Eagle 1000A, 1000B Operation Manual

- 1 -

Operations Manual

Eagle 1000 Series Stretch Wrapper

Models A & B

- 2 -

READ ALL INSTRUCTIONS CONTAINED IN THIS

MANUAL PRIOR TO MACHINE INSTALLATION!

- 3 -

Contents

page

1. Machine Safety Information

1.1 Safety & Warnings 3

1.2 Specifications 5

1.3 Outline & Applications 7

1.4 Position of Operation 7

1.5 Safety Precautions Prior to Operation 7

2. Machine Installation

2.1 Machine Structure & Main Components 8

2.2 Transportation 9

2.3 Installation 10

2.4 Operational Environment 13

3. Operation

3.1 Operational Steps & Film Loading 14

3.2 Basic Machine Operation 16

4. Maintenance & Troubleshooting

4.1 Carriage Load Safety Switch 18

4.2 Turntable Home Switch 19

4.3 Turntable & Carriage Adjustment 21

4.4 Replacement Parts 22

5. Illustrations & Parts List

5.1 Base (Turntable) 23

5.2 Roller Wheel Assembly (1) 25

5.3 Roller Wheel Assembly (2) 26

5.4 Mast 27

5.5 Pre-Stretch Carriage 29

5.6 Non Pre-Stretch Carriage 31

6. Electrical Schematics 33

- 4 -

1.1 Safety & Warnings

▪ Before servicing, always power down and unplug the machine from the power source.
▪ Ensure that the correct voltage is being supplied from the power source.
▪ Do not touch the turn table while machine is in operation.
▪ Place all items to be wrapped in the center of the turntable.
▪ Keep the machine and surrounding area clean, clear and free of debris to ensure safe operation.

Warning Labels

DO NOT MODIFY OR REMOVE WARNING LABELS

Turntable Edge (x2)

Platform

Platform

Use Caution When Stepping or

Walking

Table Rotation Direction

Do Not Step

- 5 -

1.1 Safety & Warnings

DO NOT MODIFY OR REMOVE WARNING LABELS

Film Carriage

Do Not Open While Running

Control Panel (Bottom)

Electrical Hazard

Do not service machine while powered up and

connected to power source!

(Turntable may move)

- 6 -

1.2 Specifications - Eagle 1000A

Power Supply

110VAC, 60Hz

Turntable Speed

0-10 RPM

Turntable Diameter

59”

Turntable Diagonal

80”

Turntable Height

3.125”

Pre-Stretch Motor

n/a

Pre-Stretch Gear Ratio

n/a

Pre-Stretch Chain

n/a

Film Stretch

Manually Adjustable on Carriage

Max Film Height

87”

Mast Height

94”

Max Turntable Weight Capacity

3,300 lbs

Max Package Height (2” Overlap)

76.75”

Machine Dimensions

80.7” x 65” x 96.85”

(L x W x H)

Shipping Weight

1,433 lbs

Attachment

Ramp or Custom Heavy Duty3

Noise

≤75db

Environment

Humidity ≤98% Temperature 32-104°F

1

Note: Black product requires custom photo-eye installation.

2

Factory ramp is for use with hand pallet jacks only. Maximum combined weight of jack and product must not

exceed 1,300lbs. Custom heavy-duty ramps are available for use with loads exceeding 1,300lbs.

3

Turntable maximum RPM can be increased to 20 RPM upon request.

- 7 -

1.2 Specifications - Eagle 1000B

Power Supply

110VAC, 60Hz

Turntable Speed

0-10 RPM

Turntable Diameter

59”

Turntable Diagonal

80”

Turntable Height

3.125”

Pre-Stretch Motor

1/3 HP 1390 RPM 220V 1:20 Gearbox

Pre-Stretch Gear Ratio

1:12

Pre-Stretch Chain

06B-1 ISO

Film Stretch

250% pre-stretch with adjustable load force

Film Lift

Photo-eye controlled to match pkg height2

Film Width

20” (standard) or 30” (option)

Max Film Height

87”

Mast Height

94”

Max Turntable Weight Capacity

4,400 lbs

Max Package Height (2” Overlap)

76.75”

Machine Dimensions

80.7” x 65” x 96.85”

(L x W x H)

Shipping Weight

1,433 lbs

Attachment

Ramp or Custom Heavy Duty3

Noise

≤75db

Environment

Humidity ≤98% Temperature 32-104°F

1

Note: Black product requires custom photo-eye installation.

