E2E Resolutions IP-Link Instruction Manual

IP-Link
Serial to Ethernet Converter
Instruction Manual
M 890-00556 rev. 01
REV. 01
IPLink
For technical support please contact E2E Customer Support at 1 (877) 626-8497 or email us at
support@e2eresolutions.com
E2E RESOLUTIONS
5200, Armand-Frappier Saint-Hubert (Quebec) CANADA J3Z 1G5
E2E reser ves the ri ght to make alter nati ons to speci fic ati ons, q uan tities, d imens ion s e tc. for produ ction or other reas ons, subsequent to publi ­catio n. The information containe d herein has been prepared by qualified experts within E2E. While we believe the information is accurate and complete, we make n o warranty or represent ation for any part icular purpo ses. The information is offered in good faith and with the understanding that any use of the u nits or accessories in breach of the direc tions and warnings in this doc ument is at the sole di screti on and risk of the user.
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TABLE OF CONTENTS
1. PRECAUTIONS ..........................................................4
2. INTRODUCTION ........................................................4
3. ANTENNA INSTALLATION ..........................................4
3.1. Main Components of the Wireless System ....................4
3.2. Access Point & A-BOX Location ..................................5
3.3. Before Installing the Antennas .....................................6
3.4. Mounting Instructions ................................................8
3.4.1. Antenna Assembly & Connection ..........................8
3.4.2. Mounting a Short-Range Antenna ..........................8
3.4.3. Mounting a Long-Range Antenna ...........................9
4. IPLINK INSTALLATION .............................................10
4.1. Mounting Instructions .............................................10
4.2. Communication Cable ..............................................10
4.3. Connecting the IPLink Modules ..................................10
4.3.1. IPLink Cards .....................................................11
4.3.2. Merging the Ethernet Signals with a Switch ..........15
4.3.3. Connecting the PoE device .................................15
4.3.4. AC44 Card .......................................................17
5. TECHNICAL SPECIFICATIONS ...................................19
FOR CUSTOMER USE
Enter the serial number located on the side of the module below for future reference.
Model number:
Serial number:
IPLink
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1. PRECAUTIONS

The room temperature where the mo dul e is loc ate d must always remain between 32°F and 104°F (0°C to 40°C).
To avoid exposing the module to harmful gases or excessive humid­ity, it is preferable to install it in a corridor.
Do not spray water on the module!

2. INTRODUCTION

The IPLink is a module that creates a bridge between the controllers and the antennas. It transforms the controller signals (RS-485) into a nte nna -compatible E the rnet signals (TCP-IP).
3. ANTENNA INSTAL­LATION
The A- BOX communicates with the control­lers on site through W iF i antenna s. The antennas must be installed outside, on the highest point of the cornice of each building.
This section shows how to prepare and install the antennas on top of your buildings before connecting them to the controller network.
3.1. Main Components of
the Wireless System
The A- BOX work s wi th Omni- direc tiona l Short-Range (SR) and Directional Long-Range (LR) antennas. Each antenna is programmed to act as a client (CL) or as an Access Point (AP). In all, the system can use four different types of antennas:
1) SR-CL 2) SR-AP 3) LR-CL 4) LR-AP
• Long- Ra ng e (LR) vs Short-R an ge ( SR)
Antenna
Short-Range (SR) antennas — Omnidirec-
tional antennas with a transmission range of 1 mile (1.5 km). This type of antenna is provided with the A-BOX wireless solution and is used to link up the buildings on site.
Long-Range (LR) antennas — Directional an­tennas with a transmission range of 6 miles (10 km). A Long-Range Access Point gener­ally communicates with only one Long-Range Client and it is not compatible with Shor t­Range antennas. Long -Range antennas are optiona l a nd require professional installa­tion. For assistance, please contact your E2E dealer.
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Access Point (AP) Antenna vs Client (CL) Antenna
Access Point Antenna (AP) — The central ac-
cess point of the wireless network. In general, there will be only one AP antenna per site.
Client Antenna (CL) — Antenna used to inter­connect a client building to the access point.
• Component of an Antenna
Power over Ethernet (PoE) Device — The PoE
device passes electrical power, along with data, over Ethernet cables. Each antenna comes with its own PoE device.
Signal Strength Indicator — Each antenna has status LEDs showing the signal strength and power supply status.
3.2. Access Point &
A-BOX Location
Before installing your antennas, determine the best place for the Access Point antenna and the A-BOX. Best performance is achieved when the following conditions are met (by order of priorit y):
• Priority 1: Internet Access
The A-BOX system is located where direct internet access is available.
A-BOX
Internet
Priority 2: Line of Sight
The Access Point (AP) antenna is located in a place it can easily be seen by all Client (CL) antennas (direct line of sight). This is gener-
ally the highest point on site.
CL CL
CL
AP
CL
Priority 3: Internet + Line of Sight
The A-BOX is located in the access point building (on condition the direct internet ac ­cess is located in this building as well).
CL CL
CL
AP
A-BOX
Internet
CL
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3.3. Before Installing the Antennas

