Eaton C441 Series, C441Q, C441QS, C441SS, C441S User Manual

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C441 PROFIBUS Module (C441Q, C441S, C441QS, C441SS)

C441Q & C441S

C441QS & C441SS

User Manual

Effective July 2015 New Information

C441 PROFIBUS Module User Manual

Disclaimer of Warranties and Limitation of Liability

The information, recommendations, descriptions and safety notations in this document are based on Eaton Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.

THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.

In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein. The information contained in this manual is subject to change without notice.

Cover Photo: C441 PROFIBUS Module.

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C441 PROFIBUS Module User Manual

Support Services

The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it’s by phone, fax, or email, you can access Eaton’s support information 24 hours a day, seven days a week. Our wide range of services is listed below.

You should contact your local distributor for product pricing, availability, ordering, expediting, and repairs.

Website

Use the Eaton website to find product information. You can also find information on local distributors or Eaton’s sales offices.

Website Address

www.eaton.com/electrical

EatonCare Customer Support Center

Call the EatonCare Support Center if you need assistance with placing an order, stock availability or proof of shipment, expediting an existing order, emergency shipments, product price information, returns other than warranty returns, and information on local distributors or sales offices.

Voice: 877-ETN-CARE (386-2273) (8:00 am–6:00 pm EST) FAX: 800-752-8602

After-Hours Emergency: 800-543-7038 (6:00 pm–8:00 am EST)

Technical Resource Center

Voice: 877-ETN-CARE (386-2273) (8:00 am–5:00 pm EST)

FAX: 828-651-0549 e-mail: TRC@Eaton.com

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Table of Contents

SAFETY

Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

OVERVIEW

PROFIBUS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INTRODUCTION

RATINGS

MOUNTING AND DIMENSIONS

C441Q and C441S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CONNECTIONS AND SWITCH SETTINGS

Connecting the C441, C440, S611 and S811+ to a PROFIBUS Network . . . . . 9

Setting the PROFIBUS Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Power and I/O Wiring Diagrams for the C441Q and C441S Modules . . . . . . . . 11

Power and I/O Wiring Diagrams for the C441QS and C441SS Modules . . . . . . 13

PROFIBUS Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Connecting and Disconnecting a C441 PROFIBUS Module from

the C440, C441, S611, S811+ or as a Stand-Alone I/O Module . . . . . . . . . . . 14

C441 PROFIBUS Module User Manual

CONFIGURATION USING THE PROFIBUS CONFIGURATION FILE

C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 16

C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

PROFIBUS I/O PARAMETERS

Cyclic IO Data for C441, C440, S611, S811+ and Stand-Alone I/O . . . . . . . . . . 25

C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 26

C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

PROFIBUS DIAGNOSTIC TELEGRAMS

C441 Motor Insight Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . 36

C440 Overload Protection Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

S611 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

S811+ Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

APPLICATION EXAMPLE: OPERATING A C441 MOTOR INSIGHT WITH ASIEMENSPLCONPROFIBUS-DP

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Creating a Project in Siemens Simatic Software . . . . . . . . . . . . . . . . . . . . . . . . 45

Setting up the Configuration File in the Simatic Software . . . . . . . . . . . . . . . . . 55

Assigning Tag Names to C441 Motor Insight I/O Addresses . . . . . . . . . . . . . . 56

Downloading the Program to the Siemens S7 PLC . . . . . . . . . . . . . . . . . . . . . . 60

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Additional Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

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C441 PROFIBUS Module User Manual

List of Figures

Figure 1. Installation Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 2. C441Q and C441S Product Dimensions (Attached to C441 Base Unit) . . . . . 6

Figure 3. Mounting of Stand-Alone Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Figure 4. Stand-Alone Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Figure 5. C440 to a C441QS/SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 6. S611 to a C441QS/SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 7. Pin Out for PROFIBUS DB9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 8. Power and Modbus RS-485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 9. C441Q: 24 Vdc Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 10. C441S: 120 Vac Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 11. C441QS—24 Vdc Input Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 12. C441SS—120 Vac Input Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 13. DIP Switch Service 3 Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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C441 PROFIBUS Module User Manual

