EarthQuake CRT series, CRT 5055 Operator's Manual

CRT Rototiller
Operator’s Manual
Includes Model
5055
OM5055
Rev. 2/4/04
© Copyright 2004 Ardisam, Inc.
All Rights Reserved. Printed in USA.
ARDISAM
2
MODEL IDENTIFICATION
ARDISAM
MODEL IDENTIFICATION ........................................... 3
WARRANTY ................................................................. 4
SAFETY RULES ......................................................... 5
Owner's Responsibility .............................................. 5
General ..................................................................... 5
Preparation ............................................................... 5
Operation .................................................................. 6
Maintenance & Storage ............................................ 6
Safety Decals ........................................................... 7
FEATURES .................................................................. 8
UNPACKING AND ASSEMBLY .................................... 9
Unpack Tiller ............................................................. 9
Attach Handlebar To Tiller.......................................... 9
Install The Drag Bar ................................................ 10
Fill Engine Crankcase ............................................. 10
CONTROLS ............................................................... 11
Drive Safety Control Levers .................................... 11
Reverse Handle ...................................................... 11
ADJUSTMENTS ........................................................ 12
Wheel Lockpins ...................................................... 12
Handlebar Height Adjustment .................................. 12
Depth Regulator Lever ............................................ 13
Belt Tension Adjustment ......................................... 13
OPERATION .............................................................. 14
Pre-Start Inspection ................................................ 14
Start-up .................................................................. 14
Shutting Down ........................................................ 15
Tilling ...................................................................... 15
TIPS .......................................................................... 16
Tilling Tips .............................................................. 16
Cultivating Tips ....................................................... 16
NORMAL CARE ........................................................ 17
Schedule ................................................................ 17
Servicing The Rototiller ...................................... 18-21
STORAGE .................................................................. 22
Prepare For Storage ................................................ 22
TROUBLESHOOTING AND REPAIR ......................... 23
Troubleshooting Guide ........................................ 23-24
Notes ......................................................................25
Parts Listings ................................................... 26-35
MODEL IDENTIFICATION
Record your model number, manufacturer number and serial number in the space provided for easy reference. The model and manufacturer numbers can be found on the unit I.D. plate. Refer to the Engine Owner's Manual for location of engine serial number.
If you have a service problem requiring special assistance, contact a local dealer for help.
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to setup and operate your rototiller.
Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and/or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.
ROTOTILLER REFERENCE DATA
Model Description/Number
M/N (Manufacturer's Number) S/N (Serial Number)
Dealer Name Date Purchased
ENGINE REFERENCE DATA
Engine Make/Model Engine ID/Serial Number
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
3
ARDISAM
WARRANTY
Thank Y ou . . .
for purchasing an Earthquake® counter-rotating-tine rototiller. W e guarantee that this rear tine rototiller conforms to applicable North American safety standards, and have worked to ensure that it will meet your exacting standards for usability and durability. With proper care, your rototiller will provide many years of service.
Please take time to read this manual carefully to learn how to operate and service your rototiller correctly. Failure to do so could result in personal injury or equipment damage. This manual should be considered a permanent part of your rototiller. Congratulations on your investment in quality.
ONE YEAR
LIMITED WARRANTY
The Ardisam, Inc., Manufacturing Company warrants this rototiller to be free from defects in material or workmanship. Conditions of this warranty include:
What is covered under warranty:
For the first year from the date of purchase, Ardisam will furnish 100% parts and labor to correct any defect caused by faulty material or workmanship. All repairs made under warranty must have prior approval from Ardisam, Inc. Items subject to normal wear and tear, such as belts, batteries, tines, shear bolts and tires, due to the nature of their function are not covered under this warranty. Any unit used in a commercial application is covered for a period of 90 days after purchase. The engine is covered under a separate warranty issued by the engine manufacturer as stated in the engine manual.
What is not covered under warranty:
This warranty applies only to products which have not been repaired or altered outside our factory. It covers only defects resulting from normal use, and does not cover defects arising from misuse, alteration, negligence, or accident. This warranty applies only to the original purchaser, and is not transferrable.
This warranty supersedes all other warranties either expressed or implied and all other obligations or
liabilities on our part. Ardisam, Inc., does not assume, and does not authorize any other person to assume for us, any liability in connection with the sale of our products. This guarantee is void unless the warranty card is properly filled out and returned to Ardisam, Inc., Cumberland, Wisconsin, within two weeks of the purchase date.
4
SAFETY RULES
ARDISAM
OWNER'S RESPONSIBILITY
Safe and effective use of the rototiller is the owner's responsibility.
1. Read and follow all safety instructions.
2. Maintain the tiller according to directions and
schedule included.
3. Ensure that anyone who uses the tiller is familiar
with all controls and safety precautions.
GENERAL
The Safety Alert symbol shown here is used to alert you to important safety information that must
be read, fully understood, and followed at all times
when handling, transporting, operating, servicing, or storing your rototiller unit.
Each safety alert symbol is followed by a "signal word" that advised you of the relative intensity, or level, of the hazard the safety alert instructions pertain to.
The following list of signal words is being provided to help you understand the intensity levels associated with each signal word used in this manual.
