Dynasonics TFXL User Manual

TFXL Clamp-On Ultrasonic Flow Meter for Liquids
06-TTM-UM-00158 (August 2012)
Installation & Operation Manual
2 06-TTM-UM-00158 8/2012
TABLE OF CONTENTS
QUICKSTART OPERATING INSTRUCTIONS ......5
Q1 - Transducer Location Q2 - Pipe Preparation and Transducer Mounting
(Integral DTTS and DTTC Transducers) (DTTN and DTTH Transducers)
Q3 - Electrical Connections ...............................................................6
POWER CONNECTIONS TRANSDUCER CONNECTIONS
Q4 - Startup...........................................................................................7
INITIAL SETTINGS AND POWER UP
INTR ODUCTI ON ................................................... 7
General Application Versatility
Product Identi cation .........................................................................8
PART 1  TRANSMITTER INSTALLATION ........... 8
General...................................................................................................9
Transducer Co nnectio ns
DC Power Connections ..................................................................... 10
PART 2  TRANSDUCER INSTALLATION .......... 10
General Step 1 - Mounting Location
Step 2 - Transducer Spacing ............................................................11
Step 3 - Entering Pipe and Liquid Data .........................................12
Step 4 - Transducer Mounting
Pipe Preparation
V-Mount and W-Mount Installation ............................................. 13
Application of Couplant Transducer Positio ning
DTTS/DTTC Small Pipe Transducer Installation ..........................14
Mounting Transducers in Z-Mount Con guration ..................... 15
Mounting Track Installation ............................................................16
PART 3  INPUTS/OUTPUTS .............................. 16
General 4-20 mA Output
Totalizer Outputs Option for TFXL .................................................17
Frequency Output
PART 4  ULTRALINK UTILITY ...........................18
Introduction System Requirements Installation Initialization
Basic Tab ..............................................................................................19
General Tra ns du cer
Flow Tab...............................................................................................20
Filtering Tab ........................................................................................21
Output Tab ..........................................................................................22
Channel 1 - 4-20 mA Con guration/ Pulse
Setting Zero and Calibration ..........................................................23
Target Dbg Data Screen - De nitions ...........................................24
Saving Meter Con guration on a PC Printing a Flow Meter Con guration Report
APPENDIX .......................................................... 25
Speci cations .....................................................................................26
Product Matrix ...................................................................................27
TFXL Error Codes ................................................................................28
Control Drawings ..............................................................................29
Brad Harrison® Connector Option ................................................. 31
K-Factors Explained .......................................................................... 32
Fluid Properties ..................................................................................34
Symbol Explanations ........................................................................36
Pipe Charts .......................................................................................... 37
06-TTM-UM-00158 8/2012 3
FIGURES
TABLES
Figure Q.1 - Transducer Mounting Con gurations ...................... 5
Figure Q.2 - Transducer orientation ................................................6
Figure Q.3 - Power Connections
Figure Q.4 - Remote Mount Connections .......................................7
Figure 1.1 - Ultrasound Transmission .............................................. 7
Figure 1.2 - Enclosure Dimensions ................................................... 8
Figure 1.3 - Transducer Connections ............................................... 9
Figure 1.4 - DC Power Connections ...............................................10
Figure 2.1 -
Figure 2.2 - Transducer Orientation - Horizontal Pipes ............. 13
Figure 2.3 - Transducer Alignment Marks Figure 2.4 - Application of Couplant Figure 2.5 - Transducer Positioning Figure 2.6 - Application of Acoustic Couplant -
Figure 2.7 - Data Display Screen Figure 2.8 - Calibration Page 3 of 3 Figure 2.9 - Calibration Points Editor
Figure 2.10 - Edit Calibration Points ..............................................15
Figure 2.11 - Paper Template Alignment Figure 2.12 - Bisecting the Pipe Circumference
Figure 2.13 - Z-Mount Transducer Placement ..............................16
Figure 2.14 - Mounting Track Installation
Transducer Mounting Modes - DTTN & DTTH
DTTS/DTTC Transducers ............................................. 14
.............. 11
Table 2.1 - Piping Con guration and Transducer Positioning Table 2.2 - Transducer Mounting Modes - DTTN and DTTH
Table 2.3 - Transducer Mounting Modes - DTTS / DTTC ........... 12
Table 4.1 - Transducer Frequencies ................................................20
Table 4.2 - Exponent Values
Table A-5.1 - DTFX Ultra Error Codes .............................................28
Table A-8.1 - Fluid Properties ..........................................................34
Table A-10.1 - ANSI Pipe Data ..........................................................37
Table A-10.2 - ANSI Pipe Data .........................................................38
Table A-10.3 - Copper Tube Data ...................................................39
Table A-10.4 - Ductile Iron Pipe Data ............................................40
Table A-10.5 - Cast Iron Pipe Data .................................................41
...... 11
Figure 3.1 - Allowable Loop Resistance.........................................17
Figure 3.2 - 4-20 mA Output Figure 3.3 - TFXL Totalizer Output Option Figure 3.4 - Frequency Output Switch Settings Figure 3.5 ­Figure 3.6 - Frequency Output Waveform (Square Wave)
Figure 4.1 - PC Connection .............................................................. 18
Figure 4.2 - Data Display Screen .................................................... 19
Figure 4.3 - Basic Tab
Figure 4.4 - Flow Tab .........................................................................20
Figure 4.5 - Filtering Tab ...................................................................21
Figure 4.6 - Output Tab ....................................................................22
Figure 4.7 - Calibration Page 1 of 3 ...............................................23
Figure 4.8 - Calibration Page 2 of 3
Figure 4.9 - Calibration Page 3 of 3 ...............................................24
Figure A-6.1 - Control Drawing I.S. Barrier DTT Transducers ........
Figure A-6.2 - Control Drawing I.S. Barrier DTT Transducers
Figure A-7.1 - Brad Harrison® Connections ................................... 31
Frequency Output Waveform (Simulated Turbine)
Flexible Conduit........................................................30
...18
29
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QUICKSTART OPERATING
INSTRUCTIONS
This manual contains detailed operating instructions for all aspects of the TFXL instrument. The following condensed instructions are provided to assist the operator in getting the instrument started up and running as quickly as possible. This pertains to basic operation only. If speci c instrument features are to be used or if the installer is unfamiliar with this type of instrument, refer to the appropriate section in the manual for complete details.
* NOMINAL VALUES FOR THESE PARAMETERS ARE INCLUDED WITHIN THE TFXL OPERATING SYSTEM. THE NOMINAL VALUES MAY BE USED AS THEY APPEAR OR MAY BE MODIFIED IF THE EXACT SYSTEM VALUES ARE KNOWN.
4) Record the value calculated and displayed as Trans­ducer Spacing.
Q2  PIPE PREPARATION AND TRANSDUCER MOUNTING
NOTE: The following steps require information supplied by the TFXL meter itself so it will be necessary to supply power to the unit, at least temporarily, and connect to a computer using ULTRALINK to obtain setup information.
Q1  TRANSDUCER LOCATION
1) In general, select a mounting location on the piping system with a minimum of 10 pipe diameters (10 × the pipe inside diameter) of straight pipe upstream and 5 straight diameters downstream. See Table 2.1 for addi- tional con gurations.
2) If the application requires DTTN or DTTH transducers select a mounting method for the transducers based on pipe size and liquid characteristics. See Table 2.2. Trans- ducer con gurations are illustrated in Figure Q.1 below.
NOTE: All DTTS and DTTC transducers use V-Mount con guration.
3) Enter the following data into the TFXL transmitter via the ULTRALINK™ software utility:
1. Transducer mounting method
2. Pipe O.D. (Outside Diameter)
3. Pipe wall thickness
4. Pipe material
5. Pipe sound speed*
6. Pipe relative roughness*
7. Pipe liner thickness
8. Pipe liner material
9. Fluid type
10. Fluid sound speed*
11. Fluid viscosity*
12. Fluid speci c gravity*
INTEGRAL & REMOTE DTTS AND DTTC TRANSDUCERS
1) Refer to the signal strength values available on the Data Display screen in the ULTRALINK software utility.
2) The pipe surface, where the transducers are to be mounted, must be clean and dry. Remove scale, rust or loose paint to ensure satisfactory acoustic conduction. Wire brushing the rough surfaces of pipes to smooth bare metal may also be useful. Plastic pipes do not require preparation other than cleaning. On horizontal pipe, choose a  ow meter mounting location within approximately 45-degrees of the side of the pipe. See Figure Q.2. Locate the  ow meter so that the pipe will be completely full of liquid when  ow is occurring in the pipe. Avoid mounting on vertical pipes where the  ow is moving in a downward direction.
3) Apply a single ½” (12 mm) bead of acoustic couplant grease to the top half of the transducer and secure it to the pipe with bottom half or U-bolts.
4) Tighten the nuts so that the acoustic coupling grease begins to  ow out from the edges of the transducer and from the gap between the transducer and the pipe.
Finger tighten only. Do not over tighten.
DTTN AND DTTH TRANSDUCERS
1) Place the  ow meter in signal strength measuring mode. This value is available in the data display of the software utility.
2) The pipe surface, where the transducers are to be mounted, must be clean and dry. Remove scale, rust or loose paint to ensure satisfactory acoustic conduction. Wire brushing the rough surfaces of pipes to smooth bare metal may also be useful. Plastic pipes do not require preparation other than cleaning. On horizontal
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
W-Mount V-Mount Z-Mount
FIGURE Q.1  TRANSDUCER MOUNTING CONFIGURATIONS
06-TTM-UM-00158 8/2012 5
pipe, choose a  ow meter mounting location within approxi­mately 45-degrees of the side of the pipe. See Figure Q.2. Locate the  ow meter so that the pipe will be completely full of liquid when  ow is occurring in the pipe. Avoid mounting on vertical
TOP OF
PIPE
pipes where the  ow is moving in a downward direction.
3) Apply a single ½” (12 mm) bead of acoustic couplant grease to the upstream transducer and secure it to the pipe with a
45°
45°
mounting strap.
4) Apply acoustic couplant grease to the downstream transducer and press it onto the pipe using hand pressure at the lineal
YES
YES
distance calculated by the ULTRALINK software utility.
5) Space the transducers according to the recommended values from the ULTRALINK software utility. Secure the transducers with
45°
45°
the mounting straps at these locations.
FLOW METER
MOUNTING ORIENTATION
DTTS and DTTC TRANSDUCERS
(Integral mount shown)
TOP OF
PIPE
45°
YES
45°
FLOW METER
MOUNTING ORIENTATION
2” DTTS and DTTC TRANSDUCERS
(Remote mount shown)
TOP OF
PIPE
45°
YES
Q3  ELECTRICAL CONNECTIONS
POWER CONNECTIONS
1) Power for the TFXL  ow meter is obtained from a direct current (DC) power source. The power source should be capable of supplying between 11 and 28 VDC at a minimum of 250 milli­amps. With the power from the DC power source disabled or disconnected, connect the positive supply wire and ground to
45°
the appropriate  eld wiring terminals in the  ow meter. See Figure Q.3. A wiring diagram decal is located on the inner cover of the  ow meter enclosure for reference.