The following considerations should be taken into account before installing the antennas.
Cable Length Limitation (1) — The Ethernet cable between the antenna and the IPLink must never exceed 300 feet (90 meters).
Cable Length Limitation (2) — The PoE de­vice should be mounted no more than 2 feet (1/2 m) from the IPLink module.
Wall Jack Required — A wall jack must be located within 1.5 feet (460mm) of the UPS.
Battery Backup Required — To protect the antenna against a power surge and electrical fluctuations, the PoE device should be con­nected to the BATTERY SIDE of the Battery Backup (UPS).
Protective Case Suggested — The PoE device & battery backup (UPS) are not dust and moisture proof. They should either be located in a clean environment or placed in a dust & water tight enclosure such as the optional Medium White ABS Box.
Good Line of Sight Required — All anten­nas must be in direct line of sight with the AP antenna. This direct line of sight is only possible when all antennas have about the same height above mean -sea-level. The area around the visual line of sight must also be clear from obstacle or else signal strength will degrade. To increase the transmission range of an antenna, raise it further above the roof by mounting it on a pole.
Distance from Electrical Lines — The antenna should be mounted at least 16 feet (5 m) away from electrical lines.
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Electrical lines
16ft (5m) min
Antenna
Ethernet cable CAT5e
300 feet max
Medium White ABS Box (opt.)
Ethernet 5e
2ft max
UPS
PoE
IPLink
Figure 1. Cable Limitations
1.5ft max
Wall jack
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3.4. Mounting Instructions

3.4.1. Antenna Assembly &
Connection
1. Assemble the antenna as required (mount-
ing instructions may change depending on the type of antenna in use).
2. Install the antenna on top of your building
as shown in sections 3.4.2 and 3.4.3.
3. Connect the Ethernet cable (outdoor rated)
of the antenna to the PoE connector.
The Ethernet cable coming from the
antenna must be curved downwards right before it is connected to the PoE device to avoid dripping condensa­tion and water into the PoE device.
Refer to chapter 4.3.3 on page 15 to complete the connections.

3.4.2. Mounting a Short-Range Antenna

Short-Range antennas are omnidirectional antennas with a transmission range of 1 mile (1.5 km). These antennas are provided with the A-BOX wireless solution and they are used to link up the buildings.
1. If needed, install a spacer on the cornice to create a gap between the cornice and the antenna (see example below).
2. Use the antenna bracket to fix the antenna on the spacer and on the cornice.
Install the antenna upright.
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3.4.3. Mounting a Long-Range Antenna

Long-Range antennas are optional and require professional installation. For assistance, please contact your E2E dealer.
Long-Range antennas are directional with a transmission range of 6 miles (10 km). They are primarily used to link up two distant sites. Each Long-Range Access Point generally com­municates with only one Long-Range Client.
1. Install the Long-Range antenna at least 8 feet (2.5m) above the top of the cornice. We suggest using an 8-feet metal pole with a diameter of 1.5 inches (38mm) to lif t it (not included).
2. Solidly fix the antenna and pole to the building with sufficient cabling.
LR antenna
(not included)
Cabling
(not
included)
Metal pole
Long-Range bracket (included with
antenna)
8 feet (2.5 m)
1.5” (38mm)
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4. IPLINK INSTALLA-
TION

4.1. Mounting Instructions

Open the latch and lift the cover. Remove the black caps located on each of the four mounting holes. Mount the enclosure on the wall using four screws. Be sure the electrical knockouts are at the bottom of the enclosure in order to prevent water from entering the controller. Insert the screws in the mounting holes and tighten. Fasten the four black caps provided with the controller onto the four mounting holes.
The enclosure must be mounted in a location that will allow the cover to be completely opened right up against the wall.

4.2. Communication Cable

Th e comm un ica ti on c ab le b et we e n the controllers must be a twisted pair shielded cable. The maximum length of the cable is 10,000ft (3,000m) and the recommended wire diameter is 18AWG (1.0mm).

