Eaton 93PM-L IAC-B, 93PM-L Installation And Operation Manual
Eaton® 93PM-L Integrated Accessory Cabinet - Bypass
160kW (208V) 4–Wire IAC-B
200kW (208V) 4–Wire IAC-B
Installation and Operation Manual
p/n: P-164000764
Revision 01
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance
of the UPS and batteries. Please read all instructions before operating the equipment and save this
manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.
Eaton reserves the right to change specifications without prior notice. Eaton is a registered trademark of Eaton. KIRK is a registered
trademark of Kirk Key Interlock company, LLC, a subsidiary of Halma plc. National Electrical Code and NEC are registered trademarks of
National Fire Protection Association, Inc. Superflex is a registered trademark of LUTZE Systematic Technology. All other trademarks are
property of their respective companies.
©Copyright 2018 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the
express written approval of Eaton.
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 Introduction............ ..... ............. ..... ............. ..... ............. ............. ..... ............. ............. ..... ............. ............. .. 1
1.2 Features .. ............. ............. ..... ............. ............. ..... ............. ..... ............. .................. ............. ..... ............. ...2
1.3 Installation Features........... ..... ............. ..... ............. ..... ............. ............. ..... ............. ............. ..... ............. ..... 2
1.4 Model Configurations .......... ..... ............. .................. ............. ..... ............. ..... ............. ............. ..... ............. ....2
1.5 Using This Manual .......... ..... ............. ..... ............. ..... ............. ............. ..... ............. ............. ..... ............. ........5
1.6 Conventions Used in This Manual .......... ..... ............. ............. ..... ............. ............. ..... ............. ..... ............. ..... .6
1.7 Symbols, Controls, and Indicators .......... ..... ............. .................. ............. .................. ............. ..... ............. ..... .6
1.8 For More Information ......... ..... ............. ..... ............. ..... ............. ............. ..... ............. ............. ..... ............. ..... 7
1.9 Getting Help........... ..... ............. ..... ............. ..... ............. ............. ..... ............. ............. ..... ............. ............. .. 7
1.10 Equipment Registration................. ............. ..... ............. ............. ..... ............. ............. ..... ............. ............. ...8
22 SSaaffeettyy......................................................................................................................................................................................................................................................................................................................99
2.1 Safety Warnings.... ............. .................. ............. .................. ............. ..... ............. ............. ..... ............. .........9
33 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ...................................................................................................................................................................................................................................... 1111
3.1 Installation Plan and Unpacking......... ..... ............. ............. ..... ............. ..... ............. ..... ............. ............. ..... .... 11
3.1.1 Creating an Installation Plan .. ............. ............. ..... ............. ..... ............. .................. ............. ..... ............. . 11
3.2 Preparing the Site ........... ..... ............. ..... ............. ..... ............. ............. ..... ............. ............. ..... ............. ...... 11
3.2.1 Environmental and Installation Considerations . ............. ............. ..... ............. .................. ............. .............. 11
3.2.2 IAC-B Interface Wiring Preparation .. ............. ..... ............. ............. ..... ............. ............. ..... ............. .......... 18
3.2.3 IAC-B Power Wiring Preparation . ............. ..... ............. ............. ..... ............. ............. ..... ............. ............. . 19
3.3 Inspecting and Unpacking the IAC-B ....... ..... ............. ............. ..... ............. ............. ..... ............. ..... ............. .... 23
44 IInnssttaallllaattiioonn .................................................................................................................................................................................................................................................................................................. 2255
4.1 IAC-B Installation... ............. ............. ..... ............. ............. ..... ............. ............. ..... ............. .................. ....... 25
4.1.1 Preliminary Installation Information ............ ..... ............. .................. ............. ..... ............. ............. ..... ........ 25
4.2 Unloading the IAC-B from the Pallet.......... .................. ............. ..... ............. ..... ............. .................. ............. .. 25