45°
PIC16F628
O
N
1
DC Ground 11 - 28 VDC
DC Ground
11 - 28 VDC
FIGURE Q.3  POWER CONNECTIONS
TRANSDUCER CONNECTIONS
45°
YES
YES
1) Guide the transducer terminations through the transmitter
(Remote Mount Transducers)
45°
45°
conduit hole located in the bottom-left of the enclosure using a sealed cord grip or NEMA 4 conduit connection. Secure the transducer cable with the supplied conduit nut (if  exible con-
FLOW METER
MOUNTING ORIENTATION
DTTN and DTTH TRANSDUCERS
duit was ordered with the transducer).
2) The remote mount transducers use an add-in connection board on the left had side of the meter below the LCD (TFXL 2 version). The terminals within TFXL are of a screw-down barrier terminal type. Connect the appropriate wires at the corresponding screw
FIGURE Q.2  TRANSDUCER ORIENTATION
terminals in the transmitter. Observe upstream and downstream orientation and wire polarity. See Figure Q.4.
6 06-TTM-UM-00158 8/2012
Upstream
Transducer
Up Blue/Red
Up White/Black
the sound crosses the pipe once. The selection of how transducers are mounted on opposite sides of the pipe and method is based on pipe and liquid characteristics which both have an e ect on how much signal is generated. The  ow meter operates by alternately transmitting and receiving a frequency modulated burst of sound energy between the two transducers and measuring the time interval that it takes for sound to travel between the two transducers. The di er­ence in the time interval measured is directly related to the velocity of the liquid in the pipe.
Down White/Black
Down Blue/Red
Downstream
Transducer
FIGURE Q.4  REMOTE MOUNT CONNECTIONS
Q4  STARTUP
INITIAL SETTINGS AND POWER UP
1) Apply power to the transmitter.
2) Verify that the signal strength is greater than 5.0.
3) Input proper units of measure and I/O data.
INTRODUCTION
GENERAL
The TFXL ultrasonic  ow meter is designed to measure the  uid velocity of liquid within a closed conduit. The transducers are a non-contacting, clamp-on type or clamp­around, which will provide bene ts of non-fouling operation and ease of installation.
APPLICATION VERSATILITY
The TFXL  ow meter can be successfully applied on a wide range of metering applications. The simple-to-program trans­mitter allows the standard product to be used on pipe sizes ranging from ½ inch to 100 inches (12 mm to 2540 mm). A variety of liquid applications can be accommodated:
ultrapure liquids sewage cooling water potable water reclaimed water river water chemicals plant e uent others
Because the transducers are non-contacting and have no moving parts, the  ow meter is not a ected by system pres­sure, fouling or wear.
The DTTN transducer set is rated to a pipe surface tempera­ture of 250° F (121° C). High temperature DTTH transducers can operate to a pipe surface temperature of 350° F (177° C). The DTTS series of small pipe transducers can be used to a pipe surface temperature of 185° F (85° C) and the DTTC high temperature small pipe transducers are rated for 250° F (121° C).
The TFXL uses a low voltage DC power source that provides electrical safety for the user. Removing the cover allows ac­cess to all the meter connections and the computer interface connection.
Non-volatile  ash memory retains all user-entered con gura­tion values in memory inde nitely, even if power is lost or turned o .
The TFXL family of transit time  ow meters utilize two transducers that function as both ultrasonic transmitters and receivers. The transducers are clamped on the outside of a closed pipe at a speci c distance from each other. The transducers can be mounted in V-Mount where the sound transverses the pipe two times, W-Mount where the sound transverses the pipe four times, or in Z-Mount where the
The enclosure should be mounted in an area that is conve­nient for servicing, calibration or for observation of the LCD readout.
Mount the TFXL transmitter in a location that is:
~ Where little vibration exists. ~ That is protected from corrosive  uids. ~ That is within the transmitters ambient temperature
limits.
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
~ That is out of direct sunlight. Direct sunlight may
increase transmitter temperature to above the
W-Mount V-Mount Z-Mount
maximum limit.
FIGURE 1.1  ULTRASOUND TRANSMISSION
06-TTM-UM-00158 8/2012 7
Locate the transmitter within the length of transducer cable that was supplied with the TFXL system. If this is not possible, it is recommended that the cable be exchanged for one that is of proper length. Both transducer cables must be of the same length.
NOTE: The transducer cable carries low level, high frequency signals. In general, it is not recommended to add additional cable to the cable supplied with the DTTN, DTTH, DTTS or DTTC transducers. If additional cable is required, contact the factory to arrange an exchange for a transducer with the appropriate length of cable. Cables to 990 feet (300 meters) are available. To add cable length to a transducer, the cable must be the same type as utilized on the transducer. Twinaxial cables can be lengthened with like cable to a maximum overall length of 100 feet (30 meters). Coaxial cables can be lengthened with RG59 75 Ohm cable and BNC connectors to 990 feet (300 meters).
If the transmitter will be subjected to a wet environment, it is recommended that the cover remain closed after con gura­tion is completed. The faceplate of the TFXL is watertight, but avoid letting water collect on it. A sealed cord grip or NEMA 4 conduit connection should be used where cables enter the enclosure. Holes not used for cable entry should be sealed with plugs.
To access terminal strips for electronic connectors, loosen the four screws in the display lid and remove the cover. The terminals where the transducers connect are located under­neath the display. To connect transducers, remove the four screws that secure the display and carefully move it out of the way. Do not over stress the ribbon cable located between the display and the microprocessor circuit boards.
PRODUCT IDENTIFICATION
The serial number and complete model number of each TFXL are located on the side of the instrument enclosure. Should technical assistance be required, please provide the
Customer Service Department with this information.
of proper length. To add cable length to a transducer, the cable must be the same type as utilized on the transducer. Twinaxial cables can be lengthened with like cable to a maximum overall length of 100 feet (30 meters). Coaxial cables can be lengthened with RG59 75 Ohm cable and BNC connectors to 990 feet (300 meters).
2) Mount the TFXL transmitter in a location:
~ Where little vibration exists. ~ That is protected from corrosive  uids. ~ That is within the transmitters ambient temperature
limits -40 to +185° F (-40 to +85° C).
~ That is out of direct sunlight. Direct sunlight may
increase transmitter temperature to above the maximum limit.
3) Mounting - Refer to Figure 1.2 for enclosure and mounting dimension details. Ensure that enough room is available to allow for door swing, maintenance and conduit entrances. Secure the enclosure to a  at surface with two appropriate fasteners.
4) Conduit Holes - Conduit holes should be used where cables enter the enclosure. Holes not used for cable entry should be sealed with plugs.
NOTE: Use NEMA 4 [IP-65] rated  ttings/plugs to maintain the watertight integrity of the enclosure. Generally, the right side conduit hole (viewed from front) is used for power, the bottom conduit hole(s) for transducer connections.
0.21(5.3) DIA
2 Mounting Holes
7.01
(178)
6.66
(169.2)
(80.5)
3.17
2.57
(65.3)
PART 1  TRANSMITTER
INSTALLATION
After unpacking, it is recommended to save the shipping
FIGURE 1.2  ENCLOSURE DIMENSIONS
GENERAL
0.875 (22.2) DIA Conduit Hole
carton and packing materials in case the instrument is stored or re-shipped. Inspect the equipment and carton for damage. If there is evidence of shipping damage, notify the carrier immediately.
The remote mount TFXL is equipped with three conduit holes located in the  ow meter enclosure that should be suitable for most installations. A sealed cord grip or NEMA 4 conduit connection should be utilized to retain the NEMA 3 integrity
The enclosure should be mounted in an area that is conve­nient for servicing, calibration or for observation of the LCD
of the  ow meter enclosure. Failure to do so will void the manufacturer’s warranty and can lead to product failure.
readout (if equipped).
The TFXL is housed in an insulating plastic enclosure that
1) Locate the transmitter within the length of transducer cables supplied. If this is not possible, it is recom­mended that the cable be exchanged for one that is
does not provide continuity of bonding between  eld wiring conduit and the TFXL chassis or other conduits connected to the enclosure.
8 06-TTM-UM-00158 8/2012
Wiring methods and practices are to be made in accordance with the NEC - National Electrical Code® - and/or other local ordinances that may be in e ect. Consult the local electrical inspector for information regarding wiring regulations.
When making connections to the  eld wiring terminals inside the  ow meter, strip back the wire insulation approxi­mately 0.25 inch (6 mm). Stripping back too little may cause the terminals to clamp on the insulation and not make good contact. Stripping back too much insulation may lead to a situation where the wires could short together between ad­jacent terminals. Wires should be secured in the  eld wiring terminals using a screw torque of between 0.5 and 0.6 Nm.
If the DC ground terminal is to be utilized as a protec­tive conductor terminal, the protective conductor shall be applied  rst and secured independently of other connec­tions. The protective conductor shall be connected in such a way that it is unlikely to be removed by servicing not involving the protective conductor or there shall be a warning marking requiring the replacement of the protective conductor after removal.
Power the TFXL  ow meter with a Class 2 direct current (DC) power source. The power source should be capable of supplying between 11 and 28 VDC at a minimum of 250 milli­amps. With the power from the DC power source disabled or disconnected, connect the positive supply wire and ground to the appropriate  eld wiring terminals in the  ow meter. See Figure 1.5. A wiring diagram decal is located on the inner cover of the  ow meter enclosure for reference.
IMPORTANT NOTE:
Not following instructions properly may impair safety of equipment and/or personnel.
IMPORTANT NOTE: Must be operated by a power supply suitable for the location.
IMPORTANT NOTE: Do not connect or disconnect either power or outputs unless the area is known to be nonhazardous
TRANSDUCER CONNECTIONS
FIGURE 1.3  TRANSDUCER CONNECTIONS
To access terminal strips for wiring,  rst loosen the four screws holding the top of the case to the bottom.
NOTE: The four screws are “captive” screws and cannot be removed from the top of the case.
If the unit has a display remove the four Phillips head screws that hold the display to the main circuit board and carefully move it out of the way. Do not over stress the ribbon cable located between the display and the microprocessor circuit boards.
Guide the transducer terminations through the transmitter conduit hole located in the bottom-left of the enclosure. Secure the transducer cable with the supplied conduit nut (if  exible conduit was ordered with the transducer).
NOTE: TFXL models with integral transducers have the trans­ducers connected at the factory and the transducer connections section can be skipped.
The terminals within TFXL are of a screw-down barrier terminal type. Depending on the type of transducers being used there are two terminal strip arrangements possible.
Remote mount small pipe transducers are connected to the terminals found on the main circuit board.
IMPORTANT NOTE:
Do not connect the interface cable between a TFXL  ow meter and a personal computer unless the area is known to be non-hazardous.
06-TTM-UM-00158 8/2012 9
Remote mount transducers are connected to a “daughter” board found on the left hand side of the meter.
Connect the appropriate wires at the corresponding screw terminals in the transmitter. Observe upstream and down­stream orientation and wire polarity. See Figure 1.3.
NOTE: High temperature transducer cables come with red and black wire colors. For the red and black combination, the red wire is positive (+) and the black wire is negative (-).
NOTE: The transducer cable carries low level, high frequency signals. In general, it is not recommended to add additional length to the cable supplied with the transducers. If additional cable is required, contact the factory to arrange an exchange for a transducer with the appropriate length of cable. Cables 100 to 990 feet (30 to 300 meters) are available with RG59 75 Ohm coaxial cable. If additional cable is added, ensure that it is the same type as utilized on the transducer. Twinaxial (blue and white conductor) cables can be lengthened with like cable to a maximum overall length of 100 feet (30 meters). Coaxial cables can be lengthened with RG59 75 Ohm cable and BNC connectors to 990 feet (300 meters).
