This Quick Start Setup guide can be used by experienced instrumentation technicians to configure the
Transmitter using the Zero and Span actuators or via the optional HART Communications. For more
detailed information please consult the complete manual before operating. The Quick Start procedure
with HART is designed for users already familiar with the use of the HART Communicator and loop
powered instrumentation.
QUICK START USING PUSH BUTTONS
1. Insure the process connection is clear of any debris and is machined to the proper dimensions.
nstall unit into the process connection. (Do NOT torque transmitter into the hole at this time!)
I
Allow time for the transmitter temperature to equalize to the process temperature. This w
h
elp eliminate thread galling and ease removal later. There should be NO pressure applied at
this time.
ill
2. Connect power to the transmitter. For conduit output configurations, Red wire is Sig+/Exc +,
Black wire is Sig-/Exc-, Green wire is Ground. For a 6 pin connector version, Pin A is Sig+/Exc+
and pin B is Sig-/Exc-. Insure proper loop supply voltage is applied to transmitter.
3.After temperatures have equalized, tighten transmitter.
4.Perform Zero Function
• D
o not remove seal screws when the circuit is live in a hazardous area
• Remove zero pushbutton seal screw
• Using a 2mm or smaller Allen key, depress the pushbutton for a ½ second
• Release pushbutton for a ½ second
• Depress the pushbutton again for a ½ second and release
5. Verify loop output is zero (4 mA).
6. Replace the Seal Screw.
•Seal screws must remain in place to retain Explosion Proof
certification
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QUICK START UTILIZING HART COMMUNICATOR
ollow Steps 1 through 3 from Quick Start Using Push Buttons.
1. F
2. Connect Communicator to the loop. If unsure on how to do this, refer to “Connecting the HART
Handheld Communicator” (Figure 6-1).
3. Power on HART Communicator. See HART Command tree on the following page for reference.
4. From the Main Menu:
a. Enter Tag (Quick Key 1, 3, 1)
b. Set Pressure Units (Quick Key 1, 3, 2), if required
c.Set URV (Quick Key 1, 3, 3, 2) if output turndown (rescaling), is required
d. Perform Zero Trim (Quick Key 1, 2, 5, 1, 3, 1)
5. Verify loop output is zero (4mA).
6.Remove HART Communicator from loop.
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1 Device Setup1 Proc ess1 PV Pres1
Alrms & WrningsEEPROM Fai lure
Variabl es2 Pv % rngeGage Fail ure
3 PV AO2 Max. Press ureWatchdog Error
4 TV Snout tempPushbutton Stuck
5 TV % rnge3 Max. Ele ctronics Low Voltage
6 TV A O Tempe ratureOutside URV LRV
7 SV Elect temp4 Max. Snout TempCurrent S IM ON
2 Diag/Se rvice1 Device S tatus1 Pressure1 Rer ange1 Enter values1 PV LRV
2 Apply values2 PV URV
2 Self Test2 Temperatu re2 Trim analog 3 PV USL
output1 Zero trim4 PV LSL
3 Master reset3 Recall Fact. Trim3 Se nsor trim2 Lower Sensor Tri m
2 PV Pres3 Upper Sen sor Trim
4 Loop testpsi4 Rcal
bar1 Rcal Set
5 Calibrationkg/S qcm
%1 Temperatu re1 Temp Ove rrideDisable
6 Restore MPa Overri deEnable
Factory De faultsKPa2 Trim analog2 Tem p Overrid e
Output Value
3 Basi c Set up1 T ag1 PV LRV
2 PV URV1 PV Pres
2 PV Unit3 TV LR V2 PV % rgne
4 TV UR V3 P V AP1 PV LRV
3 Range valu es5 PV LSL4 TV Snout temp2 PV URV
6 PV USL5 TV % r nge3 PV USL
3 TV Snout4 Dev ice7 TV LSL6 TV AO4 P V LSL
Temp Information8 TV USL7 SV Elect temp
5 PV Damp
1 Date1 Enter values
4 Detailed1 Signal condition2 Des criptor2 Apply values
Setup3 Message
2 Output conditionpsi
1 Process v ariable sbar
3 Field Device Inf.kg/Sqcm
PV Min span1 PV Pres
PV Damp1 Proce ss variabl es2 PV % rgn e
PV % rn ge3 PV A P
PV Xfer fnctn2 Analog output4 TV Sno ut temp
PV Rnge unit5 TV % rn ge
PV URV3 HART output6 TV A O1 Enter values1 PV LRV
PV LRV7 SV Elect temp2 PV URV
Lower Tri m Point V …Hi2 Apply value s3 PV USL
Upper Trim Point V…1 PV AOLo4 PV LSL
TV C2 TV A OHold last out value
TV US L3 PV AO Alrm typ
TV LSL4 Loop test1 Pressure1 Rerang e1 Zero tri m
TV % rn ge5 Calibration2 Lower Sensor
TV Rnge unit2 Te mperature2 Trim AO Trim
TV UR V1 Poll addr3 Upper Sensor
TV LRV2 Num req preams3 Recall Fact. Trim3 Sensor t rim Trim
Write protect3 Burst mode
Tag4 Burst optionOff4 Rcal1 Rcal Set
Descrip tor1 TagOn
Message2 DateDisableNo t used1 Tem p1 Te mpDisable
Date3 Descript orEnableNone Overri de OverrideEnable
Unive rsal rev4 MessageStdUnknown2 Trim AO
Fld dev rev5 Mo de lZero trimSpcl2 Tem p
Softw are rev6 Local Pushbuttons Overri de Val
Hardware re v7 Revision #'s1 Univers al revPV
8 Final asmbly num2 Fld dev rev% ran ge/current
9 Dev id3 Softw are revProce ss vars/crnt
enu Tree
M
OTE: Above is the Menu Tree for the latest Device Descriptor. For units with software revision < 100
N
refer to Appendix 2 for appropriate Menu Tree.