DANGER
The signal word "DANGER" is used when a serious injury or fatality will result if the safety instructions that follow this signal word are not obeyed.
WARNING
The signal word "WARNING" is used when a serious injury or fatality could result if the safety instructions that follow this signal word are not obeyed.
CAUTION
The signal word "CAUTION" is used when personal injury, or property or equipment damage could result if the safety instructions that follow this signal word are not obeyed.
CAREFULLY READ THIS MANUAL AND FOLLOW ALL INSTRUCTIONS.
Be familiar with all controls before operating the tiller. Your tiller is equipped with a safety device that enables you to stop the wheels and tines quickly in an emergency. Learn how the drive safety control lever works and how to control the tiller at all times.
Never allow children to operate the tiller. Keep small children away from the area being tilled. Do not allow adults to operate the tiller without proper instruction.
The right and left sides of your rototiller are determined from the operating position as you face the direction of forward travel.
PREPARATION
Dress appropriately when operating the tiller. Always wear sturdy footwear. Never wear sandals, sneakers, or open shoes, and never operate the tiller with bare feet. Do not wear loose clothing that might get caught in moving parts.
Carefully inspect the area to be tilled, and remove all foreign objects. Do not till above underground water lines, gas lines, electric cables, or pipes. Do not operate the tiller in soil with large rocks and foreign objects which can damage the equipment.
Disengage all clutches and shift into neutral before starting the engine.
Handle fuel with care; it is highly flammable. a. Use an approved fuel container.
b. Never add fuel to a running engine or hot engine. c. Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
d. Replace gasoline cap securely and clean up
spilled fuel before restarting.
Never attempt to make any adjustments while the engine is running.
Engine is shipped from factory without oil. You must add engine oil before starting engine.
5
ARDISAM
SAFETY RULES
OPERATION
Never operate the tiller without guards, covers, and hoods in place.
Never start the engine or operate the tiller with the wheels in the free-wheel position. Make sure the wheel lockpins are engaged through the wheel hubs and wheel axle. Disengage wheel lockpins to permit free-wheeling only when engine is stopped.
Keep hands, feet, and clothing away from rotating parts. Keep clear of tiller tines at all times.
Tines and wheels rotate when tiller is engaged in
forward or reverse-- in forward, tines and wheels
rotate when the drive safety control levers are pulled
down; in reverse, wheels and tines rotate when the
reverse handle is pulled back towards the operator.
Releasing the drive safety control levers to neutral
stops the wheels and tines.
Be extremely cautious when operating in reverse.
Take extra care to avoid slipping or falling, and to keep feet clear of tines.
Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
After striking a foreign object, stop the engine, remove the wire from the spark plug, thoroughly inspect the tiller for any damage, and repair the damage before restarting and operating the tiller.
If vegetation clogs the tines, raise the handlebars to
elevate the tines, and run the tiller in reverse. If this
does not clean clogged vegetation from the tines,
STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE before removing vegetation
by hand.
Engine muffler will be hot from operation. Do not touch it with bare skin or a severe burn may result.
If the unit should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
Never allow bystanders near the unit.
Use only attachments and accessories approved by the manufacturer of the tiller.
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller backward. If this occurs, let go of the handlebars and do not restrain the machine.
Take all possible precautions when leaving the machine unattended. Disengage all controls levers, stop the engine, wait for all moving parts to stop, and make certain guards and shields are in place.
When leaving the operating position for any reason:
- shut off the engine.
- wait for all moving parts to stop.
MAINTENANCE AND STORAGE
Keep machine, attachments, and accessories in safe working condition.
Check shear bolts, engine mounting bolts, and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
To prevent accidental starting, always disconnect and secure the spark plug wire from the spark plug before performing tiller maintenance.
Never run the engine indoors. Exhaust fumes are deadly.
Always allow muffler to cool before filling fuel tank.
Never store equipment with gasoline in the tank inside a closed building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any building.
Always refer to the operator's guide instructions for important details if the tiller is to be stored for an extended period.
Do not run the engine indoors; exhaust fumes are dangerous.
Do not overload the machine capacity by attempting to till too deep at too fast a rate.
Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing.
6
ARDISAM
SAFETY RULES
SAFETY DECALS
This rototiller unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operated this equipment safely and effectively, we have placed several safety labels on the tiller to remind you of this important information while you are operating the unit.
These important safety labels are illustrated below, and are shown here to help familiarize you with the location and content of the safety messages you will see as you perform normal tilling operations. Please review these labels now, and if you have any questions regarding their meaning or how to comply with these instructions, reread the complete safety instruction text on the preceding pages, or contact your local dealer.
Should any of these labels become unreadable because of being worn, faded, or otherwise damaged during the use of your tiller, please use the part number information provided to order a replacement label from your local authorized dealer.
These labels are easily applied, and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation of your rototiller.