2

Factory ramp is for use with hand pallet jacks only. Maximum combined weight of jack and product must not

exceed 1,300lbs. Custom heavy-duty ramps are available for use with loads exceeding 1,300lbs.

3

Turntable maximum RPM can be increased to 20 RPM upon request.

- 8 -

1.3 Outline and Application Field

This machine features a PLC controller. The electric subassembly uses world famous products such as
OMRON, LG and TE components. This provides a reasonable, high reliability and convenient use for
the machine. It can advance production efficiency and prevent goods from being damaged during
transportation. This machine has a wide range of applications and is used in the following industries:
chemical, fiber, tobacco, pharmaceutical, publishing, refrigeration, etc.

1.4 Position of Operation

The operator must stand in front of the operating screen, away from the turntable and carriage. The
operator must insure that no other individual or devices such as the forklift are at risk during
operation. (See Fig. 1-1)

Fig. 1-1

1.5 Safety Precautions Prior to Operating Machine

▪ This machine uses 110V, 60Hz, single phase power.
▪ Do not plug into an extension cord.
▪ Do not step on the machine when it is running.
▪ Do not install this machine on soft ground.
▪ Install on a level surface.
▪ Do not put the object to be wrapped on the edge of the turntable.
▪ Turn off the power after done using the machine.
▪ In an emergency, press the emergency stop button. This will cease movement of the machine.
▪ Clean the machine once a day.
▪ Only a Qualified Technician should change or test the wiring and/or electrical components.

Operator Standing

Position

- 9 -

▪ DO NOT push, drag, or slide machine! Doing so will cause severe damage!

- 10 -

2.1 Machine Structure & Components Illustration

Fig. 2-1

Film Carriage

Control Panel

Turntable

Mast

- 11 -

2.2 Transportation

You must have at least 4ft fork tubes or tube extensions fully inserted into the machine and a forklift
rated for 3,000lbs to transport the machine safely. Do not raise the load more than 6” off of the
ground. (See Fig. 2-2)

ALWAYS USE OSHA HANDLING PROCEDURES FOR HANDLING THE

STRETCH WRAPPER AND REMEMBER TO NEVER PUSH, DRAG, OR

SLIDE THE MACHINE!

Do not transport machine from turntable when mast is
lowered!

When transporting the machine in this configuration;

1. Inspection cover must be removed before raising or

lowering the mast.

2. Carriage must be raised 8 inches

Carriage must be raised 6~8 inches before attempting
to lift machine from this end.

It is acceptable to transport machine by turntable when
mast has been raised.

Fig. 2-2

- 12 -

2.3 Installation

Step 1 - Place the machine in the desired location using a tow motor or crane capable of handling a
load of 3,000lbs. (See Fig. 2-3)

Fig. 2-3

Fig. 2-4a

Fig. 2-4b

Step 2 – While lifting the mast, use caution to ensure that wires and connectors are not pinched.

(See Fig. 2-4a)

Once the machine is fully upright, one individual can stabilize the mast while a second individual
fastens the M8 screws to secure the mast to the base. (See Fig. 2-4b)

- 13 -

2.3 Installation

Step 3 - If installing a ramp, place the ramp by locating the ramp shoulder bolt and
placing it into the slot in the ramp. It is highly recommended to anchor the ramp to
the floor. (See Fig. 2-5)

Step 4a (Eagle 1000B) - Affix the carriage onto the corresponding position on the mast and fasten
with four M8 bolts. Insert the connector plugs on the front of the carriage into the receptacles. Do not
force the connectors together.

(See Fig. 2-6)

Fig. 2-6

Fig. 2-5

- 14 -

2.3 Installation

Step 4b (Eagle 1000A) - Insert the connector plug inside the bottom of the mast into the

corresponding receptacles. (See Fig 2-7)

Fig. 2-7

Step 5 - Verify that all screws are tight and then turn on the power. Verify power indicator is on.

M8 Screw

Sensor Wire

Socket

Manual

Stretch

Roller

Transition

Roller

- 15 -

2.4 Operational Environment

• Machine should be far from smoke, preferably in a dry, well-ventilated area.

• Normal environment temperature should be within 32ºF and 104ºF.

• No special requirements for electromagnetic radiation.

• Machine should not be placed under direct lighting as it may cause photoelectric eye to

malfunction.

• DO NOT push, drag, or slide machine! Doing so will cause severe damage!

Note: If product to be wrapped is a dark color (black, dark blue, etc...), the standard photoelectric
eye may not work properly. A photo-eye upgrade option is available for sensing dark objects.