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Table of Contents
1 GENERAL …………………………………………………………………………….6
2 NOTES ON SAFETY ...................................................................... 11
3 TECHNICAL DATA ........................................................................ 16
DYNISCO CONTACT INFORMATION .......................................... 56
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1 GENERAL
1.1 IMPORTANT INFORMATION
This manual applies to the SPX industrial pressure product family only (SPX228/SPX538). The SPX melt
pressure family is covered in a separate manual. This manual must be kept near the equipment in a
readily and immediately accessible location at all times. The content of this manual must be read,
understood and followed in its entirety. This applies in particular to the notes on safety. Following the
safety instructions will help to prevent accidents, defects and malfunctions.
DYNISCO will not be held liable for any injury, loss or damage resulting from failure to follow the
instructions in this manual.
If the product malfunctions, in spite of having followed the operating instructions, please contact
customer service from our website:
www.dynisco.com/contact
1.2 COPYRIGHT
Copyright law requires that this manual be used for intended purposes only.
It is strictly forbidden to allow reproduction of any kind “in whole or in part” to persons outside of
Dynisco, without approval from Dynisco.
HART is a registered trademark of HART Communication Foundation.
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-7-
ATTENTION
1.3 EXPLANATION OF ICONS
The manual uses icons to indicate information pertaining to safety:
Risk of destruction or damage to equipment, machines or installations
General danger to life or limb
Specific danger to life or limb
Related to ATEX/Intrinsic Safety requirements
Related to Factory Mutual Approval requirements
Related to Safety Integrity and Performance Level Applications
The safety instructions are provided again in the individual sections of the manual.
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1.4 ABBREVIATIONS
The following abbreviations are used:
BSL Best Straight Line
DD Device Descriptor
EEPROM Electrically Erasable Programmable Read Only Memory
FS Full Scale
HART Highway Addressable Remote Transducer
LRV Lower Range Value
PT Pressure Transmitter
PV Primary Variable (Pressure)
SV Secondary Variable (Electronics Temperature)
URV Upper Range Value
Watchdog An internal monitor for the electronics
The mechanical system consists of a gaged diaphragm. One side of the diaphragm is in direct contact
with the fluid media (gas or liquid) while a strain gage element in the configuration of a Wheatstone
bridge is bonded to the backside.
The deflection of the diaphragm causes a change in the resistance of the strain gage and hence a change
in the balance of the bridge. The amount of imbalance is directly proportional to the applied pressure.
This completes the translation of pressure applied to the diaphragm into a usable electrical signal.
The low level output signal from the bridge is amplified via an instrumentation amp circuit. The
amplified signal then goes to the input of the analog-to-digital (A/D) converter.
Once the microprocessor has the converted voltage input from the A/D converter, the digital signal is
sent to a digital-to-analog (D/A) converter which modulates the current of the unit’s power supply
between 4 and 20 mA for an output current proportional to the applied pressure.
Figure 1-1 Block Diagram of Operation
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1.7 CORRECT USE
When using an SPX as a safety component in accordance with the EC Machine Directive, Annex IIc, the
equipment manufacturer must take any necessary precautions to ensure that malfunction of the PT
cannot cause damage or injury.
For explosive gas the installation of the device must be in accordance with European installation
guidelines EN 60079-14 for explosive gas atmospheres. Over voltage protection shall be implemented as
mentioned in EN 60079-14.
When planning machinery and using one of the units from the SPX Family, follow the safety and accident
prevention regulations that apply to your application, such as:
•EN 60204, Electrical equipment in machines
•EN 12100, Machine safety, general design guidelines
•DIN 57 100 Part 410, Protection against electric shock
•EN 60079-0
•EN 60079-11 Intrinsically Safe Apparatus
•EN 60079-25 Special Requirements for Group II Category 1G
1.8 USER’S OBLIGATIONS
The operator or owner of the larger overall system, e.g. a machine, is responsible for following the
safety and accident prevention regulations that apply to the specific application.
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2 NOTES ON SAFETY
he operator or owner of the larger overall system is responsible for following the safety and accident
T
prevention regulations that apply to the specific application.
DYNISCO will not be held liable for any injury, loss or damage resulting from failure to follow the
instructions in this manual.
Warnings
The SPX is an ESD sensitive component. Electrostatic discharge may damage the SPX. Take ESD
precautions.
Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High
voltage that may be present on leads can cause electrical shock.
Mounting and electrical connection of the PT must be done by specialists with EMC training, following
all applicable regulations, and in pressure-less, voltage-free, intrinsically safe condition with the
machine switched off. The machine must be secured against being switched back on!
EMC/CE Compliant Connection
Earth the machine section with the process connections for the SPX in accordance with regulations. The
SPX must be connected to earth via the process connection.
Connect the shield of the connecting cable on both sides, making sure it conducts with full and
continuous contact.
When introducing the connecting cable into an EMC compliant switch cabinet, for example, connect the
shield correctly (cable gland, conducting, full contact, and continuous) to the conductive housing or
route it via a built-in cable connector that is also connected to the conductive housing. Connect unused
cable cores or free cable ends correctly to the cable shield on both sides.
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Temperature
The SPX can be used in me
dia temperatures up to +85°C (based on configuration). If the pressure
transmitter is used in other applications, the safety and accident prevention regulations specific to that
application must be followed. Ambient temperature for the electronics housing is +85°C maximum in
areas that are not classified as hazardous.
Higher temperatures can result in damage and malfunction. Do not install the pressure transmitter in
places where these temperatures are exceeded.
Use in Hazardous Classified Areas
Se
veral configurations of the SPX are designed and approved for use in hazardous classified areas. Units
intended for installation in these areas must bear the applicable approval agency label.
The SPX is specially designed for measuring pressure in explosive gas atmospheres for Zone 0 under
safety class II 1 G Ex ia IIC T6/T4 (T6, Ta = -20 to + 50°C; T4, Ta = -20 to + 85°C). The SPX is also approved
for hazardous gas area Zone 1 under safety class II 2 G Ex ia IIC T6/T4 (T6, Ta = -20 to + 60°C; T4, Ta = -20
to + 85°C).
The maximum T
(medium temperature) for temperature class T6 is +60°C and for T4 is +85°C. The
med
medium temperature for the SPX is defined as the temperature of the pressure transmission fluid below
the measuring diaphragm (See Figure 1-1). This temperature can be verified by measuring the surface
temperature at the base of the electronics housing.
