool provides the means to configure the assemblies quickly and easily,
as described in the “Configuration” section of this manual. When using a generic DeviceNet
tool, use the tables within this section to set up the assemblies. An EDS is available on Eaton’s
Cutler-Hammer Web site (www.cutler-hammer.eaton.com/it).
Refer to Appendix A on Page 39 for all input and output assembly information.
17
Intelligent Technologies (
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) D77B-DSNAP
Input Assembly Data Definition
Use the following tables when setting up the D77B-DSNAP input assemblies.
Table 17: Input Assembly Data Definitions
DataDescription
September 2002
Fault/TripThe motor controller is faulted or tripped
WarningThe motor controller has a warning of an impending trip
Running 1Primary contactor is being commanded to run
Running 2Secondary contactor is being commanded to run
ReadyThe motor controller is configured and communicating with starter
CtrlFrom NetThe motor controller is controlled from DeviceNet
At ReferenceThis states that the motor controller is in the state that it is commanded to be
% Thermal Capacity% thermal capacity of the motor from 0 to 100%
Average CurrentAverage RMS current of the motor
% FLAThe ratio of the running current divided by the FLA setting on the overload
Fault Codes and
Warning Codes
Note: A “Faulted” M.C. may still respond to a Run1 or Run2 command
in, or that the S751 is in bypass. For FVR applications, a D77B-AC2 is required
for this bit to be active while in reverse.
Code for the fault of the motor controller.
Valid fault and warning codes are:
0 = No Fault
10 = Test
20 = Current Trip
21 = Thermal Overload
22 = Phase Loss
26 = Phase Imbalance
27 = Ground Fault
41 = Control Undervoltage
62 = Memory Fault
63 = Hardware Link Fault (Not Communicating with Starter)
64 = No Device Power
71 = Fail to Close Primary Contactor
72 = Fail to Open Primary Contactor
101 = Invalid Attached Device Version
102 = SCR Over Temperature
103 = Watchdog
104 = SNAP Protocol Failure to Connect
105 = SNAP Protocol Fault
106 = Temperature Sensor Fault
171 = Fail to Close Second Contactor
172 = Fail to Open Second Contactor
173 = Invalid Action Attempted
Output Assembly Data Definition
Use the following table when setting up the D77B-DSNAP output assemblies.
Table 18: Output Assembly Data Definitions
DataDescription
Run 1Energize the primary contactor/Soft Starter
Run 2Energize the secondary contactor
Fault ResetReset the fault
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Pub. No. MN05004001E
September 2002
Typical Application
The following figure illustrates a typical D77B-DSNAP application, where a single D77BDSNAP is connected to a single motor controller and where the motor controllers are
distributed throughout the DeviceNet subnet. The subnet is then being controlled by a PC or
PLC, which scans the D77B-DSNAP for control and monitoring information.
DeviceNet
System
Controller
Intelligent Technologies (
IT.
) D77B-DSNAP
Features
Figure 12: Typical D77B-DSNAP Application
Note: Such an application typically has more devices on DeviceNet than are shown in this
illustration, such as drives, I/O and user interface units.
Table 19: Standard Protective Features
TripDefinition
Phase Current
Unbalance/Phase
Loss
Thermal
Overload
A phase current unbalance trip will occur if one or two of the line currents are 40 –
60% or less of the remaining line(s) for longer than 10 seconds.
A phase loss trip will occur with a load current of at least 75% of the minimum FLA
if one of the two input line voltages is lost, with the line current going to zero for
longer than 10 seconds.
While the motor is running and depending on the FLA and trip class settings, when
the FLA is exceeded for a period of time (depending on the trip class setting), a
thermal overload trip will occur. For more information on this feature, see the
Contactor and Starter User Manual
(Publication No. 49400).
Note: The threshold values for Thermal Overload and Phase Current Unbalance can not be
modified.
Pub. No. MN05004001E
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Intelligent Technologies (
Table 20: Enhanced Features
FaultDefinition
IT.
) D77B-DSNAP
September 2002
Ground FaultWith the addition of a Ground Fault module, the D77B-DSNAP will trip when the
Underload
Warning
Current
Threshold Warning
SCR Over
Temperature
Contactor
Dropout
DeviceNet Status LED
The combined module status/network status (MS/NS) LED is located on the lower right of the
D77B-DSNAP as pictured in Figure 1: D77B-DSNAP Features.
