Eaton 350 Series Technical Instructions

Dual Path Mobile Pump
Technical Manual
350 Series
350 Series Mobile Pump
Introduction ........................................................................................................................................................................................2
Features, Controls, Applications and Specifications ..........................................................................................................................3
Model Code......................................................................................................................................................................................4-5
Manual Servo Displacement Control ..........................................................................................................................................6-7
Solenoid Displacement Control..................................................................................................................................................8-9
Hydraulic Remote Control............................................................................................................................................................10
Magnetic Speed Sensor ..............................................................................................................................................................11
2 EATON Dual Path Mobile Pump E-PUPI-TM005-E July 2006
The 350 Series mobile pump is an advanced, closed circuit, servo controlled, axial piston design offered as either a sin­gle or dual pump (two pumps in one housing) for medium duty hydrostatic circuits. These pumps can be com­bined with an Eaton motor to transfer and control hydraulic power in many different ways.
An efficient, reliable and durable rotating piston group allows the 350 series pump to maintain continuous pres­sures to 280 bar (4000 psi) and 380 bar (5500 psi) rated levels. This pressure capabili­ty, coupled with high allow­able input speed (3600 RPM), along with a compact package means superior power density in the market place.
*Not yet released
High load, taper roller bear­ings and a stiff drive shaft help provide long bearing life at rated mobile conditions, reducing operating costs and extending operating life.
350 Series pumps feature a needle bearing under the swash plate. This feature pro­vides for better temperature and contamination resistance. The swash plate bearing offers low control hysteresis when matched with Eaton control technologies.
The 350 series pump offers the latest design in Eaton tech­nologies for closed circuit pis­ton pumps along with a wide variety of responsive controls. These controls include mechanically or electrically­actuated feedback controls, hydraulic or electronic propor­tional controls and a three position (Forward-Neutral­Reverse) electric control.
A large input shaft diameter allows more through put power, even with an integral charge pump. When the 350 series pump is fully loaded as much as 56 kW (75 hp) of through put power is av ailable for auxiliary hydraulic pow er needs from the SAE B auxiliary mounting pad.
350 Series pumps operate at a level of quietness that exceeds the requirements of today's demanding work con­ditions. Another pump feature
- a serviceable, bimetal valve plate - improves pump filling characteristics which, in turn, reduces fluid-borne noise and extends pump life. A highly engineered pump housing and swash plate also minimizes noise and vibration.
Mounting flanges are offered in SAE B and C configurations and ports are offered in SAE, ISO tube and flange and STC direct port versions. Opposite or same side port versions are available to facilitate plumbing and help the pump fit your machine space needs. An inte­gral gerotor charge pump can be provided with up to four dif­ferent displacement sizes allo w­ing for either remote or inlet charge filter options.
The 350 series pump offers a full range of product features and has the ability to match the needs of many different customer platforms. It sup­ports increased power requirements in Agricultural, Construction and Utility mar­kets and allows for a wide vari­ety of installation opportunities for global machine design.