For category 1 (Zone 0) installations, care must be taken to avoid the danger of ignition due to
electrostatic discharges (ESD). The chance for static build up on the cable surface during normal
conditions of use, maintenance and cleaning must be eliminated. Install the cable in an appropriate
conduit or use some other cable reliable installation technique to avoid static electricity at the cable
surface.
The free length of the cable must be below 5 cm. If metallic conduits are used they need to be
g
rounded. If nonmetallic conduits are used they need to be antistatic (< 1G Ohm/cm
2
).
The housing shall be connected reliably to the local equipotential bonding system.
Those variants that include the material aluminum shall be installed in such a way that sparking as a
sult of impact or friction between aluminum and steel is excluded. Impact or friction between
re
aluminum and stainless steel is allowed if the existence of rust particles can be excluded.
For application as Category-1-E
conductive coating (R
surface < 10
quipment the connecting cable shall be equipped with a suitable
9
Ω) to avoid possible electrostatic charge.
After installation before operating the device the user must check that the complete
installation and wiring is intrinsically safe. Care must be taken that the power source is a
certified apparatus.
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Deviation of the supply voltage from the value given in the technical specifications, or reverse polarity,
can damage the pressure transmitter and cause malfunctions that can pose a risk of explosion. Operate
only with an intrinsically safe, EMC compliant power supply with the following specifications when
employing the pressure 4-20 mA output:
Supply Voltage max. Uo = 30 V
DC Current Output max. Io = 100 mA
Power max. Po = 0.750 W
The specified values of Lo and Co for the power supply need to be greater than Ci + Ccable and Li +
Lcable.
Internal Inductance Li < 40 µH
Internal Capacitance Ci < 4.5 nF
If the transmitter is installed in hazardous areas, only passive devices like switches or resistors may be
connected between the RCAL+ and RCAL- signals. Connection of any active electronic circuits or voltage
or current sources is not allowed.
Certain configurations of the SPX are also designed for use in hazardous areas as Explosion-proof and
Dust Ignition-proof by Factory Mutual for Class I, Division 1, Groups A, B, C & D, and Class II, III, Division
1, Groups E, F & G.
For SPX units that are explosion-proof approved for Class I, Division 1, Groups A, B, C & D the power
supply rating is 13-30 Vdc.
Additional Comments:
1) Do not remove the transmitter push-button seal screws in explosive environments when the circuit
is live.
2) Transmitter push-button seal screws must be fully engaged to meet Explosion-proof requirements.
3) Before connecting a HART handheld communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring
practices.
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2.1 SAFETY integrity and performance level applications
User’s obligations
The operator or owner of the larger overall system, e.g. a machine, is responsible for following the
safety and accident prevention regulations that apply to the specific application.
Intended Use
See Certificate in section 9.4
Safety Function
See Certificate in section 9.4
For units with the optional monitoring channel (Guardian Series, Option Code = GCxxx):
Under normal operating conditions the relay contacts are closed. In the event that a failure is detected
the relay contacts open. Detectable failures include:
1) Loss of Power
2) Open Gage
3) Input over a predefined (customer selectable at time of order) threshold
The Guardian Series transducer has been designed to provide a protective measure. This has been done
by the avoidance and control of systematic and random failures.
This product will:
Measure the pressure and provide a safety relay output. Since this is being used to perform a protective
measure, this sensor should only be used for monitoring the pressure and not controlling the process.
Best practices declare that safety and control must be independent from each other.
The Guardian Series transducer detects many hardware failures including an open or short in the
measuring gage and if there is an overpressure condition. If any of these failures occur, the output relay
will open. It is the user’s responsibility to connect this relay to the system in such a way that when this
relay opens, it brings the system to a safe state.
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This fault state is not latched. It is up to the user to latch this error if desired.
Recommended practices
This Guardian Series transducer must be installed in such a way that the opening of the
output relay will bring the system to a safe state. In this safe state the instrument that is
monitoring the pressure should be left operational.
This error indication is not latched. If it is necessary to latch the error until it is manually
reset, this is the user’s responsibility.
At startup and on a periodic basis the safety system should be tested to ensure proper
operation. This will require applying a pressure to the Guardian Series transducer that is
over the safe level but less than the maximum pressure. Verify that the protective measure
is initiated to take the machine to a safe operating condition.
Use of qualified personnel
The product may only be assembled, installed, configured, commissioned, operated and
maintained by persons with proven skills. Persons with proven skills are suitably
experienced to operate devices, systems, plant and machinery in accordance with the
general standards and guidelines for safety technology.
It is the user’s responsibility only to employ personnel who:
•Are familiar with the basic regulations concerning health and safety and accident prevention
•Have read and understood the safety guidelines given in this description
•Have a good knowledge of the generic and specialist s ta nd a rds applicable to the specific application
Connecting Safety Relay
Relay specs: Maximum switching voltage: 200Vdc; Maximum switching current: 0.5A
Device pinout
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XXX
Accuracy
Pressure Reference
Hazardous Area Classification
Process Connections
Electrical Connections
Wiring Connections
Pressure
Option Code
Communications
Pressure Range
Model
X
X X
X
XX X
X XX
X
XXXX
228
+/- 0.25%
Gage Pressure (PSI)
Non-Approved
1/8-27 NPTF Internal
PT02A-10-6P Connector
Standard Wiring
PSI
Option Code
4-20mA HART Comms
5000
228
1
N G
A
AA 0
P
21
B
XXXX
3 TECHNICAL DATA
3.1 MODEL CODE BREAKDOWN
e exact meanings of the letter/digit combinations are given in the corresponding sections of this
Th
Chapter.
.2 ORDERING EXAMPLE
3
ote(s):
N
1) Review section 3.4 Performance Characteristics for accuracy definition and details.
2) Review “Notes on Safety” (Chapter 2) before installation in Hazardous locations.
3) Certain models are not available in some configurations.
4) For other process connections please consult factory.
5) Other approved ranges may exist, please consult factory.
6) Transmitters are available with certain approved option codes. Please consult factory for list of
approved options.
3.3 SAFETY SPECIFICATIONS
Please see “Notes on Safety” (Chapter 2.)
