EasyGate BOXER SERIES, BOXER BX500 User Manual

BOXER SERIES
SLIDING GATE OPENER
USER MANUAL
BOXER SERIES SLIDING GATE OPENER USER MANUAL
1
INDEX
1. GENER SAFETY PRECUATION
2. INSTALLATION
2.1 STANDARD INSTALLATION DEMONSTARTION
2.2 DESCRIPTION OF DEVICE
2.3 DIMENSION OF DEVICE
2.4 INSTALLATION OF GEAR MOTOR AND GEAR RACK
2.5 CHECKING FOR INSTALLATION
2.6 EMERGENCY RELEASE
3. SETUP AND FUNCTION SETTING
3.1 WIRE CONNECTION
3.2 TRANSMITTER MEMORIZATION
3.3 SYSTEM LEARNING AND LED DISPLAY
3.4 PROGRAMMABLE FUNCTION SETTINGS
3.5 TESTING AND CHECKING
3.6 SW2/SW6 SETTING
4. TECHNICAL CHARACTERIESTICS
4.1 TENICAL DATA SHEET OF BOXER SERIES
4.2 H2 PHOTOCELL DATA SHEET
4.3 TM3 TRANSMITTER DATA SHEET
4.4 FL2 FLASHING LIGHT DATA SHEET
4.5 RB1 EXTERNAL RECEIVER BOX DATA SHEET
5. ADDITIONAL INFORMATION
5.1 WIRE CONNECTION OF H2 PHOTOCELL (SAFETY BEAM)
5.2 WIRE CONNECTION AND SETTING OF RB1 EXTERNAL RECIEVER BOX
P. 2
P. 3
P. 3
P. 3
P. 4
P. 4
P. 5
P. 5
P. 6
P. 6
P. 7
P. 7
P. 8
P. 9
P.10
P.10
P.10
P. 11
P. 11
P. 11
P. 11
P.12
P.12
P.13
1. GENERAL PRECAUTION:
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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WARNING :
This user manual is only for qualified technicians who is specialized in installations and automations.
(1) All installations, electrical connections, adjustments and testing must be performed only after reading and understanding of all instructions carefully. (2) Before carrying out any installation or maintenance operation, disconnect the electrical power supply by turning off the magneto thermic switch connected upstream and apply the hazard area notice required by applicable regulations (3) Make sure the existing structure is up to standard in terms of strength and stability (4) When necessary, connect the motorized gate to reliable earth system during electricity connection phase. (5) Installation requires qualified personnel with mechanical and electrical skills. (6) Keep the automatic controls (remote, push bottom, key selectors…etc) being placed properly and away from children. (7) For replace or repair of the motorized system, only original parts must be applied. Any damage caused by inadequate parts and methods will not be claimed to motor manufacturer. (8) Never operate the drive if you have any suspect with what it might be faulty or damage to the system. (9) The motors are exclusively designed for the gate opening and closing application, any other usage is deemed inappropriate. The manufacture should not be liable for any damage resulting from the improper use. Improper usage should void all warranty, and the user accepts sole responsibility for any risks there by may accrue. (10) The system may only be operated in proper working order. Always follow the standard procedures by following the instructions in this installation and operating manual. (11) Only command the remote when you have a full view of the gate.
TMT AUTOMATION INC. shall not be liable for any injury, damage, or any claim to any person or property which may result from improper use or installation of this system.
Please keep this installation manual for future reference.
2.1 STANDARD INSATLLATION DEMONSTARATION
1. 24Vdc Sliding motor
2. Transmitter
3. safety photo Sensor
4. Flashing light
a. Operation gear b. Limit switch device c. 24Vdc motor d. Back-up batteries
e. Release device f. Control panel g. Terminals of devices
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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2. INSTALLATION:
3
4
2
3
e
f
g
a
b
c
d
1
2.2 DESCRIPTION OF DEVICE
2.3 DIMENSTION OF DEVICE
2.4 INSTALLATION OF MOTOR GEAR AND GEAR RACK
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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>100
25
50>25
1~2m
2.5 CHECKING FOR INSTALLATION
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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2.6 EMERGENCY RELEASE
In the case of power failure for emergency release of the motor, please follow the procedure as below:
Step1. Push the lid of release chamber and move rightward
Step2. Insert the key and turn clockwise to unlock the device
Step3. Turn counter-clockwise of the bar to release the motor
To restore the automation, simply reverse the above procedure.
Step1. Step2. Step3.
NO
OK
DXSX
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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3.1. WIRE CONNECTION
3. SETUP AND FUNCTION SETTING:
If the Led display is in normal performing refer to “4.2.1”, you can control the gate by either transmitters or the button on the board: “UP”-clockwise moving, “SET”- stop and “DOWN”- Counterclockwise moving.
