Eaton 5000, MX EXB RT, MX 5000 RT User Manual

www.eaton.com

5000 RT — UPS EXB RT — Extended Battery Transformer 5000

Installation and User Manual

Pulsar Series

www.eaton.com

Revision History

MX Installation and User Manual, 86-87050-00

5000 RT — UPS EXB RT — Extended Battery Transformer 5000

Installation and User Manual

Revision: A00 ECN#: 004747 04/2006

Revision: A01 ECN#: 004773 05/2006

For Technical Support, Customer Care Center, or Customer FAQ, please visit our website: www.eaton.com or call (800) 279-7776

Contents

Introduction ....................................................................................................................... 5

Important Safety Instructions ............................................................................................6

Symbol Usage ................................................................................................................... 7

1. Presentation

1.1 Standard Positions ............................................................................................................. 9

1.2 Rear Panels...................................................................................................................... 10

1.3 Display and Control Panel .............................................................................................. 11

1.4 Accessories for Rack Mount ...........................................................................................11

1.5 Extended Battery (EXB) ................................................................................................... 12

2. Installation

2.1 Unpacking and Contents Check ......................................................................................13

2.2 Internal Batteries Connection (Battery Start-Up) ............................................................. 14

2.3 Installation in Tower Position .........................................................................................14

2.4 Installation in Rack Position ............................................................................................. 15

2.5 Communication Ports ...................................................................................................... 17

2.6 Required Protective Devices and Cable Cross-Sections ................................................ 18

2.7 Hardwire Connection of Output Power Cable to UPS .................................................... 19

2.8 Connection to Output Receptacles .................................................................................20

2.9 Connection of Extended Battery Module, UPS, and Transformer ................................. 20

3. Operation

3.1 Initial Start-Up ................................................................................................................. 21

3.2 Final Start-Up Sequence .................................................................................................. 21

3.3 Operating Modes ........................................................................................................... 22

3.4 Operation on Battery Power ............................................................................................ 23

3.5 Return to Normal AC Source. .......................................................................................... 24

3.6 UPS Shutdown When AC Present .................................................................................. 24

3.7 UPS Shutdown When on Battery .................................................................................... 24

4. Access to Maintenance and Personalization Data

4.1 Display Organization ........................................................................................................ 25

4.2 Access to Measurements. ..............................................................................................25

4.3 Access to UPS Set-Up and Maintenance Using the Control Panel ................................. 25

4.4 UPS Set-Up ...................................................................................................................... 26

4.5 Maintenance ................................................................................................................... 27

4.6 Personalization Using External Software ......................................................................... 27

5. Troubleshooting

5.1 Troubleshooting LEDS (21) and (22) ................................................................................ 29

5.2 Troubleshooting Not Requiring EATON ......................................................................... 29

5.3 Troubleshooting Requiring EATON After-Sales Support ................................................. 30

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Contents

6. Life Cycle Monitoring (LCM)

6.1 Description ......................................................................................................................31

7. Maintenance

7.1 Hot Swapping the Power Sub-Module. ........................................................................... 33

7.2 Hot Swapping the Battery Sub-Module . ........................................................................ 33

8. Appendices

8.1 Technical Specifications ................................................................................................. .35

EATON Customer Care Center

Technical Support and Product Services

Who to Contact Scheduling Field Service Engineer Support Return Policy for Repair of Single Phase Products (RGA)

8.2 Glossary .......................................................................................................................... 39

86-87050-00 A02 - Page 4

Thank you for selecting an EATON product to protect your electrical equipment.

PET

The MX range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System).

Warning: This is a class A UPS product. In a domestic environment, this product may cause radio interference, in which

case, the user may be required to take additional measures. If the device must be installed in overvoltage category III or IV environments, additional upstream overvoltage protection must be provided for.

Before installing MX, please read the booklet on the required safety instructions. Then follow the indications in this manual.

To discover the entire range of EATON products and the options available for the MX range, we invite you to visit our web site at www.eaton.com or contact your EATON representative.

Environmental Protection

EATON has implemented an environmental-protection policy. Products are developed according to an eco-design approach.

Substances

This product does not contain CFCs, HCFCs or asbestos.

