EarthQuake CRT series, CRT 5055 Operator's Manual

CRT Rototiller
Operator’s Manual
Includes Model
5055
OM5055
Rev. 2/4/04
© Copyright 2004 Ardisam, Inc.
All Rights Reserved. Printed in USA.
ARDISAM
2
MODEL IDENTIFICATION
ARDISAM
MODEL IDENTIFICATION ........................................... 3
WARRANTY ................................................................. 4
SAFETY RULES ......................................................... 5
Owner's Responsibility .............................................. 5
General ..................................................................... 5
Preparation ............................................................... 5
Operation .................................................................. 6
Maintenance & Storage ............................................ 6
Safety Decals ........................................................... 7
FEATURES .................................................................. 8
UNPACKING AND ASSEMBLY .................................... 9
Unpack Tiller ............................................................. 9
Attach Handlebar To Tiller.......................................... 9
Install The Drag Bar ................................................ 10
Fill Engine Crankcase ............................................. 10
CONTROLS ............................................................... 11
Drive Safety Control Levers .................................... 11
Reverse Handle ...................................................... 11
ADJUSTMENTS ........................................................ 12
Wheel Lockpins ...................................................... 12
Handlebar Height Adjustment .................................. 12
Depth Regulator Lever ............................................ 13
Belt Tension Adjustment ......................................... 13
OPERATION .............................................................. 14
Pre-Start Inspection ................................................ 14
Start-up .................................................................. 14
Shutting Down ........................................................ 15
Tilling ...................................................................... 15
TIPS .......................................................................... 16
Tilling Tips .............................................................. 16
Cultivating Tips ....................................................... 16
NORMAL CARE ........................................................ 17
Schedule ................................................................ 17
Servicing The Rototiller ...................................... 18-21
STORAGE .................................................................. 22
Prepare For Storage ................................................ 22
TROUBLESHOOTING AND REPAIR ......................... 23
Troubleshooting Guide ........................................ 23-24
Notes ......................................................................25
Parts Listings ................................................... 26-35
MODEL IDENTIFICATION
Record your model number, manufacturer number and serial number in the space provided for easy reference. The model and manufacturer numbers can be found on the unit I.D. plate. Refer to the Engine Owner's Manual for location of engine serial number.
If you have a service problem requiring special assistance, contact a local dealer for help.
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to setup and operate your rototiller.
Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and/or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.
ROTOTILLER REFERENCE DATA
Model Description/Number
M/N (Manufacturer's Number) S/N (Serial Number)
Dealer Name Date Purchased
ENGINE REFERENCE DATA
Engine Make/Model Engine ID/Serial Number
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
3
ARDISAM
WARRANTY
Thank Y ou . . .
for purchasing an Earthquake® counter-rotating-tine rototiller. W e guarantee that this rear tine rototiller conforms to applicable North American safety standards, and have worked to ensure that it will meet your exacting standards for usability and durability. With proper care, your rototiller will provide many years of service.
Please take time to read this manual carefully to learn how to operate and service your rototiller correctly. Failure to do so could result in personal injury or equipment damage. This manual should be considered a permanent part of your rototiller. Congratulations on your investment in quality.
ONE YEAR
LIMITED WARRANTY
The Ardisam, Inc., Manufacturing Company warrants this rototiller to be free from defects in material or workmanship. Conditions of this warranty include:
What is covered under warranty:
For the first year from the date of purchase, Ardisam will furnish 100% parts and labor to correct any defect caused by faulty material or workmanship. All repairs made under warranty must have prior approval from Ardisam, Inc. Items subject to normal wear and tear, such as belts, batteries, tines, shear bolts and tires, due to the nature of their function are not covered under this warranty. Any unit used in a commercial application is covered for a period of 90 days after purchase. The engine is covered under a separate warranty issued by the engine manufacturer as stated in the engine manual.
What is not covered under warranty:
This warranty applies only to products which have not been repaired or altered outside our factory. It covers only defects resulting from normal use, and does not cover defects arising from misuse, alteration, negligence, or accident. This warranty applies only to the original purchaser, and is not transferrable.
This warranty supersedes all other warranties either expressed or implied and all other obligations or
liabilities on our part. Ardisam, Inc., does not assume, and does not authorize any other person to assume for us, any liability in connection with the sale of our products. This guarantee is void unless the warranty card is properly filled out and returned to Ardisam, Inc., Cumberland, Wisconsin, within two weeks of the purchase date.
4
SAFETY RULES
ARDISAM
OWNER'S RESPONSIBILITY
Safe and effective use of the rototiller is the owner's responsibility.
1. Read and follow all safety instructions.
2. Maintain the tiller according to directions and
schedule included.
3. Ensure that anyone who uses the tiller is familiar
with all controls and safety precautions.
GENERAL
The Safety Alert symbol shown here is used to alert you to important safety information that must
be read, fully understood, and followed at all times
when handling, transporting, operating, servicing, or storing your rototiller unit.