Single Assembly* Dual Path Assembly
Table of Contents
350 Series Mobile Pump Introduction
3
EATON Dual Path Mobile Pump E-PUPI-TM005-E2 September 2007
Features, Controls, Applications and Specifications
Controls
• Mechanical servo and Hydraulic (non-feedback)
• Electro-proportional “EP”
• Proportional valve control with electronic swash plate feedback
- Non-contacting sensor
- Fast response, precise,
real-time pump control
- Best electro-hydraulic con-
trol for mobile hydrostatic transmissions available on the market today*
* Interface requires proprietary
Eaton electronic control or control algorithms
Features
• Symmetrical 4-Bolt design
• Polyacrylate Shaft Seal
• 15-Tooth splines, 14-Tooth splines, Taper Input Shafts
• Case Drains location (one connection needed)
• Shaft mounted on Tapered roller bearings
• Optional Speed Pickup Location
• Swash plate bearings
• Same Side or Opposite Side Main Work Ports
Typical Applications
• Pavers, Rollers
• T elescopic Booms
• Boring Machines
• T renc hing Machines
• Sweepers
• Small Sprayers
• T elehandlers
• Stump Grinders
• Compact Wheel Loaders
• Rough Terrain Fork Lifts
• Material Handling Equipment
• Skid Steer Loaders
• Windrowers/Sprayers
UNITS 41 49 62
Displacement cc/rev (cid) 41 (2.50) 49 (3.00) 62 (3.80) Input Speed Min RPM 500 500 500
Max RPM 3600 3600 3600 Continuous Pressure Bar (psi) 280 (4000) 280 (4000) 280 (4000) Rated Pressure Bar (psi) 380 (5500) 380 (5500) 380 (5500) Charge Pressure Bar (psi) 15-31 (220-450) 15-31 (220-450) 15-31 (220-450) Flow at Rated Speed LPM (GPM) 139 (37) 166 (44) 210 (56) Mounting 2-Bolt SAE B 2-Bolt SAE B
4-Bolt SAE C 4-Bolt SAE C 2-Bolt SAE C 2-Bolt SAE C 2-Bolt SAE C 4-Bolt SAE C
Specifications:
Continuous Pressure: 280 Bar (4000 psi)
Rated Pressure: 380 Bar (5500 psi)
Displacements: 41cc (2.50 cid), 49 cc (3.00 cid), 62 cc (3.8 cid).
Estimated weight for a 350 series pump with opposite side main ports with charge pump - 81.8 Kg (181 lbs).
2. Symmetrical 4 Bolt Design
9. Swash Plate Position Sensors
1. Solenoid Displacement Control
3. Polyacrylate Shaft Seal
4. 15-Tooth Splines 14-Tooth Splines Taper Input Shafts
Shaft Mounted on Tapered Roller Bearings
5. Case Drains Location (one connection needed)
7. Same Side or Opposite Side Main Work Ports
8. Swash Plate Bearings
6. Optional Speed Pickup Location
9
1
9
2
3
4
8
5
6
7
5
Feature Locations
4 EATON Dual Path Mobile Pump E-PUPI-TM005-E2 September 2007
Model Code
Code Title
AED – Dual Servo Controlled
Variable Displacement Axial Piston Pump
Displacement & Rotating
Kit- Front 1 – 41.0 cm3/r [2.50 in3/r]
2 – 49.2 cm
3
/r [3.00 in3/r]
3 – 62.3 cm
3
/r [3.80 in3/r]
4 – 35.0 cm
3
/r [2.10in3/r]
Destroked from -
41.0 cm
3
/r [2.50 in3/r]
5 – 45.0 cm
3
/r [2.75 in3/r]
Destroked FROM -
49.2 cm
3
/r [3.00 in3/r]
6 – 54.0 cm
3
/r [3.30 in3/r]
Destroked FROM -
62.3 cm
3
/r [3.80 in3/r]
Input Shaft Rotation
L – Left hand rotation (CCW) R – Right hand rotation (CW)
Front Mounting
A – 2 Bolt C (SAE J744-127-2) B – 4 Bolt C (SAE J744-127-4) C – 2 Bol t B (S AE J744-101-2 )
Input Shaft
A – Taper shaft 1.0 dia 1.5 taper B – 14 Tooth 12/24 Pitch Spline
Shaft C –15 Tooth 16/32 Pitch Spline Shaft D –19 Tooth 16/32 Pitch Spline Shaft
Valve Plate - Front
