Easy-kleen AS327GH, IS2512G, IS3504G-K, IS3506G, IS8008D User Manual

Commercial and Industrial Cold Water Gas

OWNER’S MANUAL

Call 1-800-315-5533 Email [e-mail]

Website: www.easykleen.com

Easy-Kleen Pressure Systems

1-800-315-5533

This manual contains operational information that is specific for

commercial and industrial cold water, gas driven machines.

Read the following instructions carefully before attempting to assemble,

install, operate or service this pressure washer. Failure to comply with these

instructions could result in personal injury and/or property damage.

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Table of Contents

IMPORTANT SAFETY INFORMATION .................................................................................................. 3

SPECIFICATIONS ....................................................................................................................................... 7

INTRODUCTION ........................................................................................................................................ 8

OPERATING INSTRUCTIONS .................................................................................................................. 9

CHEMICAL APPLICATION..................................................................................................................... 11

WINTER PUMP PROTECTION ............................................................................................................... 11

GENERAL MAINTENANCE .................................................................................................................... 12

MAINTENANCE CHECKLIST ................................................................................................................ 12

GLOSSARY OF TERMS ........................................................................................................................... 14

COMPONENT IDENTIFICATION ........................................................................................................... 15

QUICK DIAGNOSTICS AND SOLUTIONS GUIDE .............................................................................. 19

MANUFACTURER’S WARRANTY ........................................................................................................ 20

SERVICE MANUAL ................................................................................................................................. 21

Cold Water Gas • Rev. 4/6/2016

IMPORTANT SAFETY INFORMATION

WARNING: To reduce the risk of injury,
read operating instructions carefully
before using.

WARNING: Use protective
eyewear and clothing when
operating equipment in
order to avoid personal

1. Read the instructions in this manual carefully before attempting to assemble,
install, operate or service this pressure washer. Failure to comply with the
instructions could result in personal injury and/or property damage.

WARNING: This
machine exceeds
85db. Appropriate
ear protection must
be worn.

WARNING: Flammable liquids can
create fumes which can ignite,
causing property damage or severe
injury.

WARNING: Risk of explosion.
Operate only where open flame
or torch is permitted.

2. Be thoroughly familiar with all controls and know how to stop the machine in
the event of an emergency.

The safe operation of our pressure washing systems is the FIRST priority of Easy-Kleen. This
will only be achieved by following the operation and maintenance instructions as explained in
this manual and all other enclosed manuals.

This manual contains essential information regarding the safety hazards, operations, and
maintenance associated with this machine. The manual should always remain with the machine,
including if it is resold.

ALL CAUTIONS AND SAFETY WARNINGS MUST BE FOLLOWED TO AVOID
INJURY OR DAMAGE TO EQUIPMENT.

THIS EQUIPMENT IS TO BE USED ONLY BY TRAINED OPERATORS AND MUST
ALWAYS BE ATTENDED DURING OPERATION.

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Cold Water Gas • Rev. 4/6/2016

WARNING: Risk of fire. Do not
add fuel when operating machine.

WARNING: Keep water spray
away from electrical wiring.

4. All electrically powered equipment must be grounded at all times to prevent

servicing.

WARNING: Risk of asphyxiation.
ventilated area.

5. Use equipment in a well-ventilated area to avoid carbon monoxide poisoning
or death.

WARNING: Risk of injection or
clear of nozzle spray.

6. High pressure spray can cause serious injuries. Never point pressurized

WARNING: Risk of

3. The minimum clearance to any combustible material is 12 inches.

fatal electric shots. Do not spray water on or near electrical components. Do
not touch electrical components while standing in water or when hands are
wet. Always make sure machine is disconnected from power source before

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Use this product only in a well

severe injury to persons. Keep

spray at any person or animal. Handle the spray assembly with care.

.

injury. Hot surfaces
can cause burns.

Cold Water Gas • Rev. 4/6/2016

5

7. Hold firmly to the gun and wand during start up and operation of the
machine. Do not attempt to make adjustments while the trigger gun is in
operation.

8. Make sure all quick coupler fittings are properly secured before operating
pressure washer.

WARNING: Risk of injury
from falls when using ladder.

9. Do not overreach or stand on anything unstable. Keep a good balance and
make sure to keep a steady footing at all times.

WARNING: Protect from freezing.

WARNING: Trigger gun kicks

back. Hold with both hands.

10. It is important to keep your machine from freezing in order to keep it in its
best working condition. Failure to protect your machine from freezing may
cause damage to the machine and personal injuries may occur as a result.

11. For machines with a 12 V burner: Disconnect battery ground terminal
before servicing.

12. Protect high pressure hoses from sharp objects and vehicles. Inspect
condition of hoses prior to use, or serious injury could occur.