Each safety alert symbol is followed by a "signal word" that advised you of the relative intensity, or level, of the hazard the safety alert instructions pertain to.
The following list of signal words is being provided to help you understand the intensity levels associated with each signal word used in this manual.
DANGER
The signal word "DANGER" is used when a serious injury or fatality will result if the safety instructions that follow this signal word are not obeyed.
WARNING
The signal word "WARNING" is used when a serious injury or fatality could result if the safety instructions that follow this signal word are not obeyed.
CAUTION
The signal word "CAUTION" is used when personal injury, or property or equipment damage could result if the safety instructions that follow this signal word are not obeyed.
CAREFULLY READ THIS MANUAL AND FOLLOW ALL INSTRUCTIONS.
Be familiar with all controls before operating the tiller. Your tiller is equipped with a safety device that enables you to stop the wheels and tines quickly in an emergency. Learn how the drive safety control lever works and how to control the tiller at all times.
Never allow children to operate the tiller. Keep small children away from the area being tilled. Do not allow adults to operate the tiller without proper instruction.
The right and left sides of your rototiller are determined from the operating position as you face the direction of forward travel.
PREPARATION
Dress appropriately when operating the tiller. Always wear sturdy footwear. Never wear sandals, sneakers, or open shoes, and never operate the tiller with bare feet. Do not wear loose clothing that might get caught in moving parts.
Carefully inspect the area to be tilled, and remove all foreign objects. Do not till above underground water lines, gas lines, electric cables, or pipes. Do not operate the tiller in soil with large rocks and foreign objects which can damage the equipment.
Disengage all clutches and shift into neutral before starting the engine.
Handle fuel with care; it is highly flammable. a. Use an approved fuel container.
b. Never add fuel to a running engine or hot engine. c. Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
d. Replace gasoline cap securely and clean up
spilled fuel before restarting.
Never attempt to make any adjustments while the engine is running.
Engine is shipped from factory without oil. You must add engine oil before starting engine.
5
ARDISAM
SAFETY RULES
OPERATION
Never operate the tiller without guards, covers, and hoods in place.
Never start the engine or operate the tiller with the wheels in the free-wheel position. Make sure the wheel lockpins are engaged through the wheel hubs and wheel axle. Disengage wheel lockpins to permit free-wheeling only when engine is stopped.
Keep hands, feet, and clothing away from rotating parts. Keep clear of tiller tines at all times.
Tines and wheels rotate when tiller is engaged in
forward or reverse-- in forward, tines and wheels
rotate when the drive safety control levers are pulled
down; in reverse, wheels and tines rotate when the
reverse handle is pulled back towards the operator.
Releasing the drive safety control levers to neutral
stops the wheels and tines.
Be extremely cautious when operating in reverse.
Take extra care to avoid slipping or falling, and to keep feet clear of tines.
Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
After striking a foreign object, stop the engine, remove the wire from the spark plug, thoroughly inspect the tiller for any damage, and repair the damage before restarting and operating the tiller.
If vegetation clogs the tines, raise the handlebars to
elevate the tines, and run the tiller in reverse. If this
does not clean clogged vegetation from the tines,
STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE before removing vegetation
by hand.
Engine muffler will be hot from operation. Do not touch it with bare skin or a severe burn may result.
If the unit should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
Never allow bystanders near the unit.
Use only attachments and accessories approved by the manufacturer of the tiller.
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller backward. If this occurs, let go of the handlebars and do not restrain the machine.
Take all possible precautions when leaving the machine unattended. Disengage all controls levers, stop the engine, wait for all moving parts to stop, and make certain guards and shields are in place.
When leaving the operating position for any reason:
- shut off the engine.
- wait for all moving parts to stop.
MAINTENANCE AND STORAGE
Keep machine, attachments, and accessories in safe working condition.
Check shear bolts, engine mounting bolts, and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
To prevent accidental starting, always disconnect and secure the spark plug wire from the spark plug before performing tiller maintenance.
Never run the engine indoors. Exhaust fumes are deadly.
Always allow muffler to cool before filling fuel tank.
Never store equipment with gasoline in the tank inside a closed building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any building.
Always refer to the operator's guide instructions for important details if the tiller is to be stored for an extended period.
Do not run the engine indoors; exhaust fumes are dangerous.
Do not overload the machine capacity by attempting to till too deep at too fast a rate.
Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing.
6
ARDISAM
SAFETY RULES
SAFETY DECALS
This rototiller unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operated this equipment safely and effectively, we have placed several safety labels on the tiller to remind you of this important information while you are operating the unit.
These important safety labels are illustrated below, and are shown here to help familiarize you with the location and content of the safety messages you will see as you perform normal tilling operations. Please review these labels now, and if you have any questions regarding their meaning or how to comply with these instructions, reread the complete safety instruction text on the preceding pages, or contact your local dealer.
