Eaton 9355 Series User Manual

Eaton®®9355 Parallel UPS
10/15 kVA User's Guide
p/n: 164201601
Revision E0
Class A EMC Statements
!
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES-003.
Cet appareil numerique de la classe A respecte toutes les exigences du Reglement sur le materiel brouilleur du Canada.
IEC 62040-2
Some configurations are classified under IEC 62040-2 as “C2 UPS for Unrestricted Sales Distribution.”
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the latest manual revision on our website, www.eaton.com/9355.
Eaton reserves the right to change specifications without prior notice. Modbus is a registered trademark of Schneider Automation, Inc. MOXA is a registered trademark and MGate is a trademark of MOXA, Inc. Spiralock is a registered trademark of Spiralock Corporation. KIRK is a registered trademark of Kirk Key Interlock company, LLC, a subsidiary of Halma plc. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International Corporation. All other trademarks are property of their respective companies.
©Copyright 2005-2019 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
EATON END-USER LICENSE AGREEMENT
IMPORTANT, READ CAREFULLY. THIS END USER LICENSE AGREEMENT (THE “AGREEMENT”) IS A BINDING CONTRACT BETWEEN YOU, THE END-USER (THE “LICENSEE”) AND EATON INTELLIGENT POWER LIMITED, IRELAND, OR ONE OF ITS AFFILIATES (“EATON” OR “LICENSOR”). BY OPERATING THIS UNINTERRUPTIBLE POWER SUPPLY (UPS) PRODUCT INCLUDING SOFTWARE EMBEDDED IN IT (FIRMWARE), YOU, THE LICENSEE, ARE AGREEING TO BE BOUND BY THE TERMS, CONDITIONS, AND LIMITATIONS OF THIS AGREEMENT. READ THE TERMS AND CONDITIONS OF THIS AGREEMENT CAREFULL Y BEFORE, INST ALLING OR OPERATING THE PRODUCT. IF YOU DO NOT AGREE TO THE TERMS OF THIS AGREEMENT, PROMPTLY RETURN THE UNUSED PRODUCT TO EATON.
1.0 DEFINITIONS
1.1 Documentation. Documentation” means the user guides and manuals for the installation and use of the UPS, whether made available over the internet, provided in CD-ROM, DVD, hard copy or other form.
1.2 Firmware. Firmware” means software programs that are embedded in the product for which Licensee is granted a license hereunder, the Documentation therefore and, to the extent available, Updates thereto. The Firmware is licensed hereunder in object code (machine­readable) form only except that certain software programs may include limited portions in source code (human-readable) form.
1.3 Update. Update” means a subsequent release of the Firmware, if and when developed by Eaton. An Update does not include any release, new version, option, or future product, which Eaton licenses separately.
2.0 FIRMWARE LICENSE
2.1 Ownership. Eaton or its third party licensors retains all title, copyright and other proprietary rights in, and ownership of the Firmware regardless of the media upon which the original or any
copy may be recorded or xed.
2.2 License Grant. Eaton grants to Licensee a limited, revocable, non-exclusive, non-assignable license to use the Firmware in conjunction with the operation of the product to which the Firmware pertains or other products as described by Eaton in the Documentation. Licensee does not acquire any rights, express or implied, other than those expressly granted in this Agreement.
2.3 Restrictions and Requirements. Licensee will not, nor will it permit others to, modify, adapt, translate, reverse engineer, decompile, or disassemble the Firmware or any component thereof (including the Documentation), or create derivative works based on the Firmware (including the Documentation), except to the extent such foregoing restriction is prohibited by applicable law or applicable open source license to, and only to, any open source software component that is incorporated into the Firmware (if any). Copyright laws and international treaties protect the Firmware, including the Documentation. Unauthorized copying of the Firmware, the Documentation or any part thereof, is expressly prohibited. For avoidance of doubt, Eaton does not grant Licensee a license to any of Eaton’s brands, logos, designs, trade dress, service marks, trademarks, domain names or trade names, in whole or in part. Licensee agrees to install or allow installation of all corrections of substantial defects, security
patches, minor bug xes and updates, including any enhancements, for the Firmware in
accordance with the instructions and as directed by Eaton.
2.4 Transfer and Assignment Restrictions. Licensee will not sell, resell, assign, lease, sublicense, encumber, or otherwise transfer its interest in this Agreement or in the Firmware, or the Documentation in whole or in part, or allow any other person or entity, including any parent or subsidiary of Licensee or other subsidiary of Licensee’s parent, to copy, distribute, or otherwise transfer the Firmware without the prior written consent of Eaton. Licensee may transfer the Firmware directly to a third party only in connection with the sale of the Eaton product in which it is installed.
3.0 TERMINATION
3.1 Termination. This Agreement and the license granted hereunder automatically terminates if Licensee breaches any provision of this Agreement. Eaton may terminate this license at any time with or without cause.
3.2 Effect of Termination. Immediately upon termination of this Agreement or the license granted hereunder, Licensee will cease using the product. The parties’ rights and obligations under the following sections of this Agreement will survive termination of this Agreement: Article
1.0, Section 2.1, Section 2.3, Section 2.4, Article 3.0, Article 4.0 and Article 5.0.