DC POWER CONNECTIONS
The TFXL should be operated from an 11 to 28 VDC Class 2 power source capable of supplying a minimum of 250 mA of current.
PART 2  TRANSDUCER
INSTALLATION
GENERAL
The transducers that are utilized by the TFXL contain piezo­electric crystals for transmitting and receiving ultrasonic signals through walls of liquid piping systems. DTTN and DTTH transducers are relatively simple and straightforward to install, but spacing and alignment of the transducers is critical to the system’s accuracy and performance. Extra care should be taken to ensure that these instructions are care­fully executed. DTTS and DTTC, small pipe transducers, have integrated transmitter and receiver elements that eliminate the requirement for spacing measurement and alignment.
Mounting of the DTTN and DTTH clamp-on ultrasonic transit time transducers is comprised of three steps:
Connect power to the screw terminal block in the TFXL trans­mitter. See Figure 1.4. Utilize the conduit hole on the right side of the enclosure for this purpose. Use wiring practices that conform to local and national codes (e.g., The National Electrical Code® Handbook in the U.S.)
Connect the DC power to 11 to 28 VDC In, and DC Gnd., as in Figure 1.4.
DC Ground 11 - 28 VDC
DC Ground
11 - 28 VDC
FIGURE 1.4  DC POWER CONNECTIONS
1) Connect an 11-28 VDC Class 2 power source as illus­trated in the schematic in Figure 1.4. Wire up to 14 AWG can be accommodated in the TFXL terminal blocks a) A switch or circuit breaker is required in the
installation.
b) The switch or circuit breaker must be in close
proximity of the TFXL and within easy reach of the operator.
c) The switch or circuit breaker must be marked as
the disconnect device for the TFXL.
1) Selection of the optimum location on a piping system.
2) Entering the pipe and liquid parameters into the soft­ware utility. The software utility will calculate proper transducer spacing based on these entries.
3) Pipe preparation and transducer mounting.
STEP 1  MOUNTING LOCATION
The  rst step in the installation process is the selection of an optimum location for the  ow measurement to be made. For this to be done e ectively, a basic knowledge of the piping system and its plumbing are required.
An optimum location is de ned as:
~ A piping system that is completely full of liquid when
measurements are being taken. The pipe may become completely empty during a process cycle – which will result in the error code 0010 (Low Signal Strength) being displayed on the  ow meter while the pipe is empty. This error code will clear automatically once the pipe re lls with liquid. It is not recommended to mount the transducers in an area where the pipe may become partially  lled. Partially  lled pipes will cause erroneous and unpredictable operation of the meter.
~ A piping system that contains lengths of straight pipe
such as those described in Table 2.1. The optimum straight pipe diameter recommendations apply to pipes in both horizontal and vertical orientation. The straight runs in Table 2.1 apply to liquid velocities that are nominally 7 FPS (2.2 MPS). As liquid velocity increases above this nominal rate, the requirement for straight pipe increases proportionally.
10 06-TTM-UM-00158 8/2012
Piping Configuration
and Transducer Positioning
Flow
*
Flow
*
Flow
*
Flow
*
Flow
*
Flow
*
**
**
**
**
**
**
TABLE 2.1  PIPING CONFIGURATION AND
TRANSDUCER POSITIONING
Upstream
Pipe
Diameters
Downstream
Pipe
Diameters
***
24
14
10
10
10
24
5
5
5
5
5
5
Transducer
Mount
Mode
W-Mount
V-Mount
Z-Mount
Pipe Material Pipe Size
Plastic (all types)
Carbon Steel
Stainless Steel
Copper
Ductile Iron
Cast Iron
Plastic (all types)
Carbon Steel
Stainless Steel
Copper
Ductile Iron
Cast Iron
Plastic (all types)
Carbon Steel
Stainless Steel
Copper
Ductile Iron
Cast Iron
2-4 in.
(50-100 mm)
recommended
4-12 in.
(100-300 mm)
4-30 in.
(100-750 mm)
2-12 in.
(50-300 mm)
> 30 in.
(> 750 mm)
> 12 in.
(> 300 mm)
> 30 in.
(> 750 mm)
> 12 in.
(> 300 mm)
Liquid
Composition
Not
Low TSS;
non-aerated
~ Mount the transducers in an area where they will not
be inadvertently bumped or disturbed during normal operation.
~ Avoid installations on downward  owing pipes unless
adequate downstream head pressure is present to over­come partial  lling of or cavitation in the pipe.
The  ow meter system will provide repeatable measure­ments on piping systems that do not meet these require­ments, but accuracy of these readings may be in uenced to various degrees.
STEP 2  TRANSDUCER SPACING
TFXL remote mount transit time  ow meters can be used with four di erent transducer types: DTTN, DTTH, DTTS and DTTC. Meters that utilize the DTTN or DTTH transducer sets consist of two separate sensors that function as both ultrasonic transmitters and receivers. DTTS and DTTC trans­ducers integrate both the transmitter and receiver into one assembly that  xes the separation of the piezoelectric crys­tals. DTTN and DTTH transducers are clamped on the outside of a closed pipe at a speci c distance from each other.
TSS = Total Suspended Solids
TABLE 2.2  TRANSDUCER MOUNTING MODES
 DTTN AND DTTH
The DTTN and DTTH transducers can be mounted in:
W-Mount where the sound traverses the pipe four times. This mounting method produces the best relative travel time values but the weakest signal strength. V-Mount where the sound traverses the pipe twice. V-Mount is a compromise between travel time and signal strength. Z-Mount where the transducers are mounted on oppo­site sides of the pipe and the sound crosses the pipe once. Z-Mount will yield the best signal strength but the smallest relative travel time.
For further details, reference Figure 2.1. The appropriate mounting con guration is based on pipe and liquid char­acteristics. Selection of the proper transducer mounting method is not entirely predictable and many times is an
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
W-Mount V-Mount Z-Mount
FIGURE 2.1 TRANSDUCER MOUNTING MODES 
DTTN AND DTTH
06-TTM-UM-00158 8/2012 11
iterative process. Table 2.2 contains recommended mounting con gurations for common applications. These recom­mended con gurations may need to be modi ed for speci c applications if such things as aeration, suspended solids, out of round piping or poor piping conditions are present. Use of the TFXL diagnostics in determining the optimum transducer mounting is covered later in this section.
Size
Frequency
Setting
Transducer
Mounting
Mode
DTTSnP
½ 2 MHz
DTTSnC
DTTSnT
DTTSnP
¾ 2 MHz
DTTSnC
DTTSnT
DTTSnP
1 2 MHz
2 MHz
DTTSnC
DTTSnT
DTTSnP
DTTSnC
V
DTTSnT
DTTSnP
2 MHz
DTTSnC
DTTSnT
2
1 MHz
DTTSnP
DTTSnC
2 MHz DTTSnT
NOTE: DTTS transducer designation refers to both DTTS and DTTC transducer types.
TABLE 2.3  TRANSDUCER MOUNTING
MODES  DTTS / DTTC
mize signal strength is to con gure the display to show signal strength,  x one transducer on the pipe and then starting at the calculated spacing, move the remaining transducer small distances forward and back to  nd the maximum signal strength point.
Important! Enter all of the data on this list, save the data and reset the TFXL before mounting transducers.
The following information is required before programming the instrument:
Transducer mounting con guration
Pipe wall thickness Pipe material
Pipe sound speed
Pipe liner thickness (if present) Pipe liner material (if present)
Fluid type Fluid sound speed
Fluid viscosity
1
1
Pipe O.D. (outside diameter)
Pipe relative roughness
Fluid speci c gravity
1
1
1
NOTE: Much of the data relating to material sound speed, viscosity and speci c gravity is pre-programmed into the TFXL  ow meter. This data only needs to be modi ed if it is known that a particular application’s data varies from the reference values. Refer to Part 4 of this manual for instructions on entering con guration data into the TFXL  ow meter via the software.
1
NOMINAL VALUES FOR THESE PARAMETERS ARE INCLUDED WITHIN THE TFXL OPERATING SYSTEM. THE NOMINAL VALUES MAY BE USED AS THEY APPEAR OR MAY BE MODI FIED IF EXACT SYSTEM VALUES ARE KNOWN.
After entering the data listed above, the TFXL will calculate proper transducer spacing for the particular data set. This distance will be in inches if the TFXL is con gured in English units, or millimeters if con gured in metric units.
STEP 3  ENTERING PIPE AND LIQUID DATA
The TFXL system calculates proper transducer spacing by
STEP 4  TRANSDUCER MOUNTING
PIPE PREPARATION
utilizing piping and liquid information entered by the user. This information can be entered on a TFXL via the software utility.
After selecting an optimal mounting location (Step 1) and successfully determining the proper transducer spacing (Step 2 & 3), the transducers may now be mounted onto the
The best accuracy is achieved when transducer spacing is
pipe (Step 4).
exactly what the TFXL calculates, so the calculated spacing should be used if signal strength is satisfactory. If the pipe is not round, the wall thickness not correct or the actual liquid being measured has a di erent sound speed than the liquid programmed into the transmitter, the spacing can vary from the calculated value. If that is the case, the transducers should be placed at the highest signal level observed by moving the transducers slowly around the mount area.
Before the transducers are mounted onto the pipe surface, an area slightly larger than the  at surface of each transducer must be cleaned of all rust, scale and moisture. For pipes with rough surfaces, such as ductile iron pipe, it is recommended that the pipe surface be wire brushed to a shiny  nish. Paint and other coatings, if not  aked or bubbled, need not be removed. Plastic pipes typically do not require surface prepa­ration other than soap and water cleaning.
NOTE: Transducer spacing is calculated on “ideal” pipe. Ideal pipe is almost never found so the transducer spacing distances may need to be altered. An e ective way to maxi-
The DTTN and DTTH transducers must be properly oriented and spaced on the pipe to provide optimum reliability and performance. On horizontal pipes, when Z-Mount is required,
12 06-TTM-UM-00158 8/2012
the transducers should be mounted 180 radial degrees from one another and at least 45 degrees from the top-dead­center and bottom-dead-center of the pipe. See Figure 2.2. Also see
Z-Mount Transducer Installation. On vertical pipes
the orientation is not critical.
TOP OF
PIPE
½
(12 mm)
TOP OF
PIPE
45°
YES
45°
FLOW METER
MOUNTING ORIENTATION
2” DTTS and DTTC TRANSDUCERS
45°
YES
45°
MOUNTING ORIENTATION
DTTN and DTTH TRANSDUCERS
45°
YES
45°
FLOW METER
45°
YES
45°
45°
YES
45°
FLOW METER
MOUNTING ORIENTATION
DTTS and DTTC TRANSDUCERS
TOP OF
PIPE
45°
YES
45°
FIGURE 2.2  TRANSDUCER ORIENTATION 
HORIZONTAL PIPES
The spacing between the transducers is measured between the two spacing marks on the sides of the transducers. These marks are approximately 0.75” (19 mm) back from the nose of the DTTN and DTTH transducers. See Figure 2.3.
DTTS and DTTC transducers should be mounted with the cable exiting within ±45 degrees of the side of a horizontal pipe. See Figure 2.2. On vertical pipes the orientation does not apply.
