Dynisco TX180 Installation And Operation Manual

Model TX180

Temperature Transmitter

Installation and Operation Manual

P/N 974083
04/02 Rev. B
ECO # 26721

CONTENTS

1. Introduction .............................................................................................................................. 5

2. Unpacking and Installation ....................................................................................................... 6

2.1 Unpacking ...................................................................................................................... 6

2.2 Mechanical Installation ................................................................................................... 6

2.2.1 Weather Proof/Explosion Proof Housing ......................................................................... 6

2.2.2 Mounting ........................................................................................................................ 7

2.3 Electrical Installation ....................................................................................................... 9

2.3.1 Output Terminals ............................................................................................................ 9

2.3.2 Input Terminals ............................................................................................................. 10

3. Transmitter Operation ............................................................................................................. 11

3.1 In a Hurry? .................................................................................................................... 11

3.1.1 Factory Configuration.................................................................................................... 11

3.1.2 Operation Without a Display ........................................................................................ 11

3.1.3 Operation With a Display ............................................................................................. 12

4. Configuration Using the Two-Line Display .............................................................................. 14

4.1 Entering the Display Mode ............................................................................................ 14

4.2 Display Mode Configuration ......................................................................................... 15

4.3 Select Sensor Input........................................................................................................ 16

4.4 Select Units................................................................................................................... 18

4.5 Change Zero ................................................................................................................. 19

4.6 Change Full Scale ......................................................................................................... 20

4.7 Select Sensor Fail Safe Detection................................................................................... 21

4.8 Select Fail Safe Reporting .............................................................................................. 21

4.9 Trim 4.0mA ................................................................................................................... 22

4.10 Trim 20.mA ................................................................................................................... 23

4.11 Trim Display ................................................................................................................. 23

4.12 Select Language ............................................................................................................ 25

5. Configuration Using the One-Line Display ............................................................................. 27

5.1 Entering the Display Mode ............................................................................................ 27

5.2 Display Mode Operation............................................................................................... 28

5.3 Select a Sensor Input ..................................................................................................... 28

5.4 Select Units................................................................................................................... 32

5.5 Change Zero ................................................................................................................. 33

5.6 Change Full Scale ......................................................................................................... 34

5.7 Select Sensor Fail Safe Detection................................................................................... 34

5.8 Select Fail Safe Reporting .............................................................................................. 35

5.9 Trim 4.0mA ................................................................................................................... 35

5.10 Trim 20.mA ................................................................................................................... 36

5.11 Trim Display ................................................................................................................. 37

6. Applications Information ........................................................................................................ 41

6.1 Sensor Fail-Safe Detection............................................................................................. 41

4

6.2 Configuration With an External Source .......................................................................... 41

6.3 For Best Measurement Accuracy ................................................................................... 43

7. Accessories and Information ................................................................................................... 43

8. Specifications ......................................................................................................................... 44

9. Repair ......................................................................................................................................47

10. Warranty ................................................................................................................................. 47

LIST OF ILLUSTRATIONS

Figure 1, Optional Weather-Proof Housing ...................................................................................... 7

Figure 2, Optional DIN Rail Mounting Bracket................................................................................ 8

Figure 3, The XP-FG with Bracket and WP-HEAD............................................................................ 8

Figure 4, Output Terminal Connections ........................................................................................... 9

Figure 5, Input Terminal Connections ............................................................................................ 10

Figure 6, Local Displays, LI-1 and LI-2 .......................................................................................... 12

Figure 7, LI-2 Two-Line Display/Keypad Flowchart ........................................................................ 26

Figure 8, LI-1 One-Line Display/Keypad Flowchart........................................................................ 40

Figure 9, Intrinsically Safe Installation Drawing ............................................................................. 48

TX180 Temperature Transmitter 5

PREFACE

NOTICE

Read this manual before working with these products. For personal and system safety, and for the
optimum product performance, make sure you thoroughly understand the contents before using or
servicing this product.

