Dynisco UPR800 Instruction Manual
DYNISCO UPR800 Series Instruction Manual
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UPR800 Series
Process Indicator
1/4 DIN Panel Display of Pressure and Temperature
P/N: 974144
REV: 04/10
ECO #: 36299
DYNISCO UPR800 Series Instruction Manual
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Table Of Contents
QUICK START INSTRUCTION .................................................................................................................. 5
Mounting ........................... ...................... ......................... ...................... ......................... ....................... 5
Wiring .................................................................................................................................................... 6
Scaling ........................... ................. ................... ................. ................ .................... ................. .............. 6
Calibration and Operation ....................................................................................................................... 6
1.0 INTRODUCTION ................................................................................................................................. 7
2.0 SPECIFICATIONS ............................................................................................................................... 8
2.1 Mechanical Specifications ................................................................................................................ 8
2.2 Main Power Supply & Environmental Specification .......................................................................... 8
2.3 Display Specifications ...................................................................................................................... 9
2.4 Primary Input ................................................................................................................................. 10
2.5 Secondary Input (optional) ............................................................................................................. 11
2.6 Primary & Secondary Analog Inputs Common ............................................................................... 13
2.7 Digital Input Specification .............................................................................................................. 13
2.8 Alarms ........................................................................................................................................... 13
2.9 Optional Serial Communication Interface Specification .................................................................. 14
2.10 Main Analog Output Specification ................................................................................................ 14
2.11 Second Analog Output Specification ............................................................................................ 15
2.12 Primary & Secondary Analog Outputs Common Specification ...................................................... 15
3.0 UNPACKING ..................................................................................................................................... 17
4.0 DIMENSIONAL INFORMATION ........................................................................................................ 18
5.0 HARDWARE ..................................................................................................................................... 19
6.0 MOUNTING AND WIRING ................................................................................................................ 20
6.1 Terminal Assignments ................................................................................................................... 22
6.2 UPR700 to UPR800 Wiring Conversion Table ............................................................................... 23
7.0 START-UP PROCEDURE ................................................................................................................. 28
7.1 Getting Ready: .............................................................................................................................. 28
7.2 Configuring the UPR800: ............................................................................................................... 28
7.3 Keyboard Description: ................................................................................................................... 29
7.4 Operating Mode Description: ......................................................................................................... 29
8.0 CONFIGURATION ............................................................................................................................ 31
8.1 Parameters ................................................................................................................................... 31
8.2 Parameter Configuration Procedures ............................................................................................. 31
8.2.1 Setting the Logic Input Configuration (if supplied) ....................................................................... 32
8.2.2 Setting the Logic Input Status (if supplied) .................................................................................. 32
8.2.3 Setting Peak Detection ............................................................................................................... 32
8.2.4 Setting the Line Frequency ......................................................................................................... 32
8.2.5 Setting the Display Filter ............................................................................................................. 33
8.3 Primary Input Setup ....................................................................................................................... 34
8.3.1 Setting the Primary Input Type for a Strain Gage Transducer ...................................................... 34
8.3.2 Setting the Shunt Calibration for Strain Gage Transducers and Amplified units ........................... 34
8.3.3 Setting the Primary Input Type for an Amplified Transmitter ........................................................ 34
8.3.4 Setting the Primary Input Full-Scale Value .................................................................................. 35
8.3.5 Setting the Primary Input Low-Scale Value ................................................................................. 35
8.3.6 Setting the Primary Input Decimal Place ..................................................................................... 36
8.3.7 Setting the Primary Input Failsafe Mode ..................................................................................... 36
8.4 Secondary Input Setup .................................................................................................................. 36
8.4.1 Setting the Secondary Input Type ............................................................................................... 36
8.4.2 Setting the Secondary Input Scale and Decimal Point ................................................................. 36
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8.4.3 Setting the Thermocouple Type and Units: ................................................................................. 37
8.4.4 Setting the Secondary Input Failsafe Mode ................................................................................. 37
8.5 Setting the Alarms: ......................................................................................................................... 38