FIGURE 2.4  APPLICATION OF COUPLANT
TRANSDUCER POSITIONING
1) Place the upstream transducer in position and secure with a mounting strap. Straps should be placed in the arched groove on the end of the transducer. A screw is provided to help hold the transducer onto the strap. Verify that the transducer is true to the pipe and adjust as necessary. Tighten the transducer strap securely.
2) Place the downstream transducer on the pipe at the calculated transducer spacing. See Figure 2.5. Apply  rm hand pressure. If signal strength is greater than 5, secure the transducer at this location. If the signal strength is not 5 or greater, using  rm hand pressure slowly move the transducer both towards and away from the upstream transducer while observing signal strength.
NOTE: Signal strength readings update only every few seconds, so it is advisable to move the transducer ⁄”, wait, see if signal is increasing or decreasing and then repeat until the highest level is achieved.
Alignment
Marks
Transducer
Spacing
FIGURE 2.5  TRANSDUCER POSITIONING
FIGURE 2.3  TRANSDUCER ALIGNMENT MARKS
VMOUNT AND WMOUNT INSTALLATION
APPLICATION OF COUPLANT
For DTTN and DTTH transducers, place a single bead of couplant, approximately ½ inch (12 mm) thick, on the  at face of the transducer. See Figure 2.4. Generally, a silicone­based grease is used as an acoustic couplant, but any grease­like substance that is rated not to “ ow” at the temperature that the pipe may operate at will be acceptable. For pipe surface temperature over 150° F (65° C), acoustic couplant (P.N. D002-2011-011) is recommended.
06-TTM-UM-00158 8/2012 13
Signal strength is displayed on the main data screen in the software utility. See Part 4 of this manual for details regarding the software utility. Clamp the transducer at the position where the highest signal strength is observed. The factory default signal strength cuto setting is 5, however there are many application speci c conditions that may prevent the signal strength from attaining this level. For the TFXL, signal levels much less than 5 will probably not be acceptable for reliable readings.
3) If after adjustment of the transducers the signal strength does not rise to above 5, then an alternate transducer mounting method should be selected. If the mounting method was W-Mount, then re-con gure the transmitter for V-Mount, move the downstream trans­ducer to the new spacing distance and repeat Step 4.
NOTE: Mounting of high temperature transducers is similar to
30.00 ns 2000.00 Gal/Min 1.000
mounting the DTTN transducers. High temperature installa­tions require acoustic couplant that is rated not to “ ow” at the temperature that will be present on the pipe surface.
DTTS/DTTC SMALL PIPE TRANSDUCER AND INTEGRAL MOUNT INSTALLATION
The small pipe transducers are designed for speci c pipe outside diameters. Do not attempt to mount a DTTS/DTTC or integral mount transducer onto a pipe that is either too large or too small for the transducer. Contact the manufacturer to arrange for a replacement transducer that is the correct size.
DTTS/DTTC and integral installation consists of the following steps:
1) Apply a thin coating of acoustic coupling grease to both halves of the transducer housing where the housing will contact the pipe. See Figure 2.6.
2) On horizontal pipes, mount the transducer in an orien­tation such that the cable exits at ±45 degrees from the side of the pipe. Do not mount with the cable exiting on either the top or bottom of the pipe. On vertical pipes the orientation does not matter. See Figure 2.2.
3) Tighten the wing nuts or “U” bolts so that the acoustic coupling grease begins to  ow out from the edges of the transducer or from the gap between the transducer halves. Do not over tighten.
4) If signal strength is less than 5, remount the transducer at another location on the piping system.
5) If calibration point is displayed in Calibration Points Edi­tor screen, record the information, highlight and click Remove. See Figure 2.9.
6) Click ADD...
7) Enter Delta T, Un-calibrated Flow, and Calibrated Flow values from the DTTS/DTTC calibration label, the click OK. See Figure 2.10.
8) Click OK in the Edit Calibration Points screen.
9) Process will return to Page 3 of 3. Click Finish. See Figure 2.8.
10) After “Writing Con guration File” is complete, turn power o . Turn on again to activate new settings.
UltraLINK Device Addr 127
U
HelpWindowCommunicationsViewEditFile
Configuration CalibrationStrategy
Device Addr 127
U
1350 Gal/Min
Flow:
Pos:
Neg:
0 OB 0 OB 0 OB
15.6% 100%
-2.50 ns 09:53:39
Totalizer Net:
Sig. Strength:
Margin:
Delta T:
Last Update:
!
Errors
2000
1600
1200
Print PreviePrint
Scale:60 MinTime:
FIGURE 2.7  DATA DISPLAY SCREEN
Calibration (Page 3 of 3) - Linearization
28.2
Gal/M
1) Please establish a reference flow rate.
1FPS / 0.3MPS Minimum.
2) Enter the reference flow rate below. (Do not enter 0)
3) Wait for flow to stabilize.
4) Press the Set button.
Flow:
Set
200
FIGURE 2.6  APPLICATION OF ACOUSTIC COUPLANT 
DTTS/DTTC AND INTEGRAL TRANSDUCERS
NOTE: If a DTTS/DTTC small pipe transducer was purchased
separately from the TFXL meter, the following con guration procedure is required.
DTTS/DTTC Small Pipe Transducer Con guration Procedure
1) Establish communications with the transit time meter. See Part 4 - Software Utility.
2) From the Tool Bar select Calibration. See Figure 2.7.
3) On the pop-up screen, click Next button twice to get to Page 3 of 3. See Figure 2.8.
4) Click Edit.
14 06-TTM-UM-00158 8/2012
⁄” (1.5 mm)
Acoustic Couplant
Grease
Delta Time
FIGURE 2.8  CALIBRATION PAGE 3 OF 3
Calibration Points Editor
Select point(s) to edit or remove:
30.00 ns 2000.00 Gal/Min 1.000
OK
Cancel
FIGURE 2.9  CALIBRATION POINTS EDITOR
Edit
Export...
Add...
Edit...
Remove
Select All
Select All
Select None
Select None
Model: DTTSJP-050-N000-N S/N: 39647 Delta-T: 391.53nS
Uncal. Flow: 81.682 GPM
Cal. Flow: 80 GPM
Edit Calibration Points
Delta T:
Uncalibrated Flow:
Calibrated Flow:
391.53
81.682
80.000
ns
Gal/Min.
Gal/Min.
tion of the mark. Move to the other side of the pipe and mark the pipe at the ends of the crease. Measure from the end of the crease (directly across the pipe from the  rst transducer location) the dimension derived in Step 2, Transducer Spacing. Mark this location on the pipe.
OK
Cancel
FIGURE 2.10  EDIT CALIBRATION POINTS
MOUNTING TRANSDUCERS IN ZMOUNT CONFIGURATION
Installation on larger pipes requires careful measurements of the linear and radial placement of the DTTN and DTTH transducers. Failure to properly orient and place the trans­ducers on the pipe may lead to weak signal strength and/or inaccurate readings. This section details a method for prop­erly locating the transducers on larger pipes. This method requires a roll of paper such as freezer paper or wrapping paper, masking tape and a marking device.
1) Wrap the paper around the pipe in the manner shown in Figure 2.11. Align the paper ends to within ¼ inch (6 mm).
2) Mark the intersection of the two ends of the paper to indicate the circumference. Remove the template and spread it out on a  at surface. Fold the template in half, bisecting the circumference. See Figure 2.12.
Edge of
Paper
Line Marking
Circumference
Fold
Pipe Circumference
Transducer
Spacing
Crease
(Center of Pipe)
FIGURE 2.12  BISECTING THE PIPE CIRCUMFERENCE
4) The two marks on the pipe are now properly aligned and measured. If access to the bottom of the pipe prohibits the wrapping of the paper around the circum­ference, cut a piece of paper ½ the circumference of the pipe and lay it over the top of the pipe. The length of ½ the circumference can be found by:
½ Circumference = Pipe O.D. × 1.57
The transducer spacing is the same as found in the Transducer Positioning section. Mark opposite corners of the paper on the pipe. Apply transducers to these two marks.
5) For DTTN and DTTH transducers, place a single bead of couplant, approximately ½ inch (12 mm) thick, on the  at face of the transducer. See Figure 2.4. Generally, a silicone-based grease is used as an acoustic couplant, but any good quality grease-like substance that is rated to not “ ow” at the temperature that the pipe may operate at will be acceptable.
LESS THAN ¼” (6 mm)
FIGURE 2.11  PAPER TEMPLATE ALIGNMENT
6) Place the upstream transducer in position and secure with a stainless steel strap or other fastening device. Straps should be placed in the arched groove on the end of the transducer. A screw is provided to help hold
3) Crease the paper at the fold line. Mark the crease. Place a mark on the pipe where one of the transducers will be located. See Figure 2.2 for acceptable radial orienta­tions. Wrap the template back around the pipe, placing the beginning of the paper and one corner in the loca-
the transducer onto the strap. Verify that the transducer is true to the pipe, adjust as necessary. Tighten trans­ducer strap securely. Larger pipes may require more than one strap to reach the circumference of the pipe.
7) Place the downstream transducer on the pipe at the
06-TTM-UM-00158 8/2012 15
calculated transducer spacing. See Figure 2.13. Using  rm hand pressure, slowly move the transducer both towards and away from the upstream transducer while observing signal strength. Clamp the transducer at the position where the highest signal strength is observed. Signal strength of between 5 and 98 is acceptable. The factory default signal strength setting is 5, however there are many application speci c conditions that may prevent the signal strength from attaining this level. A minimum signal strength of 5 is acceptable as long as this signal level is maintained under all  ow conditions. On certain pipes, a slight twist to the transducer may cause signal strength to rise to acceptable levels.
8) Certain pipe and liquid characteristics may cause signal strength to rise to greater than 98. The problem with
ating a TFXL with very high signal strength is
oper
that the signals may saturate the input ampli ers and cause erratic readings. Strategies for lowering signal strength would be changing the transducer mounting method to the next longest transmis­sion path. For example, if there is excessive signal strength and the transducers are mounted in a Z-Mount, try changing to V-Mount or W-Mount. Finally you can also move one transducer slightly o line with the other transducer to lower signal strength.
9)
Secure the transducer with a stainless steel strap
or other fastener.
TOP VIEW
OF PIPE
vertical pipe is not critical. Ensure that the track is parallel to the pipe and that all four mounting feet are touching the pipe.
3) Slide the two transducer clamp brackets towards the center mark on the mounting rail.
4) Place a single bead of couplant, approximately ½ inch (12 mm) thick, on the  at face of the transducer. See Figure 2.4.
5) Place the  rst transducer in between the mounting rails near the zero point on the scale. Slide the clamp over the transducer. Adjust the clamp/transducer such that the notch in the clamp aligns with zero on the scale. See Figure 2.14.
Top View
of Pipe
FIGURE 2.14  MOUNTING TRACK INSTALLATION
6) Secure with the thumb screw. Ensure that the screw rests in the counter bore on the top of the transducer. (Excessive pressure is not required. Apply just enough pressure so that the couplant  lls the gap between the pipe and transducer.)
7) Place the second transducer in between the mounting rails near the dimension derived in the transducer spacing section. Read the dimension on the mounting rail scale. Slide the transducer clamp over the trans­ducer and secure with the thumb screw.