4.3 Installing the IAC-B Interface Connections .......... ..... ............. ............. ..... ............. ............. ..... ............. ..... ...... 28
4.3.1 MBP Auxiliary Contact Interface Connections ... ............. .................. ............. ..... ............. ............. ..... ........ 28
4.3.2 MIS Interface Connections . ............. ..... ............. ............. ..... ............. ............. ..... ............. ............. ..... ... 33
4.3.3 BIB Interface and Shunt Trip Connections (if installed) ............ ............. ..... ............. ............. ..... ............. ...... 34
4.3.4 RIB Interface Connections (if installed) ... ............. ............. ..... ............. ............. ..... ............. ..... ............. .... 35
4.3.5 Trapped Key Interface Connections (if installed) .......... ..... ............. .................. ............. ..... ............. ..... ...... 36
4.4 Two-Hole Barrel Lug Terminations to Bus Bar Installation ..... ..... ............. ............. ..... ............. ............. ..... .......... 38
4.5 Installing IAC-B External Power Wiring ............ ............. ..... ............. ............. ..... ............. ............. ..... ............. . 39
4.5.1 IAC-B with a 2, 3 or 4–Breaker Single Feed Configurations....... ..... ............. .................. ............. ..... ............. . 41
4.5.2 IAC-B with a 4–Breaker Dual Feed Configuration (MBP, MIS, BIB and RIB)........ ............. ..... ............. ..... .......... 45
4.5.3 UPS to IAC-B Breaker Wiring. ............. ............. ..... ............. ..... ............. .................. ............. ..... ............. . 48
4.6 Initial Startup ................... ............. .................. ............. ..... ............. ..... ............. ..... ............. ............. ..... .... 51
4.7 Completing the Installation Checklist .. ............. ............. ..... ............. ............. ..... ............. ............. ..... ............. 51
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 iii
Table of Contents
4.7.1 Installation Checklist..... ............. ............. ..... ............. .................. ............. ..... ............. ..... ............. ........ 51
55 OOnneelliinneess,, SScchheemmaattiiccss,, aanndd WWiirriinngg DDiiaaggrraammss.................................................................................................................................................................................................... 5533
5.1 Onelines, Schematics, and Wiring Diagrams..... ..... ............. ............. ..... ............. ............. ..... ............. .......... 53
5.1.1 Onelines .. ............. ............. ..... ............. ..... ............. .................. ............. ..... ............. .................. ........ 53
5.1.2 Schematics ..... ............. ............. ..... ............. ..... ............. ..... ............. .................. ............. .................. . 54
5.1.3 Terminal Block Wiring Diagrams . ............. ..... ............. ............. ..... ............. ............. ..... ............. ............. . 57
66 OOppeerraattiioonn........................................................................................................................................................................................................................................................................................................ 5599
6.1 IAC-B Operating Instructions........ ..... ............. ..... ............. .................. ............. ..... ............. ............. ..... ........ 59
6.1.1 IAC-B Breakers..... ............. ............. ..... ............. ............. ..... ............. ..... ............. ..... ............. ............. .. 59
6.2 Using the UPS when an IAC-B is Installed ......... ............. ..... ............. ............. ..... ............. ............. ..... ............. 59
6.3 IAC-B Operation – Sliding Interlock Plate.......... ..... ............. ..... ............. ............. ..... ............. ............. ..... ......... 60
6.3.1 Transferring the UPS to Maintenance Bypass ... ............. .................. ............. ..... ............. ............. ..... ........ 60
6.3.2 Transferring the UPS from Maintenance Bypass.. ............. ............. ..... ............. .................. ............. ..... ...... 61
6.4 IAC-B Operation – Trapped Key Interlock ........... ............. ..... ............. ..... ............. ..... ............. ............. ..... ....... 63
6.4.1 Transferring the UPS to Maintenance Bypass ... ............. .................. ............. ..... ............. ............. ..... ........ 63
6.4.2 Transferring the UPS from Maintenance Bypass.. ............. ............. ..... ............. .................. ............. ..... ...... 64
77 MMaaiinntteennaannccee.............................................................................................................................................................................................................................................................................................. 6677
7.1 Maintenance ............. ..... ............. ..... ............. .................. ............. ..... ............. ............. ..... ............. .......... 67
7.1.1 Important Safety Instructions .. ............. ..... ............. .................. ............. .................. ............. ..... ............ 67