13. Do not pass acids or other caustic or abrasive fluids through the pump.

WARNING: Risk of Injury

RISK OF INJURY

Cold Water Gas • Rev. 4/6/2016

14. Never run pump dry of water or oil or let the pump run with the trigger gun released for
more than 2 minutes.

15. Do not attempt to operate this machine if fatigued or under the influence of alcohol,

prescription medications, or drugs.

16. Some of the maintenance procedures involved in this machine require a certified technician
(these steps are indicated throughout this manual). Do not attempt to perform these repairs if you
are not qualified.

If you need further explanation of any of the information in this manual, suspend any activity
involving the equipment and call our toll free number for assistance, 1-800-315-5533.

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Cold Water Gas • Rev. 4/6/2016

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Commercial Cold Water Gasoline

MODEL

GPM

PSI

HP/ENGINE

DRIVE

AS327GL

3

2700

6.5 LIFAN

DIRECT

AS327GK

3

2700

6.5 KOHLER

DIRECT

AS327GH

3

2700

6.5 HONDA

DIRECT

AS440GL

3.5

4000

15 LIFAN

DIRECT

AS440GK

3.5

4000

14 KOHLER

DIRECT

AS440GH

3.5

4000

13 HONDA

DIRECT

AS440GHGP

4

4000

13 HONDA

DIRECT

AS440GKGP

4

4000

14 KOHLER

DIRECT

Industrial Cold Water Gasoline

MODEL

GPM

PSI DRIVE

HP ENGINE

IS3504G-K

4 3500 GEAR BOX

14 KOHLER

IS3504G-H

4 3000 GEAR BOX

13 HONDA

IS3506G

6 3500 GEAR BOX

24 KOHLER

IS3607G

7 3600 BELT

25 KOHLER

IS3508G

8 3500 BELT

25 KOHLER

IS3675G-JB

7.5

3600

GEAR BOX JABSCO PUMP

25 KOHLER

IS2512G

12 2500 BELT

38 KOHLER

IS3010G

10 3000 BELT

38 KOHLER

IS5005G

5 5000 BELT

25 KOHLER

IS6045G

4.5

6000 BELT

25 KOHLER

IS7040G

4 7000 BELT

25 KOHLER

Industrial Cold Water Diesel

MODEL

GPM

PSI DRIVE

HP ENGINE

IS3204D

4 3200 BELT

9.8 KOHLER

IS5005D

5 5000 BELT

26 KOHLER

IS7004D

4 7000 BELT

26 KOHLER

IS8008D

8 8000 GEARBOX

58 KUBOTA

SPECIFICATIONS

Cold Water Gas • Rev. 4/6/2016

INTRODUCTION

Thank you for selecting a quality Easy-Kleen product. We are pleased to have you included
among the many satisfied owners of Easy-Kleen cleaning machines. Years of engineering
have gone into the development of these fine products and only top quality components and
materials are used throughout. Each machine is carefully tested and inspected before leaving
our plant to ensure years of dependable performance.

To continue to receive satisfactory performance, remembering that this machine represents a
substantial investment on your part, and if properly cared for and maintained it will return this
investment many times over. As with all mechanical equipment, your machine requires proper
operation and maintenance as outlined in this manual for maximum trouble free life.

This manual has been prepared under the direction of our engineering and service technicians.
Their experience in designing, manufacturing, installing and servicing our equipment from our
company’s inception is condensed in this manual. They know what information the end user
needs in order to get the optimum performance from their pressure washer. Please read
carefully.

This manual contains information that will be specific for your pressure washer, as well as
similar models.

Carefully review any additional manuals that have been included with your system and
follow ALL ADDITIONAL OPERATING INSTRUCTIONS AND SAFETY NOTICES.
They are specific for the quality components that have been used to manufacture your
machine and are an integral part of the operating and maintenance procedures.

The management & staff at Easy-Kleen are proud of the equipment that we design and
manufacture, and we thank you for making us your # 1 choice in pressure washers. If you have
any questions please do not hesitate to call us, 1-800-315-5533.

Our goal is that you will be satisfied with the performance, quality, and service you receive from
Easy Kleen and that if you need to replace this machine in years to come, you will give us the
opportunity to continue supplying equipment to your company.

PLEASE READ MANUALS CAREFULLY BEFORE USING MACHINE. EXAMINE
MACHINE AND CRATE CAREFULLY FOR SHIPPING DAMAGE OR MISSING
PARTS. REPORT PROMPTLY ANY SHORTAGES OR DAMAGE CLAIMS TO
FREIGHT CARRIER OR DEALER.