List of Tables

Table 1. PROFIBUS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Table 2. Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table 3. Environmental Ratings of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 4. Approvals and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 5. Input Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 6. Environmental Ratings of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 7. EMC Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 8. Input Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Table 9. Material Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 10. 120 Vac Input Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 11. 24 Vdc Input Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 12. Relay Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 13. Pilot Duty Relay Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table 14. 24 Vdc Supply Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 15. PROFIBUS DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Table 16. PROFIBUS Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 17. C441 Motor Insight Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 18. C440 Overload Supported Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 19. S611 Soft Starter Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Table 20. S811+ Soft Starter Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table 21. C441 Motor Insight Available IO Data for Cyclic Polling . . . . . . . . . . . . . . . . . 26

Table 22. C441 Motor Insight Available IO Data for Cyclic Polling (PROFIBUS) . . . . . . . 26

Table 23. C440 Available IO Data for Cyclic Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Table 24. S611 Available IO Data for Cyclic Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table 25. S811+ Available IO Data for Cyclic Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table 26. C441 Diagnostic Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Table 27. C440 Diagnostic Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Table 28. Ext Diag Bit Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Table 29. S611 Diagnostic Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Table 30. S811+ Soft Starter Diagnostic Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Table 31. Ext Diag Bit Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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C441 PROFIBUS Module User Manual

WARNING

CAUTION

WARNING

Safety

Definitions and Symbols

This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).

Warnings and Cautions

This manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances.

Please read the information included in cautions and warnings carefully.

Hazardous High Voltage

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.

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Overview

The C441 PROFIBUS communication adapter is a DPV0 slave device used to connect the C441 Motor Insight

and C440 protective relay and S611 and S811+ soft starters to a PROFIBUS network. The C441Q/S PROFIBUS adapter connects to the side of the Motor Insight and the S611 soft starter, and allows the user to access setup parameters and IO data of the Motor Insight and the S611 over a PROFIBUS network.

The C441QS/SS is a stand-alone PROFIBUS adapter that connects to the C440, S611 and S811+ via hardwired connections (DO/DI) and allows the user to access setup parameters and IO data of the C440, S611 and S811+ over a PROFIBUS network.

The C441QS/SS can also be used as a 4 digital input, 2 relay output stand-alone IO module on a PROFIBUS network.

The C441 PROFIBUS communication adapters provide the user with the ability to:

●

Configure C441 Motor Insight, C440 OL relay, S611 and S811+ soft starter and stand-alone IO setup parameters over a PROFIBUS network

●

Create custom IO assemblies based upon their applications needs

●

Exchange IO between a master and slave over a PROFIBUS network

●

Read out diagnostic information concerning the health of the devices connected to the C441 PROFIBUS interface modules

PROFIBUS Specifications

Table 1. PROFIBUS Specifications

Item Specification

PROFIBUS Communications DPV0

Vendor Identification Number 0x019D

PNO Identification Number 0x0C98

Maximum IO Modules 28

Maximum Input Data 100 bytes

Maximum Output Data 20 bytes

Max Diagnostic Message length 21 bytes

Supported PROFIBUS Data rates 9.6 k, 19.2 k, 45.5 k, 93.75 k, 187.5 k,

Optional Features Freeze; Sync; and Fail-safe supported

GSD File 019D0C98.gsd @ www.eaton.com

500 k, 1.5 M, 3 M, 6 M, 12 M

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Introduction

The C441 PROFIBUS modules enable PROFIBUS communications for the following Eaton devices.

●

C441 Motor Insight overload and monitoring relay

●

C440 Overload and monitoring relay

●

S611 Soft Starter

●

S811+ Soft Starter

The device can also be used stand-alone as a PROFIBUS I/O block.

The table below describes the products covered in this manual and their primary usage.

Table 2. Product Selection

Catalog Number Description Use With

C441Q Plug-In PROFIBUS Module with 120 Vac Inputs

and Relay Outputs

C441S Plug-In PROFIBUS Module with 24 Vdc Inputs

and Relay Outputs

C441QS Stand-alone PROFIBUS Module with 120 Vac

Inputs and Relay Outputs

C441SS Stand-alone PROFIBUS Module with 24 Vdc

Inputs and Relay Outputs

C441 Motor Insight, S611 Soft Starter

C440 Overload, S611 Soft Starter, I/O Block, S811+ Soft Starter

The PROFIBUS module provides the following key features.