7.2 Performing Preventive Maintenance ............ ............. ..... ............. ............. ..... ............. ............. ..... ............. .... 67
7.2.1 DAILY Maintenance ...... ............. .................. ............. .................. ............. ..... ............. .................. ....... 67
7.2.2 PERIODIC Maintenance... ............. ............. ..... ............. ..... ............. ..... ............. ............. ..... ............. ..... 67
7.2.3 ANNUAL Maintenance..... ............. ............. ..... ............. ..... ............. ..... ............. ............. ..... ............. ..... 67
7.3 Maintenance Training .......... ..... ............. .................. ............. ..... ............. ..... ............. ............. ..... ............. .. 68
88 PPrroodduucctt SSppeecciiffiiccaattiioonnss ................................................................................................................................................................................................................................................................ 6699
8.1 Product Specifications .. ............. ............. ..... ............. ............. ..... ............. .................. ............. ..... ............. . 69
8.1.1 Model Numbers ...... ............. ............. ..... ............. ..... ............. ..... ............. ............. ..... ............. ............ 69
8.1.2 Specifications ..... ............. ............. ..... ............. ..... ............. ..... ............. ............. ..... ............. ............. ... 69
8.1.2.1 Input ...... ............. ............. ..... ............. ..... ............. ..... ............. ............. ..... ............. ............. ..... . 69
8.1.2.2 Output.... ............. ............. ..... ............. ..... ............. ..... ............. .................. ............. .................. . 69
8.1.2.3 Environmental and Safety Specifications ............. ..... ............. ............. ..... ............. ............. ..... .......... 69
99 WWaarrrraannttyy ........................................................................................................................................................................................................................................................................................................ 7711
9.1 Warranty..... ............. ............. ..... ............. ............. ..... ............. ..... ............. ..... ............. ............. ..... ........... 71
iv Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
LLiisstt ooff FFiigguurreess
Figure 1. Eaton 93PM–L 160/200 kW IAC-B .............. ............. ..... ............. ..... ............. ..... ............. ............. ..... .. 1
Figure 2. Eaton 93PM-L 160/200 kW IAC-B ... ............. ............. ..... ............. ............. ..... ............. ..... ............. ..... .3
Figure 3. Eaton 93PM-L IAC-B (Left-side install) with Eaton 93PM-L UPS........... ..... ............. ............. ..... ............. ....4
Figure 4. Eaton 93PM-L IAC-B (Right-side install) with Eaton 93PM-L UPS ............ ..... ............. ..... ............. ..... ........5
Figure 5. 93PM-L IAC-B Cabinet Dimensions (Front, Right Side, and Back Views)........... ............. ..... ............. ......... 14
Figure 6. 93PM-L IAC-B Dimensions (Top and Bottom Views) ....... ..... ............. ..... ............. ..... ............. ............. .. 15
Figure 7. 93PM-L IAC-B Center of Gravity ... ............. ..... ............. ..... ............. ............. ..... ............. ............. ..... . 16
Figure 8. Cabinet Ventilation – Rear Venting .. ............. ..... ............. ............. ..... ............. ............. ..... ............. .... 17
Figure 9. Cabinet Ventilation – Top Venting . ............. ..... ............. .................. ............. .................. ............. ..... . 17
Figure 10. Eaton 93PM-L 160/200kW IAC-B as Shipped on Pallet ................ ............. ..... ............. ............. ..... ........ 24
Figure 11. Removing the Pallet Skids and Supports – Eaton 93PM-L IAC-B ......... ............. ..... ............. ............. ..... ... 26
Figure 12. 93PM-L IAC-B Interface Terminal Location . ............. ............. ..... ............. ..... ............. .................. ....... 29
Figure 13. Interface Wiring Location... ............. ..... ............. ............. ..... ............. ............. ..... ............. ..... .......... 30
Figure 14. Wire Tie Anchors ..... ............. ............. ..... ............. ..... ............. ..... ............. .................. ............. ..... 31
Figure 15. Interface Terminal Detail.... ............. ..... ............. ............. ..... ............. .................. ............. ..... .......... 31
Figure 16. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence ......... ..... ............. ............. ..... ....... 38
Figure 17. Line-Up-and-Match Wiring Access Locations. ............. ..... ............. ............. ..... ............. ............. ..... ..... 40
Figure 18. Top and Bottom Conduit Landing Wire Entry Locations ....... ..... ............. ..... ............. ..... ............. ........... 41
Figure 19. IAC-B Single Feed Terminal Locations . ............. ............. ..... ............. ............. ..... ............. ..... ............. 43
Figure 20. IAC-B Single Feed Upper Cabinet Terminal Detail. ............. ............. ..... ............. ............. ..... ............. .... 44
