EarthQuake VERSA 20015 SERIES, VERSA 22662, VERSA 25780 SERIES Operator's Manual Original Operating Instructions

Page 1
Operator's Manual
CAUTION ICON R1
READ OM ICON R1
Original Operating Instructions
VERSA Compact Tiller
and Cultivator
SN
Get parts online at
www.GetEarthquake.com
Includes Models:
20015*
22662
25780*
*Model shown
P/N: 24812
ECN: 11424
REV2: 12/01/16
© 2016 Ardisam, Inc.
Page 2
Operator's Manual
VERSA Compact Tiller and Cultivator
INTRODUCTION
Thank you for purchasing the VERSA Compact Tiller/Cultivator from Earthquake®. We have worked to ensure that this tiller meets the highest standards for usability and durability. With proper care, your tiller will provide many years of service.
Please read this entire manual before installation and use. Earthquake® reserves the right to change, alter or improve the product and this document at any time without prior notice.
CONTENTS
Introduction/Contents/Registration and Service ............................................................................................................................................................. 2
Warnings and Safety Precautions ....................................................................................................................................................................................... 3-6
Safety Decals .................................................................................................................................................................................................................................. 7
Hazard Symbols and Meanings ............................................................................................................................................................................................... 8
Features ...........................................................................................................................................................................................................................................9
Unpacking and Assembly Models 20015, 22662 ..................................................................................................................................................... 10-15
Unpacking and Assembly Model 25780 ..................................................................................................................................................................... 15-19
Operation ............................................................................................................................................................................................................................... 19-22
Maintenance ......................................................................................................................................................................................................................... 22-24
Storage ...........................................................................................................................................................................................................................................24
Troubleshooting and Repair ...................................................................................................................................................................................................25
Illustrated Parts Breakdown.............................................................................................................................................................................................26-31
Warranty Terms and Conditions ............................................................................................................................................................................................32
Registration and Service
Record the product model number and serial number in the space provided for easy reference when ordering parts or requesting tech­nical support. Excluding emissions-related warranty items, the war­ranty is valid only if the completed registration is received by Ardis­am within 30 days of purchase. (SEE WARRANTY SECTION FOR MORE INFORMATION) You can register your warranty online by visiting www.getearthquake.com, or by mailing it to: Ardisam, 1160 8th Avenue, Cumberland, WI 54829. You may also call our Custom­er Service department at (800) 345-6007 Mondays through Fridays from 8 a.m. to 5 p.m. CST.
OWNERSHIP RECORDS
Owner’s Name:
Owner’s Address:
City: State/Province: Zip Code/Postal Code: Model Number: Serial Number: Date of Purchase: Notes:
SERIAL
NUMBER
DECAL
Read and keep this manual for future reference. This manual contains important information on SAFETY, ASSEMBLY, OP­ERATION, AND MAINTENANCE. The owner must be certain that all the product information is included with the unit. This information includes the MANUAL, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws and other laws are followed. All persons to whom rent/loan this unit must have access to and under­stand this information. This manual should remain with the product even if it is resold.
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Page 3
Operator's Manual
VERSA Compact Tiller and Cultivator
WARNINGS AND SAFETY PRECAUTIONS
Owner’s Responsibility
Accurate assembly and safe and eective use of the machine is the owner’s responsibility.
Read and follow all safety instructions.
Carefully follow all assembly instructions.
Maintain the machine according to directions and schedule included in this Earthquake® operator’s
manual.
Ensure that anyone who uses the machine is familiar with all controls and safety precautions.
Special Messages
Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the infor­mation carefully to avoid injury and machine damage.
NOTE: General information is given throughout the
manual that may help the operator in the operation or service of the machine.
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER YOUR PERSONAL SAFETY. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.
Before Operating Equipment:
Please read this section carefully. Read entire operating and
maintenance instructions for this product. Failure to follow in­structions could result in serious injury or death. Operate the machine according to the safety instructions outlined here and inserted throughout the text. Anyone who uses this machine must read the instructions and be familiar with the controls.
Intended Use / Foreseeable Misuse
IMPORTANT: This is a motorized rotary tiller that works the
soil by means of rotating tines. It is pedestrian-controlled, but not self-propelled, with a gasoline-fueled internal combustion engine to power the tines. It shall not be used for any other purpose.
DANGER
NOTICE
NOTICE INDICATES YOUR EQUIPMENT CAN BE
DAMAGED IF THE SAFETY INSTRUCTIONS THAT FOLLOW THIS SIGNAL WORD ARE NOT OBEYED.
CAUTION
CAUTION INDICATES A HAZARD WHICH, IF NOT AVOIDED, COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.
WARNING
WARNING INDICATED A HAZARD WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR PROPERTY DAMAGE.
DANGER
DANGER INDICATES A HAZARD WHICH, IF NOT AVOIDED, CERTAINLY WILL RESULT IN DEATH OR SERIOUS INJURY AND/OR PROPERTY DAMAGE.
IMPORTANT
IMPORTANT INDICATES HELPFUL INFORMATION
FOR PROPER ASSEMBLY, OPERATION, OR MAINTENANCE OF YOUR EQUIPMENT.
WARNING
CALIFORNIA PROPOSITION 65 WARNING
ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.
WARNING
YOU MUST READ, UNDERSTAND AND COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO SETUP AND OPERATE YOUR MACHINE.
FAILURE TO COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS CAN RESULT IN LOSS OF MACHINE CONTROL, SERIOUS PERSONAL INJURY TO YOU AND/OR BYSTANDERS, AND RISK OF EQUIPMENT AND PROPERTY DAMAGE. THE TRIANGLE IN THE TEXT SIGNIFIES IMPORTANT CAUTIONS OR WARNINGS WHICH MUST BE FOLLOWED.
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Operator's Manual
VERSA Compact Tiller and Cultivator
GENERAL SAFETY RULES
Read, understand, and follow all instructions on the machine and in the manual(s). Be thoroughly familiar with the controls and the proper use of the machine before starting.
Use this equipment for its intended purpose only.
Familiarize yourself with all of the safety and operating decals on this equipment and on any of its attachments or accessories.
Do not put hands or feet near or under rotating parts.
Only allow responsible individuals who are familiar with the instructions to operate the machine. Do not allow children to operate this machine. Do not allow adults to operate the machine without proper instruction.
Thoroughly inspect the area where the machine is to be used and remove all foreign objects. Your equipment can propel small objects at high speed causing personal injury or property damage. Stay away from breakable objects, such as house windows, automobiles, greenhouses, etc.
Wear appropriate clothing such as a long-sleeved shirt or jacket. Also wear long trousers or slacks. Do not wear shorts. Never wear sandals, sneakers or open shoes, and never operate the machine with bare feet.
Do not wear loose clothing or jewelry. They can get caught in moving parts. Always keep hands, feet, hair and loose clothing away from any moving parts on engine and machine.
Always wear safety goggles or safety glasses with side shields when operating the machine to protect your eyes from foreign objects which can be thrown from the unit. Always wear a protective hearing device.
Always wear work gloves and sturdy footwear. Wear footwear that will improve footing on slippery surfaces. Leather work shoes or short boots work well for most people. These will protect the operator’s ankles and shins from small sticks, splinters, and other debris.
It is advisable to wear protective headgear to prevent the possibility of being struck by small ying particles, or being struck by low hanging branches, twigs, or other objects which may be unnoticed by the operator.
Do not operate the machine without proper guards or other safety protective devices in place.
See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.
Operate only in daylight or good articial light.
Do not operate product when fatigued or under the inuence of alcohol, drugs or other medication which can cause drowsiness or aect your ability to operate this machine safely.
Never operate machine in wet grass. Always be sure of your footing; keep a rm hold on the handle and walk; never run.
Watch for trac when operating machine near, or when crossing roads.
If the equipment should start to vibrate abnormally, stop the engine (motor), ip the ON/OFF switch to the OFF position. Check immediately for cause. Vibration is generally a warning of trouble. If the noise or vibrations of the machine increase, stop immediately and perform an inspection.
Never leave the machine unattended when the engine is running. Flip the ON/OFF switch to the OFF position.
Regularly inspect the machine. Make sure parts are not bent, damaged or loose.
Temperature of muer and nearby areas may exceed 150° F (65° C). Allow muer and engine areas to cool before touching. Never pick up or carry the machine while the engine is running.