6
6 7 9
9
6 8 9
6 9
10 11
PB1
PB1, KS1=:
KS1
3 4
FL2
FL2
AC INPUT
1234567891011121314
1
23456
LED1 Photocells LED2 Photocells LED3 RF Learn
ON
ON
OFF
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Close
Stop
GND
Pb
Ph+
Ph2
Ph1
GND
EXT-
EXT+
GND
+13.75
Light
Open
1 2 3 4 5 6
3.2 TRANSMITTER MEMORIZING
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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3.3 SYSTEM LEARNING AND LED DISPLAY
To complete the system learning, follow the instructions below:
Step1: Press “SET”; then press “SET” + “DOWN” for 3 seconds, and the LED display shows “LEA” Stop2: Press button (A) on time, the LED display should shows “ARN” Step3: The gate will goes to Auto-learning, please wait for the learning process to be completed
Press “RF Learn” button for 2 seconds, and the LED3 is on; then press the transmitter button (A); the LED3 will blink twice and then be off. The transmitter learning is completed.
A B
A B
LED Display Programmable Functions
“N-L”: The Boxer system learning is not done.
“LEA”: Enter learning mode and then wait for learning instructions.
“ARN”: The system learning is in progress. The Auto-learning process of gate moving: “Gate open to the end- stop close to the end- stop.”
LED 3
2 Sec
LED 3 blink twice
LED 3 OFF
1
Press 1~3 Sec
Press 3 Sec
Push
1 2 3
4 5 6
2 3
LED1
LED2
LED3
LED1
LED2
LED3
LED1
LED2
LED3
“RUN”: The Boxer system is in normal operation To program, press SET button for 3 seconds, when the LED display change from RUN to F1, press UP or DOWN to change function settings (F1 to FA). Then press SET to enter the sub function within each group, press UP or Down to select sub functions and press SET for confirmation.
! CAUTION: Before proceeding to system learning, the transmitter memorizing process has to be completed.
3.4 PROGRAMMABLE FUNCTION SETTINGS
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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F3
F4
F5
F6
F7
F8
F9
FA
F4-1
F4-2
F4-3
F4-4
F5-1
F5-2
F5-3
F5-4
F5-5
F5-6
F5-7
F5-8
F5-9
F6-0
F6-1
F6-2
F6-3
F6-4
F6-5
F7-0
F7-1
F8-1
F8-2
F8-3
F8-4
F9-1
F9-2
F9-3
FA-0
FA-1
FA-2
FA-3
LED Display Definition Function Value Description
The reactions of the photocells/ safety edge/ loop detector when they detecting obstacles
Motor Speed
Motor Over Current
Setting
Pedestrian Mode
Pre-flashing
Deceleration point
programming of total
travel distance
Deceleration Speed
Auto - Reverse when object impacted
Slow
Medium
Fast
Very Fast
3 seconds
6 seconds
9 seconds
12 seconds
15 seconds
18 seconds
The flashing light blinks
when the gate starts to move.
The flashing light blinks 3
seconds before the gate
starts to move.
75%
80%
85%
90%
50% full speed
25% full speed
10% full speed
No Auto - reverse
1 second
3 seconds
Reverse to the end
Please refer to page 9,
F3 settings
F3-1
F3-2
F3-3
Light
Heavy
Light
Heavy
Light
Heavy
Light
Heavy
Light
Heavy
Light
Heavy
Light
Heavy
Light
Heavy
Light
Heavy
F1
F2
Options of Gate
Opening direction
Automatic Closing
F1-0
F1-1
F2-0
F2-1
F2-2
F2-3
F2-4
F2-5
F2-6
F2-7
F2-8
Clockwise Opening
Counterclockwise Opening
No automatic closing
5 seconds
15 seconds
30 seconds
45 seconds
60 seconds
80 seconds
120 seconds
180 seconds
1. The function can adjust the dir ection of gate opening.
2. The factory setting is "F1-1".
1. This function can cause the gate to close automatically after the paused time.
2. The factory setting is "F2-3”: 30secs as the pause time.
1. The factory setting is “F3-1”.
1. The function can adjust the
running speed of motor.
2. The factory setting is "F4-4".
1. The function can adjust the
running force of motor to be
compatible with the gate weight.
2. The factory setting is "F5-4".
3. The motor force value:
F5-1: 2A F5-6: 7A
F5-2: 3A F5-7: 8A
F5-3: 4A F5-8: 10A
F5-4: 5A F5-9: 13A
F5-5: 6A
4. As over current setting
1. The function can adjust the time
of opening partially.