Figure 21. IAC-B Lower Cabinet Terminal Detail ............. ..... ............. .................. ............. .................. ............. ... 44
Figure 22. IAC-B Dual Feed Terminal Locations. ............. ..... ............. ............. ..... ............. ............. ..... ............. ... 47
Figure 23. IAC-B Dual Feed Upper Cabinet Terminal Detail ............. ..... ............. ............. ..... ............. ............. ..... .. 48
Figure 24. IAC-B breaker Input Terminal Detail. ............. ..... ............. ............. ..... ............. ............. ..... ............. .... 50
Figure 25. 93PM-L 160/200kW IAC-B Oneline .. ............. ............. ..... ............. ............. ..... ............. ............. ..... ... 53
Figure 26. 93PM-L 160/200kW IAC-B – 2 Breaker Maintenance Bypass........ ..... ............. ............. ..... ............. ..... ... 54
Figure 27. 93PM-L 160/200kW IAC-B – 3 Breaker Maintenance Bypass........ ..... ............. ............. ..... ............. ..... ... 55
Figure 28. 93PM-L 160/200kW IAC-B – 4 Breaker Maintenance Bypass........ ..... ............. ............. ..... ............. ..... ... 56
Figure 29. IAC-B Terminal Block 1 – Wiring Diagram ... ............. ............. ..... ............. ..... ............. .................. ....... 57
Figure 30. IAC-B Terminal Block 2 – Wiring Diagram ... ............. ............. ..... ............. ..... ............. .................. ....... 57
Figure 31. IAC-B Terminal Block 3 – Wiring Diagram ... ............. ............. ..... ............. ..... ............. .................. ....... 58
Figure 32. Eaton 93PM-L IAC-B Breakers — Sliding Plate Lockout ............ ............. ..... ............. ..... ............. ..... ...... 62
Figure 33. Eaton 93PM-L IAC-B Breakers — Trapped Key Interlock ............. ............. ..... ............. .................. ......... 65
Figure 34. Eaton 93PM-L IAC-B— Trapped Key Interlock Detail ............. ............. ..... ............. ............. ..... ............. . 66
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 v
List of Figures
vi Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
LLiisstt ooff TTaabblleess
Table 1. 93PM-L IAC-B Cabinet Weights ............. ..... ............. ............. ..... ............. ............. ..... ............. ..... ...... 12
Table 2. IAC-B Cabinet Clearances. ............. ..... ............. ............. ..... ............. ............. ..... ............. ..... ............. 13
Table 3. IAC-B Weight and Center of Gravity Dimensions ............. ..... ............. ............. ..... ............. ............. ..... .. 16
Table 4. Input/Output Ratings and Wiring Recommendations........ ..... ............. ..... ............. ..... ............. ............. .. 20
Table 5. UPS External Power Cable Terminations .. ............. ..... ............. ............. ..... ............. ............. ..... .......... 21
Table 6. Supplied External Wiring Terminal Hardware Kit. ............. ..... ............. ..... ............. ............. ..... ............. .. 22
Table 7. Recommended Installation Parts and Tools (Not Supplied by Eaton) ......... ............. ..... ............. ............. .... 22
Table 8. IAC-B All Interface Wiring Terminal Block Terminations ............ ..... ............. ..... ............. ............. ..... ....... 32
Table 9. IAC-B TB1 (MBP and MIS) Interface Terminals........... ............. ..... ............. ..... ............. .................. ....... 32
Table 10. IAC-B TB2 (BIB and RIB) Interface Terminals ........ ..... ............. ..... ............. ..... ............. ............. ..... ....... 35
Table 11. IAC-B TB3 (Trapped Key) Interface Terminals........... ..... ............. ..... ............. ..... ............. ............. ..... .... 37
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 vii
List of Tables
viii Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
CChhaapptteerr 11 IInnttrroodduuccttiioonn
11..11 IInnttrroodduuccttiioonn
The Eaton® 93PM-L Integrated Accessory Cabinet-Bypass (IAC-B) is designed for use with the Eaton 93PM–L
160/200 kW (208V) Series Uninterruptible Power Supplies (UPSs). The IAC-B provides maintenance bypass
functions with configurable features, enabling adaptation and expansion without costly electrical rework. The
93PM-L IAC-B is available in 160 kW or 200 kW rated versions, in either 2–Breaker, 3–Breaker or 4–Breaker
configurations.
The IAC-B is housed in single free-standing cabinet with safety shields behind the doors for hazardous voltage
protection. The cabinet matches the UPS cabinet in style and color.
Figure 1 shows the Eaton 93PM–L 160/200 kW IAC-B.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Figure 1. Eaton 93PM–L 160/200 kW IAC-B
Service Engineer, or the warranty terms specified in paragraph 9.1 Warranty become
void. This service is offered as part of the sales contract for the UPS. Contact an Eaton
service representative in advance (a minimum two-week notice is required) to reserve a
preferred startup date.
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 1
Features
11..22 FFeeaattuurreess
The following descriptions provide a brief overview of the IAC-B functions:
• Two breaker configuration: The bypass sidecar contains only a Maintenance Bypass (MBP) and
Maintenance Isolation (MIS) breaker. This allows Maintenance bypass for system repair or maintenance.