Packing

To improve waste treatment and facilitate recycling, separate the various packing components.

w The cardboard we use comprises over 50% of recycled cardboard. w Sacks and bags are made of polyethylene. w Packing materials are recyclable and bear the appropriate identification symbol.

Introduction

Material Abbreviation

Symbol number

Polyethylene terephthalate PET 01

High-density polyethylene HDPE 02

Polyvinyl chloride PVC 03

Low-density polyethylene LDPE 04

Polypropylene PP 05

Polystyrene PS 06

Follow all local regulations for the disposal of packing materials.

End of life

EATON will process products at the end of their service life in compliance with local regulations. EATON works with companies in charge of collecting and eliminating our products at the end of their service life.

w Product

The product is made up of recyclable materials. Dismantling and destruction must take place in compliance with all local regulations concerning waste. At the end of its service life, the product must be transported to a processing centre for electrical and electronic waste.

w Battery

The product contains lead-acid batteries that must be processed according to applicable local regulations concerning batteries. The battery may be removed to comply with regulations and in view of correct disposal. The «Material Safety Data Sheets» (MSDS) for the batteries are available on our web site*.

(*) For more information or to contact the Product Environmental manager, please visit our website: www.eaton.com.

86-87050-00 A02 - Page 5

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries.

The MX models that are covered in this manual are intended for installation in an environment within 0° to 40°C, free of conductive contaminant.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Certification Standards

w IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand Ability w FCC rules and regulations of Part 15, Subpart J, Class A w UL listed under 1778, Standards for Uninterruptible Power Supply Equipment w IEC 61000-4-2 (ESD): level 4 w IEC 61000-4-3 (Radiated field): level 3 w IEC 61000-4-4 (EFT): level 4 w IEC 61000-4-5 (Fast transients): level 4 w IEEE-C6241 Category B (ring wave) w IEC 61000-4-6 (electromagnetic field) w IEC 61000-4-8 (conducted magnetic field)

Safety of Persons

The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is discon-

nected from the AC power source.

Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel.

The system must be properly grounded.

The battery supplied with the system contains small amounts of toxic materials. To avoid accidents, the directives listed below must be

observed:

- Never burn the battery (risk of explosion).

- Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).

- Comply with all applicable regulations for the disposal of the battery.

- Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal objects, use tools with insulated handles.

- Do not lay tools or metal parts on top of batteries.

Product Safety

The UPS connection instructions and operation described in the manual must be followed in the indicated order.

A protection circuit breaker must be installed upstream and be easily accessible. The system can be disconnected from the AC power

source by opening this circuit breaker.

Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the

equipment to be connected to the system.

The socket-outlet shall be installed near the equipment and shall be easily accessible.

Never install the system near liquids or in an excessively damp environment.

Never let a foreign body penetrate inside the system.

Never block the ventilation grates of the system.

Never expose the system to direct sunlight or source of heat.

If the system must be stored prior to installation, storage must be in a dry place.

The admissible storage temperature range is -20ºC to +40ºC

Special Precautions

All handling operations will require at least two people (unpacking, installation in rack system).

Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at

least once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage.

During the replacement of the Battery Module, it is imperative to use the same type and number of element as the original Battery Module

provided with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your EATON representative.

Environment

This product has been designed to respect the environment: It does not contain any Chlorofluorocarbon (CFC) or Hydrochlorofluorocarbon (HCFC).

UPS recycling at the end of service life:

EATON undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products

recovered at the end of their service life (contact your EATON branch office).

Packing: UPS packing materials must be recycled in compliance with all applicable regulations. WARNING: This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not properly recycled by specialized companies.

86-87050-00 - Page 6

Symbol Usage

Important instructions that must always be followed.

Visual indication.

Action.

Audible signal.

LED off.

Information, advice, help.

LED on.