For technical assistance from the factory please contact:

DYNISCO INSTRUMENTS
38 Forge Parkway
Franklin, MA 02038

Telephone: [phone] or 1-800-221-2201
Facsimile: [phone]
Internet Address: www.dynisco.com
E-mail: [e-mail]

1. INTRODUCTION

The TX180 is a transmitter that accommodates any one of eleven types of thermocouples, six types
of RTD’s, millivolt or ohm inputs. The unit is precision linearized to the measured temperature over
the entire usable range of the selected sensor. This transmitter is simple to set up and operates much
like high performance analog transmitters.

The TX180 also has numerous advanced features that are achieved through the use of digital signal
processing and micro-controller technologies. Typical of these features are the precision
linearization, the independent zero and full scale settings, digital filtering, etc. Other advanced
features, such as the automatic self diagnostics, and the exceptional stability are transparent to the
user and are continuously active.

The TX180 transmitter can also accept one of two optional plug-in displays. The LI-1 is an
inexpensive, single line display that is intended to give a low-cost, local indication of the measured
temperature. The LI-2 two line display will give a local indication and functions as a very easy-to-use
set-up tool. Both displays facilitate local configuration and ranging of the transmitter.

This manual is divided into several sections. After a brief INTRODUCTION, the section on
UNPACKING AND INSTALLATION contains much useful information for the first time installer. The
section called IN A HURRY? helps get the system operating provided the sensor and transmitter
were purchased at the same time and thus most of the set up was completed at the factory. The next
two sections explain the method of CONFIGURATION using either display. Finally, there is
additional APPLICATION INFORMATION and the TECHNICAL SPECIFICATIONS included in the

6

sections under those headings.

The TX180 temperature transmitter does not have any potentiometers or switches to set and there are
no user serviceable components inside the transmitter. Opening the enclosure will void the
manufacturer’s warranty. All reconfiguration, re-ranging and “calibration” can be done in the field
using either one of the displays. Any of the communication methods provides reconfiguration and
re-ranging capabilities without other external calibration tools.

2. UNPACKING AND INSTALLATION

2.1 UNPACKING

Remove the Packing List to check off the actual equipment received. If you have any questions on
your shipment, please call DYNISCO Customer Service at [phone]. Upon receipt of
shipment, inspect the container for any signs of damage in transit. Especially take note of any
evidence of rough handling. Report any apparent damage immediately to the shipping agent.

NOTE: The carrier will not honor any claims unless all shipping material is saved for their

examination. After examining and removing the contents, save the packing material and
carton in the event reshipment is necessary.

2.2 MECHANICAL INSTALLATION

Proper installation of the transmitter will assure highest performance and minimize errors of the
measured variable. The transmitter should be mounted in a location that minimizes temperature
extremes, vibration and shock. It is important to survey the area to ascertain the best location for
installation. Will the location be subjected to flooding? Is the location directly above, below or in
proximity to a known high heat source? Does the location make the transmitter unserviceable?

The installation recommendations outlined in this section are provided to act as a guideline only
and cannot cover all possible variations. The final installation must be made at the discretion and
approval of the user.

2.2.1 WEATHER PROOF/EXPLOSION PROOF HOUSING

Several optional transmitter housings are available. The XP-FN is an Explosion Proof / Weatherproof
housing that accommodates a transmitter when the local display option is not required. The XP-FG,
with its glass window, may be used in hazardous and wet locations when the display option is
desired. The XP-HEAD is a small electrical head that can be used without local indication in
Explosion Proof environments. The WP-HEAD is a small aluminum Weatherproof head designed for
head mounting the transmitter without local indication. These housings have appropriate mounting

means in the bottom to attach the TX180 in any of four orientations 90° apart. Captive 8-32 machine

screws are installed on the transmitter to facilitate installation and removal to either a housing
bottom plate or to a mounting panel.