Should any of these labels become unreadable because of being worn, faded, or otherwise damaged during the use of your tiller, please use the part number information provided to order a replacement label from your local authorized dealer.
These labels are easily applied, and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation of your rototiller.
Part No. LBL821B
WARNING INSTRUCTIONS
Hood Decal
Part No. LBL516C
WARNING
Belt Cover Decal
Part No. LBLCRTA
OPERATING INSTRUCTIONS
Hood Decal
Part No. LBL516E
TINES DANGER
Hood Flap Decal
Part No. LBL516F
FREE HAND HERE
Bumper Guard Decal
7
ARDISAM
R
R
ALL CRT MODELS
reverse cable
FEATURES
drive safety control lever
forward cable
recoil start
drag bar
detent pin
belt guard
wheel lockpin
serial number plate
8
UNPACKING AND ASSEMBLY
ARDISAM
Your rototiller comes fully assembled except for a few parts. The following instructions will help you unpack your tiller and assemble and adjust your tiller’s depth regulator lever, cable tension and handlebar height. You will need 2- 9/16” wrenches.
The right and left sides of your rototiller are determined from the operating position as you face the direction of forward travel.
UNPACK TILLER
1. Open top of carton and remove handlebar assembly.
CAUTION
Do not try to lift the rototiller from the carton.
2. Find parts packet. Parts packet contains:
5- 3/8-16 x 1” hex head bolts 5- 3/8-16 locknuts 1- 5/16-18 x 3/4” hex head bolt 1- 5/16-18 locknut 1- detent pin
3. Cut open end of carton and remove machine by:
a. Removing lockpins on wheels. b. Roll tiller from carton.
ATTACH HANDLEBAR TO TILLER
1. Place handlebar stems on outside of transmission cover and align lower holes.
2. Insert one 3/8”-16 x 1” bolt for each side in lower holes.
3. Start 3/8”-16 nuts on each bolt.
4. Insert one 3/8”-16 x 1” bolt for each side in upper holes at desired handlebar height.
5. Tighten all 3/8”-16 nuts.
lock nuts
height
height adjustment bolts
adjustment bolts
height adjustment holes
transmission cover
9
ARDISAM
UNPACKING AND ASSEMBLY
INSTALL THE DRAG BAR
1. Install the depth regulator lever into the top of the depth regulator bracket with handle facing rearward.
2. Insert detent pin through depth regulator bracket and top hole of depth regulator lever--tines should clear the ground.
NOTE: The rototiller is now in the transport position.
3. Insert one 3/8”-16 x 1” bolt through rear of drag bar and lower hole of depth regulator lever. Place nut on end of bolt.
4. Align front hole in drag bar with hole in drag bar linkage and insert one 5/16”-18 x 3/4” bolt.
5. Place nut on bolt and tighten. Back off nuts so drag bar can move freely when depth regulator lever is raised or lowered.
depth regulator
lever
FRONT
REAR
FILL ENGINE CRANKCASE
Engine is shipped from factory without oil. You must add engine oil before starting engine.
1. Add oil according to engine manual. Do not overfill. Use a clean, high quality detergent oil. Container must be marked A.P.I. Service SF - SJ. Use no special additives with recommended oils. Do not mix oil with gasoline. Oil level must be full. Check the oil level by removing oil fill plug. Oil level should be up to the bottom of the fill plug opening.
2. Always check oil level before starting engine. Refer to engine manual for capacity and type of oil to use.
CAUTION
Do not add engine oil into gear case dipstick hole.
drag bar linkage
drag bar
depth regulator lever
DRAG BAR PROPERLY INSTALLED
detent pin hole
dipstick
gear case
dipstick hole
bottom hole of
NO ENGINE OIL!
10
CONTROLS
ARDISAM
DRIVE SAFETY CONTROL LEVERS
Engage wheels and tines into forward, releasing returns machine to neutral.
Pulling down on drive safety control levers engage the wheels and tines. Releasing drive safety control levers disengages the wheels and brings the tiller to a complete stop. It is now in the neutral position.
Drive Safety Control Levers Engaged
CAUTION
This information is provided here only to introduce the controls. DO NOT START THE ENGINE AT THIS TIME. Starting and operating instructions are given on page 12. Please read this section and all operating and safety instructions before starting your tiller.
REVERSE HANDLE
Engages wheels and tines in reverse.
Pulling reverse handle back towards operator reverses tiller.
reverse handle
WARNlNG
Extreme caution should be used when operating rototiller in the reverse direction.
WARNlNG
ENGINE SHOULD BE OFF BEFORE ADJUSTING ANY CONTROLS.
CAUTION
v
As a safety precaution, the drive safety control levers will not lock in the forward position.
v
To stop the wheels and tines at any time release the drive safety control levers.
CAUTION
v
As a safety precaution, the reverse handle will not lock in reverse.
v
To stop the wheels and tines at any time, release the reverse handle.
v
Do not operate both the reverse handle and drive safety control levers at the same time.
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