2. The factory setting is "F6-1".
3. Press button B on the remote to
operate the pedestrian mode.
1. The factory setting is "F7-0".
1. The factory setting is “F8-1”.
1. The factory setting is “F9-1”.
1. The factory setting is “FA-3”.
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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3.5 TESTING AND CHECKING
Make sure the notices included in 1.1 General safety precaution “WARNINGS” has been carefully observed.
● Release the gearmotor with the proper release key.
● Make sure the gate can be moved manually during opening and closing phases with a force of max.
390N (40 kg approx.)
● Lock the gearmotor.
● Using the Key selector switch, push button device or the radio transmitter, test the opening, closing and
stopping of the gate and make sure that the gate is in the intended direction.
● Check the devices one by one (photocells, flashing light, key selector, etc.) and confirm the control unit
recognizes each device.
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Photocell 2
Stop opening
No effect
Stop opening
No effect
Closes the leaf
Photocell 1
No effect
Open
No effect
Reloads automatic closing time
Reloads automatic closing time
Photocell 1/ Photocell 2
Stop opening
Locks and, on release, reverses to open
Locks and, on release, continues opening
Logic F3-1 The reactions of the photocells when detecting obstacles
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Safety Edge
Stop opening
Stop opening/ closing
Reverses to open for 2 seconds
Reverses to close for 2 seconds
Photocell 1
No effect
Reloads automatic closing time
Open
No effect
Reloads automatic closing time
Logic F3-2 The reactions of the safety edge/ photocell when detecting obstacles
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Loop Detector
Open
Open
Open
Open
Photocell 1
No effect
Reloads automatic closing time
Open
No effect
Reloads automatic closing time
Logic F3-3 The reactions of the loop detector/ photocell when detecting obstacles
● F3 function settings:
The position of safety devices:
Photocell 1 / Photocell 2
Photocell
Safety Edge
Photocell 1
or
Photocell 1
Loop Detector
Photocell 2
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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4.1 TECHANICAL DATA SHEET OF BOXER SERIES
4. TECHNICAL CHARACTERISTICS:
3.6 SW2/SW6 SETTING:
Worm Gear
5500N 5000N
3800 RPM
60W
24 Vdc
3A
500kg
6 Meters
5.5A for Maximum 10 secs
-20oC~+50oC
250 X 170 X 265
8 kg
21.9 cm / sec
BX500
Worm Gear
8500N 8000N
3800 RPM
60W
24 Vdc
3A
800kg
10 Meters
5.5A for Maximum 10 secs
-20oC~+50oC
250 X 170 X 265
8.5 kg
21.9 cm / sec
BX800
Motor
Gear type Peak thrust Nominal thrust Engine RPM Absorbed Power Power supply Nominal input power Maximum gate weight Maximum gate length Maximum operating current Operating Temperature Dimension LxWxH mm. Weight Speed
Default Device Description Remark
ON
OFF
ON
OFF
Ph1
Ph2
StopDC
SW6 SW2
1 2 3 4 5 6
SW6
1 – ON
2 – ON
3 – ON
4 – ON 5 – ON 6 – ON
Ph1 Photocell-1 Ph2 Photocell-2 Stop
Remote Remote None
Switch to ON if Ph1 is not connected; Otherwise, switch to OFF if Ph1 is connected Switch to ON if Ph2 is not connected; Otherwise, switch to OFF if Ph2 is connected Switch to ON if “Stop (12)” is not connected; Otherwise, switch to OFF if “Stop” is connected to any device Setting with SW2 Setting with SW2 No function
1 & 2 must switch to ON if Ph1 & Ph2 are not connected to any devices
Default Device Description (coordinate with remote) Remark
SW2
SW2
ON
OFF
2/4 Channel Transmitter
2/4 Channel Transmitter
ON, Button B is pedestrian mode If connected with external device (EXT+/EXT-; 1/2) SW6 4-ON; Button C on the remote can operation the device If connected with external device (EXT+/EXT-; 1/2) SW6 5-ON; Button D on the remote can operation the device OFFButton B can operation the external device (EXT+/EXT-; 1/2) OFFSW6 4-ON; Button C is pedestrian mode; Button D no function OFFSW6 5-ON; Button D is pedestrian mode; Button C no function
With external device: SW6 4 - ON/OFF > Button C - ON/OFF; SW6 5 - ON/OFF > Button D - ON/OFF;
If using a 2-channel remote and require the Button B to operation the external device switch the SW2 to OFF
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4.2 H2 PHOTOCELL DATA SHEET