TX180 Temperature Transmitter 7

Please note that condensation often occurs inside conduit attached to Weather Proof or Explosion
Proof housings. Care must be taken so that liquid condensation does not accumulate and fill the
transmitter housing with liquid. While the transmitter is sealed, we do not recommend operating it
immersed in liquid. Conductive liquids across the top of the transmitter will short the input and loop
terminals. This installation problem can appear to a control system as a transmitter failure.

2.2.2 MOUNTING

The TX180 transmitter may be mounted on a 2 inch pipe (vertical or horizontal), on a bulkhead, a
panel, a DIN rail or other rigid support members utilizing the various mounting brackets and
associated hardware available from Dynsico. These types of mounts provide greater flexibility in
installation and removal of transmitter for service. In locations where extreme temperature variations
are encountered, it is strongly recommended that enclosures be provided to maintain a somewhat
constant temperature at the transmitter. Heaters or steam tracing should be provided if the ambient
temperature variations are extreme.

Fig. 1 Optional Weather-Proof Housing

2.2.2.1 DIN RAIL MOUNTING

A bracket is available if DIN rail mounting of the TX180 is desired. See Figure 2.

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Fig. 2 Optional DIN Rail Mounting Bracket

2.2.2.2 HEAD MOUNTING

For head mounting, all the Explosion Proof / Weatherproof housings can be used for head mounting.
All heads have two 1/2" female NPT conduit entries. One of these conduit entries can be used to
mount directly onto a 1/2" male NPT extension of sensor. Alternatively, a 1/2" NPT union coupling
can be placed between the weatherproof housing and the temperature sensor. These heads are
shown in Figure 3. Note that the XP-HEAD and WP-HEAD cannot be used with a pipe mount
bracket. For non-display pipe mount bracket installations, use the XP-FN Housing.

Fig. 3 The XP-FG with Bracket and WP-HEAD

2.2.2.3 SURFACE MOUNTING

The transmitter has two mounting holes through the body of the transmitter. These mounting holes
allow the transmitters to be attached to any flat surface by means of two bolts or screws. The
transmitter is provided with 8/32 captive screws already installed.

TX180 Temperature Transmitter 9

2.2.2.4 PIPE MOUNTING

A stainless steel bracket is available for pipe mounting. Use the PY-2 for mounting the XP-FN or XP­FG housing onto any 2" pipe. Note that the XP-HEAD and WP-HEAD are not suitable for Pipe
Mounting. The housing is attached to the bracket as shown in Figure 3.

2.3 ELECTRICAL INSTALLATION

The TX180 has two groups of terminals. One terminal group is for the sensor input. The second
terminal group is for transmitter output. The terminals labeled “+” and “-” are the 4 to 20mA output
terminals. These are normally connected to the corresponding polarity terminals of the power supply
of the current loop. Refer to Figure 4 for the arrangement of the output terminal connections.

Terminals labeled “1, 2, 3 and 4” are used in various connections to accommodate the different
sensor inputs. Refer to Figure 5 for the arrangement of the input terminal connections.

2.3.1 OUTPUT TERMINALS

The output terminals, labeled “+” and “-”, are generally connected to a power supply having a
nominal 24 Volt DC voltage and capable of supplying 23mA for the TX180. The “+” and “-”
terminals of the transmitter are connected to the corresponding polarity terminals of the power
supply.

Fig. 4 Output Terminal Connections

A load resistor, typically 250 ohms, may be connected in series with either terminal of the
transmitter. For Digital communications, 250 ohms must be connected in the loop. The maximum
series resistance in the circuit (including wiring lead resistance) can be calculated using the formula:

Vs - 12

Rs = ––––––––––

0.023

10

The following chart gives maximum series resistance:

Max. Series Resistance, Rs Supply Voltage, Vs

1300 ohms 42.0 Volts

520 ohms 24.0 Volts

417 ohms 21.6 Volts

250 ohms 18.0 Volts

0 ohms 12.0 Volts

2.3.2 INPUT TERMINALS

See Figure 5 for sensor input connections. Be certain to include the proper jumpers for
thermocouple sensors and for two or three wire RTD inputs. Any sensor other than the four-wire
RTD requires at least one external jumper. A jumper is supplied with the unit and is attached to
terminals 3 & 4.