• Three breaker configuration (used with single-feed systems): Maintenance Bypass (MBP) and
Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely
bypass the UPS. The UPS can then be safely serviced or replaced without interrupting power to critical
systems.
• Four breaker configuration (used with single and dual-feed systems): Maintenance Bypass (MBP) and
Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely
bypass the UPS. A Rectifier Input Breaker (RIB) provides a convenient method for removing power from
the UPS when using the maintenance bypass to supply the load. The UPS can then be safely serviced or
replaced without interrupting power to critical systems.
Figure 3 and Figure 4, show the IAC-B installed adjacent to the UPS cabinet.
11..33 IInnssttaallllaattiioonn FFeeaattuurreess
• The IAC-B is designed to be installed in a line-up-and-match configuration:
– The provided UPS to IAC-B breaker wiring is routed through the side panels between the UPS and the
IAC-B.
– The wiring to the bypass input, rectifier input and the output wiring is routed using external conduit
through top or bottom entry conduit plates.
• To reduce installation time, connections to the input and output are made to easily accessible bus bar
terminals via 2–hole crimp lugs (customer provided) located at the top and bottom of the cabinet.
• Top exhaust or rear exhaust venting is available.
• The cabinet is leveled using the provided leveling feet and can be secured in place using the optional floor
mounting bracket kit.
A line-up-and-match IAC-B is installed adjacent to the UPS. The IAC-B may be installed on the right side or the
left side of the UPS cabinet as viewed from the front of the cabinets. See Figure 3 or Figure 4 for
line-up-and-match configuration views.
11..44 MMooddeell CCoonnffiigguurraattiioonnss
The following model configurations are available:
• Eaton 93PM-L 160kW IAC-B (208V) and Eaton 93PM-L 200kW IAC-B (208V)
Sliding Interlock plate or Trapped Key Interlock in the following configurations:
– Right-mounted two breaker configuration containing a MBP and a MIS.
– Right-mounted three breaker configuration containing a MBP, a MIS, and a BIB.
– Right-mounted single input feed four breaker configuration containing a MBP, a MIS, a BIB, and a RIB.
– Right-mounted dual input feed four breaker configuration containing a MBP, a MIS, a BIB, and a RIB.
– Left-mounted two breaker configuration containing a MBP with auxiliary contacts and MIS.
– Left-mounted three breaker configuration containing a MBP, a MIS, and a BIB.
– Left-mounted single input feed four breaker configuration containing a MBP , a MIS, a BIB, and a RIB.
– Left-mounted dual input feed four breaker configuration containing a MBP , a MIS, a BIB, and a RIB.
2 Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
Figure 2. Eaton 93PM-L 160/200 kW IAC-B
Model Configurations
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 3
93PM-L IAC-B 93PM-L 160/200 kW UPS (208V)
Model Configurations
Figure 3. Eaton 93PM-L IAC-B (Left-side install) with Eaton 93PM-L UPS
4 Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
Figure 4. Eaton 93PM-L IAC-B (Right-side install) with Eaton 93PM-L UPS
93PM-L 160/200 kW UPS (208V) 93PM-L IAC-B
Using This Manual
11..55 UUssiinngg TThhiiss MMaannuuaall
This manual describes how to install the IAC-B and is divided into chapters. Read and understand the
procedures described to ensure trouble-free installation and operation.
Read through each procedure before beginning work. Perform only those procedures that apply to the system
being installed or operated.
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 5
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Conventions Used in This Manual
11..66 CCoonnvveennttiioonnss UUsseedd iinn TThhiiss MMaannuuaall
This manual uses these type conventions:
• Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or
represents a command or option that you type or enter at a prompt.
• Italic type highlights new terms where they are defined.
• Screen type represents information that appears on the screen or LCD.
Icon
NOTE Information notes provide pertinent information about important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS
system refers to the entire power protection system – the UPS cabinet, an external battery system, and
options or accessories installed.
The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS.
The term standalone refers to accessory cabinets that are located separate from the UPS.