8.5.1 Setting Channel Alarm to Monitor (Alarm Input Channel Link): .................................................... 38
8.5.2 Setting Alarm Type: .................................................................................................................... 38
8.5.3 Setting the Filtering for Alarm 1: .................................................................................................. 39
8.5.4 Setting the Hysteresis for Alarm: ................................................................................................. 39
8.5.5 Setting the Reset Mode for Alarms: ............................................................................................ 39
8.5.6 Setting the Failsafe Mode for Alarms: ......................................................................................... 40
8.5.7 Setting the Alarms Value (Alarms Threshold): ............................................................................. 40
8.5.8 Setting the Alarms Mask Reset Type: ......................................................................................... 40
8.6 Main Analog Output Setup ............................................................................................................. 40
8.6.1 Setting the Main Analog Output Type .......................................................................................... 41
8.6.2 Setting the Main Analog Output Link ........................................................................................... 41
8.6.3 Setting the Main Analog Output Range Low ................................................................................ 41
8.6.4 Setting the Main Analog Output Range High ............................................................................... 41
8.6.5 Setting the Main Analog Output Filter .......................................................................................... 41
6.5 Setting the Security Codes: ........................................................................................................... 42
8.7.1 Setting the Security Codes for Level A ........................................................................................ 42
8.7.2 Setting the Security Codes for Level B ........................................................................................ 42
8.7.3 Setting the Security Codes for Level C ........................................................................................ 43
8.7 Configure Differential Pressure ...................................................................................................... 43
8.8 Configure by Remote PC (Configuration Port Interface or CPI) ...................................................... 48
9.0 OPERATION ..................................................................................................................................... 50
9.1 Primary Input Calibration ............................................................................................................... 50
9.1.1 Calibration of Pressure Transducers Equipped with an Internal Shunt Resistor ........................... 50
9.1.2 Calibration of Amplified Pressure Transmitters with an Internal Shunt Resistor ........................... 50
9.1.3 Calibration of Pressure Transducers with External Shunt Resistors ............................................. 50
9.1.4 Calibration of Analog Inputs Using a Pressure Calibration Source ............................................... 51
9.1.5 Calibration of the UPR800 to Calibrated Linear Analog Input ...................................................... 51
9.2 Instrument Calibration ................................................................................................................... 52
9.2.2 General Calibration Procedure .................................................................................................... 52
9.3 RS-485 (Optional) ......................................................................................................................... 55
9.3.1 Serial Communication Interface Address .................................................................................... 55
9.3.2 Protocol Type ............................................................................................................................. 56
9.3.3 Communication Type ................................................................................................................... 56
9.3.4 Communication Baud Rate ......................................................................................................... 56
10.0 ERROR CODES .............................................................................................................................. 57
10.1 Error Codes and Troubleshooting ................................................................................................ 57
10.2 “OPEN” Error Code and Troubleshooting ..................................................................................... 58
10.3 Instrument Maintenance .............................................................................................................. 58
11.0 NORMATIVE REFERENCES .......................................................................................................... 60
12.1 Group 1 Parameters .................................................................................................................... 63
12.2 Group 2 Parameters .................................................................................................................... 65
12.3 Group 3 Parameters .................................................................................................................... 67
12.4 Group 4 Parameters .................................................................................................................... 71
12.5 Group 5 Parameters .................................................................................................................... 75
12.6 Group 6 Parameters .................................................................................................................... 76
13.0 WARRANTY AND SERVICE: ........................................................................................................... 78
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DYNISCO UPR800 Series Instruction Manual
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QUICK START INSTRUCTION
Mounting
• Prepare panel cutout to dimensions shown below.
• If more instruments are mounted in the same panel near together, maintain
the distances between one instrument to another like as in the figure.
• Slide the rubber gasket (1) over the case.
• Slide the instrument case into the cutout.
• Attach the panel mounting hardware tightening the threaded rod (3) for a
secure fit and with a screwdriver, turn the screws with a torque between 0.3
and 0.4 Nm.
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Wiring
• Connect the wires from transducer cable as shown in the terminal diagram,
turn the screws with a torque between 1.0 and 1.2 Nm.
• Connect an appropriate length of thermocouple extension wire (Type J) to the
connector.
• Connect the thermocouple to the appropriate terminals (remember that red is
negative).
• Connect alarm(s) if applicable. Note that alarm defaults are High, Reverse
Acting.
• Connect power to the appropriate terminals as shown.
Scaling
• Apply power to the instrument; Upper display will give a reading near zero.
Lower display will read the actual temperature.
• Press FUNC key until the Upper display reads NONE.
Lower display reads GROUP.