Part No. LBL821B
WARNING INSTRUCTIONS
Hood Decal
Part No. LBL516C
WARNING
Belt Cover Decal
Part No. LBLCRTA
OPERATING INSTRUCTIONS
Hood Decal
Part No. LBL516E
TINES DANGER
Hood Flap Decal
Part No. LBL516F
FREE HAND HERE
Bumper Guard Decal
7
ARDISAM
R
R
ALL CRT MODELS
reverse cable
FEATURES
drive safety control lever
forward cable
recoil start
drag bar
detent pin
belt guard
wheel lockpin
serial number plate
8
UNPACKING AND ASSEMBLY
ARDISAM
Your rototiller comes fully assembled except for a few parts. The following instructions will help you unpack your tiller and assemble and adjust your tiller’s depth regulator lever, cable tension and handlebar height. You will need 2- 9/16” wrenches.
The right and left sides of your rototiller are determined from the operating position as you face the direction of forward travel.
UNPACK TILLER
1. Open top of carton and remove handlebar assembly.
CAUTION
Do not try to lift the rototiller from the carton.
2. Find parts packet. Parts packet contains:
5- 3/8-16 x 1” hex head bolts 5- 3/8-16 locknuts 1- 5/16-18 x 3/4” hex head bolt 1- 5/16-18 locknut 1- detent pin
3. Cut open end of carton and remove machine by:
a. Removing lockpins on wheels. b. Roll tiller from carton.
ATTACH HANDLEBAR TO TILLER
1. Place handlebar stems on outside of transmission cover and align lower holes.
2. Insert one 3/8”-16 x 1” bolt for each side in lower holes.
3. Start 3/8”-16 nuts on each bolt.
4. Insert one 3/8”-16 x 1” bolt for each side in upper holes at desired handlebar height.
5. Tighten all 3/8”-16 nuts.
lock nuts
height
height adjustment bolts
adjustment bolts
height adjustment holes
transmission cover
9
ARDISAM
UNPACKING AND ASSEMBLY
INSTALL THE DRAG BAR
1. Install the depth regulator lever into the top of the depth regulator bracket with handle facing rearward.
2. Insert detent pin through depth regulator bracket and top hole of depth regulator lever--tines should clear the ground.
NOTE: The rototiller is now in the transport position.
3. Insert one 3/8”-16 x 1” bolt through rear of drag bar and lower hole of depth regulator lever. Place nut on end of bolt.
4. Align front hole in drag bar with hole in drag bar linkage and insert one 5/16”-18 x 3/4” bolt.
5. Place nut on bolt and tighten. Back off nuts so drag bar can move freely when depth regulator lever is raised or lowered.
depth regulator
lever
FRONT
REAR
FILL ENGINE CRANKCASE
Engine is shipped from factory without oil. You must add engine oil before starting engine.
1. Add oil according to engine manual. Do not overfill. Use a clean, high quality detergent oil. Container must be marked A.P.I. Service SF - SJ. Use no special additives with recommended oils. Do not mix oil with gasoline. Oil level must be full. Check the oil level by removing oil fill plug. Oil level should be up to the bottom of the fill plug opening.
2. Always check oil level before starting engine. Refer to engine manual for capacity and type of oil to use.
CAUTION
Do not add engine oil into gear case dipstick hole.
drag bar linkage
drag bar
depth regulator lever
DRAG BAR PROPERLY INSTALLED
detent pin hole
dipstick
gear case
dipstick hole
bottom hole of
NO ENGINE OIL!
10
CONTROLS
ARDISAM
DRIVE SAFETY CONTROL LEVERS
Engage wheels and tines into forward, releasing returns machine to neutral.
Pulling down on drive safety control levers engage the wheels and tines. Releasing drive safety control levers disengages the wheels and brings the tiller to a complete stop. It is now in the neutral position.
Drive Safety Control Levers Engaged
CAUTION
This information is provided here only to introduce the controls. DO NOT START THE ENGINE AT THIS TIME. Starting and operating instructions are given on page 12. Please read this section and all operating and safety instructions before starting your tiller.
REVERSE HANDLE
Engages wheels and tines in reverse.
Pulling reverse handle back towards operator reverses tiller.
reverse handle
WARNlNG
Extreme caution should be used when operating rototiller in the reverse direction.
WARNlNG
ENGINE SHOULD BE OFF BEFORE ADJUSTING ANY CONTROLS.
CAUTION
v
As a safety precaution, the drive safety control levers will not lock in the forward position.
v
To stop the wheels and tines at any time release the drive safety control levers.
CAUTION
v
As a safety precaution, the reverse handle will not lock in reverse.
v
To stop the wheels and tines at any time, release the reverse handle.
v
Do not operate both the reverse handle and drive safety control levers at the same time.
11
ARDISAM
ADJUSTMENTS
WHEEL LOCKPINS
Place wheels in tilling position.
1. Remove lockpin. Align hole in axle with hole in wheel hub.
2. Insert lockpin through holes, fold lockpin ring to secure pin to axle.
3. Wheel and axle should be firmly locked together before tilling.
4. Repeat for other wheel.
Wheel lockpin in free-wheel position.
(axle hole only)
NOTE: Always have both wheel lockpins in or out. Do not operate tiller with only one wheel locked.
HANDLEBAR HEIGHT ADJUSTMENT
Adjust handlebar height.
The ideal height of the handlebar varies with operator height and the depth of tilling. To adjust handlebar height:
1. Unscrew nuts and remove top bolt on each side until handlebar moves freely up and down.
2. Align handlebar to desired hole on the transmission cover.
3. Install bolts and nuts. Retighten.
lock nuts
height
height adjustment bolts
adjustment bolts
height adjustment holes
T o place wheels in free-wheel position.