The following table describes the state of the MS/NS LED.
Table 21: Combined MS/NS LED
StateLED
Non-existentOFF
StandbyFlashing Green
OperationalNot connected: Flashing Green
OperationalConnected: Green
Recoverable FaultFlashing Red
Unrecoverable FaultRed
InitializingRed/Green Flash
module detects a ground fault. The level of the trip is adjusted on the Ground Fault
Module. The Ground Fault Module is connected to the D77B-DSNAP through the
Auxiliary opening on the front of the D77B-DSNAP.
While the motor is running, a warning will be activated when the current falls below
a user-settable % of overload’s FLA pot setting.
While the motor is running, a warning will be activated when the current rises
above a user-settable % of overload’s FLA pot setting.
To protect the SCRs from premature damage, a temperature sensor monitors the
SCR temperature. If the monitored temperature is too high, the S751 will trip on
SCR overtemperature.
The contactor dropped out when it was commanded to be energized.
– = state not importantRUNNING 1 = Run/FWD/SLOW
1 = state true (energized)RUNNING 2 = REV/FAST
0 = state false (de-energized)FAULT = any fault in Table 17
WARNING = any warning in Table 17
Fieldbus Inputs
Intelligent Technologies (
EventNew StateActionRun 1 Run 2 Reset
FAULT = 1
FAULT = 1
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) D77B-DSNAP
Pub. No. MN05004001E
21
Intelligent Technologies (
Configuration
The only configuration that is necessary for normal operation of the D77B-DSNAP is setting
the MAC ID and baud rate, as described in the “Installation” section, Page 11. However, the
D77B-DSNAP offers a variety of enhanced features. When these features are required, use
the CH Studio software suite or a generic DeviceNet tool to perform the configuration.
This section includes the following configuration procedures, and related instructions and
information:
●Using CH Studio
●Using a generic DeviceNet tool
IT.
) D77B-DSNAP
– View D77B-DSNAP General Properties
– Configure Enhanced Features
– Monitor the D77B-DSNAP Status
– Change the I/O Assemblies
September 2002
Using CH Studio
The CH Studio software application is designed for programming and configuring industrial
automation systems. The application simplifies the monitoring and configuration of entire
networks as well as the enhanced features of individual
those networks.
CH Studio takes advantage of the Windows graphical interface to present a suite of tools that
is easy to learn and efficient to use, while meeting the requirements for developing complex
network configurations.
CH Studio performs the following configuration functions for DeviceNet networks:
●Discover network devices
●Display device properties
●Monitor and configure network devices
●Save existing network configurations
●Configure networks off-line
●Configure devices off-line
IT.
communicating devices within
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September 2002
General Properties
Intelligent Technologies (
IT.
) D77B-DSNAP
The general properties of the D77B-DSNAP are located in the General Tab of the Property
Pages for the device. The general properties include the firmware version, serial number,
status and much more.
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) D77B-DSNAP
Configuring Enhanced Features
The enhanced features of the D77B-DSNAP are configured using the Property Window and
the Property Pages. A complete list of all the features and settable attributes are available in
the Property Window.
September 2002
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Monitor the D77B-DSNAP
The running values of the D77B-DSNAP (current, thermal capacity and 24V DC control
voltage) can be monitored from the Monitor Tab of the Property Pages. Switching to the
Status Tab, all operational status can be monitored.
Intelligent Technologies (
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) D77B-DSNAP
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25
Intelligent Technologies (
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) D77B-DSNAP
Change the I/O Assemblies of the D77B-DSNAP
All of the I/O assemblies are viewable and settable from the I/O Info Tab of the Property
Pages. The assembly can be changed by simply selecting on the new assembly and pressing
Apply in the lower right of the page. After the new assembly is chosen, a representation of
the data format and structure for the new I/O assembly is created.
September 2002
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September 2002
Using a Generic DeviceNet Tool
When configuring the D77B-DSNAP with a DeviceNet management tool other than CH
Studio, refer to the tables in Appendix A: Supported DeviceNet Objects for the definitions of
individual attributes. In addition, an Electronic Data Sheet (EDS) file is available at the Web
site www.cutler-hammer.eaton.com/it for use with tools that can use an EDS file.