4.3. Connecting the IPLink Modules

The IPLink is a module that creates a bridge between the controllers and the antennas. It transforms the controller signals (RS-485) into a nte nna -compatible E the rnet signals (TCP-IP).
Also refer to the wiring diagram at the end of this manual to connect your IPLink module.
In a wireless application,an IPLink module must be located in each building that uses an antenna, except for the building where the A-BOX is located.
Although IPLink modules are mos tly used in wireless applications, they can also be installed in an existing wired application that uses Ethernet cables.
To enable the signal conversion, at least two communication cards must be connected in each IPLink module (see following sections).
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When extending a wire, solder all connections.
Never run low voltage cables paral­lel to high voltage wires to prevent interference.
Cables must cross power cables at a 90° angle. If this is not possible, leave at least a 3-feet (11m) dis­tance between the cables to avoid interference.
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4.3.1. IPLink Cards

IPLink Cards allows the IPLink module to conver t different kind of controller signals into Ethernet signals. At least one IPLink Card must be connected to each IPLink module.
Two models of IPLink Cards are currently available: one is for the standard TC5/TC6/ Expert/Provision network and the other for Feedlink network.
IMPORTANT:
A serial number is located at the back of each IPLink Card. Write
down the serial number and location of each IPLink card in use in ANNEX1 of the A-BOX Installation Guide. During the Commissioning
process, the A-BOX will refer to this serial number to locate the wire­less antenna(s) on site. Without this number in hand, you will not be able to associate the controllers with their building.
• IPLink Card for Controllers
Description
If the A-BOX uses a standard TC5/TC6/Ex­pert/Provision network, an IPLink Card must be connected to each IPLink module on site.
Ethernet connector
Figure 2. IPLink Card
Installation
1. Connecting the Ethernet Cable — Connect
an Ethernet cable to the IPLink Card and to the L AN connecto r of the a ntenna’s PoE device. If two IPLink Cards are connected to the IPLink, use a switch to merge the signal that goes to the PoE device.
Reset Procedure
To reset an IPLink Card:
1. Gently pull out the card from its connector.
2. Wait 10 seconds.
3. Plug the card back into the connector.
2. Connecting the Card — Plug the IPLink Card into the CARD1 connector in the IPLink module. Be sure to line up the ground con­nector with the metallic pin located on the main board while inserting the card.
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Ethernet cable to PoE device of the antenna
Ground
connector
1
Figure 3. Installing the IPLink Card ( for controllers) in the IPLink
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Ethernet cable to PoE device of the antenna
Ground
connector
2
Figure 4. Installing the IPLink Card ( for Feedlink) in the IPLink
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Status LEDs
2
1 3 4
Status LEDs
LED#Color Status Meaning
Ethernet connector on the IPLink Card
1 Green Solid or
2 Red Solid or
3 Green Flashing Network activity
4 OFF Network speed = 10MB
flashing
flashing
Yellow Solid Network speed = 100MB
Card software has started and loaded correctly
Software problem
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• IPLink Card for Feedlinks
Description
If the A-BOX uses a Feedlink network, an IPLink Card for Feedlinks must be connected to each IPLink module on site.
End of line selector
END OF LINE
J3
NOYES
Figure 5. IPLink Card for Feedlink Networks
Ethernet connector
ON
OFF
1 2 3 4 5 6 7 8
Dipswitches
Installation
1. Setting the End of Line (EOL) — If the
IPLink module is in the middle of a com­munic ation n et wor k, set the end of l ine (EOL) jumper to “No”; if it is located at the beginning or end of the network, set the EOL jumper to “Yes”.
Jumper at “No” position
YES NO
Figure 6. EOL positions
If the IPLink module is located at the beginning of the communication line, set the EOL jumper to “Yes” on the IPLink Card.
2. Connecting the Ethernet Cable — Connect
an Ethernet cable to the IPLink Card and to the L AN connecto r of the a ntenna’s PoE device. If two IPLink Cards are connected to the IPLink, use a switch to share the signal going to the PoE device.
3. Connecting the Card
Before plugging the card, make sure dipswitch #1 is at the “ON” position (all other switches must be OFF).
YES NO
Jumper at “Yes” position
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ON
OFF
1 2 3 4 5 6 7 8
Plug the IPLink Card to the CARD2 connec­tor in the IPLink module. Be sure to line up the ground connector with the metallic pin located on the main board while inserting the card.
IPLink

4.3.2. Merging the Ethernet Signals with a Switch

If two I PL ink Cards a re co nne cted to an IPLink module, use a switch to merge the signal going to the antenna. To prevent IP conflicts, do not use a router for this purpose unless the direct internet connection is made in this building.
1. Connect the IP Link Card for controller networks in the 1st port of the switch.
2. Connect the IPLink Card for Feedlink net­works to the 2nd port of the switch.
3. Connect the “LAN” connector of the PoE device to the 3rd port of the switch.
4. Connect the power cord of the switch to any power outlet located on the BATTERY SIDE of the UPS.
The switch is not dust and moisture proof. It should either be located in a clean environment or placed in a dust & watertight enclosure such as the optional Medium White ABS Box.
Before plugging the switch into the UPS, make sure the battery of the UPS device is properly connected. Refer to the user’s manual of the UPS.