1. Remove lockpin. Slide wheel inward toward machine.
2. Insert pin in axle only.
3. Wheel should turn freely on axle.
WARNING
Never start engine or operate tiller with wheels in free-wheel position. The free-wheel position is for transporting the tiller long distances over level ground--do not attempt to move the tiller up or down steep grades in the free-wheel position.
transmission cover
12
ADJUSTMENTS
ARDISAM
DEPTH REGULATOR LEVER
Tilling depth is controlled by the height of the depth regualtor lever.
To adjust tilling depth.
1. Remove detent pin.
2. Raise the depth regulator lever to position tines at chosen tilling depth.
3. Align hole in depth regulator lever with hole in depth regulator bracket and replace detent pin.
detent pin
depth regulator bracket
depth regulator lever
BELT TENSION ADJUSTMENT
Proper belt tension is critical to good performance. After 1/2 hour of operation, all cables may have to be adjusted due to initial stretch. Thereafter, check tension after every 2 hours of operation.
To increase belt tension:
1. Loosen upper jam nut. Turn nut up cable in 1/8" increments.
2. Tighten lower jam nut.
3. Check adjustment.
This procedure can be repeated until conduit adjustment bolts have no more adjustment left. If no more adjustment can be made, belt may have to be replaced.
Depth Regulator Lever Down = Shallower tilling. Place
the detent pin in the top hole of the depth regulator lever for shallowest tilling.
Depth Regulator Lever Up = Deeper tilling. Place the
detent pin in the bottom hole of the depth regulator lever for deepest tilling.
WARNING
Always set the depth regulator lever in the transport position before starting engine, that is, place the detent pin in the highest hole of the depth regulator lever.
WARNING
Do not adjust tilling depth unless drive safety control levers are released to neutral position.
bracket
reverse cable
Ü
up cable
upper
jam nut
lower jam nut
forward cable
13
ARDISAM
PRE-START INSPECTION
1. Make sure all safety guards are in place and all nuts and bolts are secure.
2. Check oil level in engine crankcase. See your engine manual for procedure and specifications.
3. Inspect air cleaner for cleanliness. See your engine manual for procedure.
4. Check the fuel supply. Fill the fuel tank no closer than 1 inch from top of tank to provide space for expansion. See your engine manual for fuel recommendations.
5. Be sure spark plug wire is attached and spark plug is tightened securely.
6. Check position of wheels and wheel lockouts.
7. Check depth regulator lever position.
CAUTION
Please do not start your tiller until you have read the Manual that came with your engine, and the sections in this manual titled Controls, Adjustments and Safety. If you have read these, follow the steps below to start your tiller. Always perform this pre-start checklist before starting the engine.
OPERATION
ENGINE IS SHIPPED FROM FACTORY WITHOUT OIL. YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.
START-UP
The controls required to start and run the rototiller are located on the engine and are marked "Choke" and "Throttle".
A more detailed description of engine operation and all related precautions and procedures can be found in the engine manufacturer's manual that accompanies each tiller.
Cold Starts
1. Move choke lever to full choke position.
2. Move throttle lever to "start".
3. Pull starting rope out slowly one time and allow to return normally.
4. Pull starting rope out rapidly, and allow rope to return normally.
5. When engine starts, gruadually move choke lever to "no choke" position and increase throttle speed.
WARNING
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is hot or running. Always move outdoors to fill the tank.
WARNING
Wheels must always be locked in the TILLING position when engine is running. Do not operate the tiller with the wheel lockouts unlocked. Always set the wheels in tilling position before starting engine.
WARNING
Always put the depth regulator lever in the transport position before starting engine. Tines should clear the ground.
Restarting A Warm Engine
Restarting an engine that is already warm from previous running does not normally require use of the choke.
1. Move throttle lever to "start" position.
2. Pull starting rope out rapidly until engine starts. Allow rope to return normally.
3. Adjust throttle speed to "high" for best tiller action.
Idle Speed
Use the "low" position on the throttle lever to reduce stress on the engine when tilling is not being performed. Lowering the engine speed to "idle" the engine will help extend the life of the motor, as well as conserve fuel and reduce the noise level of the equipment.
Operating Speed
For normal tilling, set the throttle lever to "fast".
DANGER
Always keep hands and feet clear of rotating machine parts.
14
OPERATION
ARDISAM
WARNING
Temperature of muffler and near by areas may exceed 150° F. Avoid these areas.
WARNING
Do not move choke control to CHOKE to stop engine. Backfire or engine damage may occur.
SHUTTING DOWN
DANGER
Engine and surrounding parts become extremely hot during normal use, and will cause serious burn injuries if touched before the engine has cooled.
Allow engine to cool completely before touching these hot surfaces.
WARNING
To stop the engine at any time, move throttle control to the off position. To stop wheels and tines at any time, release drive safety control levers to neutral position.
TILLING
1. Adjust the depth regulator lever to desired tilling
depth.