Prolonged exposure to noise and vibration from gasoline engine-powered equipment should be avoided. Take intermittent breaks and/or wear ear protection from engine noise as well as heavy work gloves to reduce vibration in the hands.
Keep all screws, nuts and bolts tight.
Do not transport the machine from one place to another with the engine running.
When moving the packaged machine, always do so with a partner.
Check local regulations for age restrictions on use of this machine.
Product-Specic Safety Rules
Do not till above underground utilities, including water lines, gas lines, electric cables, or pipes. Do not operate the machine on terrain/soil with large rocks and foreign objects which can damage the equipment.
After striking a foreign object, stop the engine. Flip the ON/OFF switch to the OFF position. Inspect the machine for damage. If damaged, repair before starting and operating the machine.
The tines of the tiller should not rotate when the drive control lever is released into the neutral position. If it does rotate when in neutral, contact Earthquake® Customer Service for instruction.
If an object becomes lodged in the tines, ip the ON/ OFF switch to the OFF position, allow to cool before attempting to remove the foreign object.
Pulleys and belts should be kept free of oil or other moisture for ecient operation.
Disengage all clutches and leave control lever in the neutral position before starting the engine.
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Page 5
Operator's Manual
VERSA Compact Tiller and Cultivator
WARNING
ENGINES GIVE OFF CARBON MONOXIDE, AN ODORLESS, COLORLESS, POISONOUS GAS. CARBON MONOXIDE MAY BE PRESENT EVEN IF YOU DO NOT SMELL OR SEE ANY ENGINE EXHAUST. BREATHING CARBON MONOXIDE CAN CAUSE NAUSEA, FAINTING OR DEATH, IN ADDITION TO DROWSINESS, DIZZINESS AND CONFUSION.
IF YOU EXPERIENCE ANY OF THESE SYMPTOMS, SEEK FRESH AIR AND MEDICAL ATTENTION IMMEDIATELY.
ENGINE SAFETY PRECAUTIONS
If your product comes with a separate engine manual, be sure to read and follow all safety and warning precautions outlined there, in addition to any in this manual.
Preventing Carbon Monoxide Poisoning
Always start and run engine outdoors. Do not start or run engine in an enclosed area, even if doors or windows are open.
Never try to ventilate engine exhaust indoors. Carbon monoxide can reach dangerous levels very quickly.
Never run engine outdoors where exhaust fumes may be pulled into a building.
Never run engine outdoors in a poorly ventilated area where the exhaust fumes may be trapped and not easily taken away. (Examples include: in a large hole or areas where hills surround your working area.)
Never run engine in an enclosed or partially enclosed area. (Examples include: buildings that are enclosed on one or more sides, under tents, car ports or basements.)
Always run the engine with the exhaust and muer pointed in the direction away from the operator.
Never point the exhaust muer towards anyone. People should always be many feet away from the operation of the engine and its attachments.
Do not change the engine governor settings or over­speed the engine.
Gasoline Fires and Handling Fuel Safely
Use extra care in handling gasoline and other fuels. They are ammable and vapors are explosive.
When storing extra fuel be sure that it is in an appropriate container and away from any re hazards.
Prevent re and explosion caused by static electric discharge. Use only nonmetal, portable fuel containers approved by the Underwriter’s Laboratory (U.L.) or the American Society for Testing & Materials (ASTM).
Never remove the fuel cap or add fuel with the engine running. Stop engine and allow to cool before lling.
Do not smoke.
Never drain fuel from engine in an enclosed area.
WARNING
HOT GASES ARE A NORMAL BYPRODUCT OF A FUNCTIONING INTERNAL COMBUSTION ENGINE. FOLLOW ALL SAFETY INSTRUCTIONS TO PREVENT BURNS AND FIRES.
DO NOT ALTER/MODIFY ENGINE:
NEVER ALTER OR MODIFY THE ENGINE FROM THE FACTORY. SERIOUS INJURY OR DEATH MAY OCCUR IF ENGINE IS MODIFIED OR ALTERED.
WHEN WORKING ON OR REPLACING PARTS FOR THE ENGINE OR PRODUCT, YOU MUST ALWAYS PUT THE ON/OFF SWITCH TO THE OFF POSITION.
Always ll fuel tank outside in a well ventilated area. Never ll your fuel tank with fuel indoors. (Examples include: basement, garage, barn, shed, house, porch, etc.) Never ll tank near appliances with pilot lights, heaters, or other ignition sources. If the fuel has to be drained, this should be done outdoors. The drained fuel should be stored in a container specically designed for fuel storage or it should be disposed of carefully.
Always wipe up excess (spilled) fuel from engine before starting. Clean up spilled fuel immediately. If fuel is spilled, do not start the engine but move product and fuel container from area. Clean up spilled fuel and allow to evaporate and dry after wiping and before starting.
Allow fuel fumes/vapors to escape from the area before starting engine.
Test the fuel cap for proper installation before starting and using engine.
Always run the engine with fuel cap properly installed on the engine.
Never smoke while relling engine fuel tank.
Do not store engine with fuel in fuel tank indoors. Fuel and fuel vapors are highly explosive.
Preparation
Dress appropriately when operating the tiller. Always wear sturdy footwear. Never wear sandals, sneakers or open shoes, and never operate the tiller with bare feet. Do not wear loose clothing that might get caught in moving parts.
Carefully inspect the area to be tilled and remove all foreign objects. Do not till above underground water lines, gas lines, electric cables, or pipes. Do not operate the tiller in soil with large rocks and foreign objects which can damage the equipment.
Disengage all clutches and leave control lever in the neutral position before starting the engine.
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Operator's Manual
L
VERSA Compact Tiller and Cultivator
Handle fuel with care; it is highly ammable.
a. Use an approved fuel container.
b. Never add fuel to a running engine or hot engine.
c. Fill fuel tank outdoors with extreme care. Never ll
fuel tank indoors.
d. Replace gasoline cap securely and clean up spilled
fuel before restarting.
MAINTENANCE AND STORAGE
NOTICE
THE RIGHT AND LEFT SIDES OF YOUR ROTOTILLER ARE DETERMINED FROM THE OPERATING POSITION AS YOU FACE THE DIRECTION OF FORWARD TRAVEL.
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL. YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.
OPERATION
Do not operate tiller under the inuence of alcohol or drugs.
Never operate tiller without guards, covers, and hoods in place.
Keep hands, feet, and clothing away from rotating parts. Keep clear of tiller tines at all times.
Tines rotate when tiller is engaged; tines rotate when the drive safety control lever is pulled down. Releasing the drive safety control lever to neutral stops the tines.
Use extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or trac.
After striking a foreign object, stop the engine, remove the wire from the spark plug, thoroughly inspect the tiller for any damage, and repair the damage before restarting and operating the tiller.
If vegetation clogs the tines, stop the engine and disconnect the spark plug wire before removing vegetation by hand.
If the unit should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
Do not run the engine indoors; exhaust fumes are deadly.
Do not overload the machine capacity by attempting to till too deep at too fast of a rate.
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward. If this occurs, let go of the handle bars and do not restrain the machine.
Take all possible precautions when leaving the machine unattended. Disengage control lever, stop
R
SAFETY DECALS
This rototiller unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manu­facturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and eectively, we have placed several safety labels on the tiller to remind you of this important information while you are operating the unit.
These important safety labels are shown on the next page to help familiarize you with the location and content of the safety messages you will see as you perform normal tilling opera­tions. Please review these decals now, and if you have any questions regarding its meaning or how to comply with these instructions, reread the complete safety instruction text in this manual. For additional questions call Earthquake®Customer Service.
the engine, wait for all moving parts to stop, and make certain guards and shields are in place.
When leaving the operating position for any reason:
- shut o the engine.
- wait for all moving parts to stop.
Keep machine, attachments and accessories in safe working condition.
Check shear bolts, engine mounting bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
To prevent accidental starting, always disconnect and secure the spark plug wire from the spark plug before performing tiller maintenance.
Never run the engine indoors. Exhaust fumes are deadly.
Always allow muer to cool before lling the fuel tank.
Never store equipment with gasoline in the tank inside a closed building where fumes may reach an open ame or spark. Allow the engine to cool before storing in any building.
Always refer to the operator’s guide instructions for important details if the tiller is to be stored for an
extended period.