PART 3  INPUTS/OUTPUTS
GENERAL
FIGURE 2.13  ZMOUNT TRANSDUCER PLACEMENT
MOUNTING TRACK INSTALLATION
1) A convenient transducer mounting track can be used for pipes that have outside diameters between 2 and 10 inches (50 and 250 mm). If the pipe is outside of that range, select a V-Mount or Z-Mount mounting method.
2) Install the single mounting rail on the side of the pipe with the stainless steel bands provided. Do not mount it on the top or bottom of the pipe. Orientation on
16 06-TTM-UM-00158 8/2012
The TFXL is available in two general con gurations. There is the standard TFXL  ow model that is equipped with a 4-20 mA output and a rate frequency output.
The TFXL is also available with a totalizing pulse output.
420 mA OUTPUT
The 4-20 mA output interfaces with most recording and logging systems by transmitting an analog current signal that is proportional to system  ow rate. The 4-20 mA output is internally powered (current sourcing) and can span nega­tive to positive  ow/energy rates.
Supply Voltage - 7 VDC
1100
1000
900
800
700
600
500
400
Loop Load (Ohms)
300
200
100
10 12 14 16 18 20 22 24 26 28
0.02
Supply Voltage (VDC)
= Maximum Loop Resistance
Operate in the
Shaded Regions
FIGURE 3.1  ALLOWABLE LOOP RESISTANCE
OPTIONAL TOTALIZING PULSE SPECIFICATIONS
OPTIONAL TFXL TOTALIZING PULSE OUTPUT
Signal
Operation
Pulse Duration
Source/ sink
Logic
1 pulse for each increment of the totalizers least signi cant digit.
Normal state - high; pulses low with display total increments
30mSec minute
2 mA maximum
5 VDC
Wiring and con guration of this option is similar to the total­izing pulse output for the TFXL variation. This option must use an external current limiting resistor.
4-20 mA Ground
4-20 mA Output
4-20 mA Return (-) 4-20 mA Output (+)
FIGURE 3.2  420 MA OUTPUT
The 4-20 mA output signal is available between the 4-20 mA Out and Signal Gnd terminals as shown in Figure 3.2.
BATCH/TOTALIZER OUTPUT FOR TFXL
Totalizer mode con gures the output to send a 33 mSec pulse each time the display totalizer increments divided by the TOT MULT. The TOT MULT value must be a whole, posi- tive, numerical value.
For example, if the totalizer exponent (TOTL E) is set to E0 (×1) and the totalizer multiplier (TOT MULT) is set to 1, then the output will pulse each time the totalizer increments one count, or each single, whole measurement unit totalized.
If the totalizer exponent (TOTL E) is set to E2 (×100) and the totalizer multiplier (TOT MULT) is set to 1, then the control output will pulse each time the display totalizer increments or once per 100 measurement units totalized.
If the totalizer exponent (TOTL E) is set to E0 (×1) and the totalizer multiplier (TOT MULT) is set to 2, the control output will pulse once for every two counts that the totalizer increments.
TTL Pluse (+)
TTL Pluse (-)
TTL Pluse (+)
TTL Pluse (-)
O
N
1
FIGURE 3.3  TFXL TOTALIZER OUTPUT OPTION
FREQUENCY OUTPUT
The frequency output is a TTL circuit that outputs a pulse waveform that varies proportionally with  ow rate. This type of frequency output is also know as a “Rate Pulse” output. The output spans from 0 Hz, normally at zero  ow rate to 1,000 Hz at full  ow rate (con guration of the MAX RATE param­eter is described in detail in the  ow meter con guration section of this manual).
Turbine Output
Turbine Output
1
Turbine Simulation
O
N
FIGURE 3.4  FREQUENCY OUTPUT SWITCH SETTINGS
The frequency output is proportional to the maximum  ow rate entered into the meter. The maximum output frequency is 1,000 Hz.
If, for example, the MAX RATE parameter was set to 400 GPM then an output frequency of 500 Hz (half of the full scale frequency of 1,000 Hz) would represent 200 GPM.
TOTALIZER OUTPUT OPTION FOR TFXL
TFXL units can be ordered with a totalizer pulse output op­tion. This option is installed in the position where the rate pulse would normally be installed.
In addition to the control outputs, the frequency output can be used to provide total information by use of a “K-factor”. A K-factor simply relates the number of pulses from the frequency output to the number of accumulated pulses that equates to a speci c volume.
06-TTM-UM-00158 8/2012 17
For the TFXL this relationship is described by the following equation. The 60,000 relates to measurement units in volume/min. Measurement units in seconds, hours or days would require a di erent numerator.
K factor
60,000
Full Scale Units

EQUATION 3.1  KFACTOR CALCULATION
PART 4  ULTRALINK UTILITY
INTRODUCTION
The ULTRALINK utility is used for con guring, calibrating and communicating with the TFXL family of  ow meters. Additionally, it has numerous troubleshooting tools to make diagnosing and correcting installation problems easier.
A practical example would be if the MAX RATE for the appli- cation were 400 GPM, the K-factor (representing the number of pulses accumulated needed to equal 1 Gallon) would be:
K factor Pulses Per Gallon

60,000
400
GPM
150
If the frequency output is to be used as a totalizing output, the TFXL and the receiving instrument must have identical K-factor values programmed into them to ensure that accu­rate readings are being recorded by the receiving instrument. Unlike standard mechanical  ow meters such as turbines, gear or nutating disk meters, the K-factor can be changed by modifying the MAX RATE  ow rate value.
NOTE: For a full treatment of K-factors please see the
Appendix of this manual.
There are two frequency output types available:
Turbine meter simulation - This option is utilized when a receiving instrument is capable of interfacing directly with a turbine  ow meter’s magnetic pickup. The output is a relatively low voltage AC signal whose amplitude swings above and below the signal ground reference. The minimum AC amplitude is approximately 500 mV peak-to-peak. To activate the turbine output circuit, turn SW1 OFF.
500 mV
0
p-p
This software has been designed to provide the TFXL user with a powerful and convenient way to con gure calibrate and troubleshoot all TFXL family  ow meters.
SYSTEM REQUIREMENTS
ULTRALINK requires a PC-type computer, running Windows 98, Windows ME, Windows 2000, Windows NT, Windows XP, Windows Vista® or Windows® 7 operating systems and an RS-232 9-pin communications port. (Part # D010-0204-001)
INSTALLATION
1) From the Windows “Start” button, choose the Run command. From the “Run” dialog box, use the Browse button to navigate to the ULTRALINK_Setup.exe  le and double-click.
2) The ULTRALINK Setup will automatically extract and install on the hard disk. The ULTRALINK icon can then be copied to the desktop, if desired.
NOTE: If a previous version of this software is installed, it must be un-installed before a new version of the software can be installed. Newer versions will “ask” to remove the old version and perform the task automatically. Older versions must be removed using the Microsoft Windows® Add/Remove Programs applet.
NOTE: Most PCs will require a restart after a successful installation.
FIGURE 3.5  FREQUENCY OUTPUT WAVEFORM
SIMULATED TURBINE
Square-wave frequency - This option is utilized when a receiving instrument requires that the pulse voltage
INITIALIZATION
1) Connect the 9-pin serial end to an available port on the PC. Connect the other end to the TFXL.
level be either of a higher potential and/or referenced to DC ground. The output is a TTL square-wave (5V).
5V
0
FIGURE 3.6  FREQUENCY OUTPUT WAVEFORM
PC INTERFACE
CABLE
PC INTERFACE
PC INTERFACE
FLOW METER MOUNTING ORIENTATION
10 D
ULTRALINK
CABLE
TM
SQUARE WAVE
FIGURE 4.1  PC CONNECTIONS
NOTE: It is advisable to have the TFXL meter powered up prior
to running this software.
18 06-TTM-UM-00158 8/2012
2) Double-click on the ULTRALINK icon. The  rst screen is the “RUN” mode screen (see Figure 4.2), which contains real-time information regarding  ow rate, totals, signal strength, communications status, and the  ow meter’s serial number. The COMM indicator in the lower right­hand corner indicates that the serial connection is active. If the COMM box contains a red ERROR, click on the Communications button on the Menu bar and select Initialize. Choose the appropriate COM port and the RS232 / USB Com Port Type. Proper communica- tion is veri ed when a green OK is indicated in the lower right-hand corner of the PC display and the “Last Update” indicator in the text area on the left side of the screen changes from red to an active clock indication.
UltraLINK Device Addr 127
U
Conguration CalibrationStrategy
Device Addr 127
U
135 Gal/Min
Flow:
237 Gal
Totalizer Net:
Pos:
237 Gal
Neg:
0 Gal
Sig. Strength:
15.6%
Margin:
100%
Delta T:
2.50 ns
Last Update:
12:17:20
Signal Strength too Low!
Reset Totalizers
Data Display Diagnostics
HelpWindowCommunicationsViewEditFile
!
Print About
Errors
60 Mi
n
2000
1600
1200
800
400
0
Flow Rate
-400
-800
-1200
-1600
-2000
-1.00:00
?
Go
Stop
Step View
Stop
Print Preview
2000
Scale:Time:
-50:00 -40:00 -30:00 -20:00 -10:00 -0:00
Stop
Historical Data
Time (mm:ss)
13:26:33
COMM:For Help, press F1
FIGURE 4.2  DATA DISPLAY SCREEN
The Con guration drop-down houses six
Configuration
screens used to control how the TFXL is set up
and responds to varying  ow conditions. The  rst screen that appears after clicking the Con guration button is the Basic screen. See Figure 4.3.
1) Select the transducer type and pipe size for the trans­ducer to be used. The  rmware will automatically enter the appropriate values for that pipe size and type. Every entry parameter except for Units, Standard Con gura- tions, and Speci c Heat Capacity will be unavailable behind a “grayed out” entry box.
2) Go back to the Standard Con gurations drop-down menu and select Custom. As soon as Custom is chosen, the previously grayed out selections will become avail­able for editing.
3) Make any changes to the Basic con guration deemed necessary and press Download.
4) To ensure that the con guration changes take e ect, turn the power o and then back on again to the transmitter.
TRANSDUCER
Transducer Typ e selects the transducer that will be connected to the TFXL  ow meter. Select the appropriate transducer type from the drop-down list. This selection in uences transducer spacing and  ow meter performance, so it must be correct. If you are unsure about the type of transducer to which the TFXL will be connected, consult the shipment packing list or call the manufacturer for assistance.
NOTE: A change of Transducer Type will cause a System Con guration Error (1002: Sys Con g Changed) to occur. This
Exit
OK
error will clear when the microprocessor is reset or power is cycled on the  ow meter.
Transducer Mount selects the orientation of the transducers on the piping system. See Part 2 of this manual and Table
2.2 for detailed information regarding transducer mounting modes for particular pipe and liquid characteristics. When­ever Transducer Mount is changed, a download command and subsequent microprocessor reset or  ow meter power cycle must be conducted.
BASIC TAB
GENERAL
The general heading allows users to select the measurement system for meter setup, either English or Metric and choose from a number of pre-programmed small pipe con gura­tions in the Standard Con gurations drop-down. If pipe measurements are to be entered in inches, select English. If pipe measurements are to be entered in millimeters, select Metric. If the General entries are altered from those at instru­ment start-up, then click on the Download button in the lower right-hand portion of the screen and cycle power to the TFXL.