• If your transducer is not a 10,000-psi model, select Group 3 using the Up
arrow, enter with function key.
• Lower display reads PI.FSV (Full Scale Value), and the upper display reads
10,000. Note: If your transducer is a 10,000 psi model skip next two steps.
Scroll to GROUP.
• Using the Down arrow key set the appropriate Full Scale Value for your
transducer.
• Enter using the FUNC key to scroll until GROUP legend appears again.
• Using Up arrow key, select GROUP 2.
Calibration and Operation
• Lower display reads ZERO.C and upper display reads OFF. Be sure
transducer is at operation temperature and that no pressure is
applied.
• Change upper display to ON by using the Up arrow key. Enter with
the FUNC key. After a few seconds, the lower display will show
SPAN.C and upper display will show OFF.
• Change upper display to ON using Up arrow key. Enter with the
FUNC key. In a few seconds lower display shows DSP.FL and
upper display shows 0.4. Calibration is complete.
• Using the FUNC key, scroll to the GROUP display. Enter 1 with the
Up arrow, and enter with the FUNC key. Instrument shows 0 (±10)
on upper display and temperature on lower display. System is ready
for use.
References to Profibus features and instructions should be ignored. Profibus is being
considered for a future line expansion and has been accommodated in the current design.
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1.0 INTRODUCTION
The UPR800 Pressure/Process Indicator is a microprocessor-based instrument, with the
capability of monitoring one or two process variables simultaneously. The primary input is
user configurable to be 350K Strain Gage, high-level voltage or high level current. If the
second input option is chosen, it is configurable by the user as any of four thermocouples,
PT-100 RTD, high-level voltage or high level current. They are compatible with many
process transmitters and can be scaled by the user to give an appropriate range in
engineering units. The UPR800, in its dual input version, can provide simultaneous
readout of common process variable pairs such as Pressure and Temperature,
Temperature and Humidity, etc., when used with the appropriate sensor / transmitter
combinations. Pressure value input and retransmission output groups are selected
though the keypad. Thus the need to make numerous selections within the instrument is
minimized. The UPR800 is provided with two alarms and an analog retransmission
output any of which can be assigned to the primary or secondary input. A second analog
retransmission output is available as an option, as is a 24Vdc power supply for two and
four wire process transmitters. A third alarm is also available as an option.
Five groups of configuration parameters are available from the keyboard, and are
protected by three levels of user definable software locks. The displays can be single-line
(primary input only; lower display blanked), dual line with primary input in the upper
display and high or low peak in the lower display, or dual display of primary input in the upper display and secondary input in the lower display. In the last mode, the lower display
can alternate between the secondary input and the primary input peak value via
keystroke. In addition, a red LED bar graph presents an analog representation of the
primary input, as well as indication of the alarm set points.
References to Profibus features and instructions should be ignored. Profibus is being
considered for a future line expansion and has been accommodated in the current design.
WARNING NOTE: The user should be aware that if this equipment is used in a
manner not consistent with the specifications and instructions in this manual, the
protection provided by the equipment might be impaired.
Product (Model) Codes
Model
Input
Options
Power
Code Descriptio
n
Code Description
Code Voltage
0 Not Present 0 No Option 3 100-240 Vac (switching)
UPR800-
1 T/C, RTD, mV,
mA/V
2 24 Vdc transmitter power
supply and 2
nd
analog
retransmission.
5 24 Vac/Vdc (switching)
3 24 Vdc transmitter power
supply and 2nd analog
retransmission & RS-485
Instruments with the suffix - A3 after the model number have the optional third alarm.
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2.0 SPECIFICATIONS
2.1 Mechanical Specifications
Case: Polycarbonate Black color Self-extinguishing degree VO according to UL 94
Front Panel: Designed and verified for IP65 and NEMA 4X for indoor location
Installation: Panel mounting
Rear Terminal Block: 43 screw terminals with rear safety cover
2.2 Main Power Supply & Environmental Specification
Main Power Supply: From 100 to 240Vac (-15% to 10%), 50/60 Hz switching. Option:
24Vac/dc
Power supply variation: From -15% to 10% (for 100 to 240Vac). From 14 to 32 Vdc or
from 14 to 30 Vac (for optional 24Vac/dc).
Power Consumption: 15VA, max.