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Page 7
Operator's Manual
VERSA Compact Tiller and Cultivator
Part No. 15698
CLUTCH ENGAGE
Handlebar Decal
Part No. 17918
PLACE FREE HAND HERE
Engine Recoil Decal
Part No. 20436
OPERATION WARNING PICTORIALS
Drag Stake Mount Decal
Part No. 23220
OPERATION WARNING FRENCH
Drag Stake Mount Decal
Part No. 20437
TINES & BELT WARNING
Pulley Box Decal
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HAZARD SYMBOLS AND MEANINGS
O P
Operator's Manual
VERSA Compact Tiller and Cultivator
A
G H
B
C
I
D E F
J
K
L
A: Warning!
B: Avoid Injury From Rotating Tines.
C: Read Owner’s Manual Before Operating Machine.
D: Remove Objects that Could Be Thrown By This Machine.
E: Dangerous Moving Parts.
F: Be Aware of Moving and Rotating Parts.
G: Wear Ear and Eye Protection At All Times.
H: Do Not Service or Adjust Moving Parts Unless Engine is Stopped and Spark Plug
Wire is Disconnected.
I: Dress Appropriately And Wear Sturdy Footwear.
J: Toxic Fumes —Do Not Operate in Unventilated Areas.
K: Hot Surfaces.
L: Fire Hazards.
M. Do Not Use In Thunderstorms--For severe weather, stop operation of this
machine and seek shelter.
N. Team Lift--For your safety, always have at least two people when lifting this
machine.
O. Do Not Till Above Underground Utility Lines And Pipes.
P. Do Not Operate When Children Or Others Are Around.
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Page 9
Operator's Manual
VERSA Compact Tiller and Cultivator
FEATURES
The advantage of the Earthquake® VERSA Compact Tiller/Cultivator, over other tillers, is its low center of gravity and the ability to switch between tiller and cultivator in seconds with no tools! To convert your full width tiller to a narrow cultivator, just pull the lock pins to remove the outer tines. Then simply remove the hand knob bolts and pivot the handlebar back to remove the slide­on side shields. Refasten the handlebar to the pulley box to the desired height with the hand knob bolts and you’re ready to culti­vate between narrow garden rows (see detailed illustrated instructions on page 16). This tiller has been engineered to the highest standards by tilling experts who sought a light-weight, compact, and easily maneuverable tiller that can be used all season long.
ADJUSTABLE FORWARD
DRIVE
CONTROL
LEVER
CONTROL CABLE
KNOBBY
COMFORT
GRIPS
DRUABLE BRONZE
GEAR-DRIVE
TRANSMISSION
TOOL-LESS
HANDLEBAR HEIGHT
ADJUSTMENT
NARROW CULTIVATING CONFIGURATION
TOOL-LESS
REMOVAL SIDE
SHIELDS
PULLEY BOX
DURABLE
TRANSPORT
WHEELS
ADJUSTABLE DEPTH
DRAG STAKE
FIGURE 1
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HEAVY DUTY CAST IRON
DRAG STAKE MOUNT
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VERSA Compact Tiller and Cultivator
a
b
UNPACKING AND ASSEMBLY: MODELS 20015, 22662
Written instructions begin on page 14. (Instructions for model 25780 begin on page 15)
Scan QR Code for video assembly instructions and product information.
Operator's Manual
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4X
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2
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a c
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*Engine shown may not exactly match your product. Assembly instructions are not aected by this dierence.
10
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Page 11
Operator's Manual
2X
2X
VERSA Compact Tiller and Cultivator
13mm
5
A B C
C
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H
2X
4X 4X
D
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2X
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13mm
6
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2nd
Operator's Manual
VERSA Compact Tiller and Cultivator
1st
7
8mm
4X
2nd
2X
D
a b c
1st
2X
I
8 9
12
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Page 13
Operator's Manual
2X
VERSA Compact Tiller and Cultivator
10mm
13mm
10
A B C
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2X
4X 4X
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Operator's Manual
VERSA Compact Tiller and Cultivator
UNPACKING AND ASSEMBLY: MODELS 20015, 22662 CONTINUED
Carton Contents
Tiller Assembly
Hardware Parts Bag: A - 4X - M8 x 40 mm Hex Bolt B - 4X - M8 x 40 mm Hex Flange Bolt C - 2X - M8 x 45 mm Hex Bolt E - 6X - M8 x 25 mm Flat Washer F - 2X - M8 x 15 mm Spring Lock Washer G - 2X - M8 x 16 mm Flat Washer H - 10X - M8 Nylock Nut I - 1X - Lock Pin J - 2X - Tine Shaft Sleeve
Manual Parts Bag
Left, Right, and Middle Handlebars
Left and Right Side Shields
Left and Right Tine Sets
Pulley Box Cover D - 4X - M5 x 25 mm Hex Flange Bolt
Drag Stake
Bottle of 4-cycle Engine Oil
Foam Protection, Corner Supports and Packaging
Materials
ASSEMBLY STEPS
1. Open top of carton and remove top foam piece containing middle handlebar, hardware parts bag, bottle of engine oil, as well as the four corner supports. Carefully cut the four corners of the carton with a box cutter. Do not attempt to lift tiller assembly out of box.
2. Carefully remove tiller assembly, tine sets, side shields, pulley box cover, and remaining packaging materials from lower foam.
3. Remove hand knob bolts from both sides of tiller. Separate lower handlebar assembly from pulley box and cut zip ties to remove handlebars.
4. Remove lock pin from one tine set. Slide outer tine and rotate to align with the second hole position of inner tine, then secure with lock pin. Repeat for other tine set.
NOTE: Ensure the lock pins and tines are correctly
installed. Lock pins must be installed so that the pin enters the hole in the tine from the front of the tiller, and so the wire bale hinges over the top of the tine pipe and latches to the protruding pin on the back side of the tine. Tines can inadvertently detach during tilling if lock pins are not installed correctly! SEE FIGURES 23
5. Check that arrows are pointing in the direction of forward rotation and slide left tine set over tine shaft sleeve, align mounting holes with the left tine shaft, and secure with the M8 x 45 mm Hex Bolt, M8 x 15 mm Spring Lock Washer, and M8 Nylock Nut. Tighten with two 13mm wrenches. Repeat for right tine set on right tine shaft.
NOTICE
HANDLE ROTOTILLER WITH CARE. DO NOT DAMAGE FORWARD CABLE WHEN TRANSPORTING OR OPERATING.
LOCK PIN HINGE
LOCK PIN INSTALLED CORRECTLY
FIGURE 2
LOCKPIN INSTALLED INCORRECTLY
FIGURE 3
Tines can be congured for multiple tilling situations.
SEE FIGURE 4
a. Wide Tilling - Install according to Assembly Step 5
b. Narrow Tilling - Remove outer tines and lock pins and
install on opposite tine shaft with the directional arrows pointing in the direction of forward rotation.
c. Narrow Cultivating - Remove outer tines and lock pins.
WIDE
TILLING
21 INCHES
FIGURE 4
NARROW
TILLING
16 INCHES
NARROW
CULTIVATING
11 INCHES
14
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Page 15
Operator's Manual
VERSA Compact Tiller and Cultivator
6. Align lower handlebar assembly mount holes with lower mount holes on pulley box. Place one M8 x 25 mm Flat Washer on one M8 x 40 mm Hex Bolt and insert through lower mount hole of lower handlebar assembly and pulley box. Place one M8 Nylock Nut on bolt and tighten with two 13mm wrenches. Repeat for other side.
7. Rotate lower handlebar assembly away from engine to provide adequate clearance to install side tine shields Slide left and right side shields onto center tine shield. Align side shield grooves with center tine shield and push until an audible click is heard and/or felt. This indicates that the tine shield has engaged with the shield lock and is secured all the way on. Rotate lower handlebar assembly up towards engine and insert hand knob bolts through upper mount holes and tighten. Hand knob
bolts can be inserted into one of two sets of holes depending on desired handlebar height.
8. Remove four M5 x 12 mm Hex Flange Bolts from pulley box cover. Place pulley box cover onto pulley box and secure with the four M5 x 12 mm Hex Flange Bolts using an 8mm wrench.