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86-87050-00 A02 - Page 8

1.1 Standard Positions

Tower Position

1. Presentation

Dimensions (H x W x D) in inches/mm

MX 5000 RT

MX EXB RT

Transformer 5000

Weights in lbs/kg

MX 5000 RT 125/57

MX EXB RT 154/70

Transformer 5000 84/38

17.5 x 5.16 x 29.2/

444.5 x 131 x 741.4

17.5 x 5.16 x 25.6/

444.5 x 131 x 650

17.5 x 3.5 x 25.6/

444.5 x 88.9 x 650

Rack Position

Dimensions (H x W x D) in inches/mm

MX 5000 RT

MX EXB RT

Transformer 5000

5.16 x 17.5 x 29.2/ 131 x 444.5 x 741.4

5.16 x 17.5 x 25.6/ 131 x 444.5 x 650

3.5 x 17.5 x 25.6/

88.9 x 444.5 x 650

Weights in lbs/kg

MX 5000 RT 125/57

MX EXB RT 154/70

Transformer 5000 84/38

86-87050-00 A02 - Page 9

BATT. NO.

200-250V~,24A

RPO

RS-232

CAUTION:

DO NOT DISCONNECT

BATTERY CABLE

UNDER LOAD

BATTERY

CONNECTOR

180VDdc

LOAD 4 / 120V~,16A

LOAD 1

120V~,16A

LOAD 2

120V~,16A

SET THIS

SWITCH WHEN

UNPOWERED

BY ALL SOURCES

INPUT VOLTAGE

SELECTION

240~

208~

INPUT

BREAKER

TRANSFORMER

PROTECTION

LOAD 3 / 120V~,16A

LOAD 3

BREAKER

LOAD 1

BREAKER

LOAD 2

BREAKER

LOAD 4

BREAKER

1. Presentation

1.2 Rear Panels

MX 5000 RT MX EXB RT Transformer 5000

86-87050-00 A02 - Page 10

(1) One group of 4 L6-30R outlets for connection of equipment

(2) Output terminal block

(3) Normal AC source input cable with L6-30P

(4) Connector for additional battery module

(5) Slot for optional communication card

(6) USB communication port

(7) RS232 communication port

(8) Communication port by relay

(9) Connector for Remote Power Off control

(10) Connector for automatic detection of battery module(s)

(11) Connectors for automatic detection of battery module(s)

(12) Connectors for battery modules (to the UPS or to the other battery modules)

(13) DC Battery circuit breaker

(14) Resetable 20Amp circuit breakers for NEMA 5-15/20 receptacle

(15) 6 NEMA 15/20 receptacle

(16) Resetable 20Amp circuit breakers to protect each L5-20R receptacle

(17) Input cable with L6-30P plug

(18) Input resetable CB

(19) 2 NEMA L5-20R receptacle

(63) Input voltage selecting (240V/208)

(64) Transformer protection CB

1.3 Display and Control Panel







1. Presentation

(20) Load protected LED

(21) Downgraded operation LED

(22) Load not protected LED

(23) Alphanumeric display

(24) Escape (cancel) button

(25) Function buttons (scroll down)

(26) Function buttons (scroll up)

(27) Enter (confirm) button

(28) UPS OFF button

(29) UPS ON button

(30) Rectifier LED

(31) Battery LED

(32) Inverter LED

(33) Bypass LED

(34) Load supplied LED

1.4 Accessories for Rack Mount

Rack Mounting Kit

Telescopic rails for MX RT mounting in 19’’ enclosure with mounting hardware

(35) Front mounting bracket

(36) Rear support bracket

(37) Telescopic rails, 639 mm to 1005 mm

length (27.36’’ to 39.96’’)

86-87050-00 A02 - Page 11

1. Presentation

MX 5000 RT

MX 5000 RT:5 min 22 min 41 min 62 min

MX EXB RT

1.5 Extended Battery (EXB)

MX RT offers a standard backup time of 5 minutes at full load. To increase backup time, it is possible to connect MX EXB RT modules to the UPSs for backup times up to 62 minutes (at full load).

Battery extensions for MX RT

Battery Integration System Kit with Casters (86005)

Optional battery extension cable (6 ft/1.8 m)

This extended battery cable will be used instead of the standard battery cable when battery modules are distant from each other (located in two different enclosures, for instance).

The Battery Integration System is intended for extended backup time configurations to conveniently stack and secure up to 5 modules on the same cart (swivel wheels with brakes, leveling feet, seismic side panels, plates to lock modules, and screws included).

86-87050-00 A02 - Page 12

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