- 16 -

3.1 Operational Steps & Film Loading

BEFORE LOADING FILM, PRESS THE EMERGENCY

STOP BUTTON AND TURN THE POWER

SWITCH TO THE OFF POSITION

Loading stretch film into pre-stretch carriage
(Eagle 1000B)

Step 1 - Loosen fastening screw "A" and take off

roll holder "B". (See Fig. 3-1)

Step 2 - Center the film core over the film shaft
and lower onto the lower orientation
plate "C" of the film shelf. (See Fig. 3-1)

Step 3 - Mount roll holder "B" and re-tighten
fastening screw "A". (See Fig. 3-1)

Step 4 - Push down handle "E" to open carriage
door. Then press the film through in the
direction of the arrow and close the door
(do not slam). Pass the film behind and
around the first roller and then between
the first and second roller.

(See Fig. 3-3)

Fig. 3-1

Fig. 3-2

Fig. 3-3

A

B

C

- 17 -

Note: Do not slam or force the carriage door closed. Doing so may cause damage to hinges and
carriage door locking mechanism. Do not use sharp objects on or near rollers as they can be
easily damaged.

- 18 -

3.1 Operational Steps & Film Loading

BEFORE LOADING FILM, PRESS THE EMERGENCY

STOP BUTTON AND TURN THE POWER

SWITCH TO THE OFF POSITION

Loading stretch film into non pre-stretch carriage
(Eagle 1000A)

Step 1 - Loosen fastening screw "A" and take off

roll holder "B". (See Fig. 3-4)

Step 2 - Center the film core over the film shaft
and lower onto the lower orientation
plate "C" of the film shelf. (See Fig. 3-4)

Step 3 - Mount roll holder "B" and re-tighten
fastening screw "A". (See Fig. 3-4)

Step 4 – Turn tensioning handle (1) then adjust film tension
amount by using knob (2). (See Fig. 3-5 and Fig. 3-6)

Fig. 3-4

Fig. 3-5

Fig. 3-6

A

B

C

- 19 -

3.2 Basic Machine Operation

1. Counts/Timer Value Display

2. Machine Functions

3. Turntable Speed

4. Carriage Speed

5. Film Tension (if applicable)

6. Start Button

7. Automatic / Manual
Mode Switch
8 Machine Stop Button

9. Power Switch

The turntable speed and load force knobs can be adjusted to achieve desired film tension.

The speed and load force work in conjunction. If the table speed is increased, the load force
will need to be decreased to maintain the same film tension. If the table speed is decreased,
the load force will need to be increased to maintain the same film tension.

1

2 3 4

5

6 7 8

9

- 20 -

3.2 Basic Machine Operation

Step 1 – Turn on the power to the machine.

Step 2 – Using the Auto/Hand switch, select a job mode.

Step 3 – Place the load to be wrapped onto the turntable.

Step 4 – Connect the loose end of the stretch film to the bottom of the load (ie: corner of the pallet)

Step 5 – Press the start button to begin wrapping the load.

Step 6 – Once the job finishes, split the film between the stretch wrapper and the now wrapped

load and secure any loose ends of film.

Step 7 – Remove the load from the turntable and place the next load onto the turntable.
Repeat steps 2-7 as required

1 2 3 4 5

6

7

- 21 -

4.1 Carriage Load Safety Switch (Eagle 1000B)

USE EXTREME CAUTION WHEN ADJUSTING

CARRIAGE SWITCH AS IT CAN BE DAMAGED

BY OVER ADJUSTMENT

Step 1 - Open Carriage Door

Step 2 - Unload any and all stretch film from machine

Step 3 - Loosen jam nut

Step 4 - Loosen bolt in small increments to avoid damage to switch

Step 5 - Close carriage door gently (Do not install stretch film)

Step 6 - If the machine is able to reset, then the carriage door switch

is adjusted correctly. If the machine does not reset, then
repeat steps 4 & 5

Step 7 - Open carriage door and tighten jam nut

Step 8 - Reinstall stretch film

- 22 -

4.2 Turntable Home Switch

BE SURE TO DISCONNECT ALL POWER TO THE MACHINE PRIOR TO

ANY MAINTENANCE WORK

Fig. 4-1

Fig. 4-2

Turntable

▪ Remove the six M10 flat head cap screws in the turn table.
▪ Screw in one M10 eyebolt rated for lifting into the tapped hole in the turn plate. Lift the turn table

using a hoist and chain rated for a 500lb load.

(See Fig. 4-1)

▪ Lift the turntable just clear of the frame and use the forklift to remove the table. For safety reasons,

keep the disk low to the ground.

