Eagle-Metal Masters CLCHRBL-24 Service Manual

PART #359340
Chef’s Line®Charbroilers
INSTALLATION/OPERATING INSTRUCTIONS
CAUTION
INSPECT CONTENTS IMMEDIATELY AND FILE CLAIM WITH DELIVERING CARRIER FOR ANY DAMAGE.
SAVE YOUR BOX AND ALL PACKING MATERIALS.
YOU ARE RESPONSIBLE FOR DAMAGE TO YOUR UNIT IF RETURNED IMPROPERLY PACKED.
Lava Rock Broilers - CLCHRBL Series
Radiant Broilers - CLCHRB Series
NOTE: INTENDED FOR OTHER THAN HOUSEHOLD USE. THIS COMMERCIAL
APPLIANCE MUST BE INSTALLED WITHIN SURROUNDINGS AND VENTILATION
REQUIREMENTS AS DICTATED BY NATIONAL AND/OR LOCAL CODE.
Retain this manual for future reference.
Contact this factory, the factory representative or a local service company to perform
maintenance and repairs.
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EG10059 Revised 03/11
• 100 Industrial Boulevard, Clayton, Delaware 19938-9905 U.S.A. • www.eaglegrp.com
• Fax: 302/653-2065
Eagle Foodservice Equipment, Eagle MHC, SpecFAB, and Retail Display are divisions of Eagle Group. ©2011 by the Eagle Group
Gas Charbroilers
INSTALLATION/OPERATING INSTRUCTIONS
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE!
IF YOU SMELL GAS:
1. DO NOT TOUCH ELECTRIC SWITCHES
2. EXTINGUISH ANY OPEN FLAME
3. IMMEDIATELY CALL YOUR GAS COMPANY
IMPORTANT:
BEFORE PLACING THIS APPLIANCE IN OPERATION, CONTACT YOUR LOCAL GAS SUPPLIER AS TO WHAT INSTRUCTIONS ARE TO BE FOLLOWED IF YOU SMELL GAS. THE INSTRUCTIONS OBTAINED SHOULD THEN BE POSTED IN A PROMINENT LOCATION.
NOTE: This broiler is designed for installation as an independent HEAVY DUTY APPLIANCE and
is not intended for residential use.
CLEARANCE INSTRUCTIONS:
• For use in non-combustible locations only – For use only on non-combustible counter tops,
where minimum clearance from sides and back is 6˝ (153mm).
• The appliance area must be free and clear of all combustible items.
• The unit must be leveled before placing it in operation. To level the unit on an uneven surface to
prevent rocking, adjustable feet have been provided.
• When using gas broiler, keep the appliance area free from obstructions that could block the flow of
combustible gases.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
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Gas Charbroilers
INSTALLATION/OPERATING INSTRUCTIONS
GAS CONNECTIONS
Installation Personnel: Check all connections and fittings on valves and tubing supplied as a part of this unit to make sure they did not come loose during shipment. A manual gas valve should be provided upstream within 6 feet of the appliance for shutting the gas off during servicing. A ground joint union should be provided between the house plumbing and the gas inlet to the appliance. A gas pressure regulator has been provided as a part of this appliance. It is factory pre-set for natural gas and is field adjustable for liquid propane gas. All plumbing should be clean and free of burrs and metal chips. All pipe connections should be made using a pipe joint compound resistant to the action of LP gases. A drip TEE must be used to collect any moisture or dirt in the gas. Upon completing the installation of this appliance, all the gas connections must be checked for gas leaks. Use a solution of liquid dishwashing soap and water to check for leaks.
This installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code ANSI Z223.1/NFPA-54, National Gas and Propane Installation Code, and CSA-B149.1 as applicable.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing it’s individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kPa).
Provisions for proper air supply must be taken into account when installing the unit. Care should be taken so as not to obstruct the area in front, under or in rear of the unit. DO NOT PLACE BACK OF THE UNIT CLOSER THAN 6˝ (153mm) TO A WALL OR OTHER SURFACES. The appliance shall be located with respect to other equipment so it will have adequate clearances for servicing and proper operation.