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Model
Range
Accuracy (% of
FS)
2280
15 – 72,500 PSI
+/- 0.50
2281
15 – 72,500 PSI
+/- 0.25
2282
5 – 10,000 PSI
+/- 0.15
Model
Pressure
5-25 psi, w/ overload stop
10 x range
50-750 psi, w/ overload stop
5 x range
250 – 30,000 psi
1.5 x range
Greater than 30,000 psi
1.2 x range
Model
Pressure
250 psi
10 x range
500-3,000 psi
5 x range
5,000 – 10,000 psi
3 x range
15,000 – 30,000 psi
2.5 x range
40,000 – 60,000 psi
1.5 x range
3.4 PERFORMANCE CHARACTERISTICS
3.4.1 ACCURACY
Accuracy is defined as combined error expressed as a percentage of full scale (% F.S.) output based
on the following standard configurations/conditions:
1) Best Straight Line % F.S. as per ISA-37.3
2) +20°C ambient electronics
*Consult factory for non-standard configurations.
.4.2 RESOLUTION
3
±0.035% full scale @ 50% F.S. (average resolution)
3.4.3 REPEATABILITY
± 0.10% of full scale
3.4.4 OVERLOAD PRESSURE (MAX PRESSURE WITHOUT INVALIDATING SPECIFIED ACCURACY)
3.4.5 BURST PRESSURE
3.4.6 FREQUENCY RESONSE
20 Hz [-3db]
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3.4.7 RESPONSE TIME
50 mS
3.5 ELECTRICAL DATA
Configuration 4-arm Wheatstone bridge strain gauge with internal amplifier
Output Signal 2-wire 4 - 20 mA
Saturation Levels 3.8 mA and 20.5 mA
Fail Safe Levels 3.6 mA for Low Level
Current Consumption < 25 mA
Supply Voltage 13 - 30 VDC for PTB ATEX IS and FM XP approved models
>21mA for High Level
13 - 32 VDC for non-approved models
Note: Transmitter incorporates overvoltage protection and reverse
polarity protection and will not operate if inputs are reversed.
Sense Resistor Load Line
250 ohms minimum for HART communication
3.6 TEMPERATURE INFLUENCE
ELECTRONICS HOUSING
Operating Temperature Range -29°C to +85°C
Compensated Temperature Range -17°C to +65°C
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Zero Shift due to temperature change on electronics housing
0.01% FS/°F max. (0.02% FS/°C max.)
Span shift due to temperature change on electronics housing
0.01% FS/°F max. (0.02% FS/°C max.)
PROCESS CONNECTION
Zero shift due to temperature change on the diaphragm
0.01% FS/°F max. (0.02% FS/°C max.)
Span shift due to temperature change on diaphragm
0.02% FS/°F max. (0.04% FS/°C max.)
3.7 EMC REQUIREMENTS
The SPX Conforms to CE in accordance with EMC directive. See Declaration of Conformity for more
details.
3.8 MATERIALS
Standard Diaphragm 15-5PH Mat. No. 1.4545
Standard Wetted Parts 17-4PH Mat No. 517400
Please note other diaphragm and stem materials may be substituted.
3.9 ENVIRONMENTAL PROTECTION TO ANSI/IEC-60529 & ANSI/NEMA-250
SPX with sealed conduit to IP67, NEMA 4X
3.10 WEIGHT
The weight varies depending on product configuration. Average weight range is 1 to 3 pounds.
3.11 DIMENSIONS
The dimensions vary based on product configurations. Contact Dynisco if product dimensions are
required.
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ATTENTION
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4 TRANSPORT/DELIVERY
The SPX is an ESD sensitive component. Electrostatic discharge may damage the SPX. Take ESD
precautions.
4.1 TRANSPORT/PACKING/TRANSPORT DAMAGE
• Do not let the SPX be damaged by other items during transit
• Use only the original packaging
• Report transport damage to DYNISCO immediately in writing
4.2 STORAGE
• Store the SPX in original packaging only
• Protect against dust and moisture
4.3 SCOPE OF DELIVERY
• SPX with diaphragm protection cap
• Calibration sheet
• Operating manual with declaration of conformity
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5 INSTALLATION
NOTES: Follow all Notes on Safety in Section 2 during installation.
5.1 GENERAL MOUNTING INFORMATION
Do not remove the protective cap on the SPX until ready to install.
Before mounting the SPX, check the process connection carefully. The SPX must only be mounted in
process connections that satisfy the requirements below. A process connection that does not satisfy
these requirements can damage the transmitter.
Insure the process connection is clear of any debris and is machined to the proper dimensions. In
applications involving high temperature operation and/or repeated thermal cycling a good high quality
anti-seize compound should be applied to the threaded surfaces.
Install unit into the process connection (Do NOT torque transmitter into the hole at this time!). Allow
time for the transmitter snout temperature to equalize to the process temperature. This will help
eliminate thread galling and ease removal later. There should be NO pressure applied at this time.
Always use a torque wrench applied to the designated wrench flats while screwing the transmitter in
and out. Do not apply the tool to the housing or housing/sensor connection.
After temperatures have equalized tighten transmitter into process connection.
When removing the SPX, carefully clean the diaphragm of the transmitter with a soft cloth while the
medium is still malleable.
Always remove the SPX prior to cleaning the machine with abrasives or steel wire brushes. Also, do not
clean the SPX with hard objects, such as a screwdriver, a wire brush, etc. This will possibly damage the
transmitter.
Burn Hazard! The SPX can be very hot when removed. WEAR PROTECTIVE GLOVES!
Careful attention should be paid to correctly machine the mounting port. Failure to use
the recommended mounting port may result in erroneous pressure measurement, difficult transducer
removal, premature sensor failure, process fluid leaks, and personnel hazard.
5.2 ELECTRICAL CONNECTION
Connect power to the transmitter. For conduit output configuration, Red wire is Sig+/Exc +, Black wire is
Sig-/Exc-, Green wire is Ground. For a 6 pin connector version, Pin A is Sig+/Exc+ and pin B is Sig-/Exc-.
Insure proper loop supply voltage is applied to transmitter.
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Connection Type
Terminal
Description
Conduit-Lead
Wire Color
PWR+/SIG+
Red
A
PWR-/SIG-
Black
B
CASE
Green
-
RCAL+
Orange
F
RCAL-
Blue
E
ATTENTION
he SPX is an ESD sensitive component. Electrostatic discharge may damage the PT. Take ESD
T
precautions.