When using the Standard Con gurations drop-down menu alternate, menu choices can be made by using the following guidelines:
06-TTM-UM-00158 8/2012 19
FIGURE 4.3  BASIC TAB
Frequency Transducers
All ½” thru 1½”
2 MHz
1 MHz
Transducer Spacing is a value calculated by the TFXL  rmware that takes into account pipe, liquid, transducer and mounting information. This spacing will adapt as these parameters are modi ed. The spacing is given in inches for English units selection and millimeters for Metric. This value is the lineal distance that must be between the trans­ducer alignment marks. Selection of the proper transducer mounting method is not entirely predictable and many times is an iterative process.
NOTE: This setting only applies to DTTN, and DTTH transducers.
Transducer Flow Direction allows the change of the direction the meter assumes is forward. When mounting TFXL meters with integral transducers, this feature allows upstream and downstream transducers to be “electronically” reversed, making upside down mounting of the display unnecessary.
Pipe Material is selected from the pull-down list. If the pipe material utilized is not found in the list, select Other and enter the actual pipe material Sound Speed and Roughness (much of this information is available at web sites such as
www.ondacorp.com/tecref_acoustictable.shtml for pipe
relative roughness calculations.
Small Pipe and Tube 2” Tubing
2” ANSI Pipe and Copper Tube
Standard and High Temp
TABLE 4.1  TRANSDUCER FREQUENCIES
Transmission
Modes
Selected by Firmware
Selected by Firmware
W, V, and Z 2” and Greater
Pipe Size and Type
Speci c to Transducer
Speci c to Transducer
Speed and Absolute Viscosity into the appropriate boxes. The liquid’s Speci c Gravity is required if mass measure- ments are to be made.
FLOW TAB
Flow Rate Units are selected from the drop-down lists.
Select an appropriate rate unit and time from the two lists. This entry also includes the selection of Flow Rate Interval after the / sign.
Totalizer Units are selected from drop-down lists. Select an appropriate totalizer unit and totalizer exponent. The totalizer exponents are in scienti c notation and permit the eight digit totalizer to accumulate very large values before the totalizer “rolls over” and starts again at zero. Table 4.2 illustrates the scienti c notation values and their respective decimal equivalents.
Exponent Display Multiplier E-1 × 0.1 (÷10) E0 × 1 (no multiplier) E1 × 10 E2 × 100 E3 × 1,000 E4 × 10,000 E5 × 100,000 E6 × 1,000,000
TABLE 4.2  EXPONENT VALUES
Pipe O.D. and Wall Thickness are based on the physical
dimensions of the pipe on which the transducers will be mounted. Enter this value in inches for English units or milli- meters for Metric units.
NOTE: Charts listing popular pipe sizes have been included in the
Appendix of this manual. Correct entries for pipe O.D.
and pipe wall thickness are critical to obtaining accurate  ow measurement readings.
Liner Material is selected from the pull-down list. If the pipe liner material utilized is not included in the list, select Other and enter liner material Sound Speed and Roughness (much of this information is available at web sites such as
www.ondacorp.com/tecref_acoustictable.shtml. See
Page 40 for pipe liner relative roughness calculations.
Fluid Type is selected from a pull-down list. If the liquid is
not found in the list, select Other and enter the liquid Sound
20 06-TTM-UM-00158 8/2012
Min Flow is the minimum volumetric  ow rate setting entered to establish  ltering parameters. Volumetric entries will be in the Flow Rate Units. For unidirectional measure­ments, set Min Flow to zero. For bidirectional measurements, set Min Flow to the highest negative (reverse)  ow rate expected in the piping system.
Max Flow is the maximum volumetric  ow rate setting entered to establish  ltering parameters. Volumetric entries
FIGURE 4.4  FLOW TAB
will be in the Flow Rate Units. For unidirectional measure­ments, set Max Flow to the highest (positive)  ow rate expected in the piping system. For bidirectional measure­ments, set Max Flow to the highest (positive)  ow rate expected in the piping system.
Low Flow Cuto is provided to allow very low  ow rates (that can be present when pumps are o and valves are closed) to be displayed as zero  ow. Typical values that should be entered are between 1.0% and 5.0% of the  ow range between Min Flow and Max Flow.
Low Signal Cuto is used to drive the  ow meter and its outputs to the value speci ed in the Substitute Flow  eld when conditions occur that cause low signal strength. A signal strength indication below 5 is generally inadequate for measuring  ow reliably, so generally the minimum setting for Low Signal Cuto is 5. A good practice is to set the Low Signal Cuto at approximately 60-70% of actual measured maximum signal strength.
NOTE: The factory default “Low Signal Cuto ” is 5.
If the measured signal strength is lower than the Low Signal Cuto setting, a “Signal Strength too Low” highlighted in red will become visible in the text area to the left in the Data Display screen until the measured signal strength becomes
greater than the cuto value.
Signal strength indication below 2 is considered to be no signal at all. Verify that the pipe is full of liquid, the pipe size and liquid parameters are entered correctly, and that the transducers have been mounted accurately. Highly aerated liquids will also cause low signal strength conditions.
Substitute Flow is a value that the analog outputs and the  ow rate display will indicate when an error condition in the  ow meter occurs. The typical setting for this entry is a value that will make the instrument display zero  ow during an error condition.
Substitute Flow is set as a percentage between Min Flow and Max Flow. In a unidirectional system, this value is typically set to zero to indicate zero  ow while in an error condition. In a bidirectional system, the percentage can be set such that zero is displayed in an error condition. To calculate where to set the Substitute Flow value in a bidirectional system, perform the following operation:
100
u
SubstituteFlow
100
-
Maximum Flow Minimum Flow
Maximum Flow
-
FILTERING TAB
The Filtering tab contains several  lter settings for the TFXL  ow meter. These  lters can be adjusted to match response times and data “smoothing” performance to a particular application.
System Configuration
Filtering
Advanced Filter Settings:
File Open... File Save...
Output Security
Time Domain Filter:
Time Domain Filter (range 1-256) adjusts the number of raw data sets (the wave forms viewed on the software Diagnostics Screen) that are averaged together. Increasing this value will provide greater damping of the data and slow the response time of the  ow meter. Conversely, lowering this value will decrease the response time of the meter to changes in  ow/energy rate. This  lter is not adaptive, it is operational to the value set at all times.
NOTE: The TFXL completes a measurement in approximately 350-400 mS. The exact time is pipe size dependent.
Flow Filter (Damping) establishes a maximum adaptive  lter value. Under stable  ow conditions ( ow that varies less than the Flow Filter Hysteresis entry), this adaptive  lter will increase the number of successive  ow readings that are averaged together up to this maximum value. If  ow changes outside of the Flow Filter Hysteresis window, the  lter adapts by decreasing the number of averaged readings and allows the meter to react faster.
The damping value is increased to increase stability of the  ow rate readings. Damping values are decreased to allow the  ow meter to react faster to changing  ow rates. The factory settings are suitable for most installations. Increasing this value tends to provide smoother steady-state  ow read­ings and outputs.
DisplayBasic Flow
8
Flow Filter (Damping): %
Flow Filter Hystersis:
Flow Filter Sensitivity:
Bad Data Rejection:
80
5
303
3
3
FIGURE 4.5  FILTERING TAB
%
psecFlow Filter Min Hystersis:
Factory Defaults
Download Cancel
Entry of data in the Basic and Flow tabs is all that is required to provide  ow measurement functions to the  ow meter. If the user is not going to utilize input/output functions, click on the Download button to transfer the con guration to the TFXL instrument. When the con guration has been completely downloaded, turn the power to the meter o and then on again to guarantee the changes take e ect.
Flow Filter Hysteresis creates a window around the average  ow measurement reading allowing small variations in  ow without changing the damping value. If the  ow varies within that hysteresis window, greater display damping will occur up to the maximum values set by the Flow Filter (Damping) entry. The  lter also establishes a  ow rate window where measurements outside of the window
06-TTM-UM-00158 8/2012 21
are examined by the Bad Data Rejection  lter. The value is entered as a percentage of actual  ow rate.
For example, if the average  ow rate is 100 GPM and the Flow Filter Hysteresis is set to 5%, a  lter window of 95-105 GPM is established. Successive  ow measurements that are measured within that window are recorded and averaged in accordance with the Flow Filter Damping setting. Flow read- ings outside of the window are held up in accordance with the Bad Data Rejection  lter.
Flow Filter MinHysteresis sets a minimum hysteresis window that is invoked at sub 0.25 FPS (0.08 MPS)  ow rates, where the “of rate” Flow Filter Hysteresis is very small and ine ective. This value is entered in pico-seconds (ρ sec) and is di erential time. If very small  uid velocities are to be measured, increasing the Flow Filter MinHysteresis value can increase reading stability.
Flow Filter Sensitivity allows con guration of how fast the Flow Filter Damping will adapt in the positive direction.
Increasing this value allows greater damping to occur faster than lower values. Adaptation in the negative direction is not user adjustable.
Bad Data Rejection is a value related to the number of successive readings that must be measured outside of the Flow Filter Hysteresis or Flow Filter MinHysteresis windows before the  ow meter will use that  ow value. Larger values are entered into Bad Data Rejection when measuring liquids that contain gas bubbles, as the gas bubbles tend to disturb the ultrasonic signals and cause more extraneous  ow readings to occur. Larger Bad Data Rejection values tend to make the  ow meter more sluggish to rapid changes in actual  ow rate.
OUTPUT TAB
The entries made in the Output tab establish input and output parameters for the  ow meter. Select the appropriate function from the pull-down menu and press the Down­load button. When a function is changed from the factory setting, a Con guration error (1002) will result. This error will be cleared by resetting the TFXL microprocessor from the Communications/Commands/Reset Target button or by cycling power on the TFXL  ow meter. Once the proper output is selected and the microprocessor is reset, calibration and con guration of the modules can be completed.
FIGURE 4.6  OUTPUT TAB
CHANNEL 1  420 mA FREQUENCY CONFIGURATION
NOTE: The 4-20 mA Output Frequency Menu applies to all TFXL versions and is the only output choice for Channel 1.
The Channel 1 menu controls how the 4-20 mA output is spanned for all TFXL models.
The Flow at 4 mA / 0 Hz and Flow at 20 mA / 1,000 Hz settings are used to set the span for both the 4-20 mA output and the 0-1,000 Hz frequency output on the TFXL meter versions.
The 4-20 mA output is internally powered (current sourcing) and can span negative to positive  ow rates. This output interfaces with virtually all recording and logging systems by transmitting an analog current that is proportional to system  ow rate. Independent 4 mA and 20 mA span settings are established in  rmware using the  ow measuring range entries. These entries can be set anywhere in the - 40 to + 40 FPS (-12 to +12 MPS) range of the instrument. Resolution of the output is 12-bits (4096 discrete points) and can drive up to a 900 Ohm load. When powered by a DC supply, the load is limited by the input voltage supplied to the instrument. See Figure 3.1 for allowable loop loads.
Flow at 4 mA / 0 Hz Flow at 20 mA / 1,000 Hz
The Flow at 4 mA / 0 Hz and Flow at 20 mA / 1,000 Hz entries are used to set the span of the 4-20 mA analog output and the frequency output on TFXL versions. These entries are volumetric rate units that are equal to the volumetric units con gured as rate units and rate interval discussed on
Page 23.