NOTE: Raise depth regulator lever up one hole at a time, testing tiller operation after each raise. Raising depth regulator lever too high can result in loss of control of tiller!
2. Move the throttle control to fast.
3. Place the tiller in forward by pushing down on the
drive safety control levers--this will engage the wheels and tines.
NOTE: You can slow the tiller's forward advance at any time by putting slight downward pressure on the handlebars, or you can stop the tiller by releasing the drive safety control levers to the neutral position.
WARNING
To stop wheels and tines at any time, release drive safety control levers to neutral position.
WARNING
Always release drive safety control levers to neutral position before adjusting the depth regulator lever.
Practice operating the controls and tiller with tines out of ground before beginning to till. It is important that you know how to use the tiller properly, how to keep control at all times, how to stop the tines and wheels from turning, and how to stop the engine if necessary. If you do not know how to do these things, read the Controls, Adjustments and Safety sections before proceeding.
15
ARDISAM
TIPS
TILLING TIPS
The key to successful tilling is to begin with a shallow cut on the first pass, and then work an inch or two deeper on each successive pass.
Tilling depth will vary with ground conditions.
When beginning to till in unbroken ground or in
extremely hard soil, set the detent pin in the highest hole of the drag stake (follow instructions under Tilling on previous page). This will allow for shallow tilling. With the drag stake in this position, make several light passes over the area to be tilled. Reset for deeper depths with successive passes.
If tiller jumps or skids uncontrollably, lower the drag
stake by placing the detent pin in a higher hole. This will allow for shallower tilling. Hold firmly to the handlebars to control sudden lurches.
If weeds, tall grasses, vines, or other materials clog
or jam the tines, reverse the tiller to unwind vegetation.
Immediately release the drive control levers if the tines jam or you strike a foreign object. With drive control levers in neutral, push throttle control to stop position to stop the engine. Disengage the spark plug wire. When tines have stopped, remove foreign objects and check for damage.
WARNING
Extreme caution must be taken in selecting tilling depth. If you attempt to till too deeply for soil conditions, that is, with the drag stake in too high a position, loss of control could result.
WARNING
If removing material from the tines by hand, stop engine and remove spark plug wire first.
CULTIVATING TIPS
If you plan to use your tiller for cultivating:
Plant rows on 20" - 22" centers for ease of turning.
Set the depth regulator lever with the detent pin in
one of the higher holes. This will allow the shallow cultivation necessary to turn over weeds, and break up and aerate the soil.
16
ARDISAM
NORMAL CARE
SCHEDULE
Your rototiller has been designed and produced by the industry's leading manufacturer of outdoor power equipment to provide you with years of reliable operation.
Keeping your tiller in top running condition will prolong its life, and help you obtain optimum performance whenever you wish to till your garden.
Please read this normal care schedule, and observe these recommended care operating intervals to extend the life of your unit.
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1 Adjust throttle control after first 3 hours of operation or if engine is hard to start or run-on occurs.
2 Change oil after first 5-8 hours of use, then after every 50 hours or every season. Change oil every 25 hours
when operating under heavy load or in high temperatures.
17
ARDISAM
SERVICING THE ROTOTILLER
General
The following information will help you make the necessary checks and perform the procedures required to follow the normal care recommendations made for your rototiller unit.
If you prefer, your local authorized dealer can make these checks and perform the required procedures for you.
Check Forward Belt Tension
Forward belt tension may decrease over time. It must be adjusted within the first half hour of operation, and checked after every two hours of operation. Proper adjustment will assure long belt life. Too much or too little belt tension will cause premature belt failure. To check and adjust the forward belt tension:
1. Turn off engine. Engine must be cool.
NORMAL CARE
WARNING
To prevent accidental starting:
Engine must be turned off and cool, and spark plug wire must be removed and secured from spark plug before checking and adjusting engine or equipment.
1"
2. Remove and secure spark plug wire from spark plug.
3. With drive safety control levers in neutral position, measure length of spring when compressed.
4. Pull down on drive safety control levers and remeasure length of spring when stretched out. Ideal length would be 1/4" longer.
Check Reverse Belt Tension
Reverse belt tension is not adjustable.
1-1/4"
WARNING
Check forward belt tension regularly. Too much or too little tension will cause premature belt failure.
18
NORMAL CARE
Change Forward/Reverse Belt
1. Turn off engine. Engine must be cool.
2. Remove spark plug wire and secure from spark plug.
3. Remove belt guard.
remove the forward belt from the forward engine
pulley:
- gently pull the engine recoil rope to rotate the pulley.
- with the pulley turning, force the forward belt out of the V-groove.
- slide the belt free of the engine pulley.
- pull the forward belt down and out of the way.
remove the reverse belt from the reverse engine
pulley:
- gently pull the engine recoil rope to rotate the pulley.
- with the pulley turning, force the reverse belt out of the V-groove.
ARDISAM
BELT REPLACEMENT PART #’S:
727A (forward)
730 (reverse)
- slide the belt free of engine pulleys and reverse belt guides.
- pull belt down and away from transmission pulley.
install new reverse belt:
- thread belt up from bottom.
- place belt around transmission pulley in groove.
- place belt under reverse belt guides.
