East Coast Supercharging Alky C7 User Manual

Kit Packing C7 Vette PAC controller ____ Pump w/4 Feet shielded cable ____ 4 Feet 7/16 split loom ____ 6 Feet ¼ split loom ____ 2 long wire ties ____ PAC wiring + DS tape ____ 7 inch hose –6 -6 ____ 28 inch hose –4 –4 ____ 28 inch hose -4 –4 ____ Methanol Filter ____ 90’ 3/8 –6 fitting ____ 90’ 3/8 –4 fitting ____ MAP Sensor w/regulator ____ Brass T for MAP ____ Bracket to mount pump ____ Cap w/vent ____ Filter clamp + Fuse attach wire ____ Motor Plug C5 style ____ Tank 90 w/seal ____ Nozzle w/washers + adapter ____ Check valve ____ Relay Assembly 12ft red wire ____ Nozzle document ____ PAC document ____ MAP document ____ C7 install document ____ Custom Dual nozzle M10 nozzle ____ 1/8 T fitting ____ 4 inch –4-4 hose 6 inch –4-4 hose ____
Large check valve ____
General Disclaimer: The use of this system is for Off-Road use only. It is intended for racing on a closed course under supervision. Under no circumstance will Alkycontrol INC be liable for any damages stemming from the use of this product. Use at your own risk. Observe posted speed limit signs. Use common sense. Handle fluids being used with the system with care.
What fluid to use? The tuner will setup what is the best fluid given the particular goals trying to be achieved. It is important to
follow they’re recommendation and whatever fluid the
engine was tuned at, must be used as it can affect air fuel ratios the engine operates at under load.
Service.. The pumps are re-buildable. The higher the concentration of methanol used with the system, the shorter its life. Water should last 15 years. Straight methanol 2-3 years typically. Before seals harden and a rebuild is necessitated. Typically the turn-on LED will degrade in the way it switches from Red to Green. Meaning delayed in building pressure.
Questions.. If you have any question on the operation of the system, please consult the shop that installed and tuned the system. Or you can call us for any concern.
Alky Pump install
Important notes… Do Not Mount pump with head facing upwards
as this will allow water to collect inside sleeve and ruin motor. Please install as pictured, It can also be installed horizontally as long as the pitch does not allow water to collect in sleeve. Any question.. please call 813-265-1400 Julio
C7 Corvette installation instructions
1) The pump installation
You first need to gain access to the tank by dropping the drivers side inner fender. There are some clips you need to remove using a flat screwdriver, you will also need to unsnap a molding on the drivers side fender to gain access to a few T15 torx fasteners. Once the inner fender liner is removed, you will note the factory reservoir. Next I pull the motor out from the reservoir and unsnap its electrical connector. Water will come out of reservoir. Once the tank has drained, I drill a 7/8 diameter hole into the bottom of the reservoir behind where the factory motor was installed.
I use a Uni-Bit that its largest size is 7/8. These are available from most hardware stores. Harbor Freight as well. Try and get any slivers of plastic as the hole is drilled. Then put grommet into hole, lube WD40 the grommet and push the barb in facing forward. At this point install the grommet into the washer motor hole, and push the barb in to seal it.
Next is we need to get the pump cable into the cockpit of the car. On the drivers side kick panel there is a rubber grommet which provides perfect access.
I used an Xacto knife and put a small slit into the rubber to run wires through it.
At this point a fish or coat hanger wire works great, run the fish out through the lubed
grommet and attach end of pump cable to it using electrical tape. You’ll note the plastic
tubing I also ran on this install for the boost reference. Once you have the pump cable and boost source situated under the dash, we can get back to mounting the pump.
Reason I ran the wire first was access. With the pump in place, there is less space to fish the pump cable.
Now the pump we need to attach the supplied steel bracket and get rid of the mounting plate it has. Once the bracket is mounted to pump, install the 90 degree pump fittings in by hand. Note the inlet fitting will face towards the frame and the outlet fitting will point straight up. I feed the 28 inch hose from the top of the drivers fender by the brake boosterand now thread it onto the outlet fitting. Tighten it as access will be hard once pump is set in place. Now pull wire loom off and use the supplied ¼ bolt to bolt the pump to the wire loom hole. Next is install the feed hose and tighten its fittings. Remember these fittings are soft brass. Don’t force them more than needed.
Next is attach the white wire to a chassis ground. A simple 5/16 self tapping screw to the plate handles this. Plug the pump harness into the pump. We are done with the inner fender portion of the install.
2) Filter and Nozzle
The filter has an arrow. It indicates flow direction. It goes in the pressure side between the 2 28 inch supplied hoses. And uses the clamp to mount to a suitable location.
The nozzle goes installed in the charge pipe after the MAF sensor. Not before. *Note this particular picture shows an IAT Breakout Kit added.
To do so, first is mark where the hole will be before removing the charge pipe. Next is drill hole into charge tube 3/8 diameter and clean up the hole from debris. The nozzle has two washers included. If nozzles are going into aluminum, the rubber washers help seal the nozzle.
First step is you must have a washer on the inside. Period. Next is insert threads from the inside out and by hand attach the elbow. This will pull threads out more. Remove elbow, next is install washer on the outside so it creates a sandwich with the mounting surface. Start to tighten.. once some threads are now in the elbow, back it out and use red/blue Loctite on the threads and install elbow again until it is snug. The trick is you don’t want the nozzle tip to bottom out on the elbow.
Next is put some Loctite on the threads of the check valve supplied (single nozzle), and apply some Loctite to the adapter that threads into the check valve. Attach 28 inch hose from filter to nozzle. Your done with this part. Next is install cap onto reservoir
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