4.0 INFRINGEMENT AND WARRANTIES
4.1 Infringement. If Licensee learns of a threat, demand, allegation, or indication that the
UPS with its rmware infringes or misappropriates any third party intellectual property rights
(including but not limited to any patent, copyright, trademark, trade dress, or trade secret) (“Intellectual Property Claim”), Licensee will notify Eaton promptly of such claim. Eaton may, in its sole discretion, elect to assume sole control of the defense and settlement of said Intellectual Property Claim and Licensee will provide reasonable information and assistance to Eaton for the defense of such claim.
4.2 Disclaimer of Warranties. THE FIRMWARE IS PROVIDED “AS IS” WITHOUT WARRANTY OF ANY KIND, . EATON DOES NOT WARRANT THAT THE FIRMWARE WILL BE ERROR-FREE OR SECURE FROM UNAUTHORIZED ACCESS. THE LICENSEE EXPRESSLY ACKNOWLEDGES THAT TO THE EXTENT PERMITTED BY APPLICABLE LAW, THE USE OF THE PRODUCT IS AT LICENSEE’S SOLE RISK.
5.0 GENERAL PROVISIONS
5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof.
5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE CONTRARY, LICENSEE EXPRESSLY UNDERSTANDS AND AGREES THAT EATON, ITS AFFILIATES, AND ITS LICENSORS, WILL NOT BE LIABLE FOR: (A) ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES WHICH MAY BE INCURRED BY LICENSEE OR ANY THIRD PARTY, HOWEVER CAUSED AND UNDER ANY THEORY OF LIABILITY. THIS WILL INCLUDE, BUT NOT BE LIMITED TO, ANY LOSS OF PROFIT (WHETHER INCURRED DIRECTLY OR INDIRECTLY), ANY LOSS OF GOODWILL OR BUSINESS REPUTATION, ANY LOSS OF DATA SUFFERED, COST OF PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES, OR OTHER INTANGIBLE LOSS; (B) ANY LOSS OR DAMAGE WHICH MAY BE INCURRED BY LICENSEE OR ANY THIRD PARTY. THESE LIMITATIONS ON EATON’S LIABILITY WILL APPLY WHETHER OR NOT EATON HAS BEEN ADVISED OF OR SHOULD HAVE BEEN AWARE OF THE POSSIBILITY OF ANY SUCH LOSSES ARISING. TO THE EXTENT PERMITTED BY LAW , THE TOT AL LIABILITY OF EA TON, ITS AFFILIA TES, AND ITS LICENSORS, FOR ANY CLAIMS UNDER THESE TERMS, INCLUDING FOR ANY IMPLIED WARRANTIES, IS LIMITED TO THE AMOUNT PAID FOR THE UPS. THIS SECTION 5.2 STATES EATON’S ENTIRE LIABILITY AND LICENSEE’S SOLE AND EXCLUSIVE REMEDY UNDER THIS AGREEMENT, AND IS SUBJECT TO ALL LIMITATIONS STATED IN SECTION 4.2.
5.3 Notices. All notices required to be sent hereunder will be in writing and will be deemed to
have been given when mailed by rst class mail to the address shown below:
LICENSE NOTICES: Eaton Intelligent Power Limited Eaton House, 30 Pembroke Road, Dublin 4, D04 Y0C2, Ireland
5.4 Severability. If any provision of this Agreement is held to be invalid or unenforceable, the remaining provisions of this Agreement will remain in full force.
5.5 Waiver. The waiver by either party of any default or breach of this Agreement will not constitute a waiver of any other or subsequent default or breach. Failure to enforce or delay in enforcing any provision of this Agreement will not constitute a waiver of any rights under any provisions of this Agreement.
5.6 Entire Agreement. This Agreement constitutes the complete agreement between the parties and supersedes all prior or contemporaneous agreements or representations, written
or oral, concerning the subject matter of this Agreement. This Agreement may not be modied or amended except in a writing specically referencing this Agreement and signed by a duly
authorized representative of each party. No other act, document, usage or custom will be deemed to amend or modify this Agreement. The Firmware, or portions thereof, may also be subject to additional paper or electronic license agreements. In such cases, the terms of this Agreement will be supplemental to those in the additional agreements, to the extent not inconsistent with the additional agreements. If a copy of this Agreement in a language other than English is included with the Firmware or Documentation, it is included for convenience and the English language version of this Agreement will control.
5.7 Heirs, Successors, and Assigns. Each and all of the covenants, terms, provisions
and agreements herein contained will be binding upon and inure to the benet of the parties
hereto and, to the extent expressly permitted by this Agreement, their respective heirs, legal representatives, successors and assigns.