Mounting and electrical connection of the SPX must be done by specialists with EMC
training, following all applicable regulations, and in pressure less, voltage-free,
intrinsically safe condition with the machine switched off.
he machine must be secured against being switched back on!
T
5.3 CONNECTION ASSIGNMENTS
The device must be connected to a certified power supply. Each unit will include a primary 4-20mA
output. The unit may also have one of the options listed in the table below. See section 2.1
details of units with GCxxx option code.
for wiring
Signal
6-Pin
Primary 4-20mA
Optional RCAL
If the transmitter is installed in hazardous areas, only passive devices like switches or resistors may be
connected between the RCAL+ and RCAL- signals. Connection of any active electronic circuits or
voltage or current source is not allowed.
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6 COMMISSIONING
ere are two ways of commissioning the SPX transmitters. This can be done by utilizing the ZERO and
Th
SPAN actuators or by HART Communications via a communicator connected to the pressure loop.
If the SPX is equipped with the optional HART Communications, it is not necessary to access the
zero/span actuators on the sensor.
If the transmitter is not equipped with HART then the zero/span actuators must be utilized. However,
Sections 6.3 through 6.8 and 6.11 may be skipped.
6.1 WHY A TRANSMITTER MUST BE REZEROED
The transmitter output must be nulled at zero pressure after installation when the machine has
stabilized at operating temperature. This is easy to understand why when considering the mechanical
properties of the sensor.
Depending on the orientation of the sensor, the weight of the diaphragm will have an effect on the
sensing diaphragm. The weight of the diaphragm will either increase or decrease deflection of the
diaphragm, creating a shift in the strain gage output that can appear as a positive or negative pressure.
There are some other effects that may affect the zero as well, such as torque, side loading, etc. For
more information contact Dynisco.
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ATTENTION
ATTENTION
providing a window into the process
All of these effects can be compensated for by setting the transmitter zero after the machine has
stabilized at operating temperature.
6.2 UTILIZING THE ZERO AND SPAN ACTUATORS
When the transmitter output needs to be corrected due to mounting location and temperature shift the
zero actuator can be used (if a HART Communicator is not available.) Please wait until the process has
been brought to operating temperature before zeroing. The zero procedure is only recommended after
the process temperature has stabilized and the SPX electronics housing has been permanently installed.
When the actuator is depressed in a certain sequence, the output will be corrected to reflect 4 mA. This
is done by the transmitter electronics automatically by adjusting the LRV and URV settings
simultaneously to the offset required to obtain 4 mA. Normally a Zero calibration is all that is required
after installation since the Transmitter span has been calibrated at the factory. In the event the Full
Scale output is not correct when checked against a calibrated pressure source or dead weight tester, the
transmitter span can be adjusted via the Span actuator. This is performed by applying a known
calibrated full scale pressure to the transmitter and depressing the Span actuator in a certain sequence.
When complete, the transmitter electronics will have adjusted the URV to correct to output to equal 20
mA.
The span actuator should never be used to set the URV without zeroing the PT with the zero actuator
first.
If for some reason the calibration is incorrect and the user wishes to revert back to the Factory
Calibration, a procedure can be performed to revert the calibration back to factory state. Refer to
“Resetting to Factory Default Settings” in this Chapter.
6.2.1 ZERO AND SPAN PROCEDURE
1. Connect Power Supply to SPX signal leads with 250 Ohm load and milliamp meter in series with
loop.
2. If commissioning on the bench with a dead weight tester or calibrated pressure source, ensure
pressure connection is free of leaks.
3. Apply power to the SPX transmitter and observe loop current with zero pressure applied. It
should be 4 mA. If other than 4 mA proceed to step 4.
4. Perform Zero Function.
i. Do not remove seal screw when the circuit is live in a hazardous area.
ii. Remove zero pushbutton seal screw.
iii. Using a 2mm or smaller Allen key, depress the pushbutton for a ½ second.
iv. Release pushbutton for a ½ second.
v. Depress the pushbutton again for a ½ second and release.
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ATTENTION
ATTENTION
ATTENTION
providing a window into the process
The available pressure is now adopted as the new lower range value.
Steps past this point are not part of a normal bench setup and should only be performed by qualified
individuals, as the SPX is highly stable and has been factory calibrated with highly accurate pressure
generators. This function should only be performed on such equipment.
5. Apply Full Scale pressure and verify output is 20 mA. If output is other than 20 mA, perform
Local Span adjustment:
i. Do not remove seal screw when the circuit is live in a hazardous area.
ii. Remove span pushbutton seal screw.
iii. Using a 2mm or smaller Allen key, depress the pushbutton for a ½ second.
iv. Release pushbutton for a ½ second.
v. Depress the pushbutton again for a ½ second and release.
The available pressure is now adopted as the new upper range value.
6.3 UTILIZING THE HART COMMUNICATIONS
The zero procedure is only recommended after the process temperature has stabilized and the SPX
electronics housing has been permanently installed. When the zero trim function is selected (HART
Quick key 1,2,5,1,3,1) the output will be corrected to reflect zero pressure. This is done by the
transmitter electronics automatically by adjusting digital PV to zero and analog output will be 4 mA.
Normally a Zero Trim is all that is required after installation since the Transmitter span has been
calibrated at the factory
In the event the Full Scale output is not correct when checked against a calibrated pressure source or
dead weight tester, the Transmitter span can be adjusted by performing the Sensor Trim function. This is
performed by first applying Zero Pressure and selecting Lower Sensor Trim (HART Quick Key 1, 2, 5, 1, 3,
2) and following the prompts on the HART Communicator. When complete, apply a known calibrated
full scale pressure to the Transmitter and selecting Upper Sensor Trim (HART Quick Key 1, 2, 5, 1, 3, 3)
and follow the prompts on the HART Communicator. When complete, the transmitter electronics will
have adjusted the digital PV to correct to full scale output.
Never perform upper sensor trim without performing lower sensor trim first.
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ATTENTION
providing a window into the process
6.3.2 CONNECTING THE HART HANDHELD COMMUNICATOR
In hazardous areas, refer to the handheld communicator instruction manual for instructions for HART
Communicator to function properly.
A minimum of 250 Ohms resistance must be present in the loop.
The HART Communicator does not measure loop current directly.