●

Supports PROFIBUS protocol

●

4 Discrete Input Points and 2 Output relays

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Ratings

The following ratings apply to the C441Q and C441S.

Table 3. Environmental Ratings of the Module

Description Rating

Transportation and Storage

Operating Temperature –20 °C to +50 °C (–4 °F to +122 °F)

Temperature –40 °C to +85 °C (–40 °F to +185 °F)

Humidity 5–95% noncondensing

Altitude Above 2000 m (6600 ft), consult factory

Shock IEC 60068-2-27

Vibration IEC 60068-206

Pollution Degree 3

15 G any direction for 11 milliseconds

5–150 Hz, 5 G, 0.7 mm maximum peak-to-peak

Table 4. Approvals and Certifications

Electrical/EMC Rating

ESD Immunity (IEC61000-4-2) ±8 kV Air, ±4 kV contact

Radiated Immunity (IEC61000-4-3) 10 V/m 80–1000 MHz, 80% amplitude

Fast Transient (IEC61000-4-4) ±2 kV using direct method

Surge (IEC61000-4-5) ±2 kV line-to-ground

RF Conducted (IEC61000-4-6) 10 V, 0.15–80 MHz

Ingress Protection Code IP20

Radiated and Conducted Emissions EN55011 Class A

Agency Certifications UL

modulation @ 1 kHz

508

(CSA® C22.2 No. 14)

cUL

CE (Low Voltage Directive)

Table 5. Input Power Supply Requirements

Description Requirement

Voltage Range 18–30 Vdc

Current Draw (Maximum) 30 mA

The following ratings apply to the C441QS and C441SS.

Table 6. Environmental Ratings of the Module

Description Rating

Transportation and Storage

Operating Temperature –40 °C to +55 °C (–40 °F to +131 °F)

Temperature –40 °C to +80 °C (–40 °F to +176 °F)

Humidity 5–95% noncondensing

Altitude Above 2000 m (6600 ft), consult factory

Shock IEC 60068-2-27

Vibration IEC 60068-206

Pollution Degree Pollution III

Polar Draw <30 mA Steady State from 24 Vdc

Dielectric withstand

15 G any direction for 11 milliseconds

10–150 Hz, 3 G, 0.3 mm maximum peak-to-peak

Equipment rating volts more than 50 V, potential volts AC 1000+2*V (max marked voltage)

Table 7. EMC Requirement

Item Rating

Agency Certifications cULus by UL to UL 508, CSA C22.2 No. 14

Radiated and Conducted Emissions

Electrical/EMC

ESD Immunity (IEC61000-4-2) ±8 kV Air, ±4 kV contact

Radiated Immunity (IEC61000-4-3) 10 V/m 80–1000 MHz,

Fast Transient (IEC61000-4-4) ±2 kV supply and IO

Surge (IEC61000-4-5) ±2 kV Line to PE and ±1 kV Line-to-Line

RF Conducted (IEC61000-4-6) 10 V, 0.15–100 MHz

Magnetic Field (IEC61000-4-8) DNA

Voltage Dips (IEC61000-4-11) DNA

Protection Degree (IEC60947-1) IP20

CE (Low Voltage Directive, EMC Directive) C-TICK

EN 55011 Class A

80% amplitude modulation at 1 kHz

±1 kV communications

Table 8. Input Power Supply Requirements

Electrical/EMC Rating

Voltage Range 18–30 Vdc

Current Draw (Maximum) 30 mA

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Ratings

WARNING

Table 9. Material Requirement

Description Requirement

Certification of Compliance to the EU Directive 2011/65/EU (RoHS 2.0)

Reach Yes

PCB Laminate Manufactured by a UL Recognized

Yes

(ZPMV2) printed wiring board manufacturer, which meets the requirements in UL 508, paras. 15.1, 15.3,