4.3 TM3 TRANSMITTER DATA SHEET
4.4 FL2 FLASHING LIGHT DATA SHEET
Detection type Operating distance Response time Input voltage Operating Temperature Protection class Dimension
Through beam 30 meters 100ms AC/DC 12~24V
-20~+60 IP66 59mm * 87mm * 38mm
Application Frequency Coding Buttons Power Supply Operating Temperature Dimension
Radio transmitter
433.92Mhz Rolling code 2, for single-gate or dual-gate operation 3V with one CR2032 button type lithium battery
-20~+50
71.5mm * 33mm * 14mm
Application Installation Operating Temperature Dimension
For outdoor use Wall mounted vertically
-20~+50 85mm * 60.5mm * 40.5mm
Power Supply Radio Frequency Max. remote memorized Dimensions Output terminals
12V ~ 24V ac/dc
433.92Mhz 200pcs 106mm* 53mm* 20mm (L*W*H) Output 1 & Output 2
4.5 RB1 EXTERNAL RECEIVER BOX DATA SHEET
5. ADDITIONAL INFORMATINO:
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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5.1 WIRE CONNECTION OF H2 PHOTOCELL (SAFETY BEAM)
On the Receiver:
a. Connect terminal 2 (V-) & 5(COM) together with a wire for close loop b. Connect terminal 1 (V+) on receiver to terminal 9 (+12V) on CB16 control board c. Connect terminal 2 (V-) on receiver to terminal 11 (GND) on CB16 control board d. Connect terminal 4 (NC) on receiver to terminal 10 (SAFE) on CB16 control board
On the Transmitter:
a. Connect terminal 1 (V+) on transmitter to terminal 9 (+12V) on CB16 control board b. Connect terminal 2 (V-) on transmitter to terminal 11 (GND) on CB16 control board
! Caution: Turn the SW6 - 1 to OFF, if the photocell is connected to Ph1
RECEIVER
CLOSE LOOP
TRANSMITTER
1 234
5
6 7
Tamper Switch COM N.C. N.O. AC/DC 12~24V
(Non-polarity)
1 234
5
6 7
1 2
3
4
Tamper Switch
AC/DC 12~24V
(Non-polarity)
1 2
3
4
1 2
3
4
V+ V- NO NC COM IP1 IP2
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Close
Stop
GND
Pb
Ph+
Ph2
Ph1
GND
EXT-
EXT+
GND
+13.75
Light
Open
BOXER SERIES SLIDING GATE OPENER USER MANUAL
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1. Situation:
In order to use one 4 channel remote to operate with additional device besides the original gate automation system. Install a receiver box to connect with the 2nd device (Such as swing/sliding gate opener) or the 3rd device (Such as garage automation system)
Original gate automation: Using Button A & B (Pedestrian Mode) on the remote to control gate opener 2nd device: Install an external receiver box, connect output 1 to the 2nd device (such as another Boxer Slider, shown as below) use button C on the same remote to control the 2nd device 3rd device: install an external receiver box, connect the output 2 to the 3rd device (such as garage door), use the Button D now to operate.
2. Wire Connection:
a. After connect all necessary cables properly , press Test Button to exam if the output 1 is working, the gate opener should operate. b. If Output 1 is functional, press and hold Learn Button for 1 second, the LED light should be “ON” * If the LED does not response, please check the cable connection again c. Press and hold Button C on the remote for 1 second after the LED is “ON”. The remote completed the memorizing process when LED light turns “OFF”
3. Device Testing & Remote Memorization
a. Orange cable (Signal 1) connect to terminal 10 (Pb) on the control board b. Blue cable (GND) connect to terminal 11 (GND) on the control board c. Red cable (12V/24V ac/dc) connect to terminal 9 (Ph+) on the control board d. Black cable (GND) connect to terminal 11 (GND) on the control board
RB1 Receiver Box
5.2 WIRE CONNECTION AND SETTING OF RB1 EXTERNAL RECIEVER BOX
Orange
Blue
Yellow
Green
Red
Black
-Signal 1
-GND
-Signal 2
-GND
-12V/24V
-GND
Output 1 (Normally Open Relay)
Output 2 (Normally Open Relay)
12V - 24V AC/DC
RB1 Receiver Box
Orange
Blue
Yellow
Green
Red
Black
-Signal 1
-GND
-Signal 2
-GND
-12V/24V
-GND
9 10 11
GND
Pb
Ph+
34100-085-C
Low Voltage
24V
24V power supply
for great safety
Durability
Solid material apply
with lasting usage
EZ Instal
Easy installation
and user friendly
interface
Silence
Worm gear application
give silence operation
Manual release device
with easy use and
highly protection
Key Release
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