4.3.3. Connecting the PoE device

1. Connect the “LAN” connector of the PoE device to Ethernet connector on the IPLink Card (or in the switch if two IPLink Cards are used).
2. Connect the “POE” connector of the PoE device to the antenna.
The Ethernet cable coming from the
antenna must be curved downwards right before it is connected to the PoE device to avoid dripping condensa­tion and water into the PoE device.
3. Connect the power cord of the PoE device to any power outlet located on the BATTERY SIDE of the UPS.
The PoE device is not dust and mois­ture proof. It should either be located in a clean environment or placed in a dust & watertight enclosure such as the optional Medium White ABS Box.
Before plugging the PoE device into the UPS, make sure the battery of the UPS device is properly connected. Refer to the user’s manual of the UPS.
Only use the UPS included with your A-BOX system.
Only use the UPS included with your A-BOX system.
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Battery Backup (UPS)
Switch
1 2 3 4
From IPLink Card
(Controller networks)
From IPLink Card
(Feedlink networks)
IPLink Module
IPLink Card
LAN
POE
To antenna
!
Connect to
battery side
Battery
Surge protect.
Figure 7. Proper Connection of the Switch
Antenna
Battery Backup (UPS)
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PoE
LAN
POE
!
Connect to
battery side
Battery
Surge protect.
Figure 8. Proper Connection of the PoE Device
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4.3.4. AC44 Card

Description
The AC4 4 card is a communication enabler. This card must be connected in each IPLink module on site.
Status LED ID Selector
ON
OFF
D6D7D8D9
1 2 3 4 5 6 7 8
END OF LINE
J3
NO
YES
J3 EOL selector
Figure 9. AC44 Card
Installation
1. Setting the End of Line (EOL) — If the
IPLink module is in the middle of a com­munic ation n et wor k, set the end of l ine (EOL) jumper to “No”; if it is located at the beginning or end of the network, set the EOL jumper to “Yes”.
NO YES
Jumper at “Yes” position
NO YES
Jumper at “No” position
2. Inserting the Card — Connect the 3 wires coming out the card to the IPLink module as shown below:
IPLink
1 2 3
A B C
White
Green
Black
CARD54321
AC-44
ON
OFF
1 2 3 4 5 6 7 8
Figure 11. AC44 Card Wiring
3. Connecting the Card
Before plugging the card, make sure dipswitch #1 is at the “ON” position (all other switches must be OFF).
ON
OFF
1 2 3 4 5 6 7 8
Plug the AC44 Card to the CARD5 connec­tor in the IPLink module. Be sure to line up the ground connector with the metallic pin located on the main board while inserting the card.
Figure 10. EOL positions
If the IPLink module is located at the beginning of the network, the EOL jumper should be set to “Yes” on the AC44 Card.
AC44 Card
Ground
connector
5
4
Figure 12. Installing the Card in the IPLink
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Status LEDs
The AC44 Card has 4 status LEDs that dis­play information about the communication status. Table 1 below shows the meaning of each status LED.
The status LEDs are only visible when the IPLin k is powere d on. They are primarily used to troubleshoot problems on the com­munication line.
E2E can upgrade the software on a communication card from a remote location. When this is being done, all 4 LEDs on the card are lit for about 7 seconds. DO NOT TURN OFF POWER to the IPLink while an upgrade is ongoing since this will cause permanent damage to the card.
DO NOT turn off power to the IPLink when 4 LEDs are simultaneously lit on the communication card (unless they stay lit for more than 30 seconds).
OFF
OFFONON
ON
OFF
D6D7D8D9
1 2 3 4 5 6 7 8
END OF LINE
J3
NO
YES
Figure 13. Normal LED status
Reset Procedure
To reset an AC44 Card:
1. Gently pull out the card from its connector.
2. Wait 10 seconds.
3. Plug the card back into the connector.
AC44 Card — LED Meaning & Troubleshooting Guide
LED D9
Reset Status
Slow
Should blink
Blink
at start-up
(1xsec)
(2xsec)
LED Status
only
Fast
N/A Waiting for hand shake
Blink
On
Reset the card
(solid)
Off N/A Software problem No controller detected Software problem
LED D8
Radiocommunication
N/A Invalid controller detected Software problem
between communication card and A-BOX.
Communication between card and A-BOX has been established
LED D7
Controller status
Controller has been rec­ognized and validated by the card
Communication between A-BOX and controller has been established (normal status)
Table 1. AC44 Card — LED Meaning & Troubleshooting Guide
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LED D6
Card Status
Card software has started and loaded correctly
Communication between Card and A-BOX is estab­lished (normal status)
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5. TECHNICAL SPECIFICATIONS

Type IPLink Supply: 115/230V, 50/60Hz, 20W IN OUT: RS 485 — Ethernet Fuse: F1-1A, fast blow Enclosure: ABS, moisture and dust-tight.
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