36.12, & 39.4(b). CB to be marked with Vendor UL-ID code, Vendor Date Code, material, flammability rating. Polarized components shall be marked so polarity can be verified after assembly

The C441Q and C441QS provide connection for four AC input points. The ratings for these inputs are:

Table 10. 120 Vac Input Specification

Specification Value

Number of Inputs 4

Voltage Category 120 Vac

Operating Range 80–140 Vac

Operating Frequency 50/60 Hz

Signal Delay Max 30 ms

Off State Voltage 0–30 Vac

On State Voltage 79–140 Vac

On State Current Max 15 mA

Supply External Supply

The C441S and C441SS provide connection for four DC input points. The ratings for these inputs are:

Table 11. 24 Vdc Input Specification

Specification Value

Number of Inputs 4

Supply Voltage 24 Vdc

Type Current Sinking

On State Voltage 15–30 Vdc

Steady State Current Max 15 mA

Off State Voltage 0–5 Vdc

24 Vdc source current limit 50 mA

Isolation Voltage 250 Vac

The C441Q, C441S, C441QS and C441SS provide two output relays. The ratings of the relay outputs are:

Table 12. Relay Specification

Specification Value

Number of Contacts 2 independent relays

Thermal Contact 5 A

Rated Insulation Voltage 300 Vac

Operating Voltage 240 Vac

Operating AC Current (Rated) 3 A at 120 Vac; 1.5 A at 240 Vac

Operating DC Current (Rated) 0.24 A at 110 Vdc, 0.1 A at 220 Vdc

Min Operating Current 10 mA at 5 Vdc

Resistive Load Rating 5 A at 240 Vac, 5 A at 30 Vdc

Inductive Loading 2 A at 240 Vac, 2 A at 30 Vdc

(one Form A, one Form C)

Table 13. Pilot Duty Relay Requirements

Specification Value

Pilot Duty Rating B300

Thermal Continuous Test Current 5 A

Maximum Current (120 Vac)—Make/Break

Maximum Current (240 Vac)—Make/Break

Max VA (Volt-Amperes)— Make/Break

30 A / 3 A

15 A / 1.5 A

3600 VA / 360 VA

Note: Any UL Listed power supply with an isolated 24 Vdc

voltage output can be used provided that a UL listed or recognized fuse rated no more then 4 A maximum is installed.

Only apply 24 Vdc to the C441 communication module power supply connector. use of any other voltage may result in personal injury, property damage and damage to the module.

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Mounting and Dimensions

C441Q and C441S

Mounting

The C441 PROFIBUS adapters are designed to be installed on the right side of the Motor Insight base unit or the S611.

Figure 1. Installation Diagram

Mounting and Dimensions

1. Align module with side of Motor Insight base unit or

the S611.

2. Slide module bottom pegs into appropriate slots.

3. Rotate module up and gently click the base unit and

module together.

4. Connect 24 Vdc power, PROFIBUS cable, and IO

connector if desired.

Note: For S611 Soft Starter applications, it is recommended

to mount a C441QS or C441SS module beside the S611 and wire the D0/D1 terminals between the two devices. More information on this is provided later in this document.

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Mounting and Dimensions

Dimensions

Figure 2. C441Q and C441S Product Dimensions (Attached to C441 Base Unit)

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Mounting

C441QS and C441SS

The modules are designed to be installed on the DIN rail or panel surface by screw. Screw fixing dimensions reference below.

Figure 3. Mounting of Stand-Alone Model

Mounting and Dimensions

DIN rail width is 35 mm.

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Mounting and Dimensions

Dimensions

Figure 4. Stand-Alone Dimensions

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Connections and Switch Settings

C441QS/SS

1 — 5 2 — 4 4 — 2 5 — 1

C441QS/SS

Connections and Switch Settings

Connecting the C441, C440, S611 and S811+ to a PROFIBUS Network

Connecting a C441Q/C441S to a C441 Motor Insight or S611 Soft Starter

The C441Q and the C441S modules connect to the C441 Motor Insight and S611 Soft Starter by plugging these PROFIBUS modules into the side of the C441 Motor Insight and S611. As an option, the C441QS and C441SS may also be wired to the S611 soft starter via the DO/DI terminals on each product as shown below.