Follow these steps to configure a D77B-DSNAP through a generic DeviceNet tool:
1. Search for EDS and download the D77B-DSNAP EDS file from the Cutler-Hammer Web
site:
www.cutler-hammer.eaton.com/it
Note: There are multiple EDS files for the D77B-DSNAP, depending on whether it is used with
an FVR, FVNR or S751 configuration.
2. Open/start the tool.
3. Load the EDS file into the tool.
4. Go on-line and connect to the D77B-DSNAP you wish to configure.
5. Open the EDS for the D77B-DSNAP and edit the attributes. For a full list of attributes and
definitions, see Appendix A: Supported DeviceNet Objects.
Intelligent Technologies (
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) D77B-DSNAP
6. Send the changed attributes to the D77B-DSNAP.
7. Close the tool.
Autoconfiguring the D77B-DSNAP for the Starter
1. Verify the D77B-RJJ1 is installed between J1 on the D77B-DSNAP and J1 on the Starter
Terminal Adapter.
2. Connect the “out-of-box” D77B-DSNAP to a powered DeviceNet network.
3. Apply power to the starter terminal adapter, the MS/NS LED should change from
blinking red to blinking green.
4. If possible verify that the configuration has occurred by reading the device type from the
Identity Object (instance 1 attribute 2)
0x000C — Configuration has not occurred
0x0016 — Starter
0x0017 — S751 Soft Start
Note: It can take as long as 15 seconds for the autoconfiguration to be performed on an S751
and 7 seconds for an
Note: The autoconfiguration is a one-time event. To autoconfigure the D77B-DSNAP for
another motor controller, an out-of-box reset must be performed. Using a DeviceNet
configuration tool, perform a reset to the Identity Object, instance 1 data = 1.
IT.
Starter.
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) D77B-DSNAP
Troubleshooting and Maintenance
Renewal Parts
September 2002
The following table lists the renewal parts for the
IT.
D77B-DSNAP.
Table 23: D77B-DSNAP Renewal Parts
DescriptionCatalog Number
SNAP Jumper to terminal adapterD77B-RJJ1
D77B-DSNAP Assembly of terminal adapter, jumper and D77B-DSNAPD77B-DSNAP-X1
D77B-DSNAP Assembly of terminal adapter, jumper, D77B-DSNAP and second
contactor sensor
DeviceNet Start Network Adapter ProductD77B-DSNAP
SNAP Terminal Adapter for FVR and FVNR starters and S751 Soft StartD77B-TC8
Second contactor sensor for FVR starters and contactorsD77B-A2
Ground Fault Detector for 45 mm and 54 mm frame startersD77B-GF1
Ground Fault Detector for 76 mm and 105 mm startersD77B-GF2
Ground Fault Detector for 140 mm startersD77B-GF3
D77B-DSNAP-X2
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Troubleshooting
Table 24: Troubleshooting
ObservationPossible CauseCorrective Action
Intelligent Technologies (
IT.
) D77B-DSNAP
MS/NS LED flashing red after
power-up
The MS/NS LED starts flashing
green and then turns to a
flashing red after power-up
IT.
Starter will not energize
Second Contactor will not
energize
A “failed to close” fault is
generated when the second
contactor is energized
D77B-DSNAP is not
communicating to the
The D77B-DSNAP was
configured or “married” to
another
The D77B-DSNAP is powered but
the
D77B-DSNAP is not
communicating to the
IT.
IT.
Improper bit set in output
assembly
During the “marriage” the wrong
configuration was detected
Improper bit set in output
assembly
Mechanical interlock is jammed
The primary contactor is already
energized
The wiring between the D77B-A2
and the D77B-DSNAP is faulty.
IT.
Starter
IT.
Starter is not
Starter is not poweredVerify that the IT. Starter has 24V
Starter may be trippedReset the trip.
IT.
Starter
IT.
Starter
Check the D77B-RJJ1 jumper
between the D77B-DSNAP and
the D77B-TC8 terminal adapter.