Insulation Resistance: 100 MN @500Vdc
Dielectric Strength: 1500V rms for 1 min, 1800V for 1 sec
Ambient Temperature: From 0 to 50°C
Storage Temperature: From -20 to 70°C
Humidity: Max 85% RH non-condensing
Watchdog: Hw/Sw is provided for automatic restart
Agency Approvals: UL File # 193253
Self-Certification: CE
Electromagnetic Compatibility and Safety Requirements: The instrument is CE
Marked. It is compliant with the European Directive 2004/108/CE according to Product
Standard EN 61326-1.
Emission limit: class A – group 1 ISM for equipment suitable for use in all
establishments other then domestic and those directly connected to a
low voltage power supply network which supplies buildings used for
domestic purposes.
Immunity:
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• Electrostatic discharge (according to EN 61000-4-2):
contact discharge = 4kV; air discharge = 8kV
• Radio-frequency electrical magnetic (according to EN 61000-4-3):
EM field (amplit. mod.) = 10 V/m (80 MHz to 1 GHz);
3V/m (1,4 GHz to 2 GHz);
1 V/m (2 GHz to 2,7 GHz)
• Electrical fast transient/burst (according to EN 61000-4-4):
AC Power = 2kV;
I/O Signal/Control = 2kV (5/50 ns, 5 kHz);
I/O Signal/Control connected directly to mains supply = 2kV (5/50 ns,
5 kHz)
• Surge (according to EN 61000-4-5):
AC power = 1kV (Line to Line) / 2kV (Line to GND);
I/O Signal/Control (analog inputs excluded) = 1kV (Line to Line) / 2kV
(Line to GND)
• Radio frequency common mode (according to EN 61000-4-6):
AC Power = 3 V (150kHz to 80 MHz);
I/O Signal/Control = 3 V (150kHz to 80 MHz)
• Voltage dips/short interruptions (according to EN 61000-4-11):
0% during 1 cycle; 40% during 12 cycles; 70% during 30 cycles
This equipment is intended for use in an industrial location. There may be potential
difficulties ensuring electromagnetic compatibility in other environmental due to conducted
as well as radiated disturbances.
Safety Requirements:
The instrument is compliant with the European Directive 2006/95/CE according to
Reference Standard EN 61010-1 for installation category I and pollution degree 2
Installation category CAT I: Voltage transients on any power connected to the
instrument must not exceed 1.5kV.
Pollution degree 2: Conductive pollution must be excluded from the
cabinet in which the instrument is mounted.
2.3 Display Specifications
Display: LED technology, custom type.
Upper Digits: Red color, 5 numeric digits, 7 segments with decimal point 13.2mm high.
Lower Digits: Green color, 5 alphanumeric digits (British flag), 14 segments with decimal
points. 11.3mm high.
Bar Graph: Red color, 35 segment with 3% resolution. Displays continuous bar graph to
indicate the measured variable of the primary input (0-100% full scale). Alarm set point
values displayed. Last segment blinks for pressure greater than full scale value.
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Indicators (Beacons):
Red
LED’s annunciations:
• A1: Lit when alarm 1 is in alarm state
• A2: Lit when alarm 2 is in alarm state
• A3: Lit when alarm 3 is in alarm state
• REM: Lit when device is controlled by serial link
• 0-25-50-75-100-%: These six LEDs are always on to improve the bar graph
indication.
• Kg/cm
2
, PSI, Bar, MPa: Engineering unit for the pressure input. These four
beacons are located within the display window, between the numeric digits and the
alarm beacons.
Green
LED’s annunciations:
• PEAK: Lit when lower display shows the peak value
• TEMP: Lit when lower display shows the temperature input value
2.4 Primary Input
Primary Input: Selectable between strain gage and linear by software configuration.
Strain Gage Input: From 340 to 5000K, 1-4mV/V. Excitation 10V ±7%. 5 wire
connection.
Input Signal: -25/125% of full scale (approximately –10 / 50mV).
Shunt Calibration: With or without shunt resistor (value programmable from 40.0 to
100.0%).
Zero Balance: ±25% of full scale (approximately ± 10mV).
Linear Input: Selectable between 0-5Vdc, 0-10Vdc, 0-20mA, 4-20mA.
Auxiliary Power supply: 24Vdc / 1.5W ± 2% power supply for two or four wire
transmitter.