Description
11..77 SSyymmbboollss,, CCoonnttrroollss,, aanndd IInnddiiccaattoorrss
The following are examples of symbols used on the UPS or accessories to alert you to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional
information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This
product contains sealed, lead-acid batteries and must be disposed of properly. For more information,
contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in
the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
6 Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
11..88 FFoorr MMoorree IInnffoorrmmaattiioonn
Refer to the Eaton 93PM-L UPS 20–160 kW (208V) Installation and Operation Manual or the Eaton 93PM-L UPS
20–200 kW (208V) Installation and Operation Manual for the following additional information:
• UPS, optional components, and accessory installation instructions, including site preparation, planning for
installation, wiring and safety information, and detailed illustrations of cabinets and optional accessories
with dimensional and connection point drawings
• UPS operation, including UPS controls, functions of the UPS, standard features and optional accessories,
procedures for starting and stopping the UPS, information about maintenance, communication capabilities
and responding to system events
• Communication capabilities of the UPS system
Refer to the Eaton 93PM Integrated Accessory Cabinet-Power Distribution (208V 4–Wire IAC-PD, 480V 3–Wire
IAC-PD, 480V 4–Wire IAC-PD) Installation and Operation Manual for the following additional information:
• Installation instructions, including site preparation, planning for installation, wiring and safety information,
and detailed illustrations of cabinets with dimensional and connection point drawings
• Operation, including breakers, standard features and optional accessories, procedures for using the bypass
functions, and information about maintenance
Refer to the Eaton 93PM Remote Monitoring Device (RMD) Installation and Operation Manual for additional
installation and operating instructions.
For More Information
Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain
copies of these manuals.
11..99 GGeettttiinngg HHeellpp
If help is needed with any of the following:
• Scheduling initial startup
• Regional locations and telephone numbers
• A question about any of the information in this manual
• A question this manual does not answer
Please call the Customer Reliability Center at:
United States:
Canada:
All other countries: Call your local service representative
Please use the following e-mail address for manual comments, suggestions, or to report an error in this
manual:
E-ESSDocumentation@eaton.com
1-800-843-9433
1-800-461-9166 ext 2200
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 7
Equipment Registration
11..1100 EEqquuiippmmeenntt RReeggiissttrraattiioonn
Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.
Model Number:
Serial Number:
8 Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
CChhaapptteerr 22 SSaaffeettyy
22..11 SSaaffeettyy WWaarrnniinnggss
This manual contains important instructions that should be followed during installation and maintenance of the
UPS system and batteries. Read all instructions before operating the equipment and save this manual for future
reference.
The UPS system is designed for industrial or computer room applications, and contains safety shields behind
the door and front panels. However, the UPS system is a sophisticated power system and should be handled
with appropriate care.
This UPS system contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS. Failure to follow
these instructions may result in serious injury or death.
• The UPS system is powered by its own energy source (batteries). The output terminals may carry live
voltage even when the UPS is disconnected from an AC source.
• To reduce the risk of fire or electric shock, install this UPS system in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed
40°C (104°F). Do not operate near water or excessive humidity (95% maximum). The system is not
intended for outdoor use.
• As a result of the connected loads, high leakage current is possible. Connection to earth ground is required
for safety and proper product operation. Do not check UPS system operation by any action that includes
removal of the earth (ground) connection with loads attached.
• Ensure all power is disconnected before performing installation or service.
• ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or connectors.
Attempting to alter wiring may result in serious injury or death.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
DANGER
WARNING
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 9
Safety Warnings
• Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and
• Keep the accessory cabinet doors closed and front panels installed to ensure proper cooling airflow and to
• Do not install or operate the UPS system close to gas or electric heat sources.
• The operating environment should be maintained within the parameters stated in this manual.
• Keep surroundings uncluttered, clean, and free from excess moisture.
• Observe all DANGER, WARNING, and CAUTION notices affixed to the inside and outside of the
CAUTION
battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider
all warnings, cautions, and notes before installing or servicing equipment.
protect personnel from dangerous voltages inside the unit.
equipment.
10 Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
CChhaapptteerr 33 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg
33..11 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg
Use the following basic sequence of steps to install the Eaton 93PM-L 160/200 kW Integrated Accessory
Cabinet-Bypass (IAC-B):
1. Create an installation plan for the IAC-B (Paragraph 3.1.1 Creating an Installation Plan).
2. Prepare your site for the IAC-B (Paragraph 3.2 Preparing the Site).
3. Inspect and unpack the IAC-B (Paragraph 3.3 Inspecting and Unpacking the IAC-B ).
4. Unload and install the IAC-B, and wire the system (Paragraph 4.1 IAC-B Installation).
5. Complete the Installation Checklist (Paragraph 4.7 Completing the Installation Checklist).
6. Have authorized service personnel perform preliminary operational checks and start up the UPS system.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified in Chapter 9 Warranty become void.
This service is offered as part of the sales contract for the UPS. Contact an Eaton service
representative in advance (usually a two-week notice is required) to reserve a preferred
startup date.