Also check that the terminal
adapter is properly secured and
plugged into the
Perform a reset (Appendix A
Page 30) to re-marry the
D77B-DSNAP to the
Power the
Check the D77B-RJJ1 jumper
between the D77B-DSNAP and
the D77B-TC8 terminal adapter.
Also check that the terminal
adapter is properly secured and
plugged into the
DC on the + and - of the terminal
block, the Power LED should be
green on the D77B-TC8 terminal
adapter.
Check the output assembly data
position and verify with the
control logic.
Verify that the product code
(Table 27 instance 3) is 0x1102
(4354 dec.). If the product code is
not correct, verify that the second
contact sensor is installed and
wired, that the
powered and perform a Reset
to Out of Box (Appendix A,
Page 30).
Check the output assembly data
position and verify with the
control logic. Verify the correct
output assembly is being used.
Only one contactor can be
energized at a time.
Verify all connections on the
D77B-A2 and the D77B-DSNAP.
Verify that the D77B-A2 is
properly connected to the second
contactor.
IT.
Starter.
IT.
Starter.
IT.
IT
. Starter.
IT.
Starter is
Starter.
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Intelligent Technologies (
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) D77B-DSNAP
Appendix A: Supported DeviceNet Objects
DeviceNet Objects
Table 25: Supported Objects
ObjectObject IDPage
Identity0x01Page 31
DeviceNet0x03Page 31
DeviceNet Connection0x05Page 32
Discrete Input Point0x08Page 33
Motor Data0x28Page 34
Motor Control Supervisor0x29Page 35
Overload0x2CPage 37
Soft Start0x2DPage 38
9GetUINTExpected Packet RateTimer Resolution of 10 mSec.
12GetUSINTWatchdog Timeout Action1 = Auto Delete
14Get/Set EPATHProduced Connection Path 20 04 24 XX 30 03
16Get/Set EPATHConsumed Connection Path 20 04 24 XX 30 03
100Get/Set USINTProduction ID (Input Assembly)See DeviceNet I/O Assemblies,
101Get/Set USINTConsumption ID (Output Assembly)See DeviceNet I/O Assemblies,
1 = configured
3 = established
4 = timed out
XX = Instance
XX = Instance
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) D77B-DSNAP
Table 31: Discrete Input Object 0x08
AttributeAccessData TypeNameValue
Instance 1 (Primary Contact Block Detect)
3GetBOOLData0 = Off
Instance 2 (Secondary Contact Block Detect)
3GetBOOLData0 = Off
Instance 3 (Ground Fault Detect)
3GetBOOLData0 = Off
1 = On
1 = On
1 = On
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Intelligent Technologies (
Table 32: Motor Data Object 0x28 — Instance 1
Attr ID
IT.
) D77B-DSNAP
Access
Rule
September 2002
DeviceNet
Data Type Name Value
03SetUSINTMotorType0 = Non-standard motor
04SetSHORT
STRING
05SetSHORT
STRING
06SetUINTRatedCurrentRated Stator Current
07SetUINTRatedVoltageRated Base Voltage
08SetUDINTRatedPowerRated Power at Rated Freq
09SetUINTRatedFreqRated Electrical Frequency
10SetUINTRatedTempRated Winding Temperature
11SetUINTMaxSpeedMaximum allowed motor speed
12SetUINTPoleCountNumber of poles in the motor
13SetUDINTTorqConstantMotor torque constant
14SetUDINTInertiaRotor Inertia
15SetUINTBaseSpeedNominal speed at rated frequency
19SetUSINTServiceFactorUnits: [%]
CatNumberManufacturer's Motor Catalog Number
ManufacturerManufacturer's Name 32 characters max
3 = PM Synchronous Motor
6 = Wound Rotor Induction Motor
7 = Squirrel Cage Induction Motor
(Nameplate number) 32 characters max
Units: [100mA]
Units: [V]
Units: [W]
Units: [Hz]
Units: [degrees C]
Units: [RPM]
Units: [0.001 x Nm/A]
Units: [10
from nameplate
Units: [RPM]
Range: 0 .. 255
-6
x kg.m2]
34
Note: Attribute ID’s 06 – 19 only available when attribute ID 03 is 3, 6 or 7.