9. Slide drag stake through drag stake mount and secure with lockpin at the desired depth.
10. Align right handlebar mount holes with lower handlebar assembly mount holes at one of two height positions. Secure right handlebar with two M8 x 40 mm Hex Flange Bolts, two M8 x 25 mm Flat Washers, and Two M8 Nylock Nuts and hand tighten. Repeat for left handlebar. Align middle handlebar with mount holes of right and left handlebars. Secure middle handlebar with two M8 x 40 mm Hex Bolts, two M8 x 16 mm Flat Washers, and two M8 Nylock Nuts. Tighten all handlebar hardware with a combination of 10mm and 13mm wrenches. Use two zip ties to secure the forward cable. (optional).
Fill Engine Crankcase
1. Add oil according to engine manual. DO NOT OVERFILL. Use a clean, high quality detergent oil. Use no special additives with recommended oils. DO NOT MIX OIL WITH GASOLINE. Oil level must be full. Check the oil level by removing oil ll plug. Oil level should be up to the bottom of the ll plug opening.
2. Always check oil level before starting engine. Refer to engine manual for capacity and type of oil to use.
Fill Fuel Tank
1. Add gasoline according to engine manual. DO NOT OVERFILL. Use 87+ octane unleaded ethanol-free
gasoline. If an ethanol blend must be used, use ethanol fuel stabilizer. DO NOT MIX OIL WITH GASOLINE.
2. Always check gasoline level before starting engine. Refer to engine manual for capacity and type of gasoline to use.
NOTICE
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL. YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.
UNPACKING AND ASSEMBLY: MODEL 25780
Written instructions begin on page 18.
Scan QR Code for video assembly instructions and product information.
4X
1
MIDDLE
HANDLEBAR
LEFT
HANDLEBAR
10W30 OIL
BOTTLE
RIGHT
HANDLEBAR
OUTER TINES
MANUAL
PARTS BAG
OUTER TINE
SHIELDS
HARDWARE
PARTS BAG
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2
15
Page 16
DRAG STAKE
RIGHT
OUTER
TINE
LOCK PINS
LEFT
OUTER
TINE
Operator's Manual
VERSA Compact Tiller and Cultivator
3 4
LOCK PIN
REMOVE
HAND
KNOBS
2X
a b
5
*Engine shown may not exactly match your product. Assembly instructions are not aected by this dierence.
16
2X 2X
c
d e
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Page 17
Operator's Manual
2X
VERSA Compact Tiller and Cultivator
10mm
13mm
D
A
E
2X
F
6
87+
VIPER
10W30
7
C
E
B
A
B
C D E
F
4X
2X
4X
6X4X 2X
1X
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17
Page 18
Operator's Manual
VERSA Compact Tiller and Cultivator
UNPACKING AND ASSEMBLY: MODEL 25780
CONTINUED
Carton Contents
Tiller Assembly
Hardware Parts Bag: A - 2X - M8 x 40 mm Hex Bolt B - 4X - M8 x 40 mm Hex Flange Bolt C - 4X - M8 x 25 mm Flat Washer D - 2X - M8 x 16 mm Flat Washer E - 6X - M8 Nylock Nut F - 1X - Lock Pin
Manual Parts Bag
Left, Right, and Middle Handlebars
Left and Right Side Shields
Left and Right Outer Tines
Bottle of 4-cycle Engine Oil
Packaging Materials
ASSEMBLY STEPS
1. Open top of carton and remove top cardboard piece. Carefully cut the corners of the carton with a box cutter. Do not attempt to lift tiller assembly out of box.
2. Carefully remove handlebars, outer tines, side shields, parts bags, bottle of oil, and remaining packaging materials from underneath and around the tiller assembly.
3. Remove drag stake from tiller assembly by removing the lock pin and setting both aside.
4. Remove lock pin from one inner tine. Check that arrows on tines are pointed in the direction of forward rotation and slide outer tine so that it aligns with the second hole position of inner tine. Secure with the lock pin. Repeat for other outer tine.
NOTE: Ensure the lock pins and tines are correctly
installed. Lock pins must be installed so that the pin enters the hole in the tine from the front of the tiller, and so the wire bale hinges over the top of the tine pipe and latches to the protruding pin on the back side of the tine. Tines can inadvertently detach during tilling if lock pins are not installed correctly! SEE FIGURES 56
Tines can be congured for multiple tilling situations.
SEE FIGURE 7
a. Wide Tilling - Install according to Assembly Step 4
b. Narrow Tilling - Remove outer tines and lock pins and
install on opposite tine shaft with the directional arrows pointing in the direction of forward rotation.
c. Narrow Cultivating - Remove outer tines and lock
pins.
5. Tine side shield installation.
a. Remove hand knob bolts from lower handlebar
assembly.
NOTICE
HANDLE ROTOTILLER WITH CARE. DO NOT DAMAGE FORWARD CABLE WHEN TRANSPORTING OR OPERATING.
LOCK PIN HINGE
LOCK PIN INSTALLED CORRECTLY
FIGURE 5
LOCKPIN INSTALLED INCORRECTLY
FIGURE 6
b. Rotate lower handlebar assembly away from engine
to provide adequate clearance to install side tine shields.
c. Slide left and right side shields onto center tine shield.
Align side shield grooves with center tine shield and push until an audible click is heard and/or felt. This indicates that the tine shield has engaged with the shield lock and is secured all the way on.
d. Rotate lower handlebar assembly up towards engine.
WIDE
TILLING
21 INCHES
FIGURE 7
NARROW
TILLING
16 INCHES
NARROW
CULTIVATING
11 INCHES
18
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Page 19
e. Insert hand knob bolts through upper mount holes
UPPER
and tighten. Hand knob bolts can be inserted into one of two sets of holes depending on desired handlebar height.
6. Slide drag stake through drag stake mount and secure with lockpin at the desired depth.
7. Align right handlebar mount holes with lower handlebar assembly mount holes at one of two height positions. Secure right handlebar with two M8 x 40 mm Hex Flange Bolts, two M8 x 25 mm Flat Washers, and Two M8 Nylock Nuts and hand tighten. Repeat for left handlebar. Align middle handlebar with mount holes of right and left handlebars. Secure middle handlebar with two M8 x 40 mm Hex Bolts, two M8 x 16 mm Flat Washers, and two M8 Nylock Nuts. Tighten all handlebar hardware with a combination of 10mm and 13mm wrenches. Use two zip ties to secure the forward cable. (optional).
NOTICE
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL. YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.
Operator's Manual
VERSA Compact Tiller and Cultivator
WARNING
THIS INFORMATION IS PROVIDED HERE ONLY TO INTRODUCE THE CONTROLS. DO NOT START THE ENGINE AT THIS TIME. PLEASE READ THIS SECTION AND ALL OPERATING AND SAFETY INSTRUCTIONS BEFORE STARTING YOUR TILLER.
AS A SAFETY PRECAUTION, THE DRIVE SAFETY CONTROL LEVER WILL NOT LOCK IN THE FORWARD POSITION.
TO STOP THE TINES AT ANY TIME, RELEASE THE DRIVE SAFETY CONTROL LEVER.
PROTECTIVE FOOTWEAR MUST BE WORN WHILE OPERATING THIS PRODUCT.
ENGINE SHOULD BE OFF BEFORE ADJUSTING ANY CONTROLS.
DO NOT ADJUST TILLING DEPTH UNLESS DRIVE SAFETY CONTROL LEVER IS RELEASED TO THE NEUTRAL POSITION.
Fill Engine Crankcase
1. Add oil according to engine manual. DO NOT OVERFILL. Use a clean, high quality detergent oil. Use no special additives with recommended oils. DO NOT MIX OIL WITH GASOLINE. Oil level must be full. Check the oil level by removing oil ll plug. Oil level should be up to the bottom of the ll plug opening.
2. Always check oil level before starting engine. Refer to engine manual for capacity and type of oil to use.
Fill Fuel Tank
1. Add gasoline according to engine manual. DO NOT OVERFILL. Use 87+ octane unleaded ethanol-free
gasoline. If an ethanol blend must be used, use ethanol fuel stabilizer. DO NOT MIX OIL WITH GASOLINE.
2. Always check gasoline level before starting engine. Refer to engine manual for capacity and type of gasoline to use.
OPERATION
CONTROLS Drive Safety Control Lever
Pulling down on drive safety control lever engages the tines. Releasing the drive safety control lever to a neutral position disengages the tines.
