Eagle-Metal Masters CLAGGHT Service Manual

PART #359341
Chef’s Line® Gas Griddles
Installation & Operating Instructions
Models #CLAGGH, CLAGGHT and CLAGGHTS SERIES
Retain this manual for future reference.
Contact this factory, the factory representative or a local service company to perform maintenance and repairs.
INSTALLATION INSTRUCTIONS
(See page 5 for Operating Instructions.)
CAUTION
INSPECT CONTENTS IMMEDIATELY AND FILE CLAIM WITH DELIVERING CARRIER FOR ANY DAMAGE.
SAVE YOUR BOX AND ALL PACKING MATERIALS.
YOU ARE RESPONSIBLE FOR DAMAGE TO YOUR UNIT IF RETURNED IMPROPERLY PACKED.
NOTE: INTENDED FOR OTHER THAN HOUSEHOLD USE. THIS COMMERCIAL
APPLIANCE MUST BE INSTALLED WITHIN SURROUNDINGS AND VENTILATION
REQUIREMENTS AS DICTATED BY NATIONAL AND/OR LOCAL CODE.
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS
EG10058 Revised 02/12
• 100 Industrial Boulevard, Clayton, Delaware 19938-9905 U.S.A. • www.eaglegrp.com
• Phone: 302/653-3000 • (Foodservice) 800/441-8440 • (MHC/Retail) 800/637-5100
• Fax: 302/653-2065
Eagle Foodservice Equipment, Eagle MHC, SpecFAB, and Retail Display are divisions of Eagle Group. ©2012 by the Eagle Group
INSTALLATION INSTRUCTIONS
(See page 5 for Operating Instructions.)
IMPORTANT
BEFORE PLACING THIS APPLIANCE IN OPERATION, CONTACT YOUR LOCAL GAS SUPPLIER AS TO WHAT INSTRUCTIONS ARE TO BE FOLLOWED IF YOU SMELL GAS. THE INSTRUCTIONS OBTAINED SHOULD THEN BE POSTED IN A PROMINENT LOCATION.
This griddle is designed for installation as an independent HEAVY DUTY APPLIANCE and is not intended for residential use.
CLEARANCE INSTRUCTIONS
Appliances for installation on non-combustible countertops only. Minimum clearance from combustible construction is 6 inches from the sides, 10 inches from the back and 48 inches from top of the griddle.
The appliance area must be free and clear of all combustible items.
The unit must be leveled before placing it in operation. To level the unit on an uneven surface to prevent rocking, adjustable feet have been provided.
When using gas griddle, keep the appliance area free from obstructions that can block the flow of combustible gases.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
WARNING
FOR YOUR SAFETY
IF YOU SMELL GAS:
1. DO NOT TOUCH ELECTRIC SWITCHES
2. EXTINGUISH ANY OPEN FLAME
3. IMMEDIATELY CALL YOUR GAS COMPANY
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INSTALLATION INSTRUCTIONS (continued)
GAS CONNECTIONS
Installation Personnel: Check all connections and fittings on valves and tubing supplied as a part of this unit to make sure they did not come loose during shipment. A manual shutoff gas valve should be provided upstream within 6 feet of the appliance for shutting the gas off during servicing. A ground joint union should be provided between the house plumbing and the gas inlet to the appliance. A gas pressure regulator has been provided as a part of this appliance. It is factory pre­set for natural gas and is field adjustable for liquid propane gas. c aution: n ever exceed 1/2˝ psig inlet pressure! All plumbing should be clean and free of burrs and metal chips. All pipe connections should be made using a pipe joint compound resistant to the action of LP gases. A drip TEE must be used to collect any moisture or dirt in the gas. Upon completing the installation of this appliance, all the gas connections must be checked for gas leaks. Use a solution of liquid dishwashing soap and water to check for leaks. On models with safety pilot, check the lighter tube for correct position.
This installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code ANSI Z223.1/NFPA 54, or the National Gas and Propane Installation code CSA-B149.1 as applicable.
The appliance must be isolated from the gas supply piping system by closing it’s individual manual shutoff gas valve during any pressure testing of the gas supply piping system at test pressures equal to or more than 1/2˝ psig (3.45 kPa).
Provisions for proper air supply must be taken into account when installing the unit. Care should be taken so as not to obstruct the area in front and in rear of the unit. DO NOT PLACE BACK OF THE UNIT CLOSER THAN 10 INCHES TO A WALL OR OTHER SURFACES.
The appliance shall be located with respect to other equipment so it will have adequate clearances for servicing and proper operation.
This unit is supplied with four (4) adjustable feet, which must be installed prior to operation. Four (4) threaded openings are provided on bottom of the unit to accept the threaded portion of the feet. Screw in the feet and tighten them securely. During operation, check the feet every sixty (60) days to assure that they are tight. Failure to use the feet will void warranty and could cause unsafe conditions.
NOTE: Appliance must be installed under a ventilation hood.
INSTALLING ADj USTABLE FEET, REGULATOR, AND GREASE PAN/SLIDES
The following items are not installed at the factory and are shipped loose in the grease pan:
Adjustable Feet: This unit is provided with four (4) adjustable feet, which must be installed prior to operation. Four (4) threaded openings are provided on bottom of the unit to accept the threaded portion of the feet. Screw in the feet and tighten them securely. During operation, check the feet every sixty (60) days to assure they are tight. Fail u r e t o u s e t h e Fe e t p r o v id e d w il l v o id
t h e w a r r a n t y a n d c o u l d c au s e u n s aFe c o n d it io n s .