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Intelligent Technologies (
Table 33: Control Supervisor Object 0x29 — Instance 1
AttributeAccessData TypeNameValue
3SetBOOLRun 10 = False
4SetBOOLRun 20 = False
5SetBOOLNet Control0 = Local Control
1 = Network Control
7GetBOOLRunning 10 = Other State
1 = Enabled and Run 1
8GetBOOLRunning 20 = Other State
1 = Enabled and Run 2
9GetBOOLReady0 = Other State
1 = Ready or Enabled or Stopping
10GetBOOLFaulted0 = No Faults
1 = Fault Occurred
11GetBOOLWarning0 = No Warning
1 = Warning
12SetBOOLFault Reset0 > 1 = Fault Reset
0 = No Action
13GetUINTFault Code0 = No Fault
10 = Test
20 = Current Trip
21 = Thermal Overload
22 = Phase Loss
26 = Phase Imbalance
27 = Ground Fault
41 = Control Undervoltage
62 = Memory Fault
63 = Hardware Link Fault
64 = No Device Power
71 = Fail to Close Primary Contactor
72 = Fail to Open Primary Contactor
101 = Invalid Attached Device Version
102 = SCR Overt Temperature
103 = Watchdog
104 = SNAP Protocol Failure to Connect
105 = SNAP Protocol fault
106 = Temperature Sensor Fault
171 = Fail to Close Second Contactor
172 = Fail to Open Second Contactor
173 = Invalid Action Attempted
14GetUINTWarning Code0 = No Warning
29 = Underload
41 = Control Undervoltage
71 = Fail to Close Primary Contactor
72 = Fail to Open Primary Contactor
104 = SNAP Protocol Failure to Connect
171 = Fail to Close Second Contactor
172 = Fail to Open Second Contactor
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) D77B-DSNAP
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Intelligent Technologies (
Table 32: Control Supervisor Object 0x29 — Instance 1 (Continued)
AttributeAccessData TypeNameValue
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) D77B-DSNAP
September 2002
16SetUSINTDeviceNet Fault
Mode
(See Warning)
22Get/Set UDINTCycle CountNumber of times the motor has been started
0 = Fault + Stop
1 = Hold Last State
3 = Run 1
4 = Run 2
Bit 0 = Run1
Bit 1 = Run2
Bit 3 = Fault Reset
Bit 5 = Control From Net
Byte1 (N/A)
Byte2 (Motor Control Status)
Bit 0 = Run1
Bit 1 = Run2
Bit 2 = Reset
Bit 3 = Permissive
Bit 4 = Ready
Bit 5 = Net Control
Bit 6 = Disconnect Handle
Bit 7 = At Reference
Byte3 (N/A)
1 = 1 Contactor (FVNR)
2 = 2 Contactor (FVR)
0 = Starter Communication Fault
1 = Valid Starter Communication
1 = Control is From Network
1 = Enable Crossbar Sensor detect
36
WARNING
If the DeviceNet Fault Mode value is set to Run1 or Run2, any time
the D77B-DSNAP is powered and does not have a valid I/O
connection, the motor controller will be commanded to the
DeviceNet Fault Mode value. This includes first powering up the
DeviceNet system (D77B-DSNAP) and not having the controller
on-line.
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Table 34: Overload Object 0x2C — Instance 1
Attribute Access Data Type NameValue
IT.
) D77B-DSNAP
3GetINTTrip Class SettingSetting of the overloads FLA attribute
4GetUSINTTrip Class 0 – 200
5GetINTAverage of 3 Phase Current Average Current of 3 Phase (RMS)
3GetBOOLAtReferenceStarting/stopping output voltage
4GetUSINTStartMode1 = Voltage Ramp
5GetUSINTStopMode1 = Ramp Down
7GetUINTRampTime1Tenths of Seconds
16GetUINTDecelTimeTenths of Seconds
100GetUSINTStart TorqueStarting Torque Pot reading
101GetWORDStatus BitsStatus bits
reference status
0 = Not At Reference
1 = Output At Voltage Reference
No Current Limit
The DSNAP will always return the value 1
when accessing this attribute.
The DSNAP will always return the value 1
when accessing this attruibute.