Belt Tension Adjustment
Proper belt tension is critical to good performance. After 1/2 hour of operation, all cables may have to be adjusted due to initial stretch. Thereafter, check tension after every 10 hours of operation. Proper tension is achieved when the beehive spring extends 1/8” - 1/4” when drive lever is engaged.
To increase belt tension do as follows:
1. Loosen upper jam nut. SEE FIGURE 8
2. Tighten the lower jam nut in 1/8” increments, making sure not to over adjust the tension.
3. Check adjustment by measuring the beehive spring
extension when drive lever is engaged. (Proper spring extension is 1/8” - 1/4”) SEE FIGURE 8
JAM NUT
LOWER
JAM NUT
FIGURE 8
Z-BEND
LINKAGE
DRIVE SAFETY
CONTROL LEVER
DISENGAGED
FORWARD
CABLE
BEEHIVE
SPRING
1/8” - 1/4” STRETCH
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19
Page 20
Operator's Manual
VERSA Compact Tiller and Cultivator
4. When proper adjustment is achieved, tighten upper jam nut.
NOTE: This procedure can be repeated until conduit
adjustment bolts are fully adjusted. The Z-bend linkage can also be adjusted by inserting in the additional linkage holes on the drive control lever. If no more adjustment can be made, belt may need to be replaced.
Drag Stake
Tilling depth is controlled by the height of the drag stake.
SEE FIGURE 9
To adjust tilling depth do as follows:
1. Remove lock pin.
2. Raise the drag stake to position tines at chosen tilling depth. Lowering the drag stake will allow for deeper tilling.
3. Align hole in drag stake with hole in drag stake mount and replace lock pin.
NOTE: Raise drag stake all the way when transporting
tiller. Lower the drag stake all the way to maintain control of the tiller in harder soil conditions.
DRAG STAKE
LOCK PIN
DRAG STAKE MOUNT
FIGURE 9
Height Adjustments
Handlebar height can be adjusted in two ways to accommo­date a total of four possible user heights. SEE FIGURE 10
To adjust height at handlebars do as follows
1. Remove left and right handlebar mount hardware.
2. Align handlebar at desired height and attach hardware.
To adjust height at pulley box do as follows
1. Remove hand knob bolts from box and rotate handlebars to desired height then reattach hand knob bolts.
HANDLEBAR
ADJUSTMENT HOLES
(2 POSITIONS)
PULLEY BOX
MOUNT HOLES
(2 POSITIONS)
FIGURE 10
HIGHEST
POSITION
LOWEST
POSITION
PRESTART INSPECTION
1. Make sure all safety guards are in place and all nuts and bolts are secure.
2. Check oil level in engine crankcase. See your engine manual for procedure and specications.
3. Inspect air cleaner for cleanliness. See your engine manual for procedure.
4. Check the fuel supply. Fill the fuel tank no closer than 1 inch from top of tank to provide space for expansion. See your engine manual for fuel recommendations.
5. Be sure spark plug wire is attached and spark plug is tightened securely.
6. Check drag stake position.
7. Examine underneath and around engine for signs of oil or fuel leaks.
8. Inspect fuel hoses for tightness and fuel seepage.
9. Look for signs of engine damage.
10. Remove excessive debris from muer area and recoil starter.
START-UP
The controls required to start and run the rototiller are located on the engine.
Models 20015, 22662, 25780:
The throttle speed control is located above the pull-start recoil and is indicated by a rabbit for FAST and a turtle for SLOW.
Models 20015, 25780:
The choke lever is located above the air cleaner cover. The ON/
20
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Page 21
Operator's Manual
VERSA Compact Tiller and Cultivator
DANGER
DO NOT START YOUR TILLER UNTIL YOU HAVE READ AND UNDERSTAND THIS MANUAL AND THE SECTIONS IN THIS MANUAL COVERING SAFETY AND OPERATION.
ALWAYS PERFORM THE PRESTART INSPECTION CHECKLIST BEFORE STARTING THE ENGINE.
PRACTICE OPERATING THE CONTROLS AND TILLER WITH TINES OUT OF GROUND BEFORE BEGINNING TO TILL. IT IS IMPORTANT THAT YOU KNOW HOW TO USE THE TILLER PROPERLY: KEEP CONTROL AT ALL TIMES, STOP THE TINE FROM TURNING, AND STOP THE ENGINE IF NECESSARY. IF YOU DO NOT KNOW HOW TO DO THESE THINGS, READ THE CONTROLS AND SAFETY SECTIONS BEFORE PROCEEDING.
ALWAYS MAINTAIN CONTROL OF YOUR TILLER. ONLY OPERATE TILLER IN SOIL CONDITIONS THAT ARE CONDUCIVE TO MAINTAINING CONTROL OF THE TILLER. DO NOT OPERATE TILLER IN CONDITIONS THAT CONTAIN ROCKS, FOREIGN OBJECTS, OR ANY OTHER MATERIAL THAT IS NOT SOIL. IF YOUR TILLER BUMPS, JERKS, OR LURCHES, LET GO OF THE HANDLEBARS AND THE DRIVE CONTROL LEVER IMMEDIATELY SO THAT THE TINES STOP TURNING.
CAUTION MUST BE TAKEN WHEN SELECTING TILLING DEPTH. LOSS OF CONTROL COULD RESULT IF YOU ATTEMPT TO TILL IN CERTAIN SOIL CONDITIONS WITH THE DRAG STAKE SET IN TOO HIGH OF A POSITION.
STOP THE ENGINE AND REMOVE SPARK PLUG WIRE BEFORE REMOVING MATERIAL FROM THE TINES BY HAND OR ANY OTHER METHOD.
ENGINE AND SURROUNDING PARTS BECOME EXTREMELY HOT DURING NORMAL OPERATION. TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150°F 66°C. AVOID THESE AREAS. ALLOW ENGINE TO COOL COMPLETELY BEFORE TOUCHING THESE HOT SURFACES. THESE AREAS WILL CAUSE SERIOUS BURN INJURIES IF TOUCHED BEFORE THE ENGINE HAS COOLED.
ALWAYS KEEP HANDS AND FEET CLEAR OF ROTATING MACHINE PARTS.
OFF switch is located on the side of the blower housing closest to the recoil pull handle.
Model 22662:
The choke lever is located below the air cleaner cover. The ON/OFF switch is located on the front left side of the blower housing.
CAUTION
DO NOT USE CHOKE CONTROL TO STOP ENGINE. BACKFIRE OR ENGINE DAMAGE MAY OCCUR!
TO STOP THE ENGINE AT ANY TIME, MOVE THROTTLE CONTROL TO THE OFF OR STOP POSITION, OR TURN THE ON/OFF SWITCH TO OFF.
ALWAYS RELEASE DRIVE SAFETY CONTROL LEVER TO NEUTRAL POSITION BEFORE ADJUSTING THE DEPTH OF THE DRAG STAKE.
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL. YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.
Additional engine operation and related precautions and procedures can be found in the engine manufacturer’s manual that accompanies each tiller.
COLD STARTS
1. Turn the ON/OFF switch to the ON position.
2. Move choke lever to FULL CHOKE position.
3. Move throttle lever to half way between the SLOW position and the FAST position.
4. Pull starting rope out slowly one time and allow to return normally.
5. Pull starting rope out rapidly, and allow rope to return normally. Repeat until engine starts.
6. When engine starts, gradually move choke lever to run position and increase throttle speed to the FAST position for tilling.
Restarting A Warm Engine
Restarting an engine that is already warm from previous running does not normally require use of the choke.
1. Turn the ON/OFF switch to the ON position.
2. Move throttle lever to half way between SLOW and FAST.
3. Pull starting rope out rapidly until engine starts. Allow rope to return normally. Repeat until engine starts.
4. Adjust throttle speed to the FAST position for tilling.
Operating Speed For normal tilling, set the throttle lever to FAST.
Shutting Down
To stop the engine at any time, turn the ON/OFF switch to the OFF position. To stop tines at any time, release the drive safety control lever to the neutral position.
Tilling
1. Adjust the drag stake to desired tilling depth.
NOTE: Raise drag stake up one hole at a time, testing tiller
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21
Page 22
Operator's Manual
VERSA Compact Tiller and Cultivator
operation after each raise. Raising drag stake too high can result in loss of control of tiller!