Input Impedance:
<10K for linear current input
>165KK for linear voltage input
Input Protection: Open circuit detection for strain gage (on signal and excitation wires)
and 4-20mA inputs; it is not available for 0-5Vdc, 0-10Vdc and 0-20mA. Up or down scale
keyboard programmable.
Sampling Time: 50mS typical.
Display Update Time: Selectable: 50, 100, 250 or 400mS.
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Engineering Units: Dedicated beacons within the display window.
Calibration mode: Field calibrations (zero and span) are applicable for both strain gage
and linear input. Moreover it is possible to delete the field calibration done by the end user
and to restore original factory calibration values.
Input resolution: 4000 counts.
Full scale value Resolution
10/4000 1 count
4002/8000 2 counts
8005/20000 5 counts
20010/40000 10 counts
40020/80000 20 counts
80050/99950 50 counts
Decimal Point Settable in any position of the display.
2.5 Secondary Input (optional)
Temperature Input: Selectable between linear, thermocouple or RTD input by software
configuration.
Function: Selectable between: temperature (in case of linear, thermocouple, RTD the
input); second sensor for the measurement of a differential pressure (in case of strain
gage or linear input)
Linear Input: Selectable between 0-5Vdc, 0-10Vdc, 0-20mA, and 4-20mA
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Sensor Type and Range:
Thermocouple J -200/+800°C -328/+1472°F
Thermocouple K -200/+1200°C -328/+2192°F
Thermocouple L -200/+800°C -328/+1472°F
Thermocouple N 0/1300°C 32/+2372°F
Thermocouple T -200/+400°C -328/+752°F
Thermocouple E -200/+600°C -328/+1112°F
RTD Pt100 -200/+600°C -328/+1112°F
RTD Pt500 -200/+600°C -328/+1112°F
Input Protection: Open circuit detection for strain gage (on signal and excitation wires),
thermocouple, RTD and 4-20mA inputs; not available for 0-10Vdc, 0-5Vdc and 0-20mA
inputs. Up or down scale keyboard.
Input Impedance:
>1MK for thermocouple input.
<10K for linear current input
>165KK for linear voltage input
T/C Lead Length: 100K max.
Reference Junction Compensation: from -20 to 60°C.
RTD measure system: 3 wire.
RTD Lead Length Compensation: Up to 20K/wire for the Pt100 and Pt500.
Sampling Time: Temperature input is selectable among 100, 200, 500 or 1000mS;
differential pressure is 50 mS, typical.
Display Update: At each sample.
Input Resolution with Linear Input: 4000 counts.
Low/High Scale Values: From -1000 to 3000, linear inputs only. Secondary differential
pressure is selectable, but with the same resolution and decimal point position of the
primary pressure input.
Decimal point: Settable in any position.
NOTE: These secondary inputs are not isolated from the primary input. A double or
reinforced insulation between instrument output and power supply must be guaranteed by
the external device.
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2.6 Primary & Secondary Analog Inputs Common
Common Mode Rejection Ratio: >120dB @50/60Hz
Normal Mode Rejection Ratio: >60dB @ 50/60Hz
Strain gage input: From 340 to 5000K, 1-4 mV/V. Excitation 10V +/- 7%. 5 wires
connection.
Input signal: -25/125% of full scale (approximately -10/50mV).
Shunt calibration: With or without shunt resistor (value programmable from 40.0 to
100.0%), the same setting will be used for both inputs (main and secondary) when the
differential pressure measurement is selected.
Zero balance: +/- 25% of full scale (approximately +/- 10mV).
Reference accuracy: +/- 0.1% FSV +/-1 digit @ 25 +/- 1°C and nominal power supply
voltage.
Operative accuracy: temperature drift:
• < 200 ppm/K of full span (RJ excluded) for TC input.
• < 300 ppm/K of full span for current, voltage and strain gage input.
• < 400 ppm/K of full span for RTD input.
• < 0.1K/K for reference junction.
Zero and span calibration: If differential input used, there is no relation between the
calibration of the two single sensors; each input is provided with its own zero and span
calibration parameters.
Wiring caution: The analog input lines cannot exceed the 30 meter length or leave the
building.
2.7 Digital Input Specification
Digital input: One input from contact closure (voltage free). It may be keyboard
programmable for the following functions:
• Alarm reset
• Peak reset
• Alarm and peak reset
NOTE: This input is not isolated from primary input. A double or reinforced insulation
between instrument output and power supply must be guaranteed by the external device.