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DeviceNet I/O Assemblies
The changing of the I/O assemblies from the default to other assemblies using CHStudio is
performed in a graphical user environment. When using a generic DeviceNet Management
tool that accepts EDS files, the EDS file will aid in simply choosing the I/O assemblies that are
allowed and available.
*Indicates the default
For users that have a generic DeviceNet Management tool that does not accept EDS files,
follow the simple example below to aid in changing I/O assemblies using explicit messaging.
To read what the current Input assembly is, perform an explicit message of the following:
Table 49: Assembly 108 (0x6C) — D77B-DSNAP Motor Starter with Fault Code
Byte Bit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0
0At Reference ReservedCtrlFrom
Net
1% Thermal Capacity
2Average Current (Low byte)
3Average Current (High byte)
4Last Fault Code (Low byte)
5Last Fault Code (High byte)
ReadyReservedRunning1WarnFault
Table 50: Assembly 109 (0x6D) — D77B-DSNAP Expanded Motor Starter with Fault Code
Byte Bit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0
0At Reference ReservedCtrlFrom
Net
1% Thermal Capacity
2Average Current (Low byte)
3Average Current (High byte)
4Last Fault Code (Low byte)
5Last Fault Code (High byte)
ReadyRunning2 Running1 WarnFault
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Table 51: Assembly 114 (0x72) — D77B-DSNAP Complete Status Assembly
Byte Bit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0
0At Reference ReservedCtrl From
Net
ReadyRunning2 Running1 WarningFault
41
Intelligent Technologies (
Table 52: Input Definitions
DataDescription
IT.
) D77B-DSNAP
September 2002
Fault/TripThe motor controller is faulted or tripped
WarningThe motor controller has a warning of an impending trip
Running 1Primary contactor is being commanded to run
Running 2Secondary contactor is being commanded to run
ReadyThe motor controller is configured and communicating with starter
CtrlFrom NetThe motor controller is controlled from DeviceNet
At ReferenceThis states that the motor controller is in the state that it is commanded to be in,
% Thermal Capacity % thermal capacity of the motor from 0 to 100%
Average CurrentAverage RMS current of the motor
% FLAThe ratio of the running current divided by the FLA setting on the overload
Fault Codes and
Warning Codes
Note: A “Faulted” M.C. may still respond to a Run1 or Run2 command
or that the S751 is in bypass. For FVR applications, a D77B-AC2 is required for this
bit to be active while in reverse.
Code for the fault of the motor controller. Valid fault and warning codes are:
0 = No Fault
10 = Test
20 = Current Trip
21 = Thermal Overload
22 = Phase Loss
26 = Phase Imbalance
27 = Ground Fault
41 = Control Undervoltage
62 = Memory Fault
63 = Hardware Link Fault
(Not Communicating
with Starter)
64 = No Device Power
71 = Fail to Close Primary Contactor
72 = Fail to Open Primary Contactor
101 = Invalid Attached Device Version
102 = SCR Over Temperature
103 = Watchdog
104 = SNAP Protocol Failure to Connect
105 = SNAP Protocol Fault
106 = Temperature Sensor Fault
171 = Fail to Close Second Contactor
172 = Fail to Open Second Contactor
173 = Invalid Action Attempted
Run 1Energize the primary contactor
Run 2Energize the secondary contactor
Fault ResetReset the fault
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September 2002
IT.
Publications and Support
Intelligent Technologies (
IT.
) D77B-DSNAP
Table 56:
PublicationDescription
MN05002001E
MN05001002E
MN05001001E
MN05004001E
MN05004002E
Pub 49907Intelligent Technologies S751 Soft Starter User Manual
MN03403002E IEC Contactor and Starter User Manual
MN03305001E NEMA Contactor and Starter User Manual
IT.
Publications
IT.
D77A I/O Module Products Installation and Users Manual
For copies of these and other publications contact the Literature Fulfillment Center at
1-800-957-7050.
Pub. No. MN05004001E
43
Intelligent Technologies (
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) D77B-DSNAP
September 2002
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) D77B-DSNAP
Pub. No. MN05004001E
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Eaton’s Cutler-Hammer Aftermarket Services
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For additional information on this
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please call:
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tel: 1-800-525-2000
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