2. Move the throttle control to FAST.
3. Place the tiller in motion by pushing down on the drive safety control lever. This will engage the tines.
MAINTENANCE AND STORAGE
Your rototiller has been designed and produced by the indus­try’s leading manufacturer of outdoor power equipment to provide you with years of reliable operation.
Please read the maintenance schedule in this manual for the tiller, and the maintenance schedule and recommendations in the accompanying engine manual. Observe these recommen­dations to extend the life of your product.
Good maintenance is essential for safe, economical, and trouble-free operation. Keeping your tiller in top running condition will prolong its life, and help you obtain optimum performance. It will also help reduce air pollution. To help you properly care for your engine, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Other service tasks that are more dicult, or require special tools, are best handled by professionals and are normally performed by a technician or other qualied mechanic.
Maintenance, replacement or repair of the emissions control devices and systems may be performed by any non-road engine repair establishment or individuals. However, items must be serviced by an authorized dealer to obtain “no charge” emissions control warranty service.
The maintenance schedule applies to normal operating condi­tions. If you operate your tiller under unusual conditions, such as sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions, consult your servicing dealer for recommendations applicable to your individual needs and use.
Servicing The Rototiller
The following information will help you make the necessary checks and perform the procedures required to follow the normal care recommendations made for your rototiller unit. If you prefer, your local authorized dealer can make these checks and perform the required procedures for you.
BELT MAINTENANCE
Check Belt Tension as follows:
Belt tension may decrease over time. It may need to be ad­justed within the rst half hour of operation, and should be checked after every ten hours of operation. Proper adjustment will assure long belt life. Too much or too little belt tension will cause premature belt failure.
An indication that the belt may need to be adjusted can be heard as a continuous squealing sound when the engagement lever is compressed, or the belt slips and tines won’t turn (see page 19).
MAINTENANCE SCHEDULE
Maintenance Operation
Check belt tension 22 X
Change drive belt 22-23 X
Engine maintenance 24,EM X X X
Check or ll engine crankcase
Clean tine axle shaft & lubricate parts
EM = See engine manual
1 Change oil after rst 5-8 hours of use, then after every 50 hours.
Change oil every 25 hours when operating under heavy load or in high temperatures.
2 Clean tine axle shaft and lubricate each season or every 10 hours, whichever comes rst.
NOTE: A short buzzing noise can be heard when
engagement lever is released. This is normal, caused by the teeth of the cog belt catching the wire guide, stopping the rotation of the belt. This does not require the belt tension to be adjusted.
To check and adjust the forward belt tension:
1. Turn o engine. Engine must be cool.
2. Remove spark plug wire from spark plug and secure.
3. Remove pulley box cover by removing four cover bolts.
SEE FIGURE 11
4. With drive safety control lever in the neutral position, measure length of spring when in its relaxed state.
5. Pull down on drive safety control lever and measure length of spring when extended. Ideal length would be 1/8” - 1/4” longer. SEE FIGURE 12
6. Replace pulley box cover.
Change Drive Belt as follows:
1. Turn o engine. Engine must be cool.
2. Remove spark plug wire from spark plug and secure.
3. Remove pulley box cover by removing four bolts.
SEE FIGURE 11
4. Remove the belt from the engine pulley as follows:
a. Gently pull the engine recoil rope to rotate the pulley.
b. With the pulley turning, force the belt out of the
groove and slide the belt free of the engine pulley.
c. Pull the belt down and out of the way.
Page
24,EM X X 1
24 2
Before
Each Use
10
hours
50
hours
22
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Page 23
Operator's Manual
CAP/WIRE
VERSA Compact Tiller and Cultivator
COVER
BOLT
PULLEY BOX
COVER
FIGURE 11
d. Push the belt down and away from the transmission
pulley to remove.
5. Install new belt as follows:
a. Place belt in transmission pulley groove.
b. Gently pull the engine recoil rope to rotate the pulley
while forcing the belt into the groove.
6. Replace pulley box cover.
7. Recheck belt tension and adjust if necessary
8. Attach spark plug wire.
DRIVE SAFETY
CONTROL LEVER
DISENGAGED
BEEHIVE
SPRING
FORWARD
CABLE
DRIVE BELT (P/N 20343)
WARNING
TO PREVENT ACCIDENTAL STARTING:
ENGINE MUST BE TURNED OFF AND COOL, AND SPARK PLUG CAP/WIRE MUST BE REMOVED AND SECURED FROM SPARK PLUG BEFORE CHECKING AND ADJUSTING ENGINE OR EQUIPMENT.
SPARK PLUG
SPARK PLUG
NOTICE
CHECK FORWARD BELT TENSION REGULARLY. TOO MUCH OR TOOL LITTLE TENSION WILL CAUSE PREMATURE BELT FAILURE.
DO NOT USE CHOKE CONTROL TO STOP ENGINE. BACKFIRE OR ENGINE DAMAGE MAY OCCUR!
TO STOP THE ENGINE AT ANY TIME, MOVE THROTTLE CONTROL TO THE OF OR STOP POSITION, OR SET THE ON/OFF SWITCH TO OFF.
NEVER RUN ENGINE WITHOUT COMPLETE AIR CLEANER INSTALLED ON ENGINE. ENGINE CAN OVERHEAT AND BECOME DAMAGED IF DEBRIS BLOCKS THE COOLING SYSTEM OR ROTATING SCREEN.
DANGER
DO NOT STORE TILLER IN AN UNVENTILATED AREA WHERE FUEL FUMES MAY REACH FLAME, SPARKS, PILOT LIGHTS, OR AN IGNITED OBJECT. DRAIN FUEL OUTDOORS AWAY FROM ANY IGNITION SOURCES. USE ONLY APPROVED FUEL CONTAINERS.
ENGINE AND SURROUNDING PARTS BECOME EXTREMELY HOT DURING NORMAL OPERATION.
TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150°F 66°C. AVOID THESE AREAS. ALLOW ENGINE TO COOL COMPLETELY BEFORE TOUCHING THESE HOT SURFACES. THESE AREAS WILL CAUSE SERIOUS BURN INJURIES IF TOUCHED BEFORE THE ENGINE HAS COOLED.
ALWAYS KEEP HANDS AND FEET CLEAR OF ROTATING MACHINE PARTS.
FIGURE 12
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1/8” - 1/4”
STRETCH
23
Page 24
ENGINE MAINTENANCE
Refer to the engine manual included in your parts packet for information on engine maintenance. Your engine manual provides information and a maintenance schedule for performing
the following tasks:
1. Check oil level before each use or after every 8 hours of operation.
2. Change oil after rst 5-8 hours of operation. Change oil while engine is warm. Rell with new oil of recommended grade.
4. Check spark plug seasonally or every 100 hours of operation.
5. Service air cleaner.
6. Keep engine and parts clean.
7. Check engine and equipment often for loose nuts and bolts, keep these items tightened.
CHECK OR FILL ENGINE CRANKCASE
1. To change the oil, rst remove the left side shield from the tiller. Then lock drag stake into deepest position and gently tip tiller to the left, resting it in a tilted position on its left outer tine, wheel, and drag stake. Remove oil ll plug with the tiller resting in the tilted position until all of the oil has been drained into an appropriate receptacle. SEE FIGURE 13. Wipe up any spilled oil residue and dispose of oil properly according to local laws and/or ordinances.
2. Return tiller back to its upright level position and add oil according to engine manual. Do not overll. Use a clean, high quality detergent oil. Use no special additives with recommended oils. Do not mix oil with gasoline. Oil level must be full. Check the oil level by removing oil ll plug. Oil level should be up to the bottom of the ll plug opening on most engines.
3. Always check oil level before starting engine. Refer to engine manual for capacity and type of oil to use.
FIGURE 13
CLEAN TINE AXLE SHAFT
1. Turn o engine. Engine must be cool.
Operator's Manual
VERSA Compact Tiller and Cultivator
WARNING
PRACTICE SAFETY AT ALL TIMES. ENGINE MUST BE TURNED OFF AND ALLOWED TO COOL, AND SPARK PLUG WIRE MUST BE DISCONNECTED AND SECURED BEFORE ATTEMPTING ANY MAINTENANCE OR REPAIR.
FAILURE TO COMPLY WITH THIS SAFETY REQUIREMENT CAN RESULT IN SERIOUS PERSONAL INJURY TO YOU OR BYSTANDERS.