5.8 Export Restrictions. Licensee agrees to comply fully with all relevant export laws and regulations of the United States and all other countries in the world (the “Export Laws”) to assure that neither the Firmware nor any direct product thereof are (I) exported, directly or indirectly, in violation of Export Laws; or (ii) are intended to be used for any purposes prohibited by the Export Laws. Without limiting the foregoing, Licensee will not export or re-export the Firmware: (i) to any country to which the U.S. has embargoed or restricted the export of goods or services (see http://www.treasury.gov/resource-center/sanctions/Programs/Pages/ Programs.aspx), or to any national of any such country, wherever located, who intends to transmit or transport the Firmware back to such country; (ii) to any end user who Licensee knows or has reason to know will utilize the Firmware in the design, development or production of nuclear, chemical or biological weapons; or (iii) to any end-user who has been prohibited from participating in U.S. export transactions by any federal agency of the U.S. government.
5.9 U.S. Government Restricted Rights. The Firmware is a “commercial item” as that term
is dened at 48 C.F.R. § 2.101, consisting of “commercial computer software” and “commercial computer software documentation”, as such terms are used in 48 C.F.R. § 12.212, and is provided to the U.S. Government only as a commercial end item. Consistent with 48 C.F.R.
§ 12.212 and 48 C.F.R. §§ 227.7202-1 through 227.7202-4, all U.S. Government End Users
acquire the Firmware with only those rights set forth herein. Contractor/manufacturer is Eaton Corporation, 1000 Eaton Boulevard, Cleveland, Ohio 44122.
5.10 Third Party Intellectual Property Rights. The Firmware may contain components (including open source software components) that are owned by third parties (“Third Party Licensors”) and are provided with, incorporated into, or embedded in, the Firmware pursuant to license arrangements between Eaton and such third parties. Third Party Licensor components in the Firmware are not licensed or warranted under the terms of this document, but are instead subject to the Third Party Licensors’ license agreements. Licensee will not modify, delete, or obfuscate any copyright or other proprietary rights notices of Third Party Licensors contained in the Firmware.
5.11 Indemnity. Licensee shall defend, indemnify and hold Eaton and its ofcers, directors,
employees, and agents harmless from and against all losses, damages, liabilities, claims, actions, and associated costs and expenses (including reasonable attorneys’ fees and expenses) by reason of injury or death to any person or damage to any tangible or intangible property arising or resulting from the negligence or willful misconduct of the Licensee, its employees, contractors, or agents, in connection with Licensee’s use of Firmware and Documentation.
Licensee shall be responsible for any breach of this Agreement by its ofcers, directors,
employees, contractors, or agents. Licensee shall defend, indemnify, and hold Eaton and
its ofcers, directors, employees, and agents harmless from and against any and all losses,
damages, liabilities, claims, actions, and associated costs and expenses (including reasonable attorneys’ fees and expenses) arising out of or in connection with any breach of this Agreement.
5.12 Open Source Software. The Firmware may contain certain components owned by Eaton that are provided with, incorporated into, linked to, or embedded in the Firmware that are subject to third party open source licenses (“Eaton Open Source Components”). Eaton Open Source Components are subject to the open source licenses corresponding to the particular
software component. To the extent there are any conicts between the terms of this Agreement
and any open source license corresponding to Eaton Open Source Components or additional obligations by such open sources license that are not set forth in this Agreement, the terms of the open source license will control.
5.13 Condentiality. Licensee acknowledges that condential aspects of the Firmware
(including any proprietary source code) are a trade secret of Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages
alone and such condential aspects of the Firmware shall not be disclosed to third parties
without the prior written consent of Eaton. Accordingly, Eaton will be entitled to preliminary and permanent injunctive and other equitable relief for any breach of this Section 5.13.
5.14 Note on JAV A Support. The Firmware may contain support for programs written in JAVA. JAVA technology is not fault tolerant and is not designed, manufactured, or intended for use or resale as online control equipment in hazardous environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communications systems, air
trafc control, direct life support machines, or weapons systems, in which the failure of JAVA
technology could lead directly to death, personal injury, or severe physical or environmental damage. EATON DISCLAIMS ALL DAMAGES INCLUDING DIRECT, INDIRECT AND CONSEQUENTIAL DAMAGES RELATING TO THE FAILURE OF ANY SOFTWARE INCLUDING JAVA PROGRAMS AND/OR JAVA TECHNOLOGY.
5.15 Governing Law. This Agreement will be interpreted and enforced in accordance with the laws of Ireland, without regard to choice of law principles. Any claim or suit with respect to this Agreement shall be brought in the Courts of Ireland, unless mandatory law imposes otherwise.