The HART Communicator can interface with the SPX anywhere along the 4 - 20 mA cable as shown in the
following figure.
Figure 6-1 HART Communicator Interface
6.3.3 PROCEDURE
1. Connect Power Supply and HART Communicator per the above diagram.
2. If commissioning on the bench with a dead weight tester or calibrated pressure source, insure
pressure connection is free of leaks.
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ATTENTION
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3. Apply power to the SPX transmitter and turn on the HART Communicator by pressing the
ON/OFF key. The LCD display should show [SPX-T or SPX depending on model] in the upper left
corner. If this is not present, consult the Troubleshooting section of this manual.
4. Set PV Units (Fast Key 1,3,2) to appropriate pressure unit. (e.g. psi, Bar, kgf/cm2, MPa)
5. Set Tag (Fast Key 1,3,1).
6. If transmitter output needs to be re-ranged, set the appropriate LRV (Fast Key 4,1) and URV
(Fast Key 4,2)
• Note: URV cannot be turned down below the PV Minimum span (Fast Key 1,4,1,5)
7. Set Lower Trim (Fast Key 1,2,5,1,3,1)
8. Verify SPX transmitter output. Zero pressure output should read 4 mA.
Steps past this point are not part of a normal bench setup and should only be performed by qualified
individuals, as the SPX is highly stable and has been factory calibrated with highly accurate pressure
generators. This function should only be performed on such equipment.
9. Next, using calibrated pressure source, apply pressure equal to value set in URV in step 6.
Output should equal 20 mA. If output does not equal 20 mA proceed to step 10.
10. To calibrate full scale output, first apply pressure equal to full scale pressure of unit. Next
perform Upper Sensor Trim (Fast Key 1,2,5,1,3,2). Output should now equal full scale pressure.
11. If Transmitter Output Damping is required, set PV Damping (Fast Key 1,3,5) to the appropriate
value.
12. Press the left arrow key until the HART Communicator is off-line then turn the power off.
The SPX pressure transmitter is now ready to be installed in the process.
6.4 SPX ANALOG OUTPUT
The SPX has a 4-20 mA output proportional to pressure for normal operating conditions. However,
unlike a traditional sensor, the SPX performs self-diagnostic routines continually during operation. If a
special condition is detected, the transmitter drives its analog output outside the normal saturation
values to indicate that investigation is necessary (this condition is called fail-safe mode alarm). The
conditions detected by the self-diagnostic routines (and the corresponding effect on the analog output)
are listed later in this section.
When a special condition is detected, the SPX goes into fail-safe mode and the transmitter output goes
high, by default. However, using a HART communicator, the transmitter can also be configured to drive
its output low or to freeze the output where it was just before the fail-safe was detected. The actual
analog output levels are indicated below.
A low alarm (3.6 mA) is possible but not recommended because HART communications are not
guaranteed until the cause of the alarm is removed.
Using the HART communicator, the specific condition that triggered the fail-safe mode alarm can be
read for diagnostic purposes (see Status in the HART menu tree).
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n a fail-safe condition the PV is not affected and can still be read using the handheld HART
I
communicator. For process related fail-safe conditions, the transmitter will remain in the alarm state
until the source of error disappears. If certain electronics errors are detected, the fail-safe condition will
latch until a reset is performed by either cycling the power or through a software command.
NAMUR Compliant Saturation and Alarm Values
4 - 20 mA Saturation 4 - 20 mA Alarm
ow 3.8 mA 3.6 mA
L
High 20.5 mA >21 mA
You can alter the actual transmitter mA output values by performing an analog output trim using the
HART Communicator.
When a transmitter is in an alarm condition, the analog output displayed by the handheld indicates the
alarm value of the analog output – NOT the value the transmitter would have, if the sensor had not
detected the failure.
Special Conditions and the Corresponding Analog Output
Condition Alarm Value (fail safe)
EEPROM failure detected Set to configured fail safe mode
Cold start Set to fail safe mode low
Pressure above upper limit Unchanged
Pressure below lower limit Unchanged
Electronics temp above upper limit Unchanged
Electronics temp above lower limit Unchanged
Strain gage open detected Set to configured fail safe mode
Analog output saturated Unchanged
Watchdog error detected Unchanged
Zero/Span Actuator stuck Set to configured fail safe mode
Low voltage detected Unchanged
Outside URV or LRV Unchanged
Rcal simulation on Unchanged
6.5 ALARM & SATURATION VALUES BURST MODE
No special requirements are defined for the burst mode.
6.6 ALARM & SATURATION VALUES IN MULTIDROP MODE
If the device is in multidrop mode, the NAMUR levels are no longer achievable. Instead the fail safe
condition is indicated by the field device status and the additional diagnostics.
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ATTENTION
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6.7 SPX TRANSMITTER FUNCTIONS VIA HART
Zero Trim (1,2,5,1,3,1)
Digital Correction to zero which affects the digital output. This differs from Lower
Sensor Trim in that zero trim is ONLY performed at zero pressure.
Lower Sensor Trim (1,2,5,1,3,2)
Digital Correction to zero which affects the digital output. This differs from Zero Trim in that Lower
Sensor Trim can be performed at pressures above zero.
Note: This must be performed before Upper Sensor Trim. Only perform this function with a known
calibrated pressure source.
Upper Sensor Trim (1,2,5,1,3,3)
Digital correction to Full Scale which affect digital output.
Note: Lower Sensor Trim must be performed before Upper Sensor Trim. Only perform this function with
a known calibrated pressure source.
Digital to Analog trim (1,2,5,1,2)
This is used to match the digital representation of the analog output with its actual analog loop current.
Note: This should only be performed with a known Calibrated Current (mA) meter.
Reranging
The SPX allows for the 4 mA and 20 mA points (LRV and URV respectively) to be adjusted so that output
resolution can be improved. A Re-range or “Turndown” ratio of 6:1 is possible. Accuracy specifications
remain dependent upon the Full Sensor Range without any turndown applied. Three methods of Reranging the SPX Transmitter are outlined below.
Note: If pressure applied to the transmitter is not in the range of the 6:1 turndown ratio, the transmitter
will reject the Span attempt. This will be indicated by the output not adjusting to 20 mA after a few
attempts using the Span Actuator.