2. Remove spark plug wire and secure from spark plug.
3. Remove all vegetation, string, wire, and other material that may have accumulated on the axle between the inside set of tines and the seal on the transmission housing.
4. Replace spark plug wire.
LUBRICATION
Proper lubrication of moving mechanical parts is critical for proper care and maintenance. Oil the moving parts using a 30 weight oil.
STORAGE
PREPARE FOR STORAGE
Follow the steps below to prepare your tiller for storage. Read your engine manual for detailed instructions on preparing the engine for storage.
1. Protect tines and tine shafts from rust:
- Coat the tine shaft lightly with axle grease.
2. Drain fuel system completely following engine manufacturer’s instructions or add fuel stabilizer to prevent fuel from gumming up during extended storage period.
3. While engine is still warm, drain the oil from the engine. Rell with fresh oil of the recommended grade.
4. Clean external surfaces, engine and cooling fan.
5. Remove spark plug, pour one ounce of SAE 30 oil into spark plug hole.
6. Plug hole and pull starter cord slowly to distribute oil evenly in cylinder head area.
7. Reinstall spark plug.
8. Transport unit to a suitable storage location. If you have chosen to use a fuel stabilizer and have not drained the fuel system, follow all safety instructions and storage precautions in this manual to prevent the possibility of re from the ignition of gasoline fumes. Remember, gasoline fumes can travel to distant sources of ignition and ignite, causing risk of explosion and re.
9. If there is any possibility of unauthorized use or tampering, remove the spark plug and store it in a safe place before storing the rototiller unit. Be sure to plug the spark plug hole to prevent foreign material from entering.
24
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Page 25
Operator's Manual
VERSA Compact Tiller and Cultivator
TROUBLESHOOTING AND REPAIR
Troubleshooting Guide
While normal care and routine maintenance will extend the life of your rototiller, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, causes and remedies.
PROBLEM REMEDY/ACTION
Engine will not start • Add gas to gas tank
• Connect spark plug wire to spark plug
• ON/OFF switch must be turned ON and engine choked for a cold start
Engine runs rough, oods during operation • Clean or replace air cleaner
Engine is hard to start • Drain old fuel and replace with fresh. Use gas stabilizer at end of
season
• Make sure spark plug wire is securely attached to spark plug
• Drive safety control lever must be released to neutral to start the engine
Engine misses or lacks power • Raise the drag stake for shallower tilling
• Clean or replace air cleaner
• Improper carburetor adjustment, take to authorized engine service center
• Replace spark plug and adjust gap
• Drain and rell gas tank with fresh gasoline
Tiller moves forward during starting • Drive safety control lever must be released to neutral
to start the engine
• Check belt tension
Tiller is dicult to control when tilling (Machine jumps or lurches forward)
Belts squeal in forward operation • Adjust belt tension with engagement cable
Constant buzzing sound is heard while drive safety control lever is compressed
Excessive heat build up in transmission/tine area during tilling • Remove vegetation
* Please contact 800-345-6007 for service parts
• Lower engine speed in hard ground
• Lower the drag stake for greater resistance and control of the tiller
• Replace drive belt
• Properly space wire guide from idler pulley to clear belt when engaged
• Adjust engagement cable
NOTE: If drive safety control lever is fully compressed, wire guide is properly adjusted, and cable has reached full adjustment and buzzing persists, the belt may be stretched and needs to be replaced. *
• Check transmission lubrication and ll if needed
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25
Page 26
ILLUSTRATED PARTS BREAKDOWN Handle Bar Assembly
4
5
6
7
7
8
Operator's Manual
VERSA Compact Tiller and Cultivator
1
2
3
9
10
12
11
13
16
14
14, 15
17
18
22
23
24
19
23
7
21
25
20
8 18
33
30,32
8
18
28
26
18
30,31
34
30
35
29
27
26
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Page 27
VERSA Compact Tiller and Cultivator
ITEM # PART # DESCRIPTION QTY
1 13833 GRIP 1 IN KNOB TEXTURED 2
2 23548 HANDLEBAR RIGHT 1
3 13599 NUT M6 X 1.0 NYLOCK FLANGE 1
4 23540 LEVER CLUTCH FORWARD 1
5 13159 BOLT M5 X 0.8 X 7 SHOULDER 1
6 W1200114 WASHER M8 SPRING LOCK 1
7 12770 BOLT M8 X 1.25 X 40 HEX HEAD 5
8 3245 WASHER M8 X 24 X 2 FLAT 10
9 3308 WASHER M5 X 10 X 1.0 FLAT 1
10 3248 NUT M5 X 0.8 NYLOCK FLANGE 1
11 20347 BOLT M6 X 1.0 X 35 SOCKET HEAD 1
12 W1200117 WASHER M6 X 13 X 1.75 FLAT 1
13 13508 BAR NUT M8 X 1.25 1
14 20054 CABLE DRIVE CONTROL 1
15 4620 JAM NUT M8 X 1.25 2
16 23563 BRACKET CABLE MOUNT 1
17 20052 HANDLEBAR MIDDLE 1
18 400023 NUT M8 X 1.25 NYLOCK 10
19 19922 BOLT M8 X 1.25 X 40 HEX FLANGE 4
20 20053 FRAME HANDLEBAR MOUNT 1
21 20057 BOLT M8 THREE STAR KNOB 2
22 25985 BOLT M12 X 1.75 X 104 SHOULDER 2
23 10517 WASHER 16 X 25 X 2.5 MM FLAT 4
24 15856 WHEEL 8 X 5/8 IN GREY 2
25 18098 BOLT M8 X 1.25 X 45 HEX HEAD 2
26 17987 NUT M12 X 1.75 NYLOCK 2
27 20056 PLUG SQUARE TUBE END NYLON 2
28 24814 DRAG STAKE MOUNT CASTING 1
29 18039 LOCK PIN 8 X 40 MM 1
30 18131 DRAG STAKE ASSEMBLY 1
31 W1265V0904 BOLT M8 X 1.25 X 20 HEX HEAD 1
32 13601 NUT M8 X 1.25 THREE STAR KNOB 1
33 20050 HANDLEBAR LEFT 1
34* 20413 HARDWARE PARTS BAG 20015, 22662 1
34** 25783 HARDWARE PARTS BAG 25780 1
35*** 25785 MANUAL PARTS BAG 20015, 25780 1
35**** 24848 MANUAL PARTS BAG 22662 1
* Models 20015, 22662 only ** Model 25780 only *** Models 20015, 25780 only **** Model 22662 only
Operator's Manual
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27
Page 28
ILLUSTRATED PARTS BREAKDOWN Chassis Assembly
Operator's Manual
VERSA Compact Tiller and Cultivator
39
MODEL 22662
ENGINE MOUNT PARTS
39
18
31
38
7
37
7
28
36
17
7
6
7
33
32
6
16
31
30
29
6
12
13
11
16
12
15
14
10
9
7
15
8
7
6
5
4
MODEL 22662
ENGINE MOUNT PARTS
1,3
1,2
1
38
41
40
34
6
28
27
35
22
21
43
19 42
MODEL 22662 PULLEY
MOUNT PARTS
7
26
25
24
23
22
21
20
19
28
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Page 29
Operator's Manual
VERSA Compact Tiller and Cultivator
ITEM # PART # DESCRIPTION QTY
1 23552 PULLEY BOX COVER & HARDWARE 1
2 23873 CAGE NUT M5 X 0.8 4
3 400018 BOLT M5 X 0.8 X 12 HEX FLANGE 4
4 20343 BELT 12 X 728 TYPE 4L TOOTH 1
5 13826 BOLT M8 X 1.25 X 25 HEX HEAD 1
6 21640 WASHER M8 SPRING LOCK 11
7 3245 WASHER M8 X 24 X 2 FLAT 18
8 20067 PULLEY TRANSMISSION FLUTED 1
9 21819 KEY 5 X 25 MM SQUARE 1
10 23506 EXTENSION SPRING 120.4 X 1.65 1
11 3247 BOLT M8 X 1.25 X 45 HEX FLANGE 1
12 23982 WASHER 8.5 X 32.5 X 3 MM FLAT 2
13 20060 FORWARD IDLER ARM STEEL 1
14 23981 BUSHING 8 X 12.5 X 7 MM STEEL 1
15 20816 BOLT M8 X 1.25 X 35 HEX HEAD
1
3*
16 17983 BOLT M8 X 1.25 X 30 HEX HEAD 3
17 25814 PULLEY BOX STEEL 1
18 23511 BOLT M6 X 1.0 X 25 HEX HEAD 1
W1200116
19
WASHER M6 SPRING LOCK 1
20 20344 WASHER M6 X 29.5 X 3 FLAT 1
21 20244 BUSHING 16 X 12 X 22 MM STEEL 1
22 18022 PULLEY ENGINE SINGLE GROOVE 1
23 20246 BUSHING 16 X 4 X 22 MM STEEL 1
24 23512 KEY 4.8 X 25 MM SQUARE 1
25 2431 WASHER M10 X 20 X 2 FLAT 1
26 22563 WIRE BELT CATCH SINGLE LOOP 1
ITEM # PART # DESCRIPTION QTY
27 20145 BOLT M10 X 1.5 X 50 HEX HEAD 1
W1265V0904
28 BOLT M8 X 1.25 X 20 HEX HEAD
4*
6
29 3235 NUT M10 X 1.5 TOPLOCK 1
30 13364 IDLER PULLEY 1
31 24169 BOLT M8 X 1.25 X 25 HEX HEAD 2
32 20345 WIRE BELT GUIDE RIGHT 1
33 25038 WIRE BELT GUIDE LEFT 1
34 20059 WIRE BELT GUIDE DOUBLE LOOP 1
35 26339 TUFFLEX TINE SHIELD LEFT 1
36 26340 TUFFLEX TINE SHIELD RIGHT 1
37 24815 TRANSMISSION 12.5:1 WEBBED 1
38 4620 JAM NUT M8 X 1.25 6
39 400023 NUT M8 X 1.25 NYLOCK
6
8*
40 20061 CENTER TINE SHIELD STEEL 1
41** 24811 ENGINE 99CC VIPER 1
MODEL 22662 PARTS
41** ---
ENGINE 127CC BRIGGS & STRAT­TON
1
42 25746 BOLT 1/4 X 28 X 3/4 IN HEX HEAD 1
43 24955 WASHER 7.5 X 29.5 X 3 MM FLAT 1
* Item quantity for Model 22662 ** See engine manual for engine parts explosion or directions for accessing service parts.