2.8 Alarms
Alarm Outputs: 2 standard alarms (AL1 and AL2). 1 optional alarm (AL3).
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AL1 and AL2 Contacts: 1 SPDT 2A max 0 240Vac resistive load.
AL3 Contacts: 1 SPST selectable NO/NC 2A max @ 240Vac resistive load.
Contact Protection: Varistor for spike protection.
Alarm Type: Each alarm is keyboard programmable for:
• Primary/Secondary input
• High/Low/Low inhibited on start up
• Auto/Manual reset
Excitation Type: Keyboard configurable for each alarm: relay coil energized in no alarm
condition (failsafe) or relay coil energized in alarm condition (non-failsafe).
Threshold: From 0 to 110% Full Scale (the threshold may be limited due to the selected
full scale value).
Hysteresis: Keyboard programmable for each alarm; from 0.1% to 10.0% of span or 1
LSD (whichever is greater) for each alarm.
Filter: Selectable from the following values for each alarm:
OFF, 0.4S, 1S, 2.5S, 3S, 4S, 5S.
Alarm Update Time: At every input conversion.
2.9 Optional Serial Communication Interface Specification
Serial Interface: RS-485 type. Opto-isolated.
Protocol Type: Modbus/Jbus (RTU mode).
Type of Parameters: Run-time and configuration are available by serial link.
Device Address: From 1 to 255
NOTE: The physical interface can only support up to 31 devices for each
segment. Use multiple segments for more than 31 devices.
Baud Rate: 600 up to 19200 baud.
Format: 1 start bit, 8 bits with/without parity. 1 stop bit
Parity: Even/Odd.
2.10 Main Analog Output Specification
Main Analog Output: Opto-isolated from CPU input and output circuits.
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Type of Output Function: Keyboard selectable as
• Primary input retransmission
• Secondary input retransmission
Type of Analog Output: Keyboard selectable between:
• +0/10Vdc min. load 5 KN, with under/over range capability from -2.5 to 12.5V
• -10/+10Vdc mm. load 5KN, with under/overrange capability from -12.5 to 12.5V
• +0/5Vdc mm. load 5KN, with under/overrange capability from -1.25 to 6.25V
• +0/20mA max. load 500N, with under/over range capability from -5 to 25mA
(max. load 400N over 20mA).
• +4/20mA max. load 500N, with under / over range capability from 0 to 24mA
(max. load 400N over 20mA).
2.11 Second Analog Output Specification
Second Analog Output: Opto-isolated from CPU input and output circuits.
Type of Output Function: Keyboard selectable for:
• Primary input retransmission
• Secondary input retransmission
Type of Analog Output: Keyboard selectable between:
• +0/10Vdc min. load 5KN, with under/over range capability from -2.5 to 12.5V
• +0/5Vdc min. load 5 KN, with under/over range capability from -1.25 to 6.25V
• +0/20mA max. load 500N, with under/over range capability from 0 to 24mA
(max. load 400N over 20mA).
• +4/20mA max. load 500N, with under/over range capability from 0 to 24mA
(max. load 400N over 20mA).
2.12 Primary & Secondary Analog Outputs Common Specification
Resolution: 0.1% of output span.
Reference Accuracy: ±0.1% of output span @ 25 ± 1°C and nominal line voltage.
Linearity Error: <0.1% of output span.
Output Noise: <0.1% of output span.
Scaling: The retransmission low and high limits are selectable from 0 to primary input
full-scale value (when the retransmitted variable is primary input) or from low to high
secondary limits (when the retransmitted variable is the secondary input). The two scaling
values may be freely selectable within the above range. This allows having a direct or
reverse output type.
Output Filter: Selectable: OFF, 0.4S, 1S, 2S, 3S, 4S, 5S
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NOTE: Dashed Line represents insulation boundary.
Double Dashed Line represents reinforced insulation boundary.
AUXILIARY
POWER SUPPLY
MAIN
POWER SUPPLY
MAIN
ANALOG
OUTPUT
SECONDARY
ANALOG
OUTPUT
ALARM 1
OUTPUT
CPI
Configuration Port
Interface
ALARM 3
OUTPUT
(option)
MAIN
ANALOG INPUT
Strain gage and Linear
DISPLAY
KEYBOARD
CPU
RS485
INTER FACE
PROFIBUS
DP
INTERFACE (NA)
SECONDARY
ANALOG INPUT
Tc, RTD and Linear
RESET
Logic Input
MODBUS
RTU
PROFIBUS
DP Module (NA)
ALARM 2
OUTPUT
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3.0 UNPACKING
Upon receipt, examine package for shipping damage. Notify the carrier immediately in the
event of any evidence of damage, and retain shipping materials for their inspection.