Reranging via Zero/Span Actuators
When HART Communication is not used, LRV and URV values are entered by applying zero pressure to
the SPX-T and “Rezeroing” by:
i. Do not remove seal screw when the circuit is live in a hazardous area.
ii. Remove zero pushbutton seal screw.
iii. Using a 2mm or smaller Allen key, depress the pushbutton for a ½ second.
iv. Release pushbutton for a ½ second.
v. Depress the pushbutton again for a ½ second and release.
The LRV and URV have now been adjusted to zero the device without affecting the span.
After Rezeroing, it is possible to set the span by adjusting the URV with the span actuator. The span
actuator should never be used to adjust the URV without using the zero actuator to set the LRV first.
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ATTENTION
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URV or Full Scale Turndown is performed by applying any pressure, within the 6:1 ratio of the
transmitter that you want to be the 20 mA point. When the pressure is held steady:
i. Do not remove seal screw when the circuit is live in a hazardous area.
ii. Remove span pushbutton seal screw.
iii. Using a 2mm or smaller Allen key, depress the pushbutton for a ½ second.
iv. Release pushbutton for a ½ second.
v. Depress the pushbutton again for a ½ second and release.
The SPX has now adjusted the URV 20 mA point to match the pressure applied.
6.8 RERANGING VIA HART
Rerange LRV (4)
This is the pressure at which the transmitter will output 4 mA as entered directly by the user. Changing
the LRV affects the transmitter span so the is range is limited by the minimum span value found in Fast
Key (1,4,1,5)
Rerange URV (5)
This is the pressure at which the transmitter will output 20 mA as entered directly by the user. This
range is limited by the minimum span value found in Fast Key (1,4,1,5)
Rerange LRV By Applying Pressure (1,2,5,1,1,1,1)
This is done by applying a known pressure and initiating the procedure so that the transmitter adopts
the pressure as the 4 mA point.
Note: This should only be performed with a Calibrated Pressure Source.
Rerange URV By Applying Pressure (1,2,5,1,1,1,2)
This is done by applying a known pressure and initiating the procedure so that the transmitter adopts
the pressure as the 20 mA point.
Note: This should only be performed with a Calibrated Pressure Source.
Recall Factory Trim (1,2,5,3)
This is used to restore the Zero, Lower, and Upper Trim to the Values as set from the Factory.
R-Cal Set % (1,2,5,1,4,1)
This is used on versions with a Rcal. By activating R-Cal, the output will be set to the percentage of span
set by this function. Default is 80%. Setting Rcal to 0%, disables the Rcal function.
Damping (1,3,5)
The damping time constant affects the speed with which the primary output signal reacts to changes in
pressure as shown in the figure on the following page. Damping is off by default but values between 0
and 30 seconds can be set using the handheld communicator. The damping value must be entered in
integers. If non-integers are entered, the system rounds to the next integer.
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providing a window into the process
Local Actuator Disable (1,4,3,6)
Local zero and span actuators can be disabled using the HART handheld communicator function
“Local Push-buttons.” When turned off, the software Lock Out prevents changes to transmitter range
points via the local zero and span actuators. With local Push-buttons disabled, changes to configuration
are still possible via HART.
Status (1,2,1,2)
Reads Device Status from SPX.
PV Unit (1,3,2)
The pressure unit defines the unit of measure that the pressure-specific parameters are transmitted in.
The SPX can be configured in the engineering units of psi, Bar, MPa, and kgf/cm² or as a percentage of
Full Scale (FS). After selecting a new pressure unit, all entries for pressure are recalculated to the new
unit, using the following conversion rules:
An inventory “Tag” identification number may be stored in transmitter memory (8 characters
maximum). Software tag is a single question mark by default.
Descriptor (1,3,4,2)
A 16 character text can be entered for further description of transmitter e.g. location, function, position,
etc.
Message (1,3,4,3)
A 20 character message can be set and displayed on the HART Communicator.
SV Electronics Temperature (1,1,7)
Temperature measured on the Electronics Assembly is used for reference and factory diagnostics only.
Poll Address (1,4,3,3,3)
Use in Multidrop mode allows more than one transmitter (up to 15) on a single loop. If this value is
other than zero, the transmitter is in Multidrop mode. An example of Multidrop mode would be a
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ATTENTION
group of HART devices wired in parallel on a single powered loop and each device being assigned a
unique Poll address (1-15). The HART communicator would prompt for the individual address of the
transmitter to communicate with and would only poll that specific device. All others would remain
unchanged. Note: Analog output is set to 4mA when in multi-drop mode.
Burst Mode (1,4,2,3,1)
When the SPX-T is used in Burst Mode, the transmitter outputs one-way digital communications from
the transmitter to the Host. Communication rate is faster since the transmitter does not have to be
polled to send data. Information transmitted in Burst Mode includes Pressure Variable, Analog Output
value, Pressure in % of range. Access to other information can still be obtained through normal HART
Comms.
6.9 RESETTING TO FACTORY DEFAULT SETTINGS
The factory settings for the sensor (including zero and span) can be restored if they are changed
inadvertently using the Zero/Span Actuators or the HART communicator. The list of parameters
restored is shown below.
Make sure Control System is in Manual mode. Temporary loss of Loop Output during
Electronics Re-boot may occur.
To reset the sensor using the actuators, use the following procedure:
i.Do not remove seal screw when the circuit is live in a hazardous area.
ii.Remove zero and span pushbutton seal screws.
iii.Using a 2mm or smaller Allen key, depress the pushbuttons for a ½ second.
iv.Release pushbuttons for a ½ second.
v.Depress the pushbuttons again for a ½ second and release.
At this point, the LRV and URV will be set to factory defaults.
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providing a window into the process
6.10 DEFINITION OF “RESTORE FACTORY DEFAULTS”
1. Restore LRV and URV to their values at shipment.
2. Restore the Pressure Unit (psi, Bar, etc.) to its value at shipment.
3. Set the Analog Output Alarm Level to its value at shipment.
4. Remove all Pressure Damping.
5. Clear all Sensor and Analog Output Trim values.
6. Clear Burst Mode.
7. Restore the Address to Zero.
8. Restore the Rcal option to its value at shipment (enable or disable the Rcal option).
9. Set actuators to the settings they were when shipped from DYNISCO.
6.11 HART COMMUNICATOR FAST KEY SEQUENCES
Below defines the HART Communicator Fast Key sequences. Fast Keys are a means of supplying a
shortcut to navigate through the menu tree.