This unit is supplied with four (4) adjustable feet, which must be installed prior to operation. Four (4) threaded openings are provided on bottom of the unit to accept the threaded portion of the feet. Screw in the feet and tighten them securely. During operation, check the feet every sixty (60) days to assure that they are tight. Failure to use the feet will void warranty and could cause unsafe conditions.
Note: Appliance must be installed under a ventilation hood.
GAS ORIFICE INFORMATION
SERIES ORIFICE DRILL SIZE / EAGLE PART # INCHES IN WATER COLUMN
CLCHRB 32 / 336254 50 / 336007 10˝ CLCHRBL 39 / 361984 51 / 360322 10˝
ORIFICE SIZE ORIFICE SIZE REQUIRED AT OTHER ELEVATIONS
AT SEA LEVEL 2000 ft 3000 ft 4000 ft 5000 ft 9000 ft
1.55mm 54 54 54 54 55
NATURAL LP NATURAL LP
32 33 34 35 35 38 39 40 41 41 42 44 41 42 42 42 43 45 50 51 51 51 51 53 51 51 52 52 52 53 52 52 53 53 53 54 60 64 64 65 65 67 67 68 68 68 69 70 73 73 77 77 78 78 77 77 77 77 78 78
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Gas Charbroilers
INSTALLATION/OPERATING INSTRUCTIONS
START UP
During initial operation, the broiler will smoke until unit preservation oils and impurities are burned off.
OPERATION
Turn valves on high to preheat unit before attempting to broil. Adjust valve to desired heat setting. You will have to experiment with grate location and valve setting for your meat product needs. It is recommended that the grates be put in a sloped position to start with. This will allow the grease to run down the grate into grease tray reducing the chance of flare-ups. Water pans must be checked frequently and water added as required. Hot water vapors rising from the water pans and through the combustion chamber reduce flare-ups.
CAUTION...CAUTION...CAUTION!
CHARBROILERS ARE HOT!! NEVER ATTEMPT TO CHANGE LOCATION OR REMOVE GRATES WHILE PRODUCTS ARE COOKING. FLARE-UPS CAN OCCUR UNEXPECTEDLY. TURN OFF CHARBROILER AND ALLOW TO COOL BEFORE ATTEMPTING TO REMOVE OR REPOSITION GRATES.
LAVA ROCKS (FOR LAVA ROCK SERIES CHARBROILERS ONLY)
Note: Maximum of 4 lbs. of lava rocks per burner.
GRATE LOCATION
Grate may be raised or lowered by adjusting location of grate hooks on back splash. Grate may be turned over for different grid pattern. Use gloves or potholder to reposition grates.
BURNER ADJUSTMENT
Turn burner valve to high position. Decrease openings of air shutters to give soft blue flame having yellow tips, and then slowly increase openings to a point when the yellow tips disappear and a hard blue flame is obtained.
TEMPERATURE ADJUSTMENT
Sections of broiler may be set at different temperatures. It is possible to have a high heat or searing section while having a low heat finishing or holding section. For searing operation, set valves for section on or close to high setting. For holding or finishing, set valves at lower setting. By experimenting with different settings, you will determine which one will suit your specific needs.
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Gas Charbroilers
INSTALLATION/OPERATING INSTRUCTIONS
WATER PAN
The water pan is located at the bottom of broiler. Some models may have two water pans. They are removable by pulling out from front of unit. It is important that water be kept in pan during operation and added as required. The water reduces flare-ups, reduces table or counter surface temperature, and catches grease.
CHECKING FOR GAS LEAKS
Use soap and water solution to check for gas leaks. Check entire gas piping for leaks. Do not use matches, or other sources of ignition to check for leaks.
AIR INTAKE
Air for combustion enters from the bottom of charbroiler. Do not store items under unit or obstruct this area.
REPAIRS AND MAINTENANCE
Contact the factory, a factory representative, or a local service company for repairs and maintenance.
CLEANING
Clean daily or more frequently if required. Remove grate section and wash in a sink. Brush out carbon particles. Remove water pan and wash. Clean exterior of pan with detergent and use non-abrasive cleaner on stubborn areas.
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