Eaton EULA
P-110000654-001 Revised: December 21st, 2018
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 Using This Manual ......................................................................................................................................2
1.2 Conventions Used in This Manual .................................................................................................................. 2
1.3 Symbols, Controls, and Indicators .................................................................................................................. 3
1.4 For More Information ..................................................................................................................................3
1.5 Getting Help..............................................................................................................................................4
1.6 Equipment Registration ............................................................................................................................... 4
22 SSaaffeettyy WWaarrnniinnggss........................................................................................................................................................................................................................................................................................55
2.1 Consignes de Sécurité ................................................................................................................................. 6
2.1.1 CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES
CONSIGNES DE SÉCURITÉ IMPORTANTES............................................................................................................6
2.2 Advertencias de Seguridad ...........................................................................................................................7
2.2.1 INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES ESTE MANUAL
CONTIENE INSTRUCCIONES DE SEGURIDAD IMPORTANTES................................................................................... 7
33 UUPPSS IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ............................................................................................................................................................................................................................99
3.1 Creating an Installation Plan .......................................................................................................................... 9
3.2 Preparing the Site .......................................................................................................................................9
3.2.1 Environmental and Installation Considerations ............................................................................................9
3.3 Parallel UPS System Power Wiring Preparation ............................................................................................... 11
3.4 Inspecting the Equipment........................................................................................................................... 12
44 UUPPSS SSyysstteemm IInnssttaallllaattiioonn.............................................................................................................................................................................................................................................................. 1133
4.1 Preliminary Installation Information............................................................................................................... 13
4.2 Unloading the UPS Cabinet from the Pallet..................................................................................................... 13
4.2.1 Three-High Cabinets or Two-High EBMs.................................................................................................. 13
4.2.2 Two-High UPS Cabinets ....................................................................................................................... 16
4.3 External AC Power Wiring Installation ........................................................................................................... 19
4.3.1 Version 1 Tie Cabinet Parallel Installation ................................................................................................. 19
4.3.2 Version 2 Tie Cabinet Parallel Installation ................................................................................................. 25
4.3.3 Installing Options................................................................................................................................ 34
4.3.3.1 Powerware Hot Sync CAN Bridge Card............................................................................................ 35
4.3.4 Stabilizing the Cabinet.......................................................................................................................... 39
4.4 Extended Battery Module Installation............................................................................................................ 41
55 UUPPSS WWiirriinngg DDiiaaggrraamm SScchheemmaattiiccss.................................................................................................................................................................................................................................... 4455
66 OOppeerraattiioonn........................................................................................................................................................................................................................................................................................................ 4499
6.1 Control Panel Functions ............................................................................................................................. 49
6.1.1 Changing the Language........................................................................................................................ 49
6.1.2 Display Functions ............................................................................................................................... 49
6.1.3 User Settings..................................................................................................................................... 50
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 v
Table of Contents
6.2 Initial Startup ........................................................................................................................................... 52
6.2.1 Parallel UPS Startup ............................................................................................................................ 53
6.3 Configuring the UPS for EBMs .................................................................................................................... 54
6.4 Parallel System Shutdown .......................................................................................................................... 55
6.5 Individual UPS Shutdown ........................................................................................................................... 55
6.6 Restarting the Parallel System..................................................................................................................... 56
6.7 Parallel Bypass Operation ........................................................................................................................... 56
77 TTrroouubblleesshhoooottiinngg.................................................................................................................................................................................................................................................................................... 5599
7.1 Typical Alarms and Conditions..................................................................................................................... 59
7.2 Silencing the Alarm ................................................................................................................................... 60
88 WWaarrrraannttyy ...................................................................................................................................................................................................................................................................................................... 6611
vi Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
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Figure 1. The Eaton 9355 UPS and EBM (3-High Cabinets Shown) ........................................................................ 1
Figure 2. Removing the Stabilizing Bracket Bolts ............................................................................................. 14
Figure 3. Removing the Brackets and Shipping Pad.......................................................................................... 15
Figure 4. Unloading the Cabinet................................................................................................................... 16
Figure 5. Removing the Pallet...................................................................................................................... 16
Figure 6. Removing the Vertical Bracket ........................................................................................................ 17
Figure 7. Reinstalling the M4 Screws and Remove Pallet Brackets...................................................................... 17
Figure 8. Removing the Front Shipping Bracket and Shipping Pad ....................................................................... 18