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29
Page 30
ILLUSTRATED PARTS BREAKDOWN
19
Transmission Assembly
26
21
Operator's Manual
VERSA Compact Tiller and Cultivator
25
4
24
23
22
21
18
20
17
16
11
6
5
7
15 14
13
12
10
9
8
3
30
4
3
2
1
Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5
Page 31
VERSA Compact Tiller and Cultivator
ITEM # PART # DESCRIPTION QTY
1 13905 TINE SET OUTER RIGHT 1
2 18039 LOCK PIN 8 X 40 MM 2
3 400023 NUT M8 X 1.25 NYLOCK 8
4 13903 TINE SET INNER 2
5 21640 WASHER M8 SPRING LOCK 2
6 25879 BOLT M8 X 1.25 X 45 HEX HEAD 2
7 20066 SLEEVE TINE SHAFT STEEL 2
8 W1265V0913 NUT M6 X 1.0 NYLOCK 2
9* --- TRANSMISSION CASTING RIGHT 1
10 3309 BEARING 6004 2RS 2
11 21814 SPACER BEARING 4
12 21816 RETAINING RING 3AM1-20 2
13 20065 GEAR 25 TOOTH BRONZE 1
14 21817 KEY 5 X 7.5 X 19 MM WOODRUFF 1
15 20423 TINE SHAFT 209 MM 1
16 331021 BEARING TAPERED 30203 1
17 24900 DRIVE SHAFT WORM GROOVED 1
18 3220 BEARING 30204 1
19 331042 SEAL 20 X 32 X 6 MM 1
20* --- TRANSMISSION CASTING LEFT 1
21 21810 WASHER M8 EXTERNAL TOOTH 6
22 21808 BOLT M8 X 1.25 X 40 SOCKET HEAD 4
23 21818 WASHER M6 EXTERNAL TOOTH 2
24 13222 BOLT M6 X 1.0 X 25 SOCKET HEAD 2
25 13904 TINE SET OUTER LEFT 1
26 400022 BOLT M8 X 1.25 X 25 SOCKET HEAD 2
Operator's Manual
* Right and left castings sold as complete transmission 24815 assembly only
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31
Page 32
Operator's Manual
VERSA Compact Tiller and Cultivator
WARRANTY TERMS AND CONDITIONS
PRODUCT WARRANTY: 5-YEAR LIMITED WARRANTY – 10/01/2014
Ardisam, Inc. (Ardisam), a manufacturing company, warrants this product to be free from defects in the material or workmanship for a period of ve years from the date of purchase. If there is insucient evidence of the purchase date, the eective date of this warranty will begin on the tiller’s date of manufacture. During the ve-year warranty of this product, Ardisam will furnish, at their discretion, parts and labor to correct any defect caused by faulty material or workmanship. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Ardisam reserves the right to inspect any incoming units returned under warranty to determine if the warranty applies before performing any warranty related work (including parts and components). Any unit used in a commercial application, or producing income is covered for a period of 90 days after purchase. This warranty applies to the original owner with a proof of purchase and is not transferable. For the warranty to be valid, the product must be registered online, or the warranty card must be lled out and received by Ardisam, within 30 days of purchase. This warranty excludes tines due to normal wear, wear items such as belts, wheels, tires, and cables, routine maintenance items such as lter elements, o-rings, seals, lubricants, and tune-ups, accessory parts such as hiller furrowers, edger kits, and dethatcher kits, running the tiller dry (without oil), or below minimum oil levels, using the tiller for a purpose other than that for which it was designed and manufactured, using the tiller in violation of local codes, ordinances and good trade practices. *These warranties apply only to products which have not been subjected to negligent use, abuse, misuse, overload, improper installation, alteration, accident, acts of God (or other events beyond Ardisam’s control), vandalism, unauthorized parts, failure to use proper fuel and oil, or if repairs have been performed at a non-authorized service facility. These warranties shall not cover damage from normal wear and tear, normal maintenance parts and services, lightning; nor improper installation, operation, storage, or maintenance; nor operating the equipment above recommended maximums as stated in this manual and the accompanying engine manual. These warranties supersede all other warranties either expressed or implied and all other obligations or liabilities on the part of Ardisam. Ardisam, does not assume, and does not authorize any other person to assume for Ardisam, any liability in connection with the sale of Ardisam products. To be at “No Charge,” warranty work must be sent directly to and performed by Ardisam or an Ardisam Authorized Warranty Service Facility. To obtain warranty service and/or replacement instructions, contact the Ardisam Customer Service Department at 800-345-6007. If you choose to ship your product to Ardisam for warranty repair, you must rst have prior approval from Ardisam by calling the Ardisam Customer Service Department for a return material authorization number (RMA#). Under these circumstances, all items must be shipped prepaid. Ardisam will at no charge, repair or replace, at the discretion of Ardisam, any defective part which falls under the conditions stated above. Ardisam retains the right to change models, specications and price without notice. Ardisam shall not be obligated to ship any repair or replacement product to any location outside of the United States of America or Canada. Some states and countries do not allow the limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you. This warranty gives you specic legal rights, and you may also have other rights which vary from state to state and country to country.
SEE ENGINE MANUAL FOR ENGINE WARRANTY
32
P/N: 21192
REV1: 100114
© 2014 Ardisam, Inc.
All Rights Reserved.
Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5
Page 33
NOTES
Operator's Manual
VERSA Compact Tiller and Cultivator
Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5
33
Page 34
NOTES
Operator's Manual
VERSA Compact Tiller and Cultivator
34
Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5
Page 35
NOTES
Operator's Manual
VERSA Compact Tiller and Cultivator
Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5
35
Page 36
All weights, specications and features are approximate and are subject to change without notice. Due to continuous product improvements, product images may not be exact. Items used for props not included. Some assembly may be required.
For additional information email getearthquake.com or call 800-345-6007 M-F 8-5
1160 8th Avenue, PO Box 666 Cumberland, WI 54829 800-345-6007 | Fax: 715-822-2223 E-mail: info@ardisam.com
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