Eaton 10000HXL31, 20000HXL31, 15000HXL31 User Manual

Table of Contents

www.eaton.com/dxups

USER MANUAL

ON LINE UPS

10000HXL31/15000HXL31/20000HXL31

Uninterruptible Power Supply

Table of Contents

1. Brief introduction

1.1 System and model description---------------------------------------------------------------------1

1.2 Description of commonly used symbols---------------------------------------------------------2

1.3 Appearance---------------------------------------------------------------------------------------------3

1.4 Product specification and performance----------------------------------------------------------4

 General specification

 Electric performance

 Operating environment

2. Installation

2.1 Unpacking & Inspection-------------------------------------------------------------------------- ---5

2.2 Input and output power cords and protective earth installation----------------------------5

2.3 Operating procedure for connecting the long backup time model UPS with the

external battery ---------------------------------------------------------------------------------------8

2.4 Parallel operation--------------------------------------------------------------------------------------9

3. Operation and operating mode

3.1 Operation------------------------------------------------------------------------------------------------12

3.2 Operating mode--------------------------------------------------------------------------------------- 13

4. Battery maintenance----------------------------------------------------------------------------------17

5. Notes for battery disposal and battery replacement ------------------------------------- 18

6. Trouble shooting --------------------------------------------------------------------------------------19

Appendix 1 Display panel --------------------------------------------------------------------------------21
Appendix 2 The corresponding form of the LED display--------------------------------------22

1. Brief introduction

--1--

1.1 System and model description

This Online Series is an uninterruptible power supply incorporating double-conversion
technology. It provides perfect protection specifically for computer equipment,
communication systems to computerized instruments.

Its true online double-conversion design eliminates all mains power disturbances. A rectifier
converts the alternating current from the utility power to direct current. This direct current
charges the batteries and powers the inverter. On the basis of this DC voltage, the inverter
generates a pure sinusoidal AC voltage, which is constantly powering the loads.

Computers and Peripherals are thus powered entirely by the UPS. In the event of power
failure, the maintenance-free batteries power the inverter.

This manual is designed for the product that the model designation rules as followed:

The description followed in this text is make example with Eaton DX 10000HXL, DX
15000HXL and DX 20000HXL.

This manual is applicable to the following models:

1) The 10000HXL31 is a three-phase input and single-phase output long backup time
model, which is able to connect with the external battery bank.

2) The 15000HXL31 is a three-phase input and single-phase output long backup time
model, which is able to connect with the external battery bank.

3) The 20000HXL31 is a three-phase input and single-phase output long backup time
model, which is able to connect with the external battery bank.

Eaton E Series DX 1000H (X) (XL)

Brand name

UPS series

Output capacity(VA)

Code Batteries internal or external

Nil Standard model with batteries internal

XL

Long backup time model with batteries external

Code

Receptacle and plut type

B

Brazilian type

I

Indian type

... ..

Code

Voltage level

H220/230/240V

L

110 /11 5/1 20V

1. Brief introduction

--2--

1.2 Description of commonly used symbols

The following symbols will be used in this manual and may appear during the course
of your practical applications. Therefore, all users should be familiar with them and
understand their meanings.

Recyclable

Do not dispose with ordinary trash

1. Brief introduction

--3--

1.3 Appearance

The method, type and appearance of the input socket and output socket are vary with different areas

and different client, the appearance of the products is based on what it is.

BACK VIEW of 10000HXL31

Fan

Cable tying

Intelligent slot

Parallel port

Maintenance switch

RS232

Input breaker

Terminal blocks

Input breaker

Fan

RS232

Cable tying

Terminal blocks

TB cover

Intelligent slot

Parallel port

External battery

socket

Maintenance

switch

BACK VIEW of 15000HXL31/20000HXL31

1. Brief introduction

--4--

1.4 Product specification and performance

General specification

Model 10000HXL31 15000HXL31 20000HXL31

Power Rating 10KVA/7KW 15KVA/10.5KW 20KVA/14KW

Frequency (Hz) 50/60Hz 50/60Hz 50/60Hz

Voltage (304-478)VAC (304-478)VAC (304-478)VAC

Input

Current 50A max. 75A max. 100A max.