- gently pull engine recoil rope while forcing the belt over the edge of the engine pulley into the V-groove.
install new forward belt:
- place forward belt in transmission pulley groove.
- gently pull the engine recoil rope to rotate the pulley while forcing the forward belt into the V-groove.
4. Replace belt guard.
5. Attach spark plug wire.
19
ARDISAM
CAUTION
Do not operate tiller before reading the engine manual provided in the parts packet.
WARNING
Temperature of muffler and near by areas may exceed 150° F. Avoid these areas.
Engine can overheat and become damaged if debris blocks the cooling system or rotating screen.
NORMAL CARE
Engine is shipped from factory without oil. You must add engine oil before starting engine.
Check or Fill Engine Crankcase
1. Add oil according to engine manual. Do not overfill. Use a clean, high quality detergent oil. Container must be marked A.P.I. Service SF - SJ. Use no special additives with recommended oils. Do not mix oil with gasoline. Oil level must be full. Check the oil level by removing oil fill plug. Oil level should be up to the bottom of the fill plug opening.
2. Always check oil level before starting engine. Refer to engine manual for capacity and type of oil to use.
Never run engine without complete air cleaner installed on engine.
Engine Maintenance
Refer to the engine manual included in your parts packet for information on engine maintenance. Your engine manual provides detailed information and a maintenance schedule for performing the following tasks:
1. Check oil level before each use or after every 8 hours of operation.
2. Change oil after first 5-8 hours of operation. Change oil while engine is warm. Refill with new oil of recommended grade.
4. Check spark plug yearly or every 100 hours of operation.
5. Service air cleaner.
6. Keep engine and parts clean.
7. Check engine and equipment often for loose nuts and bolts, keep these items tightened.
Adapted from Briggs & Stratton Corporation, Form No. 274263-10/99.
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NORMAL CARE
ARDISAM
Check Tiller Transmission Grease
TILLER TRANSMISSION IS SHIPPED FROM FACTORY WITH THE PROPER AMOUNT OF LIQUID GREASE.
Check the grease level annually. To check the grease level:
1. Move tiller to level ground.
2. Remove grease level dipstick located between the handlebar mounts in the front transmission cover. Correct grease level is indicated between the high and low levels on the dipstick.
3. Replace grease level dipstick in the filler hole.
4. Note that the front wheel transmission and rear tine transmission are one common reservoir. When you add to the front transmission, you must wait a short period of time for the grease to flow rearward and equalize in both front and rear. The dipstick will read correctly on level ground for both gear units.
Check Tire Pressure
Recommended tire pressure is 20 PSI. If tires do not have equal pressure, tiller will pull to one side.
Lubrication
Proper lubrication of moving mechanical parts of your rototiller is a very important part of care and maintenance. You should oil the moving parts shown at 10 hour intervals using a 30 weight oil.
Clean Tine Axle Shaft
1. Turn off engine. Engine must be cool.
2. Remove spark plug wire and secure from spark plug.
3. Tip the tiller forward. Block the tiller in position so that it rests on the engine mount and the tines are exposed.
4. Remove all vegetation, string, wire, and other material that may have accumulated on the axle between the inside set of tines and the seal on the transmission housing.
5. Tip the tiller back to a level position.
6. Replace spark plug wire.
dipstick
gear case
dipstick hole
transmission
cover plate
When replacing grease, the tiller transmission holds 18-22 ounces. DO NOT OVERFILL.
21
ARDISAM
STORAGE
PREPARE FOR STORAGE
Follow the steps below to prepare your tiller for storage. Read your engine manual for detailed instructions on preparing the engine for storage.
1. Protect wheels and axles from rust:
- Remove lockpin and slide wheel off hub.
- Coat the axles lightly with axle grease.
- Slide wheel back on hub and insert lockpin.
2. Drain fuel system completely following engine manufacturer's instructions or add fuel stabilizer to prevent fuel from gumming up during extended storage period.
3. While engine is still warm, drain the oil from the engine. Refill with fresh oil of the recommended grade.
4. Clean external surfaces, engine and cooling fan.
5. Remove spark plug, pour one ounce of SAE 30 oil into spark plug hole.
6. Plug hole and pull starter cord slowly to distribute oil evenly in cylinder head area.
7. Reinstall spark plug.
8. Transport unit to a suitable storage location. If you have chosen to use a fuel stabilizer and have not drained the fuel system, follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes. Remember, gasoline fumes can travel to distant sources of ignition and ignite, causing risk of explosion and fire.
9. If there is any possibility of unauthorized use or tampering, remove the spark plug and store it in a safe place before storing the rototiller unit away. Be sure to plug the spark plug hole to prevent foreign material from entering.
WARNING
Do not store tiller in an unventilated area where fuel fumes may reach flame, sparks, pilot lights or an ignited object. Drain fuel outdoors away from any ignition sources. Use only approved fuel containers.
22
TROUBLESHOOTING AND REPAIR
ARDISAM
TROUBLESHOOTING GUIDE
While normal care and routine maintenance will extend the life of your rototiller, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, causes and remedies.
PROBLEM REMEDY/ACTION
Engine will not start
Engine runs rough, floods during operation
Engine is hard to start
WARNING
Practice safety at all times. Engine must be turned off and allowed to cool, and spark plug wire must be disconnected and secured before attempting any maintenance or repair.
Failure to comply with this safety requirement can result in serious personal injury to you or bystanders.
Add gas to gas tank.
Connect spark plug wire to spark plug
Throttle must be positioned at choke for a cold start
Clean or replace air cleaner
Drain old fuel and replace with fresh. Use gas stabilizer
at end of season
Make sure spark plug wire is securely attached to spark plug
Drive safety control levers must be released to neutral to start the engine
Engine misses or lacks power
Engine will not stop when throttle control is positioned at stop
Tiller moves forward during starting
Tiller is difficult to control when tilling (machine jumps or lurches forward)
Tines turn, wheels do not turn
Tines turn, wheels turn, tiller does not move
Raise the tines for shallower tilling by lowering the depth regulator lever
Remove and clean fuel tank
Clean or replace air cleaner
Improper carburetor adjustment, take to authorized
engine service center
Replace spark plug and adjust gap
Drain and refill gas tank and carburetor
See engine manual to check and adjust throttle linkage
Drive safety control levers must be released to neutral
to start the engine
Lock wheels in tilling position
Raise the tines for shallower tilling by lowering the
depth regulator lever
Lock wheels in tilling position
Internal transmission failure, see your dealer
Lower the tines for deeper tilling by raising the depth
regulator lever
23
ARDISAM
PROBLEM REMEDY/ACTION
Belts squeal in neutral and/or reverse
TROUBLESHOOTING AND REPAIR
Adjust forward belt guide:
- turn engine off and allow muffler to cool
- disconnect spark plug wire and secure from spark plug
- remove belt guard
- pull down on drive safety control levers
- manually bend forward belt guide so there is 1/16 inch
or less clearance between belt guide and belt
- replace belt guard and spark plug wire
Belts squeal in forward operation
Excessive heat build up in transmission/tine area during tilling
Adjust tabs on the reverse belt guide
- turn engine off and allow muffler to cool
- disconnect spark plug wire and secure from spark plug
- release drive safety control levers to neutral
- remove belt guard
- adjust tabs of reverse belt guide:
while drive safety control levers are released, bend metal tabs on reverse belt guide to 1/64 inch or less clearance from reverse belt
- replace belt guard and spark plug wire
Remove vegetation by following instructions in Clean Tine Axle Shaft of Normal Care section. FOLLOW ALL SAFETY INSTRUCTIONS
Check transmission fluid and fill if needed
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NOTES
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ARDISAM
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ARDISAM
5055 Handlebar Assembly
26
5055 Handlebar Assembly
Part # Qty. Description
60G56 1 Nut-Bi-Way Lock, 5/16-18 199 2 Handle Grip-Drive Control Lever 318 1 Handlebar Assembly 1401 1 Bolt-Hex Hd, 5/16-18 x 1-1/4” 1424 1 Bushing-Pivot, 5/16" 2102 4 Bolt-Hex Hd, 3/8-16 x 1”, Grade 5 2104 4 Nut-Hex, 3/8-16 53530 1 Spring-Bee Hive, Forward Cable Adjust 53572B 1 Drive Control Lever 53575 1 Bracket-Drive Control Lever, Right 53575A 1 Bracket-Drive Control Lever, Left 53588 1 Reverse Handle 53604 4 Cap Screw-Button Hd, 10-24 x 3/8” 53606 6 Nut-Nyloc, #10 53607 4 Nut-Jam, 5/16-24 53608 1 Reverse Link 53630 2 Cable Assembly 53631 2 Handle Grip, No Flange
ARDISAM
27
ARDISAM
5055 Tines & Hood Assembly
28
5055 Tines & Hood Assembly
Part # Qty. Description