Figure 9. Unloading the Cabinet................................................................................................................... 19
Figure 10. Removing the Pallet...................................................................................................................... 19
Figure 11. Version 1 Parallel Tie Cabinet Front Cover.......................................................................................... 20
Figure 12. Version 1 Internal Cover................................................................................................................. 21
Figure 13. Version 1 Parallel Bypass Breaker .................................................................................................... 21
Figure 14. UPS Rear View (3-High Shown)....................................................................................................... 22
Figure 15. UPS Terminal Block (3-High Shown)................................................................................................. 23
Figure 16. Version 1 UPS Output to Parallel Tie Cabinet Wiring ............................................................................ 23
Figure 17. Version 1 Load Connections ........................................................................................................... 24
Figure 18. Version 1 Bypass AC Input Wiring.................................................................................................... 25
Figure 19. Version 2 Parallel Tie Cabinet Front Door and Cover............................................................................. 26
Figure 20. Version 2 Parallel Tie Cabinet Front Cover Open.................................................................................. 27
Figure 21. Version 2 Parallel Tie Cabinet Internal Cover....................................................................................... 28
Figure 22. Version 2 Parallel Tie Cabinet Bypass Breaker .................................................................................... 29
Figure 23. UPS Rear View (3-High Shown)....................................................................................................... 30
Figure 24. UPS Terminal Block (3-High Shown)................................................................................................. 31
Figure 25. Version 2 Tie Cabinet UPS Output to Parallel Tie Wiring........................................................................ 32
Figure 26. Version 2 Tie Cabinet Load Connections............................................................................................ 33
Figure 27. Version 2 Tie Cabinet Bypass AC Input Wiring .................................................................................... 34
Figure 28. Communication Options and Control Terminals .................................................................................. 35
Figure 29. Powerware Hot Sync CAN Bridge Card............................................................................................. 35
Figure 30. Removing the Front Covers ............................................................................................................ 36
Figure 31. CAN Bridge Card Wiring ................................................................................................................ 37
Figure 32. Removing Knockout Tabs .............................................................................................................. 38
Figure 33. Reinstalling the Front Covers .......................................................................................................... 38
Figure 34. Lowering the Leveling Feet ............................................................................................................ 39
Figure 35. Stabilizing Bracket with One Cabinet ................................................................................................ 40
Figure 36. Stabilizing Bracket with Two Cabinets .............................................................................................. 40
Figure 37. Stabilizing Bracket with Three Cabinets............................................................................................. 41
Figure 38. Typical EBM Installation (2-High Cabinets Shown) ............................................................................... 42
Figure 39. Front Ground Strap Installation (2-High Cabinets Shown) ...................................................................... 43
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 vii
List of Figures
Figure 40. Version 1 Tie Cabinet Parallel Wiring Diagram..................................................................................... 45
Figure 41. Version 1 Tie Cabinet Parallel UPS Schematic..................................................................................... 46
Figure 42. Version 2 Tie Cabinet Parallel Wiring Diagram – without Maintenance Isolation Switch (MIS)........................ 47
Figure 43. Version 2 Bypass Cabinet Bypass Wiring Diagram – with MIS................................................................ 47
Figure 44. Version 2 Tie Cabinet Parallel UPS Schematic..................................................................................... 48
Figure 45. Eaton 9355 UPS Control Panel ........................................................................................................ 49
viii Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
LLiisstt ooff TTaabblleess
Table 1. Air Conditioning or Ventilation Requirements During Full Load Operation................................................... 10
Table 2. UPS Cabinet Weights ..................................................................................................................... 10
Table 3. UPS Cabinet Clearances ................................................................................................................. 11
Table 4. Eaton 9355 10–15 kVA Parallel UPS: Recommended Terminal Block Wiring .............................................. 12
Table 5. Menu Map for Display Functions ...................................................................................................... 50
Table 6. User Settings................................................................................................................................ 51
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 ix
List of Tables
x Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
CChhaapptteerr 11 IInnttrroodduuccttiioonn
!
A parallel system with up to four uninterruptible power supplies (UPSs) can be installed to provide a parallel capacity and/or redundant system. This load sharing system provides more capacity than a single UPS and can provide backup, depending on the load and configuration. In addition, when one UPS is taken out of service for maintenance or is not operating properly, a redundant UPS continues to supply uninterrupted power to the critical load. A parallel Powerware Hot Sync operational mode control. The parallel system consists of two to four UPSs, each with a parallel CAN Bridge Card and a parallel cabinet.
Figure 1 shows the Eaton 9355 UPS and an optional Extended Battery Module (EBM).
Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on the product's resources page become void. See Chapter 8 Warranty for details. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (a minimum two-week notice is required) to reserve a preferred startup date.
Figure 1. The Eaton 9355 UPS and EBM (3-High Cabinets Shown)
®
CAN Bridge Card provides connectivity for system metering and
IMPORTANT
Providing outstanding performance and reliability, the Eaton 9355 UPS's unique benefits including the following:
Online UPS design with pure sine wave output. The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery.
More wattage in less space with a 0.9 power factor–protecting more equipment and leaving more room for expansion.
Support for Powerware Hot Sync paralleling of multiple modules for redundancy or extra capacity.
Input current total harmonic distortion (THD) of less than five percent, using active input power factor correction.
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 1
Introduction
ABM®technology that uses advanced battery management to increase battery service life, optimize recharge time, and provide a warning before the end of useful battery life.
Up to three hours of extended runtime with added EBMs.
Advanced power management with the Software Suite CD for graceful shutdowns and power monitoring.
Emergency shutdown control through the remote emergency power-off (REPO) port.
Start-on-battery capability for powering up the UPS even if utility power is not available.
Standard communication options with a DB-9 serial port, relay output contacts, and programmable signal inputs.
Optional X-Slot control.
For further details on available options, see Eaton 9355 UPS 10/15 kVA User’s Guide.
11..11 UUssiinngg TThhiiss MMaannuuaall
This manual describes how to install and operate the Eaton 9355 UPS. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar with the REPO procedure or the LOAD OFF procedure, see Chapter 6 UPS Operating Instructions.
®
cards with enhanced communication capabilities for increased power protection and
The information in this manual is divided into sections and chapters. The system, options, and accessories being installed dictate which parts of this manual should be read. At a minimum, Chapter 1 Introduction through Chapter 4 UPS System Installation and Chapter 6 UPS Operating Instructions should be examined.