Voltage 240VDC 240VDC 240VDC

Battery

Current 40A max 60A max 80A max

Voltage 220VAC 220VAC 220VAC

Output

Current 45A 68A 91A

Dimension (WxDxH) mm 260x570x717 260x570x717 260x570x717

Weight (kg) 39 55 55

Electrical performance

Input

model Voltage Frequency Power Factor

10000/15000/20000 Three-phase(380VAC/220VAC) 46-54Hz/56-64Hz

>0.95(Full

load)

Output

Voltage
Regulation

Power
Factor

Frequency

tolerance.

Distortion Overload capacity

Current

crest ratio

±1%

0.7 lag

Synchronized

50/60HZ(±4Hz) in

Line mode (AC

mode)

±0.1% of normal

frequency in

Battery mode

THD<2%

Full load

(Linear

Load)

105%-130% load transfers to

bypass mode after 10

minutes

>130% load transfers to

bypass mode after 1 second

and shutdown the output after

1 minute

3:1

maximum

Operating environment

Temperature Humidity Altitude Storage temperature

0°C-40°C

<95% <1000m

0°C--40°

Note: if the UPS is installed or used in a place where the altitude is above than 1000m,
the output power must be derated in use, please refer to the following :

Altitude(M) 1000 1500 2000 2500 3000 3500 4000 4500 5000

Derating power 100% 95% 91% 86% 82% 78% 74% 70% 67%

2. Installation

--5--

2.1 Unpacking and inspection

1) Unpack the packaging and check the package contents. The shipping package

contains:

 A UPS

 An user manual

 A communication cable

 A battery cable (for 10000HXL31 only)

2) Inspect the appearance of the UPS to see if there is any damage during transportation.

Do not turn on the unit and notify the carrier and dealer immediately if there is any
damage or lacking of some parts.

2.2 Input and output power cords and protective earth ground installation

1. Notes for installation

1) The UPS must be installed in a location with good ventilation, far away from water,
inflammable gas and corrosive agents.

2) Ensure the air vents on the front and rear of the UPS are not blocked. Allow at
least 0.5m of space on each side.

3) Condensation to water drops may occur if the UPS is unpacked in a very low
temperature environment. In this case it is necessary to wait until the UPS is fully
dried inside out before proceeding installation and use. Otherwise there are
hazards of electric shock.

2. Installation

Installation and wiring must be performed in accordance with the local electric code
and the following instructions by professional personnel.

For safety, please cut off the mains power switch before installation. The battery
breaker also needs to be cut off if it is a long backup time model (“XL” model).

1) Open the terminal block cover located on the rear panel of the UPS, please refer
to the appearance diagram)

2) For 10000HXL31, it is recommended to select the UL1015 8AWG(10mm2) wire or
other insulated wire which complies with AWG Standard for the UPS input and
output wirings.

3) For 15000HXL31/20000HXL31, it is recommended to select the UL1015
6AWG(25mm2) wire or other insulated wire which complies with AWG Standard
for the UPS input and output wirings.

2. Installation

--6--

Note: Do not use the wall receptacle as the input power source for the UPS, as its
rated current is less than the UPS’s maximum input current. Otherwise, the receptacle
may be burned and destroyed.

4) Connect the input and output wires to the corresponding input and output
terminals according to the following diagram.

Note: you must make sure that the input and output wires and the input and output
terminals are connected tightly

5) The protective earth ground wire refers to the wire connection between the
equipment which consumes electric equipment and the ground wire. The wire
diameter of protective earth ground wire should be at least as above mentioned
for each model and green wire or green wire with yellow ribbon wire is used.

6) After having completed the installation, make sure the wiring is correct.

7) Please install the leak current protective breaker at the output power distribution
panel of the UPS if necessary.

8) To connect the load with the UPS, please turn off all the loads first, then perform
the connection and finally turn on the loads one by one.

9) No matter the UPS is connected to the utility power or not, the output of the UPS
may have electricity. The parts inside the unit may still have hazardous voltage
after turning off the UPS. To make the UPS have no output, power off the UPS,
and then disconnect the utility power supply.

10) Suggest charging the batteries for 8 hours before use. After connection, turn the
bypass breaker in the “ON” position, the UPS will charge the batteries
automatically. You can also use the UPS immediately without charging the
batteries first, but the backup time may be less than the standard value.

11) If it is necessary to connect the inductance load such as a monitor or a laser
printer to the UPS, the start-up power should be used for calculating the capacity
of the UPS, as its start-up power consumption is too big when it is started.