©2008 Dynojet Research, Inc. All Rights Reserved.
Extended Carriage with Trike Adapter Assembly Installation Guide for Model 200iX/250iX
Dynamometers
This manual is copyrighted by Dynojet Research, Inc., hereafter referred to as Dynojet,
and all rights are reserved. This manual, as well as the software described in it, is
furnished under license and may only be used or copied in accordance with the terms of
such license. This manual is furnished for informational use only, is subject to change
without notice, and should not be construed as a commitment by Dynojet. Dynojet
assumes no responsibility or liability for any error or inaccuracies that may appear in this
manual. Except as permitted by such license, no part of this manual may be reproduced,
stored in a retrieval system, or transmitted, in any form or by any means, electronic,
mechanical, recording, or otherwise, without the prior written permission of Dynojet.
The Dynojet logo is a trademark of Dynojet Research, Inc.
Any trademarks, trade names, service marks, or service names owned or registered by any
other company and used in this guide are the property of their respective companies.
Dynojet Research, Inc., 2191 Mendenhall Drive, North Las Vegas, Nevada 89081, USA.
Printed in USA.
Part Number: 98200016 Version 01 (06/2008)
T
ABLE OF
C
ONTENTS
Extended Carriage with Trike Adapter
Assembly Installation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Trike Carriage Adapter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Removing the Carriage Screw and Carriage . . . . . . . . . . . . . . . . . . . . . . . . . 4
Removing the Carriage Clamps, Shims, and Nut Block . . . . . . . . . . . . . . . . . 5
Installing the Extension Support and Trike Carriage Adapter Assembly . . . . . 6
Installing the Extended Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Extended Carriage with Trike Adapter Assembly Installation Guide
i
E
XTENDED
This document provides instructions for installing the extended carriage with the
trike adapter assembly on the model 200iX and 250iX motorcycle dynamometers
(dyno). To ensure safety and accuracy in the procedures, perform the procedures as
they are described.
Document Part Number: 98200016
Version 1
Last Updated: 06-10-08
C
ARRIAGE WITH
A
SSEMBLY INSTALLATION
T
RIKE
A
DAPTER
Extended Carriage with Trike Adapter Assembly Installation Guide
1
EXTENDED CARRIAGE WITH TRIKE ADAPTER ASSEMBLY INSTALLATION
Introduction
INTRODUCTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use the following instructions to remove the carriage assembly, install the extended
support (P/N 78100003), install the trike carriage adapter (P/N 71300002), and install
the extended carriage assembly.
CONVENTIONS USED IN THIS MANUAL
The conventions used in this manual are designed to protect both the user and the
equipment.
example of convention description
The Caution icon indicates a potential hazard to the
dynamometer equipment. Follow all procedures
exactly as they are described and use care when
performing all procedures.
The Warning icon indicates potential harm to the
person performing a procedure and/or the
dynamometer equipment.
TECHNICAL SUPPORT
For assistance, please contact Dynojet Technical Support at 1-800-992-3525, or write
to Dynojet at 2191 Mendenhall Drive, North Las Vegas, NV 89031.
Visit us on the World Wide Web at www.dynojet.com where Dynojet provides state of
the art technical support, on-line shopping, and press releases about our latest
product line.
2
Extended Carriage with Trike Adapter Assembly Installation Guide
EXTENDED CARRIAGE WITH TRIKE ADAPTER ASSEMBLY INSTALLATION
Trike Carriage Adapter Installation
TRIKE CARRIAGE ADAPTER INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use the following instructions to remove the carriage assembly, install the extended
support (P/N 78100003), install the trike carriage adapter (P/N 71300002), and install
the extended carriage assembly.
You will need the following parts:
• 15331100 Chain Lube
• 21600019 Trike Extension Support
• 36500008 Capscrew, 5/16-UNC x 1”, Button-head (5)
• 36500009 Capscrew, 3/8-16UNC x 1”, Button-head (4)
• 36580434 Bolt, 3/8-16 x 1/2", Button-head, Flange, Allen (7)
• Trike Carriage Adapter Assembly includes:
• 21200041 Clamp Spacer (3)
• 21200042 Nut Driver Spacer
• 21200045 Trike Carriage Adapter Slide, Rear
• 21200046 Trike Carriage Adapter Slide, Front
• 21200058 Nut Block
• 21200060 Carriage Clamp (3)
• 21200061 Carriage Tie, Left
• 21200062 Carriage Tie, Right
• 35500001 Trike Adapter Plunger
• 61300013 Trike Carriage Adapter Base
• DM150-002-004 Lock Washer, 5/16" (8)
• DM150-053 Bolt, 5/16-18 x 1", Hex (8)
Version 1 Extended Carriage with Trike Adapter Assembly Installation Guide
3
EXTENDED CARRIAGE WITH TRIKE ADAPTER ASSEMBLY INSTALLATION
Trike Carriage Adapter Installation
REMOVING THE CARRIAGE SCREW AND CARRIAGE
The monitor stand and high pressure blowers are not shown for clarity.