33..11..11 CCrreeaattiinngg aann IInnssttaallllaattiioonn PPllaann
Before installing the IAC-B, read and understand how this manual applies to the system being installed. Use the
procedures and illustrations in this section to create a logical plan for installing the IAC-B. This section contains
the following information:
• Physical features and requirements, including dimensions
• Power wiring installation information
33..22 PPrreeppaarriinngg tthhee SSiittee
For the UPS system to operate at peak efficiency, the installation site should meet the environmental
parameters outlined in this manual. The operating environment must meet the weight, clearance, and
environmental requirements specified for the applicable accessory cabinet.
33..22..11 EEnnvviirroonnmmeennttaall aanndd IInnssttaallllaattiioonn CCoonnssiiddeerraattiioonnss
The UPS system installation, including the IAC-B, must meet the following guidelines:
• The system must be installed on a level floor suitable for computer or electronic equipment.
• The system must be operated at an altitude no higher than 1500m (5000 ft) without derating. For additional
assistance with high altitude operation, contact an Eaton service representative (see paragraph
1.9 Getting Help).
• The system must be installed in a temperature and humidity controlled indoor area free of conductive
contaminants.
• Failure to follow guidelines may void your warranty.
The basic environmental requirements for operation of the IAC-B are:
• Recommended Operating Range: 5–40°C (41–104°F)
• Maximum Relative Humidity: 5–95%, noncondensing
The IAC-B operating environment must accommodate the weight requirements shown in Table 1 and the size
and space requirements shown in Table 2 and Figure 5.
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 11
Preparing the Site
Table 1. 93PM-L IAC-B Cabinet Weights
Rating
160 kW
200 kW
Breaker
Interlock
Option
Key
Interlock
Slide
Interlock
Key
Interlock
Slide
Interlock
Venting
Option
Top
Rear
Top
Rear
Top
Rear
Top
Rear
IAC-B Breaker
Configuration
2 Breakers
3 Breakers
4 Breakers, Single Feed Input 490 (1082) 432 (953) 4 at 108 (238)
4 Breakers, Dual Feed Input
2 Breakers
3 Breakers
4 Breakers, Single Feed Input 485 (1071) 427 (942) 4 at 107 (236)
4 Breakers, Dual Feed Input
2 Breakers
3 Breakers
4 Breakers, Single Feed Input 487 (1074) 429 (945) 4 at 107 (236)
4 Breakers, Dual Feed Input
2 Breakers
3 Breakers
4 Breakers, Single Feed Input 482 (1063) 424 (934) 4 at 106 (234)
4 Breakers, Dual Feed Input
2 Breakers
3 Breakers
4 Breakers, Single Feed Input 509 (1124) 451 (995) 4 at 113 (249)
4 Breakers, Dual Feed Input
2 Breakers
3 Breakers
4 Breakers, Single Feed Input 504 (1113) 446 (984) 4 at 112 (246)
4 Breakers, Dual Feed Input
2 Breakers
3 Breakers
4 Breakers, Single Feed Input 506 (1116) 448 (987) 4 at 112 (247)
4 Breakers, Dual Feed Input
2 Breakers
3 Breakers
4 Breakers, Single Feed Input 501 (1105) 443 (976) 4 at 111 (244)
4 Breakers, Dual Feed Input
Shipping
413 (911) 355 (782) 4 at 89 (196)
454 (1002) 396 (873) 4 at 99 (218)
498 (1099) 440 (970) 4 at 110 (243)
408 (900) 350 (771) 4 at 88 (193)
449 (991) 391 (862) 4 at 98 (216)
493 (1088) 435 (959) 4 at 109 (240)
410 (903) 352 (774) 4 at 88 (194)
451 (994) 393 (865) 4 at 98 (216)
495 (1091) 437 (962) 4 at 109 (241)
405 (892) 347 (763) 4 at 87 (191)
446 (983) 388 (854) 4 at 97 (214)
490 (1080) 432 (951) 4 at 108 (238)
425 (938) 367 (809) 4 at 92 (202)
469 (1036) 411 (907) 4 at 103 (227)
518 (1144) 460 (1015) 4 at 115 (254)
420 (927) 362 (798) 4 at 91 (200)
464 (1025) 406 (896) 4 at 102 (224)
513 (1133) 455 (1004) 4 at 114 (251)
422 (930) 364 (801) 4 at 91 (200)
466 (1028) 408 (899) 4 at 102 (225)
515 (1136) 457 (1007) 4 at 114 (252)
417 (919) 359 (790) 4 at 90 (198)
461 (1017) 403 (888) 4 at 101 (222)
510 (1125) 452 (996) 4 at 113 (249)
Weight kg (lb)
Installed
Point Loading
NOTE Shipping weight does not include the weight of the line-and-match wiring. Line-and-Match wiring is shipped on a separate
pallet.