Gas Pressure Regulator: The provided regulator is convertible for either Propane or Natural Gas. Insure the regulator is set for gas being used. Install with appropriate sealing compound.
Grease Pan and Slides: The grease pan and slides must be installed before use. Left and right slides are provided. These are installed on the underside of the unit with the six-(6) 10-32 screws provided. Slide grease pan into position after installing slides.
LEVELING UNIT
Level unit by adjusting the four (4) feet, which have an adjustment of one inch for lineup with other Eagle Countertop lines.
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INSTALLATION INSTRUCTIONS (continued)
UNITS w ITh AUTOMATIC SAFETY PILOT AND ThERMOSTATIC CONTROLS
Lighting and Shutdown Instructions:
To light pilot, push in the red reset button on the safety pilot valve body and light the pilot. Hold reset button in for approximately 30 seconds, then release. If the pilot goes out, repeat the above procedure until the pilot stays lit. When the pilot stays lit, a valve disc will open to permit gas flow to the burner. Turn thermostatic controls to full ON position to light burners, then set to desired temperature. Check the main burner for proper lighting and burning using the observation port provided.
Before using this appliance, the pilot must be checked for adjustment. Do this by turning the pilot adjustment screw located on the safety pilot valve body.
When shutting the appliance down for long periods of time, shut off all thermostatic controls; then shut off the pilot.
CAUTION: Before attempting to light the appliance, the cover, if so equipped, shall be opened. If pilot or burner goes out, turn off all gas and wait 5 (five) full minutes before attempting to relight.
Propane Gas Conversion:
This griddle is shipped from the factory with fixed Orifice Hoods for use on Natural Gas. To convert to Propane Gas, follow these steps:
1) Remove screws. Remove control knobs. Pull the control panel forward from top and allow to drop down.
2) Remove the Access Panels.
3) Remove lighter tubes one (1) on 24" model and two (2) on 36" and 48" models.
4) Remove the main burner(s) by sliding the burner toward the rear until the front part of burner clears the hood.
5) Replace Natural Gas Burner Orifices #41 with Propane Gas Orifice(s) #52 marked in red (located in the grease drawer).
6) Replace the lighter tube Orifice fitting(s) with Propane Orifice fitting(s). Use #73 Propane Gas Orifice for 19" long lighter tubes. Use #77 Propane Gas Orifice for 9" long lighter tubes. All Propane Gas Orifices will be marked with red.
7) Safety Pilot: Remove bottom nut, and replace existing orifice with part #305109 included with conversion kit.
8) Reinstall burner and lighter tubes.
9) Reinstall the Access Panels.
10) Change the convertible pressure regulator to Propane Gas by removing slotted or hex
threaded plug from pressure regulator, invert and reinstall. The letters LP should be visible. The regulator is now set for 10˝ W.C.
11) Follow instructions to light the safety pilot – adjust the flame for Propane Gas by turning the
pilot adjustment screw located next to the red button on the auto safety pilot valve body.
12) Reinstall Front Panel.
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INSTALLATION INSTRUCTIONS (continued)
UNITS ThAT hAVE MANUAL VALVES w ITh STANDING PILOTS OR
ThERMOSTATIC CONTROLS w ITh STANDING PILOTS
Lighting and Shutdown Instructions:
Turn pilot valves on and light pilot
burners using a lighting wand or taper.
Before using this appliance, the pilots must be adjusted. Do this by turning the control adjustment screw in one pilot, adjust the valve, and use the lighting wand to light that pilot burner. Adjust the size of the pilot flame. Repeat for each pilot valve.
When lighting the burners by turning on the burner knobs, always make sure the burner has lit properly from the pilot by looking through the observation port.
When shutting the appliance down for long periods of time, shut off all the burners valves; then shut off all the pilot valves.
CAUTION: Before attempting to light the appliance, the cover, if so equipped, shall be opened. If pilot or burners go out, turn off all gas and wait 5 (five) full minutes before attempting to relight.
Propane Gas Conversion:
This griddle is shipped from the factory with fixed Orifice Hoods for use on Natural Gas. To
convert to Propane Gas, install the burner Orifice Hoods supplied (located in the grease drawer).
1) Pull the Control Panel forward from the top and allow it to drop down. On models where control panel is attached with screws, remove screws then remove control panel.
2) Remove the Access Panels.
3) Remove burner(s) from the Orifice Hood(s) by sliding the burner toward the rear and lifting off the hood(s).
4) Remove #41 Natural Gas Orifice Hood(s) and install the #52 Propane Gas Orifice Hood(s) marked in red.
5) Reinstall the burner(s).
6) Reinstall the Access Panels.
7) Change the convertible pressure regulator to Propane Gas by removing slotted or hex threaded plug from pressure regulator, invert and reinstall. The letters LP should be visible. The regulator is now set for 10˝ W.C.
8) Adjust the Standing Pilot(s) flame height for Propane by turning the screw located on the pilot valve body.
9) Reinstall Front Panel.
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