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Function
Fast Key Sequence
Read PV Pressure
2
Read % of Full Scale
1,1,2
Read Analog Output (PV)
1,1,3
Read SV Electronics Temperature
1,1,7
Read Peak Pressure Value
1,2,1,2
Read Peak Electronic Temp Value (SV)
1,2,1,3
Read Sensor Diagnostic Status
1,2,1,1
Read PV Minimum Span
1,4,1,5
Perform Sensor Self-Test
1,2,2
Perform Sensor Master Reset
1,2,3
Perform Loop Test
1,2,4
Perform D/A Trim (PV)
1,2,5,1,2
Perform Zero Trim
1,2,1,3,1
Perform Lower Sensor Trim
1,2,5,1,3,2
Perform Upper Sensor Trim
1,2,5,1,3,3
Recall Factory Trim
1,2,5,3
Set Rcal %
1,2,5,1,4,1
Set Tag
1,3,1
Set PV Unit
1,3,2
Set Lower Range Value (LRV) (PV)
1,3,3,1
Set Upper Range Value (URV) (PV)
1,3,3,2
Display Lower Set Limit (LSL) (PV)
1,3,3,5
Display Upper Set Limit (USL) (PV)
1,3,3,6
Set Date
1,3,4,1
Set Descriptor
1,3,4,2
Set Message
1,3,4,3
Set PV Damping
1,3,5
Set SV Temperature Unit
1,4,1,7
Set PV Analog Output Alarm Type
1,4,2,2,3
Set Poll Address
1,4,2,3,1
Set # of Request Preambles
1,4,2,3,2
Set Burst Mode
1,4,2,3,3
Set Burst Option
1,4,2,3,4
Read Analog Output (TV)
1,1,6
Read Peak Temp Value (TV)
1,2,3,4
Perform D/A Trim (TV)
1,2,5,2,2
Set Lower Range Value (LRV) (TV)
1,3,3,3
Set Upper Range Value (URV) (TV)
1,3,3,4
Temperature Override
1,2,5,2,1,1
Temperature Override Value
1,2,5,2,1,2
HART Communicator Fast Key sequences
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Symptom
Corrective Actions
Milliamp Reading is Zero
1) Check if Power Polarity is Reversed
2) Verify Voltage Across Transmitter Pins
providing a window into the process
7 MAINTENANCE
7.1 MAINTENANCE
Mounting and electrical connection of the SPX must be done by specialists with EMC training, following
all applicable regulations, and in pressureless, voltage-free, intrinsically safe condition with the
machine switched off.
The machine must be secured against being switched back on!
Burn Hazard! The SPX can be very hot when removed. WEAR PROTECTIVE GLOVES!
Installation and Removal Instructions
• DO NOT REMOVE PROTECTIVE CAP UNTIL READY TO INSTALL.
• PRIOR TO INITIAL INSTALLATION, VERIFY CORRECT MACHINING OF MOUNTING HOLE.
• WHEN REINSTALLING, MAKE SURE THE PROCESS CONNECTION IS CLEAR OF DEBRIS.
• ALWAYS REMOVE THE SPX BEFORE CLEANING THE MACHINE WITH ABRASIVES OR STEEL WIRE
BRUSHES, ETC.
• DO NOT CLEAN THE “SCREWED-IN” SECTION OF THE SPX WITH HARD OBJECTS – THIS WILL
DAMAGE THE SPX.
• ALWAYS USE A TORQUE WRENCH APPLIED TO THE DESIGNATED WRENCH FLATS. DO NOT
APPLY THE TOOL TO THE HOUSING OR HOUSING/ SENSOR CONNECTION.
• ELECTROSTATIC DISCHARGE MAY DAMAGE THE SPX – TAKE ESD PRECAUTIONS.
7.2 REPAIR/DISPOSAL
For SPX repair and disposal please contact customer service from our website:
www.dynisco.com/contact
7.3 WARRANTY
The SPX Series Dynisco Pressure transmitters will provide excellent service and superior performance if
proper care is taken during handling, installation, and use. This DYNISCO product is warranted under
terms and conditions set forth in the DYNISCO web pages. Go to www.dynisco.com
"warranty" link under the “Post-Sales Support” tab at the top of the web page for complete details.
8 TROUBLESHOOTING
and click on the
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Large Zero Shift when Screwing In
1) Check Hole with Gage Plug and Rework Hole as Required
2) Check Mounting Torque
Primary Milliamp Reading is Low or
1) Check Pressure Variable Reading for Saturation
4) Perform 4 - 20 mA Output Trim with HART Communicator
No Response to Changes in Applied
1) Check Test Equipment
4) Check if in multi-drop mode
Pressure Variable Reading is Low or
1) Check Test Equipment
3) Perform Full Sensor Trim
Pressure Variable Reading is Erratic
1) Check Port/Pipe for Blockage or Solidified Plastic
3) Check for EMI
Transmitter Not Communicating with
HART Communicator
1) Check Power Supply Voltage at Transmitter
5) Confirm HART communicator is connected to primary
(Pressure) output 4-20mA
HART Communicator missing SPX
Features Described in Manual
From the Communicator’s Main Menu, Access the On-Line
Arrange for DD Upgrade
Primary output =3.6mA or > 21mA
4) Unit is in fail safe, consult fail safe section
High
Pressure
High
2) Check if Output in Alarm Condition
3)Verify 4 and 20 mA Range Points or Simply Reset
2) Check Port/Pipe for Blockage or Solidified Plastic
3)Check if Output in Alarm Condition
2) Check Port/Pipe for Blockage or Solidified Plastic
2) Check Damping
2) Check Load Resistance (250 Ohm minimum)
3)Check Communicator Connection Across Power Supply
4)Check if Unit is Addressed Properly
Menu. The Name SPX Should be Displayed on the Top Line of
the LCD. If the Name is not Present, Contact Dynisco to
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9 APPROVALS/CERTIFICATES
9.1 CE DECLARATION OF CONFORMITY .................................................................................... 388