Fig. 5 Input Terminal Connections

2.3.2.1 MILLIVOLT AND THERMOCOUPLE INPUT

Apply signal to terminals 1 and 2. Terminal 1 is the negative and terminal 2 is the positive. Terminals
3 and 4 must be jumpered together for proper operation as well as to prevent any build-up of
electrostatic charge on these terminals which could affect the transmitter readings.

2.3.2.2 TWO-WIRE RTD INPUT

Apply signal to terminals 1 and 3. Jumpers must be installed on terminals 1 and 2 as well as on 3
and 4 for proper operation and to prevent any build-up of electrostatic charge on these terminals
which could affect the transmitter readings.

TX180 Temperature Transmitter 11

2.3.2.3 THREE-WIRE RTD INPUT

Apply the common legs from the RTD (generally the same color RTD leads) to terminals 1 and 2.
Apply the other signal lead to terminal 3. Terminals 3 and 4 must be jumpered together for proper
operation and to prevent any build-up of electrostatic charge on these terminals which could affect
the transmitter readings.

2.3.2.4 FOUR-WIRE RTD INPUT

Apply one set of the common legs from the RTD (generally the same color RTD leads) to terminals 1
and 2. Apply the other signal lead pair to terminals 3 and 4. No jumpers are necessary for a 4 wire
RTD input.

3. TRANSMITTER OPERATION

3.1 IN A HURRY?

When in a hurry, this short set of instructions and references will help get the transmitter running.

3.1.1 FACTORY CONFIGURATION

Input = Type J Thermocouple
Output = Analog

4.00mA = 40°F

20.00mA = 200°F

Sensor Fail-safe = 23.00mA (High)

On special request the factory will set the transmitter to any desired configuration. Special
configurations are identified on a tag attached to the unit.

3.1.2 OPERATION WITHOUT A DISPLAY

If the unit was ordered with the standard factory configuration, the sensor required is a Type J
thermocouple. The packing slip and a tag on the unit will indicate if the unit was set up to any other
customer requested special configuration. If there is a need to change the configuration of the
transmitter, or to re-range it, use either the LI-1 or LI-2 Display and refer to the procedures described
in SECTIONS 4 (for LI-2), 5 (for LI-1).

NOTE: Even when “In a Hurry”, the use of an appropriate power supply is important. A 24V DC

supply having a current handling capacity of at least 0.1A is commonly used. Always use a
DC (direct current) supply, or suitable size battery. NEVER CONNECT THE TRANSMITTER

DIRECTLY TO 115VAC.

With the power supply off, connect the + side of the power supply to the + terminal of the

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transmitter. Connect the - side of the power supply to the - terminal of the transmitter.

Connect a Type J thermocouple to the transmitter input.
Thermocouple high (+) (input terminal 2)
Thermocouple low (-) (input terminal 1)
Jumper terminals 3 & 4 together

Unlike conventional electrical wiring, (on a J thermocouple the red lead is negative). This should be
checked and verified with the particular sensor to be used.

To connect other sensors to the input refer to Section 2.3.2 for the proper sensor connections.

The output can be monitored by connecting a milliammeter in series with either of the two output
terminals, or by connecting a high impedance voltmeter across the optional 250 ohm resistor. Now
turn on the power supply. In about 5 seconds the TX180 loop current will settle to its normal value
in the range of 4 to 20mA, unless the input terminals are open, in which case the output current will

be 23.00mA. Note that for a Type J thermocouple, if 4mA = 40°F and 20mA = 200ºF, each
additional 10°F increases the current by 1.0mA.

3.1.3 OPERATION WITH A DISPLAY

If the transmitter was ordered with either display option, it will have a small local LCD display
module (with two integral buttons) plugged in to the top of the unit. Either display option can be
ordered already installed on the TX180 transmitter. Alternately, either display can be ordered and
field installed at any time.