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Cold Water Gas • Rev. 4/6/2016

OPERATING INSTRUCTIONS

1. Perform pre-start maintenance inspection on all applicable systems prior to operating the
machine. This is essential for the safe, effective and efficient operation. You will get optimum
performance from your system ONLY if these instructions and inspections are followed. Any
indication that the pressure washing system was not operated and maintained according to these

instructions may cancel the manufacturers’ warranty.

Location – These machines are gasoline powered and must be used outside in a well ventilated
area.

Controls – Make sure all controls are turned to the off position.

Pump – oil level - Level the pressure washer. Be sure oil level in the pump is correct on dip
stick. If the level is low, add the correct oil to the proper level. USE ONLY SAE 30 W NON­DETERGENT OIL OR HYDRAULIC 68. DO NOT OVER FILL.

Gas engine - gasoline level – The engine is a 4 cycle and uses regular octane, unleaded fuel. DO

NOT USE MIXED FUEL. Refer to the engine operation manual included with your pressure­washing unit.

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Gas engine - oil level – The engine is a 4 cycle and uses 10W30 detergent oil. Refer to Glossary
or engine manual.

Diesel engine – Refer to engine operation manual included with your pressure washing unit for
oil and fuel recommendations.

Visually inspect all electrical components to assure they are in good condition, showing
No signs of exposure, breakage or splicing.

Visually inspect all hoses, nozzles and guns to assure they are in good condition. If
replacements are necessary they must be rated to withstand the machine’s operating
pressure.

2. Attach high-pressure hose to water outlet quick connector. Attach the other end of high
pressure hose (with quick coupler) to spray gun. Ensure that quick disconnect connections are
tightly locked together. Apply a sharp pull on hose to confirm they are secured.

Attach wand nozzle specific to task requirements (i.e. chemical or pressure wash).
[Quick Coupling Operation – Pull back sleeve end and insert male end into nozzle quick coupler,
release sleeve and confirm connection by pulling on nozzle].

3. Attach water source to water inlet located on pump. The water source must be attached with
a good quality standard garden type hose (1/2” minimum is required). Connect male fitting into
water inlet on pump. Make sure that the inlet screen/filter is intact and fitted correctly. Turn on
water source. WATER MUST BE IN SUFFICIENT SUPPLY, AND PRESSURE MUST BE

Cold Water Gas • Rev. 4/6/2016

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BETWEEN 20 –60 PSI TO ENSURE PROPER AND SAFE OPERATION. Specific attention
should be given if using a well water supply. Ensure water is flowing from end nozzle with
trigger gun pulled. Deplete system of all air.

4. Start gas/diesel engine
Refer to instructions in engine manual. You may need to hold wand trigger open while starting
engine in order to let it turn over more easily. MAKE SURE THAT THE ENGINE EXHAUST
IS NOT FACING ANY FLAMMABLE MATERIALS.

5. Pressure adjustment - The pressure regulator (unloader) is located on the pump (see
diagram). It controls the pressure being generated by the pressure washer. This regulator may be
adjusted to desired pressure by turning the adjustment knob. Turning the adjustment knob
clockwise will increase pressure. NEVER OPERATE SYSTEM AT A HIGHER PSI THAN
THE MAXIMUM RATING. This machine has been adjusted to operate at a specific maximum
pressure as per the machine specifications. Pressure may be reduced for lighter use by turning the
unloader counter clockwise. If continuing to turn the unloader clockwise does not increase the
pressure, then this implies the maximum has been reached for the system. Any further turning of
the unloader will cause the pressure to spike when the wand trigger is released, resulting in
possible damage to the machine. To avoid this effect, loosen the unloader (counter-clockwise)
until the pressure just starts to drop (see pump head pressure gauge) and until it no longer
exceeds the maximum pressure rating for the machine.

6. You are now ready to start the cleaning operation - Pull trigger on the pressure wand
assembly to start cleaning. To stop pressurized water, release trigger. DO NOT LEAVE UNIT
RUNNING WHEN NOT IN USE. If left running, water will continuously be forced through the
bypass hose and back into the pump, which will cause the pump to overheat.

7. To stop operation. Turn off engine. Squeeze and release wand trigger after shutting off to
relieve system of pressure.

8. Prior to storage – Inspect pressure washer for any damage or required maintenance. If your
machine is to be exposed to cold weather, please refer to winter pump instructions found in this
manual. If possible, do not allow unit to remain outside in the elements.

9. Warning – If unit is left running while not in use, pump damage may occur. Do not leave unit
running while not in use!

Cold Water Gas • Rev. 4/6/2016