Read through each procedure before beginning the work. Perform only those procedures that apply to the UPS system being installed or operated.
11..22 CCoonnvveennttiioonnss UUsseedd iinn TThhiiss MMaannuuaall
This manual uses these type conventions:
Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or represents a command or option that you type or enter at a prompt.
Italic type highlights notes and new terms where they are defined.
Screen type represents information that appears on the screen or LCD.
Icon
Note Information notes call attention to important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, an external battery system, and options or accessories installed.
Description
The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS. The term standalone refers to accessory cabinets that are located separate from the UPS.
Left and right side notations are referenced standing in front of the cabinet.
2 Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
11..33 SSyymmbboollss,, CCoonnttrroollss,, aanndd IInnddiiccaattoorrss
The following are examples of symbols used on the product to alert you to important information:
Introduction
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the product in the trash. This product must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
11..44 FFoorr MMoorree IInnffoorrmmaattiioonn
Refer to the Eaton 9355 UPS 10/15 kVA User’s Guide for the following additional information:
Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings
Operation, including breakers, standard features and optional accessories, procedures for using the bypass functions, and information about maintenance
Refer to the Eaton Remote Monitoring Device (RMD) Installation and Operation Manual for additional installation and operating instructions.
Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain copies of these manuals.
ON - Indicates that the switch is in the ON position.
OFF - Indicates that the switch is in the OFF position.
PHASE - The word “phase.”
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 3
Introduction
11..55 GGeettttiinngg HHeellpp
If help is needed with any of the following:
Scheduling initial startup
Regional locations and telephone numbers
A question about any of the information in this manual
A question this manual does not answer
Please call the Customer Reliability Center at:
United States:
Canada:
All other countries: Call your local service representative
Please have the following information ready when you call for service:
Model number
Serial number
Firmware version number
Date of failure or problem
Symptoms of failure or problem
Customer return address and contact information
Please use the following e-mail address for manual comments, suggestions, or to report an error in this manual:
E-ESSDocumentation@eaton.com
11..66 EEqquuiippmmeenntt RReeggiissttrraattiioonn
Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.
Model Number:
1-800-843-9433
1-800-461-9166 ext 260
Serial Number:
4 Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
CChhaapptteerr 22 SSaaffeettyy WWaarrnniinnggss
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
This UPS contains its own energy source (batteries). The UPS output may carry live voltage even when the UPS is not connected to an AC supply.
To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C (104°F). Do not operate near water or excessive humidity (95% maximum).
To reduce the risk of fire, connect only to a circuit provided with 100 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code
Output overcurrent protection and disconnect switch must be provided by others.
DANGER
WARNING
®
(NEC®), ANSI/NFPA 70.
CAUTION
Batteries can present a risk of electrical shock or burn from high short circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.
Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 5
Safety Warnings
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22..11..11 CCOONNSSIIGGNNEESS DDEE SSÉÉCCUURRIITTÉÉ IIMMPPOORRTTAANNTTEESS CCOONNSSEERRVVEERR CCEESS IINNSSTTRRUUCCTTIIOONNSS CCEE MMAANNUUEELL
CCOONNTTIIEENNTT DDEESS CCOONNSSIIGGNNEESS DDEE SSÉÉCCUURRIITTÉÉ IIMMPPOORRTTAANNTTEESS
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d'entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR L'UTILISATEUR ne se trouve dans l'onduleur.
Cet onduleur renferme sa propre source d'énergie (batteries). Les prises de sortie peuvent être sous tension même lorsque l'onduleur n'est pas branché sur le secteur.
Pour réduire les risques d'incendie et de décharge électrique, installer l'onduleur uniquement à l'intérieur, dans un lieu dépourvu de matériaux conducteurs, où la température et l'humidité ambiantes sont contrôlées. La température ambiante ne doit pas dépasser 40 °C. Ne pas utiliser à proximité d'eau ou dans une atmosphère excessivement humide (95 % maximum).
La protection contre une surintensité pour le(s) circuit(s) de sortie de courant alternatif doit être fournie par un autre fournisseur.
Les interrupteurs de déconnexion convenables pour le(s) circuit(s) de sortie de courant alternatif doivent être fournie par un autre fournisseur.
DANGER!
AVERTISSEMENT!
ATTENTION!
Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des courts-circuits de haute intensité. Prendre les précautions nécessaires.
Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité.
Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.
6 Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
22..22 AAddvveerrtteenncciiaass ddee SSeegguurriiddaadd
22..22..11 IINNSSTTRRUUCCCCIIOONNEESS DDEE SSEEGGUURRIIDDAADD IIMMPPOORRTTAANNTTEESS GGUUAARRDDEE EESSTTAASS IINNSSTTRRUUCCCCIIOONNEESS EESSTTEE
MMAANNUUAALL CCOONNTTIIEENNEE IINNSSTTRRUUCCCCIIOONNEESS DDEE SSEEGGUURRIIDDAADD IIMMPPOORRTTAANNTTEESS
PELIGRO
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.