▪ Lubricate the chain and gears. Inspect the items and clean out any debris.

▪ The chain and gears need lubricated every three months. (See Fig. 4-2)

Pre-Stretch Film Carriage

Fig. 4-3

Fig. 4-3

▪ Lubricate the drive chain of the carriage on a monthly basis. (See Fig. 4-3)

- 23 -

4.3 Turntable Idler Wheels

Fig. 4-4

▪ Remove all 24 idler wheels supporting the turntable rotation if there is excessive bearing play. If

the diameter is less than 53mm or there is abnormal noise during operation, replace the bad
contact rollers. (See Fig. 4-4)

- 24 -

4.4 Turntable & Carriage Adjustment

Test Operation

Turntable

▪ Turn on the power
▪ Verify there is no play in the turntable and that the fasteners are tight.
▪ The chain tension controls the amount of play in the turntable. The chain should have no more

than ±0.25" of play.

o If greater than ±0.25" of play, tighten the chain using the chain adjustment screw located at

the back of the frame.

o

Fig. 5-1

Table Chain Adjustment

▪ Loosen the four holding screws of the turntable motor using a 6mm Allen Wrench.
▪ Turn the chain tension screw using an 8mm Allen Wrench.

o Clockwise adjustment will tighten the chain and counter-clockwise will loosen the chain.

▪ After adjusting to an appropriate position, tighten the turntable motor holding screws.

Carriage Chain Adjustment

Press the carriage up
button to send the film
carriage up the mast.

Press the carriage down button
to send the film carriage down
the mast.

▪ Raise the carriage and lower the carriage

- 25 -

▪ Look and listen for smooth and consistent operation. If the action is not smooth, check the

carriage chain for obstructions, wear, or damage.

- 26 -

4.5 Replacement Parts

Components to be replaced by the operator.

Name

Part Number

1

Positioning plate

FG-135A

2

String ring

FG-138A

3

Micro switch (Eagle 1000B)

- 4 Tension spring (Eagle 1000B)

01-162

5

Belt (Eagle 1000A)

M-L105

6

Idler wheel

FG-013A

Components that must be replaced by a professional.

Name

Part Number

1

Bearing (Eagle 1000A)

6007

2

Bearing (Eagle 1000B)

6901

3

Bearing

6202

4

Chain

- 5 Piezoresistor

-

- 27 -

5.1 Illustration

Base

- 28 -

5.1 Illustration

Base (continued)

Name

Part Number

Qty

1

Turntable

FG-023

1

2

Pedestal

FG-7000AG

1

3

Roller Wheel Assembly (1)

- 4 4

Roller Wheel Assembly (2)

- 8 5

Large Chain Wheel

FG-008

1

6

Bearing

51213

7

Bearing

6009 8

Travel Switch Module (1)

FG-009

1

9

Count Travel Switch

TZ-918

1

10

Tension Chain Wheel

FG-021

2

11

Tension Wheel Seat

FG-011

1

12

Chain

12A 1 13

Elastic and Tension Wheel Seat

FG-012

1

14

Motor Cover Fix Part (2)

FG-376B

1

15

Motor Base

1010.80.10.PL

1

16

Motor

YS7124/B14

1

17

Reducer

NMRV050

1

18

Motor Covering Plate

FG-374B

1

- 29 -

5.2 Illustration

Roller Wheel Assembly (1)

Name

Part Number

Qty

1

Roller Wheel Body

FG-013A

1

2

Bearing

6202

1

3

Roller Wheel Bearing

FG-014A

1

4

Spacer Ring

FG-015A L=23

2

- 30 -

5.3 Illustration

Roller Wheel Assembly (2)

Name

Part Number

Qty

1

Roller Wheel Body

FG-013A

2

2

Bearing

6202

2

3

Roller Wheel Bearing

FG-014A

1

4

Spacer Ring

FG-015A L=16

1

5

Spacer Ring

FG-015A L=9.5

2

- 31 -

5.4 Illustration

Mast

- 32 -

5.4 Illustration

Mast (continued)