12 Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
Preparing the Site
Air inlets are on the front of the cabinet. Outlets are in the back of the cabinet for the rear ventilation option or
in the top of the cabinet for the top ventilation option.
Convection air cooling regulates internal component temperature through either of the following
configurations:
• Rear ventilation (see Figure 8).
• Top ventilation (see Figure 9).
Allow clearance on top or in back of the cabinet depending on type of ventilation for proper air circulation. The
clearances required around the IAC-B cabinet are shown in Table 2.
Table 2. IAC-B Cabinet Clearances
Viewing the IAC-B Clearance
From Front of Cabinet
From Top of Cabinet with Top Venting 203 mm (8") minimum clearance for ventilation*
From Top of Cabinet with Rear Venting 203 mm (8")*
From Back of Cabinet with Rear Venting 203 mm (8") minimum clearance for ventilation
From Back of Cabinet with Top Venting None Required
From Right Side of Cabinet None Required
From Left Side of Cabinet
NOTE *Additional Top of Cabinet clearance may be required for conduit in top entry applications.
914.4 mm (36") working space
None Required
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 13
Front View
Side View
1880
[74.0]
795
[31.3]
1067
[42.0]
47
[1.9]
388
[15.3]
58
[2.3]
630
[24.8]
630
[24.8]
960
[37.8]
Back View
(Top Venting Option)
103
[4.0]
285
[11.2]
511
[20.1]
693
[27.3]
39
[1.5]
Dimensions are in millimeters [inches]
Preparing the Site
Figure 5. 93PM-L IAC-B Cabinet Dimensions (Front, Right Side, and Back Views)
14 Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
Figure 6. 93PM-L IAC-B Dimensions (Top and Bottom Views)
683
[26.9]
Top View
(Top Venting Option)
Top
Ventilation
56
[2.2]
23
[.9]
633
[24.9]
574
[22.6]
149
[5.9]
554
[21.8]
88
[3.5]
34
[1.3]
361
[14.2]
Conduit
Plates
129
[5.06]
538
[21.2]
776
[30.5]
Bottom View
646
[25.4]
335
[13.2]
42
[1.7]
568
[22.3]
2x 70
[2.8]
656
[25.8]
573
[22.5]
2x 30
[1.2]
512
[20.2]
142
[5.6]
Conduit
Plates
Dimensions are in millimeters [inches]
Preparing the Site
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 15
Front View
Side View
“A”
“C”
“B”
1880
[74.0]
795
[31.3]
1067
[42.0]
Dimensions are in millimeters [inches]
Preparing the Site
Figure 7. 93PM-L IAC-B Center of Gravity
Table 3. IAC-B Weight and Center of Gravity Dimensions
A
Rating
IAC-B Model
2 Breakers
3 Breakers
160 kW
4 Breakers, Single Feed Input 919.7 [36.2] 558.2 [22.0] 396.8 [15.6] 432 [953]
4 Breakers, Dual Feed Input
2 Breakers
3 Breakers
200 kW
4 Breakers, Single Feed Input 919.7 [36.2] 558.2 [22.0] 396.8 [15.6] 451 [995]
4 Breakers, Dual Feed Input
NOTE Weights do not include wiring between the UPS and the IAC-B or customer provided wiring.
mm [inch]Bmm [inch]Cmm [inch]
823.3 [32.4] 546.2 [21.5] 397.3 [15.6] 355 [782]
858.9 [33.8] 555.7 [21.9] 388.9 [15.3] 396 [873]
932.6 [36.7] 557.1 [21.9] 396.8 [15.6] 440 [970]
823.3 [32.4] 546.2 [21.5] 397.3 [15.6] 367 [809]
858.9 [33.8] 555.7 [21.9] 388.9 [15.3] 411 [907]
932.6 [36.7] 557.1 [21.9] 396.8 [15.6] 460 [1015]
Weight
kg [lbs]
16 Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01
Figure 8. Cabinet Ventilation – Rear Venting
Back View
(Rear Venting Option)
Top View
(Rear Venting Option)
Ventilation
Grill
Cover
Plate
Back View
(Top Venting Option)
Top View
(Top Venting Option)
Ventilation
Grill
Preparing the Site
Figure 9. Cabinet Ventilation – Top Venting
Eaton 93PM-L IAC-B Installation and Operation Manual P-164000764—Rev 01 17
Loading...