Connecting a C441QS/C441SS to a C440 Overload, S611 Soft Starter or S811+ Soft Starter

The C441QS/SS modules communicate to the C440, S611 and S811+ by wiring the D0 terminal on the C441QS/SS to the D0 terminal on the C440, S611 and S811+ and the D1 terminal on the C441QS/SS to the D1 terminal on the C440, S611 and S811+. The C440 requires a C440-XCOM to be added to the C440 per the following. The D0/D1 terminals for the C440 are on the C440-XCOM module. All the other devices listed above have D0/D1 terminals on a connector directly attached to each product.

Figure 5. C440 to a C441QS/SS

S811+ to the C441QS/SS

The D0/D1 terminals are on a separate terminal strip from where the 24 Vdc terminals are located on the S811+. Connect D0 on the S811+ to D0 on the C441QS/SS and D1 on the S811+ to D1 on the C441QS/SS.

PROFIBUS Connection

The PROFIBUS port uses the standard DB9 PROFIBUS connection. Refer to the figure below for details on the pin out of this connector.

Figure 7. Pin Out for PROFIBUS DB9

24 Vdc Power

The C441 PROFIBUS adapter is powered from an external 24 Vdc supply wired into the 5-pin black header (J2) located on the top of the adapter next to the 8 pos DIP switch.

Note: Connections to pins 2 and 4 for the C441Q/S modules

are only required if Modbus communications are to be implemented.

Connections to pins 2 and 4 for the C441QS/SS are the required communication connections to interface the C440, S611 and S811+ devices to a PROFIBUS network.

Figure 6. S611 to a C441QS/SS

Table 14. 24 Vdc Supply Connection

Pin # Circuit Description

1 Common 24 Vdc common input connection

2 D1 Transceiver terminal 1, V1 Voltage, Data + (V1 > V0

for binary 1 [OFF] state) Connection for Remote Modbus Port

3NC

4 D0 Transceiver terminal 0, V0 Voltage, Data—(V0 > V1

for binary 0 [ON] state) Connection for Remote Modbus Port

5 +24 Vdc +24 Vdc supply input connection

C441 PROFIBUS Module User Manual MN042002EN—July 2015 www.eaton.com 9

Connections and Switch Settings

Notice

Figure 8. Power and Modbus RS-485 Connections

Setting the PROFIBUS Address

PROFIBUS Address

The PROFIBUS address is set using the DIP switches located on the top of the C441 communication adapter. The address can only be set with the hardware DIP switches. The address is in binary with the major units numbered to the right of the switch on the label. Adding up the major units set to ON will provide the address of the adapter on the PROFIBUS network.

Table 15. PROFIBUS DIP Switch Settings

DIP Switch Value

764

632

516

The address specified in the switches is only used by the adapter at the time the adapter is powered on. Changing these switches during operation will have no affect until the next power cycle or reset.

A PROFIBUS address setting of 0 will result in the C441 using the default Station Address of 125. Any PROFIBUS Station Address setting greater than 125 will result in the C441 using the default Station Address of 125.

Example: To set a MAC ID of 25, DIP switches 5, 4, and 1

need to be turned ON, with all others OFF.

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Connections and Switch Settings

Pin 1

Pin 12

NET

24 Vdc

I1 I2 I3 I4 C

Pin 1

24 Vdc

Pin 12

NET

Example: Isolated 24 Vdc Input Source

- The inputs must be supplied by an external power source.

- Do not connect the external supply to terminals 0V and 24.

- Connect isolated power source between C and Inputs.

Example: Non-Isolated 24 Vdc Input Source

- Input source power is taken from the 5-pin

connector.

- Connect C and 0V together.

- Use 24 to source inputs.

24 Vdc

24 Vdc I/O Power

AC/DC

24 Vdc

AC/DC

Q1 Q2

I1 I2 I3 I4 C

I1 I2 I3 I4

Q1 Q2

Power and I/O Wiring Diagrams for the C441Q and C441S Modules

The C441Q module contains four 24 Vdc inputs and two relay outputs. The two relay outputs provided are one form A (NO) and one form C (NO, NC).