For example, to span the 4-20 mA output from -100 GPM to +100 GPM with 12 mA being 0 GPM, set the Flow at 4 mA / 0 Hz and Flow at 20 mA / 1,000 Hz inputs as follows:
22 06-TTM-UM-00158 8/2012
Flow at 4 mA / 0 Hz = -100.0 Flow at 20 mA / 1,000 Hz = 100.0
Calibration (Page 1 of 3) - Zero Flow
If the meter were a TFXL, this setting would also set the span for the frequency output. At -100 GPM, the output frequency would be 0 Hz. At the maximum  ow of 100 GPM, the output frequency would be 1,000 Hz, and in this instance a  ow of zero would be represented by an output frequency of 500 Hz.
Example 2 - To span the 4-20 mA output from 0 GPM to +100 GPM with 12 mA being 50 GPM, set the Flow at 4 mA / 0 Hz and Flow at 20 mA / 1,000 Hz inputs as follows:
Flow at 4 mA / 0 Hz = 0.0 Flow at 20 mA / 1,000 Hz = 100.0
For the TFXL meter, in this instance, zero  ow would be represented by 0 Hz and 4 mA. The full scale  ow or 100 GPM would be 1,000 Hz and 20 mA and a midrange  ow of 50 GPM would be expressed as 500 Hz and 12 mA.
4-20 Test -- 4-20 mA Output Test (Value)
Allows a simulated  ow value to be sent from the 4-20 mA output. By incrementing this value, the 4-20 mA output will transmit the indicated current value.
Errors
Alarm outputs on any error condition. See Error Table in the
Appendix of this manual.
1. Make sure flow is at zero.
2. Wait for flow to stabilize.
3. Press <Set> to calibrate the zero offset
File Open... File Save...
Current Delta T:
.
-0.88-0.43
Set --
Next><Back Cancel
FIGURE 4.7  CALIBRATION PAGE 1 OF 3
The zeroing process is essential in systems using the DTTS and DTTC transducer sets to ensure the best accuracy.
The second step (Page 2 of 3) in the calibration process is the selection of the engineering units with which the calibration will be performed. Select the Flow Rate Units and click the Next button at the bottom of the window.
Calibration (Page 2 of 3) - General Setup
Flow Rate Units: /
Gallons Min
SETTING ZERO AND CALIBRATION
The software utility contains a powerful
Calibration
primary measuring standard in a particular installation. To initialize the three-step calibration routine, click on the Calibration button located on the top of the Data Screen. The display shown in Figure 4.7 will appear.
The  rst screen (Page 1 of 3) , establishes a baseline zero  ow rate measurement for the instrument. Because every  ow meter installation is slightly di erent and sound waves can travel in slightly di erent ways through these various installa­tions, it is important to remove the zero o set at zero  ow to maintain the meters accuracy. A provision is made using this entry to establish “Zero”  ow and eliminate the o set.
To zero the  ow meter:
1) Establish zero  ow in the pipe (ensure that the pipe is full of  uid, turn o all pumps, and close a dead­heading valve). Wait until the delta-time interval shown in “Current Delta T” is stable (and typically very close to zero).
2) Click the Set button.
multi-point calibration routine that can be used to calibrate the TFXL  ow meter to a
It is advisable to File Save the existing calibration before modifying it. If the Flow Rate Units selected on this page do not match the Flow Rate Units utilized for the existing data points collected on Page 3 of 3, flow measurement errors can occur.
To view measurement units, go to Page 3 of 3 and press Edit. The Calibration Points Editor will show what units were used during the existing calibration.
1) If no data exists in the editor, selection of Flow Rate Units will not influence measurements.
2) If new calibration points are to be entered on Page 3 of 3, it is advisable to remove the existing calibration points using the Calibration Points Editor.
File Open... File Save...
Next><Back Cancel
FIGURE 4.8  CALIBRATION PAGE 2 OF 3
Page 3 of 3 as shown in Figure 4.9 allows multiple actual  ow rates to be recorded by the TFXL. To calibrate a point, estab­lish a stable, known  ow rate (veri ed by a real-time primary  ow instrument), enter the actual  ow rate in the Figure 4.9 window and click the Set button. Repeat for as many points as desired.
NOTE: If only two points are to be used (zero and span), it is preferable to use the highest  ow rate anticipated in normal operation as the calibration point. If an erroneous data point is collected, the point can be removed by pressing the Edit button, selecting the bad point and then selecting Remove.
3) Click the Next button when prompted, then click the Finish button on the calibration screen.
06-TTM-UM-00158 8/2012 23
Calibration (Page 2 of 3) - General Setup
Gal/MIN
File Open... File Save...
FIGURE 4.9  CALIBRATION PAGE 3 OF 3
Delta Time
1) Please establish a reference flow rate.
1FPS / 0.3MPS Minimum.
2) Enter the reference flow rate below. (Do not enter 0)
3) Wait for flow to stablize. 4 Press the Set button.
Flow:
Edit
Export...
Next><Back Cancel
Target Dbg Data
Device Type:
Calc Count:
Raw Delta T (ns):
Gain:
Tx Delay:
Flow Filter:
SS (Min/Max):
Sound Speed:
Reynolds:
Serial No (TFXD):
TFX 54247
430 413 80
8.0/92.4 4900
20.15
2.2 CPS
1
3
0-10.73
5
66/8
2
4
6
7
8
910
OK
11
0.7500
12 13
Reset
Zero values are not valid for linearization entries. Flow meter zero is entered on Page 1 of 3. If a zero calibration point is attempted, the following error message will be shown:
UltraLINK
Value can not be 0.
!
This value was already set in a previous screen (Page 1 of 3).
OK
Press the Finish button when all points have been entered.
TARGET DBG DATA SCREEN  DEFINITIONS
1) Calc Count - The number of  ow calculations performed
by the meter beginning at the time the power to the meter was last turned o and then on again.
2) Sample Count - The number of samples currently being taken in one second.
3) Raw Delta T (ηs) - The actual amount of time it takes for an ultrasonic pulse to cross the pipe.
4) Course Delta T - The TFX series uses two wave forms. The coarse to  nd the best delay and other timing measurements and a  ne to do the  ow measurement.
signal before the transmitter initiates another measurement cycle.
8) Flow Filter - The current value of the adaptive  lter.
9) SS (Min/Max) - The minimum and maximum signal
strength levels encountered by the meter beginning at the time the power to the meter was last turned o and then on again.
10) Signal Strength State - Indicates if the present signal strength minimum and maximum are within a pre­programed signal strength window.
11) Sound Speed - The actual sound speed being
measured by the transducers at that moment.
12) Reynolds - A number indicating how turbulent a  uid
is. Reynolds numbers between 0 and 2000 are considered laminar  ow. Numbers between 2000 and 4000 are in transi­tion between laminar and turbulent  ows and numbers greater than 4000 indicate turbulent  ow.
13) Reynolds Factor - The value applied to the  ow calcula­tion to correct for variations in Reynolds numbers.
SAVING METER CONFIGURATION ON A PC
5) Gain - The amount of signal ampli cation applied to the
re ected ultrasound pulse to make it readable by the digital signal processor.
The complete con guration of the  ow meter can be saved from the Con guration screen. Select File Save button located in the lower left-hand corner of the screen and name the  le. Files are saved as a *.dcf extension. This  le
6) Gain Setting/Waveform Power - The  rst number is the gain setting on the digital pot (automatically controlled by the AGC circuit). Valid numbers are from 1 to 100. The second
may be transferred to other  ow meters or may be recalled should the same pipe be surveyed again or multiple meters programmed with the same information.
number is the power factor of the current waveform being used. For example, “8” indicates that a ⁄ power wave form is
PRINTING A FLOW METER CONFIGURATION REPORT
being used.
7) Tx Delay - The amount of time the transmitting transducer
Select File from the upper task bar and Print to print a cali­bration/con guration information sheet for the installation.
waits for the receiving transducer to recognize an ultrasound
24 06-TTM-UM-00158 8/2012
APPENDIX
06-TTM-UM-00158 8/2012 25
SPECIFICATIONS
Liquid Types Most clean liquids or liquids containing small amounts of suspended solids
Power Requirements 11-28VDC @ 0.25A
Protection Reverse polarity, surge suppression
Velocity 0.1…40 fps (0.03…12 mps)
Inputs/Outputs 4-20mA Output (Standard Output) Totalizer Pulse
Resolution Power Insertion loss Loop impedance Isolation
Turbine Frequency Output/TTL—Pulse Output (Switch selectable)
Type Amplitude Frequency range Duty cycle
Display Type: 2 line x 8 character LCD
Rate: 8 maximum digits with lead zero blanking Total: 8 maximum digits with exponential multipliers from –1…6
Units Engineering units: Feet, gallons, ft
Rate: second, minute, hour, day
Enclosure – Rating: Dimensions:
NEMA 3 (Type 3) ABS, PVC and Ultem® (integral system), brass or SS hardware 3"W x 2.5" H x 6" D (75 mm x 63 mm x 150 mm)
Transducer Type: Clamp-on, uses time of  ight ultrasonics
Ambient Temperature:
General purpose: –40° F…185° F (–40° C…85° C); Hazardous locations integral mount: 0° F… 105° F (–20° C…40° C); Hazardous locations DTTN: –40° F…185° F (–40° C…85° C)
Transducer Ratings: DTTN/DTTC: NEMA 6* (IP 67), CPVC, Ultem®, Nylon cord grip, PVC cable jacket; -40…250° F (-40…121° C)
Construction DTTN: NEMA 6P* (IP 68) option, CPVC, Ultem®, Nylon cord grip, Polyethylene
cable jacket; -40…250° F (-40…121° C) DTTH: NEMA 6* (IP 67), PTFE, Vespel®, Nickel-plated brass cord grip, PFA cable jacket; -40…350° F (-40…176° C) DTTS: NEMA 6* (IP 67), PVC, Ultem®, Nylon cord grip, PVC cable jacket; -40…185° F (-40…85° C) *NEMA 6 units: to a depth of 3 ft. (1 m) for 30 days max. NEMA 6P units: to a depth of 100 ft.
(30 m) seawater equivalent density inde nitely.
Pipe/Tubing Sizes: 1/2" (12 mm) and larger
Pipe/Tubing
Carbon steel, stainless steel, copper and plastic
Materials:
Accuracy: DTTN/DTTH ±1% of reading at rates >1 FPS (0.3 MPS), ±0.01 FPS (±0.003 MPS) at rates lower than 1 FPS;
DTTS/DTTC 1” and larger units ±1% of reading from 10-100% of measuring range, ±0.01 FPS (±0.003 MPS) at
rates lower than 10% of measuring range; ¾” and smaller units ±1% FS. Refer to the Dimensional Speci cations page for applicable measuring ranges for each DTTS/DTTN transducer models.