Name

Part Number

Qty

1

Mast Cover Plate

FG-389B

1

2

Mast Cover Braket

FG-388B

1

3

Reduction Gear Bearing Base

FG-398B

1

4

Carriage Motor

YS6334/B14

1

5

Reducer

NMRV040/60-

1

6

Motor Shaft

FG-390B

1

7

Drive Sprocket

FG-060

1

8

Carriage Bolts

- - 9

Chain

08B 2 10

Slide Way

FG-393B

2

11

Support Iron Box

FG-392B

2

12

Sliding Block

- 4 13

Sliding Block Base

- 2 14

Electric Base Plate

FG-333AGB

1

15

Column Gate

FG-399B

1

16

Left Column

FG-385B

1

17

Drive Chain Wheel

FG-061

1

18

Drive Shaft

FG-059

1

19

Column Bottom Plate

FG-394B

1

20

Column Bottom Plate

FG-387B

3

21

Right Column

FG-386B

1

22

Column Front Cover Plate

FG-373B

1

23

Lift Frame

FG-370B

1

- 33 -

- 34 -

5.5 Illustration

Pre-Stretch Carriage

- 35 -

5.5 Illustration

Carriage – Continued from previous page.

Name

Part Number

Qty

1

Motor Cover

FG-123

1

2

Pre-Stretch Motor

NMRV040/20­YS6334-B14

1

3

Pre-Stretch Motor Base Plate

FG-111C

1

4

Bearing Block

FG-132

3

5

Pre-Stretch Roller

FG-114

1

6

Straining Ring

FG-138A

1

7

Tightening Screw

M10 1 8

Film Positioning Plate

FG-135A

2

9

Film Bearing

FG-134

1

10

Micro Switch Frame

1060.180.1.PL

1

11

Location Pallet

FG-2526

1

12

Transition Roller

FG-115

5

13

Transition Roller Block

FG-112

1

14

Pressure Spring

FG-131

2

15

Locating Pin

FG-126A

2

16

Key 1

6x6x60mm

1

17

Rail

FG-124

1

18

Bearing

6901

10

19

Key 3

5x5x14mm

2

20

Chain

06B 1 21

Drive Chain Wheel

FG-144

1

22

Drive Sprocket

FG-143

1

23

Lower Hinge

FG-128

1

24

Hinge Pin

FG-129

2

25

Hinge Axis

FG-118

1

26

Master Rotor

FG-113

1

27

Lift Body

FG-110A

1

28

Stretch Spring

01-162

1

29

Micro Switch Module

FG-121

1

30

Micro Switch

Z-15GQ22-B

1

31

Asperities

40×δ2×3300mm

2

32

Optoelectric Switch

205234

1

33

Left/Right Link Block

FG-120A

2

34

Protective Frame

FG-140A

1

35

Transition Drum Shaft

FG-116

3

- 36 -

36

Swing Shaft (short)

FG-142

1

37

Micro Switch

MQS-216

1

5.6 Illustration

Non Pre-Stretch Carriage

- 37 -

5.6 Illustration

Carriage – Continued from previous page.

Name

Part Number

Qty

1

Hand Shank

FG-164A

1

2

Eccentric Gear

FG-163

1

3

Indicator Block

FG-167

1

4

Tension Block

FG-161

1

5

Tensioning Block Shaft

FG-162

1

6

Adjustment Shank

FG-158

1

7

Bracket

FG-159

1

8

Tightening Screw

M10 1 9

Retaining Ring

FG-138A

1

10

Film Locating Plate

FG-135A

2

11

Film Shaft

FG-134

1

12

Roller

FG-153II

1

13

Pre-Stretch Shaft

FG-152

1

14

Positioning Pallet

FG-2526

1

15

Roller Shaft

FG-154II

1

16

Detent Ring

FG-155

2

17

Non Pre-Stretch Shroud

FG-157

1

18

Eccentric Gear Frame Bracket

FG-165A

1

19

Fine Adjustment Block

FG-168

1

20

Top Shaft Base

FG-156

1

21

Bearing

16007

2

22

Top Cover

FG-151

1

23

Spring

FG-160

1

24

Belt

M-L105

1

25

Non Pre-Stretch Belt Steel Ring

FG-239

1

26

Lift Body

FG-150

1

27

Bearing

61904

2

28

Protective Frame

FG-170A

1

29

Protective Frame Shaft

FG-141

1

30

Internal Thread Ball

M8 1 31

Micro Switch Frame

1060.180.1.PL

1

32

Micro Switch

MQS-216

1

33

Transition Roller Outer End Cap

A50-106.1

2

34

Bearing

6002

2

35

Transition Roller Inner End Cap

A50

2

- 38 -

36

Asperities Belt

40×δ2×3300mm

1

- 39 -

6. Electrical Schematics

- 40 -

6. Electrical Schematics

- 41 -

6. Electrical Schematics

- 42 -

6. Electrical Schematics

- 43 -

7. Control Panel LEDs