Having the display option as part of the transmitter does not affect its operation in the analog mode
and the description of the previous section applies. However, the display option does provide some
very useful local indication of the measured temperature and other diagnostic functions. Figure 6
below indicates the arrangement of the display screen.

Fig. 6 Local Displays, LI-1 and LI-2

TX180 Temperature Transmitter 13

In operation, the LI-1 and LI-2 displays both give the process temperature.The LI-2 provides some
additional information The LI-1 displays the process temperature and a minus sign if applicable. The
temperature is displayed with a floating decimal point. For measured temperatures over 999.9 no
decimal point will be displayed. Otherwise, the LI-1 will show one tenth degree increments. Unlike
the more capable LI-2 display, the LI-1 does not show the units of measurement “C”, “F”, “R”, or
“K”. If it is necessary to display the temperature units on the LI-1, note by hand or apply a separate
label on the face of the display.

The LI-2 has more display capabilities. With the LI-2, the top display row shows the process
temperature, the units of measurement, “C”, “F”, “R”, or “K” and a minus sign if applicable. The mid
portion is an analog bar graph display showing the % of range based on the ZERO and FULL SCALE
setting of the transmitter. When power is applied the leftmost segment of the bar graph, the 0% and
the 100% become energized momentarily. If the measured temperature is below what the ZERO is
set to (below LRV), then the left arrow is energized. If the measured temperature is above the FULL
SCALE setting (above URV), then the right arrow becomes energized. The bottom portion of the LI-2
display is capable of displaying an alphanumeric message up to 7 characters long. In normal
operation this row shows a label, which is factory set to display “TX180”.

Note that the process temperature displayed on the LI-1 and LI-2 is the actual temperature as
measured by the transmitter, it is not affected by the analog output range settings. This is particularly
useful in startup or operation where the measured temperature is temporarily outside the normal
operating range.

When the unit is first turned on, the display will show the measured temperature. It is frequently the
case that no sensor is connected when the transmitter is first turned on. In this case, the display will
show a sensor failure. In the event of a sensor or transmitter failure, the indication on the L-1 display
changes to read:

FAIL SAFE

The words “FAIL” and “SAFE” will alternate in the display window to let you know that a failure
condition has occurred.

In the event of a sensor failure, the indication on the bottom line of the LI-2 display changes to:

<0% 100%>

FAIL

The words “FAIL” and “SAFE” will alternate in the display window to let you know that a failure
condition has occurred. The Percent of Output Bar Graph will indicate the output level of the
transmitter. If the transmitter Failsafe Report value is set to “Fail High” (23mA), the display will be as
shown, at over 100% of output. If the Failsafe Report is set to “Fail Low” (3.8mA), the Percent of
Output Bar Graph would indicate the output level at under 0% of output. See sections 4.8, 5.8 or

<0% 100%>

SAFE

14

6.2 for further information on setting Failsafe Reporting.

Once the proper sensor is connected the fault message on the display should clear and the
transmitter output should go to the proper value.

Both LCD displays take full advantage of the precision of these transmitters. The digital display of
measurement does not include the small D/A error otherwise present in the analog output. It
provides highly accurate local indication of the measurement, local fault diagnostics, and transmitter
identification. The LCD continues to display the measured temperature even if it is beyond the zero
and full scale limits set for the analog output.

If you should desire to change the sensor input or to re-range or reconfigure the transmitter, please
refer to Sections 4, 5 or 6 of this manual, which show you how to set-up the transmitter with the LI-1
or LI-2 displays.

4. CONFIGURATION USING THE LI-2, TWO-LINE DISPLAY

To configure a transmitter using the DISPLAY MODE, either the LI-1 or LI-2 local LCD display is
required. These displays are available as an option and can be plugged into the top of the TX180
transmitter. The transmitter can also be purchased with these options already installed. These
inexpensive options make the reconfiguration, or re-ranging of the transmitter very simple and easy
to follow. Without the use of a calibrator, or any other tools, the transmitter can be set up for a
different sensor, or the new range limits can be set much like one would set the time on a digital
watch.