Figure 9. C441Q: 24 Vdc Wiring Diagram

24 Vdc Inputs

The 24 Vdc input circuit is capable of both isolated and unisolated behavior. The isolated inputs share a single common tie point. A 24 Vdc current limited source/ground is provided in the situations that require locally supplied input signal voltage. To use the unisolated inputs, tie the 24 Vdc ground/common to the isolated common.

Note: Do not connect a 24 Vdc source to pins 6 and 7. The

“I/O Power: 24 Vdc” is to be used only in conjunction with the inputs. It is a 24 Vdc output intended to only supply signal power for the inputs. When using the 24 Vdc input supply, pin 6 should only be connected to pin 5 (24 Vdc input supply common to input common). See example wiring diagram above. Any device using the provided 24 Vdc input supply must have 500 V isolation from ground. Example devices include pushbuttons and auxiliary contacts.

C441 PROFIBUS Module User Manual MN042002EN—July 2015 www.eaton.com 11

Connections and Switch Settings

Example 120 Vac IO Module

- All inputs are isolated.

- All Common terminals are connected

together internally.

AC/DC

120 Vac

Pin 1

Pin 12

NET

24 Vdc

The C441S module contains four 120 Vac inputs and two relay outputs. The two relay outputs provided are one form A (NO) and one form C (NO, NC).

Figure 10. C441S: 120 Vac Wiring Diagram

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Connections and Switch Settings

D0 D1

To C440, S611

or S811+

D0 D1

To C440, S611

or S811+

Example: Non-isolating 24 Vdc input source

- Input source power is taken from 5-pin connector

- Connect C and OV together

- Use 24 to source inputs

24 Vdc

24 Vdc I/O power

Pin 1

Pin 12

AC/DC

–

Example: Isolated 24 Vdc input source

- The inputs must be supplied by an external power source

- Do not connect the external supply to terminals OV and 24

- Connect isolated power source between C and inputs

24 Vdc

24 Vdc I/O power

Pin 1

Pin 12

AC/DC

–

24 Vdc

Power and I/O Wiring Diagrams for the C441QS and C441SS Modules

The C441QS module contains four 24 Vdc inputs and two relay outputs. The two relay outputs provided are one form A (NO) and one form C (NO, NC).

Figure 11. C441QS—24 Vdc Input Specification

24 Vdc Inputs

The C441SS module contains four 120 Vac inputs and two relay outputs. The two relay outputs provided are one form A (NO) and one form C (NO, NC).

Figure 12. C441SS—120 Vac Input Specification

Example: 120 Vac IO module

- All inputs are isolated

- All common terminals are connected together internally

Pin 1

120 Vac

AC/DC

Pin 12

C C

24 Vdc

D0 D1

To C440, S611

or S811+

C C

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Connections and Switch Settings

PROFIBUS Status Indicators

PROFIBUS Status LEDs

There are three LED indicators (ON, BF, and SF) to clarify the working state of the PROFIBUS module/network.

Table 16. PROFIBUS Status LEDs

ON (GREEN, the left one)

ON OFF OFF Everything OK

ON ON OFF No communication

ON Blinking OFF Communication, but not in data exchange

ON ON ON Configuration not OK

BF (RED, the middle one)

SF (RED, the right one)

Fault Condition

Connecting and Disconnecting a C441 PROFIBUS Module from the C440, C441, S611, S811+ or as a Stand-Alone I/O Module

A C441 PROFIBUS module will work with whatever device it is connected to out-of-box, C440, C441, S611, S811+ or as a stand-alone I/O module.

If a C441 PROFIBUS module has previously been connected to one device type and then needs to be connected to another device type, the following procedure must be performed.

1. Disconnect the C441 PROFIBUS module from the existing device.

2. Set the DIP switches on the C441 PROFIBUS module to a value of three per Figure 13.

3. Toggle the top switch shown in Figure 13 5times (off-on-off is one cycle). A reset will occur after the fifth cycle indicated by all LEDs turning ON, then OFF again. Turn power off to the module.