This package should contain the instrument and two panel mounting brackets.
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4.0 DIMENSIONAL INFORMATION
Dimensions: 3.78” X 3.78” X 6.01” overall (96mm X 96mm X 143.5mm)
Cutout: 3.62” X 3.62” (92mm X 92mm)
Depth behind panel: 5.04” (128mm)
Weight: 1.43 lbs. (650g)
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5.0 HARDWARE
The UPR800 is shipped configured for the following:
• Primary Input (Pressure) - Strain Gage
• Optional Secondary Input - Thermocouple
• Main Output - Voltage
• Optional Secondary Output – Voltage
• Security lock is OFF
Please refer to the drawings in the appropriate sections to determine the configuration for
input(s) and output(s) used in your particular application. It is necessary only to select the
category (e.g. Voltage or Current). The specific range will be chosen in the software
menu.
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6.0 MOUNTING AND WIRING
Please refer to figures for cutout dimensions and clearance requirements. Locate the two
mounting brackets packed with the instrument and have them available.
1. Slide the instrument case into the cutout, being sure that it is right-side-up (terminal 1
at the top). Attach the panel mounting hardware at diagonally opposite sides of the top
and bottom of the case, tightening the threaded rod until the case is secure against
the panel.
2. Refer to the model number of the instrument to determine the hardware and options
included as part of your unit. Please refer to Section 6.1 for the terminal assignments.
Terminals are accessed by opening the terminal covers from the side with the “OPEN”
legend.
NOTE 1: The UPR800 is equipped with screw terminals, and no connectors are
necessary when wiring the unit
NOTE 2: When wiring the alarms, wire to the Common and NO (normally open) terminals
to maintain a fail-safe configuration.
Fail-safe denotes a situation where the alarms relay coils are activated in a no-alarm
situation. As the relay coil is energized, terminals that are normally open are closed and
can cause completion of a circuit when used as an interlock. Should the alarm threshold
be exceeded, OR should power be lost to the instrument the contacts will open, and the
circuit will be broken. If the alarm is a latching alarm, it will require an external reset signal
to be activated again.
If the alarm is used to provide a contact to an alarm device (light, horn buzzer, etc., when
the threshold is exceeded, wiring should be to the Common and NC (normally closed)
terminals. Activation of the relay coil will cause the contacts to open in a non-alarm
situation, and to close if the threshold is exceeded, or power is interrupted to the
instrument. If the alarm is a latching alarm, it will require an external reset signal to be
activated again.
NOTE 3: Relay Outputs
The contact rating of all outputs is equal to 2A/240 Vac on resistive load.
• To avoid electrical shock, connect power line at the end of the wiring procedure.
• For power connections use No 16AWG or larger wires rated for at least 75°C.
• Use copper conductors only.
NOTE 4: Power Line
Before connecting the instrument to the power line, make sure that the line voltage
corresponds to the description on the identification label.
DYNISCO UPR800 Series Instruction Manual
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• To avoid electrical shock, connect power line at the end of the wiring procedure.
• For supply connections use No. 16AWG or larger wires rated for at least 75°C.
• Use copper conductors only.
• Don’t run input wires together with power cables.
• When a neutral line is present, please connect it to terminal 54.
• For 24Vdc the polarity need not be observed.
The power supply input is fuse protected by a sub miniature fuse rated T, 250V, 1A (2A
for the optional 24Vac/dc).
When the fuse is damaged, it is advisable to verify the power supply circuit. It is
necessary to send back the instrument to Dynisco for service.
The safety requirements for Permanently Connected Equipment say:
• A switch or circuit-breaker shall be included In the building installation;
• It shall be in close proximity to the equipment and within easy reach of the operator
• It shall be marked as the disconnecting device for the equipment.
• A single switch or circuit breaker can drive more than one Instrument
• Protective conductor terminals shall be connected to earth.