If the carriage is not installed, skip to “Installing the Extension Support and Trike
Carriage Adapter Assembly” on page 6.
1 Remove the four 1/4-20 x 1/2-inch button-head screws securing the bearing
bracket and set aside.
2 Using the hand crank, or the control panel to run the power carriage, run the
carriage screw out of the carriage assembly and set aside.
3 Slide the carriage assembly towards the rear of the dyno. Remove the carriage
assembly and set aside.
carriage assembly
carriage screw
bearing bracket
Figure 1: Removing the Carriage Screw and Carriage
4
Extended Carriage with Trike Adapter Assembly Installation Guide
EXTENDED CARRIAGE WITH TRIKE ADAPTER ASSEMBLY INSTALLATION
REMOVING THE CARRIAGE CLAMPS, SHIMS, AND NUT BLOCK
If the carriage is not installed, skip to “Installing the Extension Support and Trike
Carriage Adapter Assembly” on page 6.
1 Remove the two 5/16 x 1-inch bolts and two 5/16-inch lock washers securing each
carriage clamp and shim and discard. This hardware will not be used.
2 Remove the three carriage clamps and shims and discard. These will not be used.
3 Remove the two 5/16 x 1-inch bolts and two 5/16-inch lock washers securing the
nut block and shim and discard. This hardware will not be used.
4 Remove the nut block and shim and discard. These will not be used.
Trike Carriage Adapter Installation
carriage clamp
shim
nut block
shim
Figure 2: Removing the Clamps, Shims, and Nut Block
Version 1 Extended Carriage with Trike Adapter Assembly Installation Guide
5
EXTENDED CARRIAGE WITH TRIKE ADAPTER ASSEMBLY INSTALLATION
Trike Carriage Adapter Installation
INSTALLING THE EXTENSION SUPPORT AND TRIKE CARRIAGE ADAPTER ASSEMBLY
1 Secure the extension support to the dyno using seven 3/8 x 1/2-inch button-head
flange bolts.
extension support
Figure 3: Installing the Extension Support
6
Extended Carriage with Trike Adapter Assembly Installation Guide
EXTENDED CARRIAGE WITH TRIKE ADAPTER ASSEMBLY INSTALLATION
Trike Carriage Adapter Installation
2 Secure the trike carriage adapter assembly to the dyno and the extended support
using five 5/16 x 1-inch button-head bolts as shown in Figure 4.
3 Secure the trike carriage adapter assembly to the dyno and the extended support
using two 3/8 x 1-inch button-head bolts as shown in Figure 4.
4 Lube the tracks with the included lube or use grease.
3/8 x 1-inch bolts
trike carriage
adapter assembly
5/16 x 1-inch bolts
5/16 x 1-inch bolts
extension support
Figure 4: Installing the Trike Carriage Adapter Assembly
Version 1 Extended Carriage with Trike Adapter Assembly Installation Guide
7
EXTENDED CARRIAGE WITH TRIKE ADAPTER ASSEMBLY INSTALLATION
Trike Carriage Adapter Installation
INSTALLING THE EXTENDED CARRIAGE ASSEMBLY
1 If not already removed, remove the carriage screw from the extended carriage
assembly by removing the four 1/4-20 x 1/2-inch button-head screws securing the
bearing bracket and set aside.
2 Place the carriage screw with the bearing bracket into the nut block.
3 Using the hand crank, or the control panel to run the power carriage, run the
carriage screw through the nut block until the screw is all the way in the nut
block.
4 Starting from the back of the dyno, slide the extended carriage under the carriage
clamps.
Verify the carriage screw is seated into the screw support bracket on the extended
carriage assembly.
5 Secure the bearing bracket to the extended carriage assembly using the four
1/4-20 x 1/2-inch button-head screws removed earlier.
6 Run the extended carriage assembly through the full range of motion and verify
there is no binding.
Figure 5: Installing the Extended Carriage Assembly
8
Extended Carriage with Trike Adapter Assembly Installation Guide
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