4. Connect the C441 PROFIBUS module to the new device or use it as a stand-alone I/O module. When it is powered up again, it will begin working with the new device or as a stand-alone I/O module.

Figure 13. DIP Switch Service 3 Example

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Configuration Using the PROFIBUS Configuration File

Notice

Configuration Using the PROFIBUS Configuration File

The C441 PROFIBUS adapters give the user the ability to enable/disable protections, set up trip thresholds, set up trip delays, and reset delays for the C441 Motor Insight relay, the C440 Overload relay, the S611 Soft Starter and the S811+ Soft Starter over a PROFIBUS network.

Upon reception of the parameterization telegram, device parameter data is range checked. If the data is outside the range specified in the GSD file, the parameterization will be rejected and parameterization will fail. Data for parameters such as Overload FLA, Low kW Trip Level, High kW Trip Level, and GND Fault Trip Level whose ranges vary based on model will be “adjusted.” If the value is greater than the maximum allowed value, the parameter is set to its maximum value. Likewise, if a parameter is set to a value less than its minimum value, the parameter will be set to its minimum value.

Note: Values must still fall within the range specified in the

GSD file for parameterization to be successful.

The “Enable Device Parameterization” parameter must be enabled for the connected device parameters to be downloaded into the device. If the “Enable Device Parameterization” parameter is set to “Ignore” (0), device parameters are “ignored” by the C441 PROFIBUS adapter and are not downloaded into the connected device.

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Configuration Using the PROFIBUS Configuration File

C441 Motor Insight Overload Protection Relay

Table 17. C441 Motor Insight Configuration File

Parameter Name Location Notes

Enable Device Parameterization Adapter 0 = Ignore user data,

Com Adapter Outputs ComLoss Behavior Adapter 0 = Fail Safe (outputs disabled),

CT Multiplier Motor Insight Cat No C441BB, C441CB, C441DB

Overload FLA Motor Insight Setting is in Amps x 100

Overload Trip Class Motor Insight 5–30

Overload Reset Mode Motor Insight 0 = manual reset mode—default

Over Voltage Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

Under Voltage Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

Phase Order Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

GND Fault Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

Voltage Unbalance Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

Current Unbalance Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

Under Current Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

Phase Loss Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

Jam Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

Low kW Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

High kW Trip Enable Motor Insight 1 = Trip Enabled; 0 = Warning only

GND Fault Trip Level Motor Insight Setting in Amps x 100

GND Fault Trip Delay Motor Insight 1–60 seconds (30) default

1 = Download Device Parameters

1 = Hold Last state

1-4 Cat No C441BA, C441CA, C441DA 1, 2, 3 (150:5), 4 (300:5), 5 (600:5)

Cat No C441BB, C441CB, C441DB 5–22.5 Amps (CT Multiplier = 4)

6.67–30 Amps (CT Multiplier = 3) 10–45 Amps (CT Multiplier = 2) 20–90 Amps (CT Multiplier =1) Cat No C441BA, C441CA, C441DA 1–5 Amps (CT Multiplier = 2) 2–9 Amps (CT Multiplier = 1) 60–135 Amps (CT Multiplier = 3) 120–270 Amps (CT Multiplier = 4) 240–540 Amps (CT Multiplier = 5)

1 = Apply Motor Fault Reset Delay and Motor Faults Number of Restarts

Cat No C441BB, C441CB, C441DB 3–20 A (CT Multiplier = 1)

1.5–10 (CT Multiplier = 2) 1–6.66 (CT Multiplier = 3)

0.75–5 (CT Multiplier = 4) Default setting is 10 A Cat No C441BA, C441CA, C441DA

0.3–2.0 A (CT Multiplier = 1)

0.15–1.0 (CT Multiplier = 2) 9–60 (CT Multiplier = 3) 18–120 (CT Multiplier = 4) 36–240 (CT Multiplier = 5) Default setting is 1 A

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Eaton C441 Series, C441Q, C441QS, C441SS, C441S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual