EarthCore ECO-Steel Installation And Maintenance Instruction

INST ALLATION AND MAINTENANCE
Chimney Solutions
INSTRUCTIONS
1700ºF Air-Cooled and Insulated
ECO-STEEL Chimney Size 13”
Listing No. MH8251
Tested to UL103/ULC-S604
A MAJOR CAUSE OF CHIMNEY RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCE (AIR SPACES) TO COMBUSTIBLE MATERIAL*. MINIMUM CLEARANCE FOR 13” DIAMETER AIR-COOLED AND INSULATED ECO-STEEL CHIMNEY IS TWO (2) INCHES. IT IS OF UTMOST IMPORTANCE THAT THIS CHIMNEY IS INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
*Combustible material is dened as material made of , or surfaced with, wood, compressed paper, plant bers, plastic, or other material that will ignite and burn, whether ame proofed or not , or plastered or not plastered.
The ECO-Steel Air-Cooled and Insulated Chimney is intended for use on Isokern replaces. Do not use with forced draft or positive- pressure appliances. The ECO-Steel Air-Cooled and Insulated chimney system is designed to extend a maximum of 60 feet vertically and
with a maximum of one (1) offset (two elbows total) of up to 30° from vertical. Contact Local Building or Fire Ofcials about restrictions and installation inspection in your area. These instructions must be followed in all details and failure to do so may result in a hazardous
installation.
WARNING: If decorative shrouds are being used with ECO-Steel Chimney, Reference the ECO-Steel Addendum L2876.
OPERATIONAL PRECAUTIONS & MAINTENANCE:
ECO-Steel Air-Cooled and Insulated Chimney is not designed for use on products that operate at continuous temperatures in excess of 1000°F. “Keep these instructions for future use.”
WARNING: Do not mix
ECO-Steel Air-Cooled and Insulated Chimney components.
Creosote and Soot – Formation and Need for Removal:
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to create creosote.
The creosote vapors condense in the relatively cool chimney ue of the slow burning re. As a result, creosote residue accumulates on the ue lining. When ignited, the creosote makes an extremely hot re. The chimney should be inspected at least once every two
(2) months during the heating season to determine if a creosote or soot buildup has occurred. If creosote or soot has accumulated,
it should be removed to reduce the risk of chimney re.
Chimneys must be installed so that access is provided for inspection and cleaning.
Never ll any required clearance space with insulation or any other building materials surrounding the chimney.
Do not use a replace for food grilling. Grease from foods can collect in chimney causing replace to become a potential re hazard.
Some chemical Chimney cleaners can be harmful to the chimney. These cause accelerated oxidation or corrosion. If chemical
cleaners are used, they must be non-corrosive in nature. If a brush is used, it must be of proper size with plastic bristles. Have your chimney cleaned by a professional, certied chimney sweep.
If a ue re occurs, close all possible air inlets, and call your Fire Department. Do not use the chimney again until it has been inspected by a Certied Chimney Sweep for possible damage.
Exterior metal parts, with exception of the top portion of the chimney cap, can be painted with a high temperature rust proof paint. Wash the metal surface with a vinegar and water solution to remove any residue before painting. Painting the chimney will help to increase chimney life.
Earthcore assumes no liability for structural damage or roof contamination as the result of creosote formation. It is the owner’s
responsibility to comply with inspection and cleaning requirements as described in these instructions, and those of the appliance
manufacturer.
Earthcore Industries ● 6899 Phillips Industrial Blvd., Jacksonville, FL., 32256 ● (904) 363-3417
CHIMNEY DIAMETER:
ISOKERN FIREPLACE INSTALLATION:
Follow the replace manufacturer’s manual to determine required chimney diameter and clearances between combustible materials and your replace.
Never use a chimney with an inside diameter smaller
than your rebox ue opening unless specically allowed by the replace manufacturer.
CHIMNEY ENCLOSURE REQUIREMENTS:
Interior chimneys shall be enclosed where they extend through closets, storage areas, occupied spaces, or anywhere the surface of the chimney could be contacted by persons or combustible materials. The air space between the outer wall of the chimney and the enclosure shall not be less than 2 inches.
WARNING: Do not place any type of insulation or other materials in the required clearance spaces
surrounding the chimney assembly. Except for installation in one or two family dwellings,
a factory built chimney that extends through any
zone above that on which the connected appliance is
located is to be provided with an enclosure having a
re resistance rating equal to or greater than that of the oor or roof assemblies through which it passes.
In cold climates, chimneys mounted on an outside wall should be enclosed in a chase. Exterior chases reduce condensation, creosote formation and enhance draft.
Chimney components intended for exterior
installation must be marked “Suitable for Interior or Exterior Installation”.
INSTALLATION RECOMMENDATIONS:
Proper planning for your ECO-Steel Air-Cooled and Insulated Chimney installation will result in greater
safety, efciency and convenience. You must use
only ECO-Steel Chimney parts and components to maintain a listed chimney system. Do not mix ECO-Steel Air-Cooled and ECO-Steel Insulated Chimney parts or try to match with other products or use improvised solutions.
Place Fireplace: Position according to the replace
manufacturer’s installation instructions. The ue outlet
should be placed between the rafters or joists above, if possible.
Determine Chimney Size: Follow the replace
manufacturer’s instructions for chimney size.
Mount Anchor Plate: Chimneys for Isokern replaces
with
ECO-Steel
begin with an Anchor Plate or Anchor
Plate with Damper.
It is important that the surface of the Isokern chimney
has a level surface on which to attach the Anchor Plate.
If the top of the Isokern does not have a level surface, then it will need to be modied accordingly. Center the Isowool blanket over Isokern Top Plate hole and trace outline of hole with a pen or marker. Cut a hole in the blanket to match the hole in the Isokern top plate. Center the Isowool blanket over the Isokern Top Plate ue opening, then center anchor plate over the Isowool blanket. If a Damper is used, make sure nothing
interferes with the damper plate movement. Secure the Anchor Plate with four (4) masonry anchors. See FIG.1. If the Anchor Plate with Damper is installed the damper should swing freely. When the chain is pulled
down, the damper should close (horizontal position).
When the chain is released (no weight on the chain), the damper should swing open (vertical position). To
install the lintel hook, place the damper plate in the closed (horizontal) position. Determine and mark the position of the lintel hook. The lintel hook should be
mounted in a position so as to provide a small amount of tension in the spring attached to the chain. See FIG. 1. The tension is needed to prevent the damper
plate from rattling when closed. Mount the lintel hook
to masonry with the screws provided. Do not obstruct openings in the anchor plate.
Warning: Do not locate Anchor Plate with Damper in
a location inaccessible for inspection, cleaning and
servicing after installation.
ANCHOR PLATE
MASONRY ANCHORS
ISOWOOL BLANKET
Install your replace as described by the
manufacturer’s installation instructions and maintain
all required clearances. Acceptance of the assembly
is void if the installation instructions are not followed.
Connect only one replace per chimney. Follow the replace safety manual for maximum efciency and safety. Do not over re. Any damage to the replace
or chimney can possibly void the warranty. Do not burn driftwood, plastic, or chemically treated
wood such as railroad ties. They are corrosive to your
chimney system. Follow the replace manufacturer’s
instructions regarding fuel.
ISOKERN­FIREPLACE
LINTEL
HOOK
2
2
FIG. 1
Attach Chimney: Attach the rst section of chimney
on the Anchor Plate. The joint assembly is a male
to female slip t and held together with button lock
tabs. See FIG 2. Maintain a 2 inch clearance to
combustibles. Do not ll the clearance space with any materials. If an offset is required, refer to Elbow
Offset Installation Section.
FEMALE END
CEILING/FLOOR
CAP
STORM COLLAR
FLASHING
CHIMNEY
ATTIC INSULATION SHIELD
KNOCKOUT FOR LOCK
BUTTON LOCK
FIG. 2
Frame Openings: From the ceiling, drop a plumb
bob to the center of the replace’s ue outlet and mark the center point on the ceiling. Refer to
TABLE 1 for the framing dimensions.
Frame Opening Dimensions
Flue Diameter Framing Dimensions
12.5” ID 19.5” X 19.5”
TABLE 1
MALE END
FIRESTOP
CHIMNEY
CEILING/FLOOR
FIRESTOP
CHIMNEY
ANCHOR PLATE
ISOWOOL BLANKET
FIREPLACE
Mark appropriate cutting lines around the center point. Cut a square hole in the ceiling. Frame a level, square opening centered over the hole that you have cut. Frame openings at each oor level
above the replace. See FIG. 3. These openings
are to hold the Firestop and Attic Insulation Shield. Locate each opening by dropping a plumb bob to the four corners of the opening below. Maintain the 2 inch airspace to combustibles. See FIG. 4.
FIG. 3
3
FRAME PER TABLE 1
FIRESTOP
CHIMNEY
INSTALL ANGLE SUPPORT
IF HEIGHT EXCEEDS 50’
OR IF REQUIRED BY THE
FIREPLACE MANUFACTURER
ANGLE SUPPORTS
ADDITIONAL 30’
OF CHIMNEY.
SECURE TO FRAMING.
NOTE: Firestop may appear different than shown.
FIG. 4
Cut Roof Opening: If penetrating through the roof, determine and cut an opening in the roof directly above the opening below. The cut opening must be 4 inches larger than the chimney’s outside diameter to provide at least a 2 inch clearance all around the chimney . The chimney must be centered in this opening.
Install Firestop: A Firestop is required on each oor
penetration in multistory installations. Building Codes require a Firestop at every oor/ceiling level including where the
chimney penetrates the attic. FIG. 3 shows a typical 2 story installation with an attic. A Firestop is not installed where the chimney penetrates through the roof.
Angle Support and Support Band: Install an Angle Support
if total chimney height is greater than 50 feet, or if the replace manufacturer requires it. If additional support is needed,
install one or more Angle Supports which will support 30 feet of chimney FIG. 5. Slide the Angle Support around the chimney and align over framed opening. Secure to casing
with (4) sheet metal screws and assemble brackets per FIG. 6. Nail the brackets to the framing using a minimum of (2) nails or screws per bracket. A Support Band may be required by some replace manufacturers to keep the chimney
vertical and help maintain clearances to combustibles within a chase. Clamp the Support Band to the pipe using the nut and bolt provided and secure legs to nearby framing using plumbers strap or guy wires. See FIG 7. The Support Band does not support the weight of the chimney , it is only used to
keep the chimney centered within a chase.
PILOT HOLE
FIG. 5
NUT
LOCK WASHER
FLAT WASHER
SUPPORT BAND
SUPPORT BRACKET
FIG. 6
PLUMBER’S STRAP
SUPPORT BAND
CHASE
FLOOR/
CHIMNEY
CEILING
FIG. 7
4
Attic Insulation Shield: The Attic Insulation Shield must be installed where the chimney passes into an attic. Its
purpose is to maintain clearances from loose packed or
blown insulation from the chimney. If an Attic Shield is not used the chimney needs to be enclosed within a framed enclosure. Always maintain a 2” air-space clearance to
combustibles. Install the shield as follows:
Remove any insulation or debris from attic oor around the framed opening.
Assemble chimney sections above the Firestop to a height that extends beyond the height of the attic insulation shield.
Slip the Attic Insulation Shield over the chimney until
the base sits squarely on the framed opening.
Secure the Attic Insulation Shield to the top of the framed opening using nails or screws. See FIG. 8.
For chase enclosures, install the chase top cover (supplied by others) to the chase enclosure. Cut a hole in the chase top cover the same diameter as the base of the cone on
the ashing. Attach the Flashing to the top of the chase
cover, sealing with a non-hardening waterproof sealant. Secure in place with screws or rivets. See FIG. 10.
SCREW OR
RIVET STRAPS
TO FLASHING
RADIATION SHIELD
CHASE COVER
(SUPPLIED
BY OTHERS)
FLASHING
SCREW OR RIVET
TO CHASE COVER
APPLY SEALANT
CHIMNEY
CHIMNEY
NAILS OR
SCREWS
FLOOR/
CEILING
ATTIC
INSULATION
SHIELD
FIRESTOP
FIG. 8
Termination: NFPA 211, “Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances”, states that chimneys shall extend at least three feet above the highest point where it passes through the roof of a building, and at least two feet higher than any portion of a building within ten feet. See FIG. 9.
NAIL TO CHASE
CHASE
FIG. 10
Attach the storm collar around the chimney above the
screen of the ashing. Secure in place with the locking
tab and button. Seal around the storm collar with a non­hardening waterproof sealant. Attach the Termination Cap to the chimney by sliding the male to female joint connection together and secure in place with (4) sheet metal screws provided. See FIG. 11.
TERMINATION
SELF-TAPPING
SCREWS
APPLY SEALANT
STORM COLLAR
FLASHING
2 FEET ABOVE ANY POINT WITHIN
3 FEET
MINIMUM
ABOVE
ROOFLINE
FIG. 9
10 FEET HORIZONTALLY
FIG. 11
5
Elbow Installation: 15° and 30° elbows are provided to allow chimneys to avoid framing members or roof peaks.
A maximum of 30° from vertical is allowed and a total of two elbows for each chimney installation. A 2” clearance to combustibles must be maintained. If more than one (1) offset is needed, a mechanical exhaust fan should be used. The mechanical fan company would determine the viability of performance.
Attach the elbow to the chimney pipe, support or other part. Using the offset chart, add chimney sections between
elbows, total pipe length not to exceed 96 inches. A Support Band or plumbers strap is required for every 4 foot interval
between elbows to support the load as shown in FIG. 12. Attach the upper elbow to bring the chimney back to vertical. See TABLE 2 and FIG. 13 for offset combinations.
ELBOW STRAPS
PLUMBER’S STRAP
(SUPPLIED
WITH ELBOW)
“A”
“B”
4’ MAX.
SUPPORT BAND
FIRESTOP
W/RADIATION
SHIELD
4’ MAX.
FIG. 12
ELBOW OFFSET CHART
13” Diameter
Elbow
Angle
Length
“A”
“B” “C”
0” 23-1/8” 2-7/8” 6” 27-1/4” 4”
12” 33” 5-1/2”
15°
18” 38-7/8” 7” 36” 56-1/4” 11-3/4”
48” 67-7/8” 14-7/8”
0” 22” 5-1/2” 6” 25-3/4” 7-5/8”
12” 31” 10-5/8”
30°
18” 36” 13-5/8” 36” 51-3/4” 22-5/8”
“C”
FIG. 13
48” 62” 28-5/8”
TABLE 2
6
WARRANTY
Limited Lifetime Warranty
The Earthcore ECO-Steel factory built chimney (Air-Cooled or Insulated), when installed according to manufacturer’s instructions, as prescribed by Underwriters Laboratories Standard 103, and when properly and regularly cleaned and maintained as set forth below, are warranted by Earthcore under normal, residential or commercial use against defects in
material or workmanship of the product for parts only as long as the original consumer owns the chimney system. During the rst ten years of the warranty, Earthcore will provide replacement chimney lengths at no charge. During the balance of the warranty, Earthcore will provide replacement chimney lengths at 50% of the current retail price in effect at the time
of the warranty claim. The defective part(s) must be returned with all transportation charges prepaid by the owner to the
Customer Service Department, C/O Earthcore 6899 Phillips Industrial Blvd., Jacksonville, FL. 32256. Earthcore will in turn,
ship the replacement the repaired or replacement part to the owner, freight collect, with the owner to be responsible for all freight charges. The warranty does not cover any labor or other service charges incurred by the owner, or any parts not manufactured by Earthcore.
It is the OWNER’S RESPONSIBILITY to establish:
1. The date of the original installation of the product;
2. The name of the original purchaser;
3. The name of the installer;
4. That the product was installed according to manufacturer’s instructions; and
5. That the product was properly cleaned and serviced once each year by a licensed chimney sweep.
DISCLAIMERS AND EXCLUSIONS
The following shall be applicable to those products of Earthcore described above:
1. The warranty described herein above shall be IN LIEU of any other warranty, express or implied. Except as set
out herein above, there are NO other warranties and any statutory or implied warranty of MERCHANTABILITY or tness for a particular purpose is EXCLUDED from this transaction and shall not apply.
2. The sole and exclusive remedy against Earthcore shall be for the repair or replacement of defective parts as
provided herein above. NO OTHER REMEDY. (Including, but not limited to, incidental or consequential
loss) shall be available. The sole purpose of the stipulated exclusive remedy provided for herein, shall be the repair and replacement of defective parts in the manner provided herein above. This exclusive remedy shall not be deemed to have failed of its essential purpose so long as Earthcore is willing and
able to repair or replace defective parts in the prescribed manner.
3. The owner shall not be required to deliver a defective part to Earthcore, if:
(a) The part was destroyed as a result of its defect or any defect in any part covered in this warranty; and
(b) Earthcore is reasonably satised that the part was defective at the time of sale.
If both of these conditions are met to Earthcore’s satisfaction, it will replace the part in the same manner provided herein as if the purchaser had delivered it to Earthcore.
4. The owner acknowledges that no oral statements purporting to be warranties, representations, or guarantees of any kind about any product of Earthcore have been made to owner by Earthcore by the original purchaser, if different from the owner, or by its dealer which in any way expands, alters or modies the terms of the
warranty set out herein. Any such statements do not constitute warranties, shall not be relied on by the owner, and are not part of the contract of sale. This writing constitutes a complete and exclusive statement of the terms of any warranty, expressed or implied, of Earthcore.
5. There is NO WARRANTY for any defective part of an Earthcore product which has been removed from its
original installation site or which, in the judgment of Earthcore, arises from misuse, mishandling, neglect,
chimney re, ood, lighting, corrosive atmosphere, improper installation of the product, improper servicing of the product, unauthorized modication of the product, improper fuel supply to the product, or failure to the
installer to properly install or service the product as set out in the installation instructions.
7
Chimney Solutions
ECO-Steel COMPONENT LIST
With Part Numbers
13ACECOAPD & 13INECOAPD
Anchor Plate
w/In-Line Damper
13ACECO30OS & 13INECO30OS
30 Degree Elbow
13ACECOFC
Chase Top Flashing
13ACECOAP & 13INECOAP
Anchor Plate
13ACECO15OS & 13INECO15OS
15 Degree Elbow
13ACECOFT
Tall Cone Flashing
13ACECOWB
Wall Band
13ACECOFS
Firestop Assembly
13ACECOCC Chimney Cap
13ACECOIS
Insulation Shield
13ACECOSC
Storm Collar
13ACECO6 & 13INECO6
6” Pipe
13ACECO12 & 13INECO12
12” Pipe
13ACECO18 & 13INECO18
18” Pipe
6899 Phillips Industrial Blvd.● Jacksonville, FL., 32256
(800) 642-2920 ● Fax (904) 363-3408
13ACECO36 & 13INECO36
8
36” Pipe
©2017 Earthcore Industries, L.L.C. Form No. L2809 08/17
13ACECO48 & 13INECO48
48” Pipe
9670
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