ADVERTENCIA
Este SIE contiene su propia fuente de energía (las baterías). Los receptáculos de salida pueden transmitir corriente eléctrica aun cuando el SIE no esté conectado a un suministro de corriente alterna (c.a.).
Para reducir el riesgo de incendio o de choque eléctrico, instale este SIE en un lugar cubierto, con temperatura y humedad controladas, libre de contaminantes conductores. La temperatura ambiente no debe exceder los 40°C. No trabaje cerca del agua o con humedad excesiva (95% máximo).
La protección contra exceso de corriente para el/los circuito(s) de CA de salida será suministrada por terceros.
Los interruptores de desconexión debidamente clasificados para el/los circuito(s) de CA de salida serán suministrados por terceros.
Safety Warnings
PRECAUCIÓN
Las baterías pueden presentar un riesgo de descargas eléctricas o de quemaduras debido a la alta corriente de cortocircuito. Preste atención a las instrucciones correspondientes.
Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los requisitos pertinentes.
Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a la llama.
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 7
Safety Warnings
8 Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
CChhaapptteerr 33 UUPPSS IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg
Use the following basic sequence of steps to install the UPS:
1. Create an installation plan for the UPS system.
2. Prepare your site for the UPS system.
3. Inspect and unpack the UPS cabinet.
4. Unload and install the UPS cabinet, and wire the system.
5. Complete the Installation Checklist.
6. Have authorized service personnel perform preliminary operational checks and start up the system.
The instructions are intended for the chief operator/system supervisor, electrical consultants, and installation electricians. Local regulations and electrical code must be followed during the UPS installation.
33..11 CCrreeaattiinngg aann IInnssttaallllaattiioonn PPllaann
Before installing the UPS system, read and understand how this manual applies to the system being installed. Use this chapter’s procedures and illustrations and those in Chapter 4 UPS System Installation to create a logical plan for installing the system.
33..22 PPrreeppaarriinngg tthhee SSiittee
For the UPS system to operate at peak efficiency, the installation site should meet the environmental parameters outlined in this manual. The operating environment must meet the weight, clearance, and environmental requirements specified.
33..22..11 EEnnvviirroonnmmeennttaall aanndd IInnssttaallllaattiioonn CCoonnssiiddeerraattiioonnss
The UPS system installation must meet the following guidelines:
The system must be installed on a level floor suitable for computer or electronic equipment.
The system must be operated at an altitude no higher than 1500m (5000 ft) without derating. For additional assistance with high altitude operation, contact an Eaton service representative (see paragraph
1.5 Getting Help).
The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants.
CAUTION
Do not expose the UPS to overly aggressive environments, like salt mist or corrosive gases. High relative humidity accelerates the effects of contaminants. The UPS should be installed in a G1 environment (based on ANSI/ISA S-71.04 classifications). If the UPS is used in a more aggressive environment, it can cause reduced product life and possibly early failure. If the installation location does not meet the recommended environment, contact Eaton service representative for further information (see paragraph 1.5 Getting Help).
The environmental requirements specified below are for the air at the intake ports of the 93PM UPS, and are the maximum, not to exceed, ratings.
There shall be at least a 1.8°F (1.0°C) difference between the dry bulb temperature and the wet bulb
temperature, at all times, to maintain a non-condensing environment.
The maximum rate of temperature change shall be limited to 3°F over 5 minutes (36°F/hour), based on
the ASHRAE Standard 90.1-2013.
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 9
UPS Installation Plan and Unpacking
The newer, more energy efficient data center cooling methods (such as air side economization) can create much wider ranges of temperature and Relative Humidity (RH) in the UPS room and/or data center. There are two aspects of this increased operating environment that can, if ignored, create issues.
One is the creation of microclimates, which are persistent variations of temperature and/or RH within
a single room. For example one side of the room is always cooler than the other side, no matter the actual temperature.
The other aspect is the rate of change of temperature and/or RH, which can occur during transitions
within the cooling system. Examples: changing the mixture ratio of inside versus outside air, or external changes in the outside air when going from night to day, and back to night.
When ignored, either one of these aspects can create an undesirable microclimate at the UPS
location. If the environment created by this microclimate exceeds the UPS operating specification, the UPS reliability, over time, will be reduced. These same environmental extremes will also create reliability concerns for any servers that are exposed to them.
The basic environmental requirements for operation of the UPS are:
Ambient Temperature Range: 5–40°C (41–104°F)
Recommended Operating Range: 5–40°C (41–104°F)
Maximum Relative Humidity: 5–95%, noncondensing
CAUTION
If battery systems are located in the same room as the UPS, the battery manufacturer's environmental requirements should be followed if they are more stringent than the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and may reduce or void the battery warranty.
The UPS ventilation requirements are shown in Table 1. To allow for future power upgrades, Eaton recommends using air conditioning or ventilation sized for the fully rated UPS kW frame size installed instead of the derated kW ordered. Sizing the site cooling infrastructure to be capable of cooling the maximum kW frame size will allow a full power rating upgrade without having to modify the infrastructure.
