©1993-2002 Dynojet Research, Inc. All Rights Reserved.
DynoWare EX+ Upgrade Installation Guide for Model 248 Automotive Dynamometers.
This manual is copyrighted by Dynojet Research, Inc., hereafter referred to as Dynojet,
and all rights are reserved. This manual, as well as the software described in it, is
furnished under license and may only be used or copied in accordance with the terms of
such license. This manual is furnished for informational use only, is subject to change
without notice, and should not be construed as a commitment by Dynojet. Dynojet
assumes no responsibility or liability for any error or inaccuracies that may appear in this
manual. Except as permitted by such license, no part of this manual may be reproduced,
stored in a retrieval system, or transmitted, in any form or by any means, electronic,
mechanical, recording, or otherwise, without the prior written permission of Dynojet.
The Dynojet logo is a trademark of Dynojet Research, Inc.
Any trademarks, trade names, service marks, or service names owned or registered by any
other company and used in this guide are the property of their respective companies.
Dynojet Research, Inc., 2191 Mendenhall Drive, North Las Vegas, Nevada 89031, USA.
Printed in USA.
Part Number: 98212100 Version 2 (06/2002)
T
ABLE OF
C
ONTENTS
List of Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Chapter 1 DynoWare EX+ Upgrade
Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Remove the Original Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Removing the PC Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Removing the Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
The DynoWare EX+ System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installing the New Dyno Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Connecting Your Shop Air to the Dyno . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Wiring the DynoWare EX+ Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Appendix A Proportional Air Brake Installation
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Removing the Standard Air Brake System . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Installing the Proportional Air Brake System . . . . . . . . . . . . . . . . . . . . . . . .A-3
Wiring the Breakout Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6
DynoWare EX+ Upgrade For The Model 248 Dynamometer
i
L
IST OF
Figure 1: PC Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Figure 2: Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Figure 3: Disconnect Cable and Air Hose. . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Figure 4: DynoWare EX+ Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Figure 5: DynoWare EX+ Components . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Figure 6: Install the New Dyno Hardware . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Figure 7: Standard Air—Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure 8: Attach the DynoWare EX+ Cables . . . . . . . . . . . . . . . . . . . . . . . .1-8
Figure A-1: Proportional Air Brake Components . . . . . . . . . . . . . . . . . . . . .A-1
Figure A-2: Remove the Standard Air Brake. . . . . . . . . . . . . . . . . . . . . . . . .A-2
Figure A-3: Install the DIN Rail and EPR . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
Figure A-4: Install the Temperature Sensor and Prop Air
Regulator Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4
F
IGURES
Figure A-5: Routing Cables—Air Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5
Figure A-6: Routing Cables—Breakout Board . . . . . . . . . . . . . . . . . . . . . . .A-7
Figure A-7: Prop Air—Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
DynoWare EX+ Upgrade For The Model 248 Dynamometer
iii
D
YNO
W
ARE
EX+ U
PGRADE
This document provides instructions for installing the DynoWare EX+ components
on the model 248 automotive dynamometer (dyno). To ensure safety and accuracy in
the procedures, perform the procedures as they are described.
This manual will walk you through removing the original hardware and installing the
DynoWare EX+ components. This manual also contains instructions for removing the
standard air brake system and installing the optional proportional air brake system.
Document Part Number: 98212100
Versio n 2
Last Updated: 06-21-02
CONVENTIONS USED IN THIS MANUAL
The conventions used in this manual are designed to protect both the user and the
equipment.
example of convention description
The Caution icon indicates a potential hazard to the
dynamometer equipment. Follow all procedures
exactly as they are described and use care when
performing all procedures.
The Warning icon indicates potential harm to the
person performing a procedure and/or the
dynamometer equipment.
TECHNICAL SUPPORT
For assistance, please contact Dynojet Technical Support at 1-800-992-3525, or write
to Dynojet at 2191 Mendenhall Drive, North Las Vegas, NV 89031.
Visit us on the World Wide Web at www.dynojet.com where Dynojet provides state of
the art technical support, on-line shopping, 3D visualizations, and press releases
about our latest product line.
DynoWare EX+ Upgrade For The Model 248 Dynamometer
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