DYNISCO UPR800 Series Instruction Manual
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6.1 Terminal Assignments
Terminal
Terminal
Assignment Description
Function
category / class
Voltage
Rating,
V
Current
Rating,
A
Load type and Rating
1 RTD, T/C +
Secondary Inputs
CAT I
2 Vdc 0.001 Adc
3 RTD, T/C -, mA/V -
4 mA +, RTD compensation 0.020 Adc
5 V + 10 Vdc
6 SIG +
Secondary Input Strain
Gage
CAT I
From 340N to 5000N,
Excitation 10Vdc ±7% (between
EXC + and EXC -)
7 SIG -
8 CAL2
10 EXC +
11 EXC - , CAL1
12 SIG +
Main Input Strain Gage
CAT I
From 340N to 5000N,
Excitation 10Vdc ±7% (between
EXC + and EXC -)
13 SIG -
14 CAL2
16 EXC +
17 EXC - , CAL1, mA -, V -
18 mA +
Main Linear Inputs
CAT I
0.020 Adc
19 V + 10 Vdc
21 OUT1 mA/V +
Main Analog
Retransmission
Class 2
±12.5 Vdc min load 5KN.
-5/+25 mA max load 500N
(max. load 400K over 20 mA).
22 OUT1 mA/V -
23
RESET
Remote Reset of Alarm
and/or peak
Class 2
Dry Contact switch
(voltage free)
24
29 SHIELD
Standard ProfiBus
Communication
Class 2
30 5VP
31 B/B’
32 A/A’
33 DGND
45 ALARM1 N.O.
Relay contacts used to
identify an event (alarm)
condition
240 Vac, 2A , resistive
46 ALARM1 C
47 ALARM1 N.C
48 ALARM2 N.O.
49 ALARM2 C
50 ALARM2 N.C.
51 ALARM3 C
52 ALARM3 N.C./N.O.
53
Line ~ or +
Main Power Supply
(according to the Product Code)
100 – 240Vac
27VA maximum
or
24Vdc, 12W maximum
24Vac, 18VA maximum
Class 2
54
Neutral
~ or -
55 Earth (Ground)
56 OUT2 mA/V +
Secondary Analog
Retransmission
Class 2
±12.5Vdc min load 5KN.
-5/+25 mA max load 500N
(max. load 400K over 20 mA).
57 OUT2 mA/V -
58 Vdc SUPPLY +
Auxiliary Power Supply
Class 2
24 Vdc
0.063 Adc
(1.5W)
59 Vdc SUPPLY -
60 A/A’
Serial Communication
RS485
Class 2
61 B/B’
62 C
Note:
The instrument is not suitable for use with equipment for measurement within measurement categories II, III and IV.
DYNISCO UPR800 Series Instruction Manual
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6.2 UPR700 to UPR800 Wiring Conversion Table
UPR800 Terminal UPR700 Terminal
Power
100 - 240Vac or 24Vac/dc 53 53
Line Neutral 54 54
Earth (Ground) 55 55
Transducer Dynisco Cable Color
Signal (+) 12 12 Red
Signal (-) 13 13 Black
Excitation (+) 16 16 White
Excitation (-) 17 17 Green
CAL 1 17 17 Blue
CAL 2 14 14 Orange
mA (+) 18 12
V (+) 19 12
mA/V (-) 17 13
Alarms
A1 (N.O.) 45 45
A1 Common 46 46
A1 (N.C.) 47 47
A2 (N.O.) 48 48
A2 Common 49 49
A2 (N.C.) 50 50
Alarm 3 (optional)
A3 (N.O. / N.C.) 52 52
A3 Common 51 51
Analog Output
mA/V Out (+) 21 21
mA/V Out (-) 22 22
2nd Analog Output (optional)
mA/V Out (+) 56 56
mA/V Out (-) 57 57
DYNISCO UPR800 Series Instruction Manual
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UPR800 Terminal UPR700 Terminal
24 VDC Transmitter Power Supply (optional)
24 Vdc (+) 58 58
24 Vdc (-) 59 59
External Reset Contacts
Reset 23 23
Reset Common 24 24
Second Analog Input (optional)
Thermocouple Input
TC (+) 1 1
TC (-) 3 3
mA Input
lnput (+) 4 4
lnput (-) 3 3
V Input
lnput (+) 5 4
lnput (-) 3 3
RTD Input 3-wire
Red 1 1
Black 3 3
Black 4 4
Serial Communications (RS485 only)- (optional)
A 60 60
B 61 61
COM 62 62
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