Table 1. Air Conditioning or Ventilation Requirements During Full Load Operation
Model UPS Rating Minimum Required Cooling Air Flow
Eaton 9355 UPS 8–15 kVA
The UPS equipment operating environment must meet the weight requirements shown in Table 2 and the size requirements shown in Table 3.
Table 2. UPS Cabinet Weights
Standard Model Floor Loadings (2-High/3-High Cabinets)
Eaton 9355 UPS
Maximum Weight
104 liter/sec (220 cfm)
Point Loading
2
lb/in
(kg/cm2)
2-High UPS 381 lb (173 kg) 95 (6.7)
3-High UPS-32 587 lb (266 kg) 147 (10.3)
3-High UPS-64 619 lb (281 kg) 155 (10.9)
10 Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
Table 2. UPS Cabinet Weights (Continued)
!
Standard Model Floor Loadings (2-High/3-High Cabinets)
Eaton 9355 UPS
Maximum Weight
UPS Installation Plan and Unpacking
Point Loading
2
(kg/cm2)
lb/in
2-High EBM
3-High EBM
The UPS cabinet uses forced air cooling to regulate internal component temperature. Allow clearance in front of and in back of the cabinet for proper air circulation. The clearances required around the UPS cabinet are shown in the following table.
Table 3. UPS Cabinet Clearances
From Front of Cabinet
From Back of Cabinet
From Right of Cabinet Refer to local codes for right side service access [minimum 36" (91.4 cm)]
For UPS cabinet and Extended Battery Module cabinet dimensions and center of gravity, see Eaton 9355 10/15 kVA UPS User’s Guide.
36" (91.4 cm) working space
6" (15.2 cm)
480 lb (218 kg) 120 (8.4)
710 lb (322 kg) 178 (12.5)
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Read and understand the following notes while planning and performing the installation:
As a result of the connected loads high leakage current is possible. Connection to earth ground is required for safety and proper product operation. Do not check UPS operation by any action that includes removal of the earth (ground) connection with loads attached.
WARNING
Refer to national and local electrical codes for acceptable external wiring practices.
For external wiring, use 90°C copper wire.
IMPORTANT
This product has been evaluated for use with copper wire only. For external wiring, use only 90°C copper wire.
Wire sizes listed in Table 4 are for copper wiring only. If wire is run in an ambient temperature greater than 40°C, larger size wire may be necessary. Wire sizes are based on using the specified breakers.
Recommended wire sizes are based on NFPA National Electrical Code C ampacity with 40°C ambient correction factors.
Input neutral must be wired for proper operation. Failure to connect an input neutral will void the warranty. If the optional input transformer is installed, an input neutral is not required.
The Eaton 9355 UPS is a single-feed UPS only.
Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0 11
®
(NEC®)70 Table 310.15(B)(16) 90°
UPS Installation Plan and Unpacking
Table 4. Eaton 9355 10–15 kVA Parallel UPS: Recommended Terminal Block Wiring
Model
Voltage
Wire
Function
Feeder Circuit
Breaker
Rating
L1, L2, L3,
N Wire
1
Size
Ground
Wire Size
Tighten-
ing
1
Torque
Conduit Size
(Number of
Conduits)
2, 3
208 Input
45A 6 AWG
UPS
1.00" conduit (1)
Eaton 9355 10
kVA
UPS System
Module,
220 45A 8 AWG
TB1
WYE / 4-
Wire
208
Output
10 AWG
120 lb in
(13.5 Nm)
UPS
1.00" conduit (1)
220
Module,
TB1
6 AWG 10 AWG
120 lb in
(13.5 Nm)
WYE / 4-
Wire
208 Input
UPS
1.25" conduit (1)
Eaton 9355 15
kVA
UPS System
220
208
Module,
TB1
WYE / 4-
Wire
Output
60A 4 AWG 10 AWG
120 lb in
(13.5 Nm)
UPS
1.00" conduit (1)
220
Module,
TB1
6 AWG 10 AWG
120 lb in
(13.5 Nm)
WYE / 4-
Wire
1
Use only 90°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to National Electrical Code (NEC) Table 310-104(A). Code may require a larger AWG size than shown in this table because of temperature, number of conductors in the conduit, or long service runs. Follow local requirements.
2
Per NEC article 300 20(a) for Ferrous Metal Raceways, all three-phase conductors must be run in the same conduit. Neutral and ground must be run in the same conduit as the phase conductors.
3
Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one #8 AWG ground conductor. If two neutral conductors or an oversized neutral conductor are to be installed, check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW 2, TW, THW, THHW, THW 2.
33..44 IInnssppeeccttiinngg tthhee EEqquuiippmmeenntt
If any equipment has been damaged during shipment, keep the shipping and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of receipt of the equipment; 2) Send a copy of the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the packaging label. If the date has expired and the
batteries were never recharged, do not use the UPS. Contact your service representative.
12 Eaton 9355 Parallel UPS (10/15 kVA) User's Guide 164201601—Rev E0
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