In the event that the LI-1 or LI-2 Display / Keyboard are not purchased at the same time as the
transmitter, the one piece display design allows for easy field installation by simply plugging the LI-1
or LI-2 into the top of the transmitter.

4.1 ENTERING THE DISPLAY MODE

To start the DISPLAY MODE, first connect the transmitter to an appropriate DC power supply.
Typically a 24VDC supply is connected with the + side of the power supply connected to the
transmitter’s output “+” terminal and - side of the power supply connected to the transmitter’s output
“-” terminal. A sensor may be connected to the transmitter’s input terminals, but this is not required
for setting up the transmitter.

With the standard factory set-up and no sensor connected, the LI-2 display will give the following
indication:

<0% 100%>

FAIL

<0% 100%>

SAFE

TX180 Temperature Transmitter 15

The transmitter is indicating FAILSAFE, since no sensor is connected, and the analog output is
indicating greater than 100%, loop current at 23.00mA, which is the standard Failsafe report
condition. Please note that the display / keyboards can be plugged into the transmitter while the
transmitter is powered up. There is no need to disconnect power before plugging the LI-1 or LI-2 into
the TX180.

Press the key marked NEXT. The display starts to alternate asking if the user wishes to return to the
Operate Mode?

RETURN TO OPERATE MODE?

To activate the NEXT and ENTER; keys a slow, deliberate push of the key is required. This prevents
any casual, inadvertent activation of the transmitter into one of the configuration modes.

The answer would be “No”, therefore, press the NEXT key. This will enter you into the DISPLAY
MODE configuration menu. If you wish to answer a question “Yes”, press the ENTER key. A flow
chart summarizing the operation of the DISPLAY MODE appears at the end of this manual.

Note that when more than seven characters are required to describe a function, the display keeps
sequencing through two or more screens or may use common abbreviations. In this manual, the
sequencing of the display is indicated by placing the two or more parts of the message adjacently.
With some functions, the LI-2 display indicates a numeric value and unit of measurement on the top
line of the display in addition to the message on the lower display line.

4.2 DISPLAY MODE CONFIGURATION

The DISPLAY MODE will allow the user to do the following:

• Select a Sensor Input (Select Input)

• Select a desired temperature unit, such as ºF (Select Units)

• Change the 4mA Lower Range Value (Change Zero)

• Change the 20mA Full Scale Value (Change Full Scale)

• Change the Sensor Fail Safe detection (Select Sensor Fail Safe)

• Change the Fail Safe reporting (Select Fail Safe Report)

• Trim the 4.0mA output current (Trim 4 MA)

• Trim the 20.0mA output current (Trim 20 MA)

• Trim the display value (Trim Display)

• Change the Language of the display

Each of these functions is presented in sequence on the LCD display. If the indicated function need
not be performed, press Next, and the next function is displayed on the screen. To perform any
function press the Enter key. This will cause additional screens to be displayed which enable you to
perform the function. These are described in detail below and summarized on the LI-2 Two-Line
Display / Keyboard Flow Chart found in the rear of this booklet.

16

4.3 SELECT A SENSOR INPUT

The SELECT SENSOR is the first function in the sequence. Virtually any thermocouple, RTD or
millivolt input can be selected. The display will read as follows to indicate this position on the
menu:

SELECT INPUT

If the sensor is set correctly, press NEXT and skip to Section 4.4 of this manual; otherwise press
Enter. After pressing the ENTER key, the display will change to:

T/C J

Indicating that the transmitter is set to a Type J thermocouple input. If this is the desired sensor, then
press ENTER, otherwise press NEXT repeatedly to sequence through the available sensors. Each
time NEXT is pressed, the next available sensor selection is displayed.

T/C J

Press the NEXT key to go the next sensor.

T/C K

Press the NEXT key to continue through the different sensor selections.

T/C L

T/C N

T/C R

T/C S

T/C T

T/C U

T/C SPEC

NOTE: The T/C SPEC or Special Thermocouple input is reserved for a special thermocouple input,