A – Type 1- Standard
Relief Setting for Front
Main Port A - Front 0 – None, no relief valve or
check valve
A – Check valve only J – 207 bar [3000 lbf/in
2
]
K – 224 bar [3250 lbf/in
2
]
L – 241 bar [3500 lbf/in
2
]
M – 259 bar [3750 lbf/in
2
]
N – 280 bar [4000 lbf/in
2
]
R – 310 bar [4500 lbf/in
2
]
T – 345 bar [5000 lbf/in
2
]
U – 362 bar [5250 lbf/in
2
]
V – 380 bar [5500 lbf/in
2
]
Relief Setting for Front
Main Port B - Front 0 – None, no relief valve or
check valve
A – Check valve only J – 207 bar [3000 lbf/in
2
]
K – 224 bar [3250 lbf/in
2
]
L – 241 bar [3500 lbf/in
2
]
M – 259 bar [3750 lbf/in
2
]
N – 280 bar [4000 lbf/in
2
]
R – 310 bar [4500 lbf/in
2
]
T – 345 bar [5000 lbf/in
2
]
U – 362 bar [5250 lbf/in
2
]
V – 380 bar [5500 lbf/in
2
]
Displacement & Rotating
Kit - Rear 1 – 41.0 cm3/r [2.50 in3/r]
2 – 49.2 cm
3
/r [3.00 in3/r]
3 – 62.3 cm
3
/r [3.80 in3/r]
4 – 35.0 cm
3
/r [2.10in3/r]
Destroked from -
41.0 cm
3
/r [2.50 in3/r]
5 – 45.0 cm
3
/r [2.75 in3/r]
Destroked FROM -
49.2 cm
3
/r [3.00 in3/r]
6 – 54.0 cm
3
/r [3.30 in3/r]
Destroked FROM -
62.3 cm
3
/r [3.80 in3/r]
Valve Plate - Rear
A – Type 1- Standard
Relief Setting For Front
Main Port A - Rear
Ref Position 9 for options
Relief Setting For Front
Main Port B - Rear
Ref Position 10 for options
Charge Pump
0 – No Charge Pump 1 – 13.9 cm
3
/r [.85in3/r],
1.3125-12 UN-2B SAE O-Ring Suction Inlet Port (S) 2 – 17.4 cm
3
/r [1.06 in3/r],
1.3125-12 UN-2B SAE O-Ring Suction Inlet Port (S) 3 – 21.0 cm
3
/r [1.28 in3/r],
1.3125-12 UN-2B SAE O-Ring Suction Inlet Port (S) 4 – 23.1 cm
3
/r [1.41 in3/r],
1.3125-12 UN-2B SAE O-Ring Port for Suction Inlet (S)
Charge Relief Setting
0 – No Charge Relief Setting 1 – 17.2 - 20.7 bar [250-300 lbf/in
2
] Relieved to Case 2 – 20.7 - 24.1 bar [300-350 lbf/in
2
] Relieved to Case 3 – 24.1 - 27.6 bar [350-400 lbf/in
2
] Relieved to Case 4 – 27.6 - 31 bar [400-450 lbf/in
2
] Relieved to Case 5 – 13.8 - 1 7.2 bar [400-450 lbf/in
2
] Relieved to Case
Charge Port Location
0 – None 1 – Inlet Right Side C2 (Only
with Main Ports opposite side)
2 – Inlet Left Side C1 3 – Inlet Bottom C3 (Only with
Main Ports Same Side, No Bypass Valv e)
Auxiliary (Rear) Mount &
Output Shaft A – 2 Bol t B (S AE J744-101-2 )
Accepts 13T, 16/32 Pitch Spline B – 2 Bolt B (SAE J744-101-2) Accepts 15T, 16/32 Pitch Spline C – 2 Bolt A (SAE J744- 82-2) Accepts 11T, 16/32 Pitch Spline D – 2 Bolt A (SAE J744-82-2) Accepts 9T, 16/32 Pitch Spline
Control Assembly -
Front SA – Solenoid Control -
12 Volt With Non-Contact Feedback Sensor with Metri­Pak Electrical Connectors SB – Solenoid Control ­12 Volt SC – Solenoid Control ­12 Volt HA – Hydraulic Remote - Non Feedback, 5-15 bar [72-217 lbf/in2] Pilot Pressure MA – Manual Control,Wide Band Neutral MB – Manual Control, Standard
MC – Manual Control, High Gain MD – Manual Control,
Wide Band Neutral, Neutral Lockout switch ME – Manual Control, Standard, Neutral Lockout switch MF – Manual Control, High Gain, Neutral Lockout switch
19 20
14 18
16
17
15
13
12
932
4
11
10
8
7
6
5
1
AED * * * * A * * * * * * * * * * ** ** * * * 0 * * * * * * * * * * * ** ** A A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
38,39 40,41 42
43
36 37
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