Dytran 1060C Operating Manual

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OG1060C.docx 1-25-01 OG1060C.docx ECN 9708 3-6-13 Rev B, ECN 12920 08-23-16
OPERATING GUIDE
MODEL 1060C
CHARGE MODE DYNAMIC FORCE SENSOR
This manual contains:
1) Outline/Installation drawing 127-1060C
2) Operating Instructions Model 1060C
2
OPERATING INSTRUCTIONS MODEL 1060C
PLATEN
QUARTZPLATE AND INSULATOR
10-32COA XIAL CONNECTOR
THREADED MOU NTING STEM
CHARGE MODE DYNAMIC FORCE SENSOR
INTRODUCTION
The 1060C force sensor is designed to measure compressive and tensile forces over a wide dynamic range, e.g., from 10 Lbs full scale to 25,000 Lbs full scale over a very wide frequency range, (quasi static to 50 kHz.) This sensor can measure to 500 Lbs full scale in tension.
A thin x-cut quartz crystal held under very high preload, provides an electrostatic charge output analogous to dynamic force input. The output polarity is negative-going for compression and positive-going for tension.
Model 1060C features an integral axial mounting stud (threaded stem) which protrudes from the bottom of the unit. The 10-32 coaxial electrical connector is at the end of this stud.
DESCRIPTION Refer to figure 1 below for a representative
cross section of Model Series 1060C force sensor. Series 1060C features an integral threaded
(11/16-12 thread) mounting stud for convenient mounting where radial space is limited. As previously stated, the electrical connector is located at the bottom end of the stud.
Referring to Figure 1, the upper threaded member (called the platen) distributes the force evenly across the quartz crystals while sealing the instrument against moisture and other contaminants. The very thin quartz crystal comprise a relatively small portion of the length of the sensor which results in a very high stiffness and high rigidity and natural frequency. The overall stiffness of this instrument is almost comparable to a solid piece of steel of similar dimension.
Refer to the Outline/Installation drawing, 127-1060C, supplied with this manual, for a dimensioned outline of Model 1060C.
THEORY OF OPERATION
Force compressing the load cell stresses the crystals causing an electrostatic charge to be generated which is exactly analogous to the applied force. A special type of amplifier called a Charge Amplifier because of its high impedance level must read out this charge. Refer to Figure 2 below.
Figure 2: THE CHARGE AMPLIFIER (SIMPLIFIED SCHEMATIC)
A charge amplifier has the ability to read out the very small signal from the force sensor without
Figure 1: CROSS SECTION, MODEL 1060C
Model 1060C is recommended for use where radial space is limited such as in some drop shock testers, in impact hammers or when instrumenting shafts or pushrods where there is no space around the machine for the electrical connector to exit radially.
OG1060C, Rev B, ECN 12920 08-23-16
changing the signal. The charge amplifier converts the charge mode signal generated by the crystals to a low impedance voltage which may then be fed directly to almost any type of readout instrument.
A charge amplifier is essentially a very high input impedance-inverting amplifier with infinite gain and with capacitive feedback. It can be shown that as the gain of the amplifier (-A) approaches infinity, the transfer function of the charge amplifier becomes:
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