60G56 2 Nut-Bi-Way Lock, 5/16-18 394 1 Bracket-Depth Regulator, Black, 2-holes 401CRT 1 Depth Regulator Lever, Black, 4-holes 417 2 Bolt-Hex Hd, 5/16-18 x 1/2", Grade 5 504 2 Lockwasher-Spring, 5/16" 509 2 Bolt-Hex Hd, 1/4-20 x 1/2" 719 2 Lockwasher-Spring, 3/8" 1501 2 Bolt-Hex Flange Head, 5/16-18 x 3/4” 1900LCRT 1 Tine Set, Left Side, Comlete Assembly 1900RCRT 1 Tine Set, Right Side, Comlete Assembly 2001 2 Bolt-Hex Hd, 3/8-16 x 1-3/4" 2102 1 Bolt-Hex Hd, 3/8-16 x 1", Grade 5 2104 3 Locknut-Hex, 3/8-16 50600 1 Drag Bar-Lower 50601 1 Linkage-Lower Drag Bar 53581 1 Hood-Tiller, w/Side Shields, w/o Decals 69170 1 Detent Pin, 5/16" x 2”
ARDISAM
29
ARDISAM
5055 Motor Mount Assembly
30
5055 Motor Mount Assembly
Part # Qty. Description
60G56 12 Nut-Bi-Way Lock, 5/16-18
311 4 Bracket-Motor Mount, Right 504 4 Lockwasher-Spring, 5/16" 507A 1 Bracket-Motor Mount, Left 508B 1 Weight-Complete 719 1 Lockwasher-Spring, 3/8” 727A 1 Belt-Forward 730 1 Belt-Reverse 731 1 Pulley-2 Groove, Engine 734 1 Bracket-Engine 735 1 Belt Cover 738 1 Belt Guide-Forward 739 1 Belt Guide-Reverse 740 1 Pulley-2 Groove, Transmission 742 1 Spacer-Engine, Short 743 1 Bushing 745 1 Pivot Arm-Reverse 802 5 Bolt-Hex Hd, 5/16-24 x 3/4", Grade 5 803 2 Washer, 5/16" ID x 1-5/8" OD, Engine Pulley 804 2 Key, 3/16 x 1" 805 1 Washer-Flat, 11/16” ID, Transmission Pulley 1101A 1 Wheel/Tire Assembly, Left Side 1102A 1 Wheel/Tire Assembly, Right Side 1103 2 Lockpin 1407 2 Spring-Idler Arm 1408 2 Pulley-Forward/Reverse Idler 1410 1 Idler Arm-Forward 1416 2 Link Pin-Forward/Reverse 1418 2 Cotter Pin 1501 7 Bolt-Hex Flange Head, 5/16-18 x 3/4", Grade 5 2104 2 Nut-Bi-Way Lock, 3/8-16 8655 4 Bolt-Hex Hd, 5/16-18 x 1-3/4" 26124 1 Bolt-HHCS, 5/16-18 x 1”, Grade 5 48144B 1 Bolt-HHCS, 3/8-16 x 2", Grade 5 51982 1 Bolt-Soc Hd Shoulder, 3/8-16 x 3/8" 53587 1 Front Cover Plate & Handlebar Mount 53596B 2 Cable Yoke 53611 1 Nut-Hex, 5/16” 60501 1 Engine, 6-hp Intek Briggs HD5BG 1 Bumper Guard, (Optional) OIL05 1 Oil, One Quart 30W WF38 4 Washer-Flat, 3/8" WF516 3 Washer-Flat, 5/16"
ARDISAM
31
ARDISAM
5055 Transmission Assembly
32
5055 Transmission Assembly
Part # Qty. Description
60G56 4 Nut-Bi-Way Lock, 5/16-18 311 1 Bracket-Motor Mount, Right 394 1 Bracket-Depth Regulator, Black, 2-holes 494L 1 Tiller Transmission Casting 507A 1 Bracket-Motor Mount, Left 1500CRT1 1 Transmission Assembly, Lockpin (Replacement Only) 1501 14 Bolt-Hex Flange Hd, 5/16-18 x 3/4", Grade 5 1504 2 Gasket-Tiller Housing & Transmission Cover 1506 4 Seal-Tiller Housing 1507 2 Gasket-Front Rear Bearing Cap 1508 1 Cap-Rear Bearing 1511 3 Bolt-Hex Flange Hd, 1/4-20 x 7/8" 1514 1 Cap-Front Bearing 1515 1 Oil Seal-Drive Shaft 1516 3 Bolt-Hex Flange Hd, 1/4-20 x 3/4" 1517 1 Kit-Oil Seal Gasket (Includes two #1504, four #1506, two #1507, one #1515) 1690 1 Transmission Lube 00, 1 Qt. 53413 1 Dipstick, Molded 1-Pc. Rubber 53587 1 Front Cover Plate & Handlebar Mount
ARDISAM
33
ARDISAM
5055 Wheel & Tiller Shaft Assembly
34
5055 Wheel & Tiller Shaft Assembly
Part # Qty. Description
1506 4 Seal-Tiller Housing 1508 1 Cap-Rear Bearing 1514 1 Cap-Front Bearing 1515 1 Oil Seal-Drive Shaft 1600LC1 1 Main Drive Shaft, LH 1601 2 Bearing-Tapered (Includes Cone & Race) 1700A 1 Wheel Shaft Assembly, Lockpin 1701 2 Key 1/4" x 1" 1702 1 Gear-Worm, Brass, 61 Tooth, Wheel Shaft 1703 4 Shim Set-Axle Spacer Kit 1704 4 Bushing 1705 4 Shim, 1.375 OD x .062" thick, (as req'd.) 1706 2 Shim, 1.375 OD x .030" thick, (as req'd.) 1710 2 Snap Ring-Retainer, External 1801 1 Tiller Shaft Assembly 1803C 1 Gear-Worm, Brass, 30 Tooth, LH, Tiller Shaft 1804 4 Spacer, 1.250" x 1.000" x .062" thick 1805 2 Shim Set-Bearing Cap 1806 6 Shim, 1.750 OD x .062" thick, (as req'd.) 1807 2 Shim, 1.750 OD x .030" thick, (as req'd.) 1808 2 Shim, 1.750 OD x .015" thick, (as req'd.) 1809 2 Shim, 1.750 OD x .010" thick, (as req'd.) 1810 4 Snap Ring-Retainer, Internal
ARDISAM
35
1690 Elm Street, Cumberland, Wisconsin 54829
Ardisam, Inc.
(715)822-2415 Fax (715)822-4180
1-800-345-6007
www.ardisam.com
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