Repeatability: ±0.5% of reading
Response Time: 0.3…30 seconds, adjustable
Certi cations: All TFXL Models
General Requirements: UL 61010-1 and CSA C22.2 No. 61010-1 Hazardous Locations: Class I Div. 2 Groups C&D T4 to UL 1604 and CSA 22.2 No. 213
ULTRALINK™ Utility: Software utility, requires serial communication cable
Windows 2000, Windows XP, Windows Vista®, and Windows® 7 compatible
12-bit for all outputs Source
Operation
Normal state high; pulses low with display total increments
5V Max. 900 Ohms Max. Can share ground common with power supply isolated
Pulse duration Source/sink Logic
30mSec min. 2 mA max. 5 VDC
from piping system
Non-grounded referenced AC/ground referenced square wave 500mVpp min. /5 VDC 0…1,000Hz 50% ± 10%
3
, million-gal, barrels (liquid & oil), acre-feet. lbs, meters, m3, liters, million-liters, kg
DTTN Transducer and IS Barrier (-F option)
Hazardous Location Designation: Class I Div 1, Groups C & D; T5 Intrinsically Safe Exia Process Control Equipment: CSA C22.2 No. 142 Intrinsically Safe Equipment: CSA C22.2 No. 157 Intrinsically Safe & Associated Apparatus: UL913 Energy Management Equipment: UL916
26 06-TTM-UM-00158 8/2012
Part Number Construction
Integral System 1/2"…2" (12…50 mm)
Part Number:
Display Options Output
1) No display 1) 4-20 mA
2) Rate & Toatalizer display & TTL Pulse
Pipe Size
A) 1/2" ANSI Pipe (DN 15) D) 1-1/4" ANSI Pipe (DN 32) G) 1/2" Copper J) 1-1/4" Copper M) 1/2" Tubing Q) 1-1/4" Tubing B) 3/4" ANSI Pipe (DN 20) E) 1-1/2" ANSI Pipe (DN 40) H) 3/4" Copper K) 1-1/2" Copper N) 3/4" Tubing R) 1-1/2" Tubing C) 1" ANSI Pipe (DN 25) F) 2" ANSI Pipe (DN 50) I ) 1" Copper L) 2" Copper P) 1" Tubing S) 2" Tubing
DTFXL --N
3) Totalizer Pulse
Connector Options Options
N) 1/2" Conduit Hole (2) N) None A) Water-tight Cable Clamp(2) C) CPVC Transducer Material C) 4-Pin (male) Brad Harrison® Micro-Change® Connector D) 1/2" Flexible Conduit Connectors (2)
Remote System 1/2" and larger (12 mm and larger)
A system consists of one DTFXL part number and a choice of one large or small pipe transducer part number.
DTFXL --N
System Size
X) Large Pipe N) None Y) Small Pipe F) I.S. DTTN
Select Options from
Integral System Table
Options
Transducer
Standard Pipe Transducer
Pipes larger than 2" (DN 50 mm)
D T T -- -
Piping Environment Area Options
N) Standard: 250° F N) None
(121° C) Max. Temp. F) Class I, Div. 1,
L) Large Pipe: 250° F Groups C & D
(121° C) Max. Temp. w/I.S. barrrier
H) High Temp: 350° F P) Portable w/
(176° C) Max. Temp. I.S. barrier
Cable Length Conduit Length
020) 20 feet (6 m) 000) 0 feet (0 m)
050) 50 feet (15 m) 020) 20 feet (6 m)
100) 100 feet (30 m) Transducer 050) 50 feet (15 m) Options 100) 100 feet (30 m) N) None S) Submersible (IP68) A) Flexible armored P) BNC Connectors
Small Pipe Transducer
Pipes 1/2…2" (12…50 mm)
D T T -- -
Piping Cable Length Environment 020) 20 ft. (6.1 m)
S) Standard: 185° F 050) 50 ft. (15 m)
185° F (85° C) 100) 100 ft. (30 m) (PVC, Ultem®)
C) High Temp: Conduit Type
250° F (121° C) N) None (CPVC, Ultem®) A) Flexible
Armored
Nominal P) BNC Pipe Size Connectors
D) 1/2" F) 3/4" Pipe Type Conduit Length G) 1" P) ANSI Pipe 000) 0 ft. (0 m) H) 1-1/4" C) Copper Pipe 020) 20 ft. (6.1 m) J) 1-1/2" T) Tubing 050) 50 ft. (15 m) L) 2" 100) 100 ft. (30 m)
06-TTM-UM-00158 8/2012 27
TFXL ERROR CODES
Revised 5-25-2009
Code Number Description Correction
Warnings
Low signal strength is typically caused by one of the following:
0010
0011
Signal Strength is below Signal Strength Cuto entry
Measured Speed of Sound in the liquid is greater than ±10% di erent than the value entered during meter setup
 Empty pipe  Improper programming/incorrect values  Improper transducer spacing  Non-homogeneous pipe wall
Verify that the correct liquid was selected in the BASIC menu. Verify that pipe size parameters are correct.
Class C Errors
1001 System tables have changed
1002 System con guration has changed
Initiate a meter RESET by cycling power or by selecting SYSTEM RESET in the SEC MENU.
Initiate a meter RESET by cycling power or by selecting SYSTEM RESET in the SEC MENU.
Class B Errors
3001 Invalid hardware con guration Upload corrected  le.
3002 Invalid system con guration Upload corrected  le.
3003 Invalid strategy  le Upload corrected  le.
3004 Invalid calibration data Re-calibrate the system.
3005 Invalid speed of sound calibration data Upload new data.
3006 Bad system tables Upload new table data.
Class A Errors
4001 Flash memory full Return unit to factory for evaluation
TABLE A5.1  TFXL ERROR CODES
28 06-TTM-UM-00158 8/2012
DYNASONICS I.S. BARRIER
MODEL D070-1010-002
3.60
(MTG. HOLES)
I.S. MODULE
PART NO. D070-1010-001
1
C
D003-0905-117
HAZ
NON-HAZARDOUS LOCATIONHAZARDOUS (CLASSIFIED) LOCATION
MAXIMUM AMBIENT TEMPERATURE: -40°C TO 50°C
CONNECT TO
INSTALLATION
TRANSMITTER PER
MANUAL
RED/BLUE
BLACK/CLEAR
BLACK/CLEAR
RED/BLUE
SAFE HAZ
10' MAX
SAFE
MODEL: 070-1010-002 I.S. Barrier-Ultrasonics
6.26
(MTG. HOLES)
I.S. WIRING
990' MAX.
1
B
(302 METERS)
BELDEN 9463DB OR EQUAL ONLY)
(RG-59/U COAX, BELDEN 9463, OR
CLASS I, DIVISION 1 GROUPS C AND D
MAXIMUM AMBIENT TEMPERATURE: -40° TO +85°C
1. REFER TO TRANSMITTER'S INSTALLATION MANUAL FOR TRANSDUCER LOCATION AND MOUNTING INSTRUCTIONS.
3. WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.
2. WARNING - TO PREVENT IGNITION OF FLAMMABLE ATMOSPHERES, DISCONNECT POWER BEFORE SERVICING.
TRANSDUCERS
DYNASONICS DTT SERIES
MODEL NO: DTTN-xxx-N000-F
MANUAL TFXD O&M.
PIPE WITH RTV OR SILICONE
SENSING SURFACE: COUPLE TO
GREASE SUPPLIED, PER INSTALLATION
NATIONAL ELECTRICAL CODE (ANSI / NFPA 70) SECTIONS 504 AND 505 AND THE
ANSI / ISA RP12.6 INSTALLATION OF INTRINSICALLY SAFE
SYSTEMS FOR HAZARDOUS (CLASSIFIED) LOCATIONS.
4. NO REVISION TO DRAWING WITHOUT PRIOR CSA-INTERNATIONAL APPROVAL.
5. ASSOCIATED APPARATUS MANUFACTURER'S INSTALLATION DRAWING MUST BE FOLLOWED WHEN INSTALLING THIS EQUIPMENT.
6. INSTALLATION IN CANADA SHOULD BE IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE, CSA C22.1, PART 1, APPENDIX F.
7. INSTALLATION SHALL BE IN ACCORDANCE WITH THE
8. THE MAXIMUM NON-HAZARDOUS LOCATION VOLTAGE IS 250V AC/DC.
3' MIN.
(0.93 METERS)
(2 PLACES)
FIGURE A6.1  CONTROL DRAWING I.S. BARRIER DTT TRANSDUCERS
06-TTM-UM-00158 8/2012 29
DYNASONICS I.S. BARRIER
MODEL D070-1010-002
3.60
(MTG. HOLES)
I.S. MODULE
PART NO. D070-1010-001
1
C
D003-0905-117
HAZ
NON-HAZARDOUS LOCATION
MAXIMUM AMBIENT TEMPERATURE: -40°C TO 50°C
CONNECT TO
INSTALLATION
TRANSMITTER PER
MANUAL
RED/BLUE
BLACK/CLEAR
BLACK/CLEAR
RED/BLUE
SAFE HAZ
10' MAX
TEE FITTING
D002-1201-002
MODEL: 070-1010-002 I.S. Barrier-Ultrasonics
TEMPORARY SUBMERSION
D002-1401-003
FOR INCIDENTAL AND
CONDUIT SUITABLE
FLEXIBLE ARMORED
SAFE
6.26
(MTG. HOLES)
I.S. WIRING
1
B
990' MAX.
(302 METERS)
BELDEN 9463DB OR EQUAL ONLY)
(RG-59/U COAX, BELDEN 9463, OR
PER INSTALLATION
SEAL OFF CONDUIT
NOTES 6 & 7
HAZARDOUS (CLASSIFIED) LOCATION
CLASS I, DIVISION 1 GROUPS C AND D
MAXIMUM AMBIENT TEMPERATURE: -40° TO +85°C
TRANSDUCERS
DYNASONICS DTT SERIES
MODEL NO: DTTN-xxx-Axxx-F
3' MIN.
(2 PLACES)
(0.93 METERS)
FIGURE A6.2  CONTROL DRAWING I.S. BARRIER DTT TRANSDUCERS FLEXIBLE CONDUIT
MANUAL TFXD O&M.
PIPE WITH RTV OR SILICONE
SENSING SURFACE: COUPLE TO
GREASE SUPPLIED, PER INSTALLATION
SYSTEMS FOR HAZARDOUS (CLASSIFIED) LOCATIONS.
NATIONAL ELECTRICAL CODE (ANSI / NFPA 70) SECTIONS 504 AND 505 AND THE
3. WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.
2. WARNING - TO PREVENT IGNITION OF FLAMMABLE ATMOSPHERES, DISCONNECT POWER BEFORE SERVICING.
ANSI / ISA RP12.6 INSTALLATION OF INTRINSICALLY SAFE
4. NO REVISION TO DRAWING WITHOUT PRIOR CSA-INTERNATIONAL APPROVAL.
5. ASSOCIATED APPARATUS MANUFACTURER'S INSTALLATION DRAWING MUST BE FOLLOWED WHEN INSTALLING THIS EQUIPMENT.
6. INSTALLATION IN CANADA SHOULD BE IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE, CSA C22.1, PART 1, APPENDIX F.
7. INSTALLATION SHALL BE IN ACCORDANCE WITH THE
8. THE MAXIMUM NON-HAZARDOUS LOCATION VOLTAGE IS 250V AC/DC.
1. REFER TO TRANSMITTER'S INSTALLATION MANUAL FOR TRANSDUCER LOCATION AND MOUNTING INSTRUCTIONS.
30 06-TTM-UM-00158 8/2012
BRAD HARRISON® CONNECTOR OPTION
11 - 28 VDC
Power Gnd.
4-20 mA Out
Signal Gnd.
O
N
1
2
1
3
4
2
1
3
4
Cable D005-0956-001 (Straight Connector) D005-0956-002 (90° Connector)
Bulkhead Connector D005-0954-001
FIGURE A7.1  BRAD HARRISON® CONNECTIONS
06-TTM-UM-00158 8/2012 31
KFACTORS EXPLAINED
The K-factor (with regards to  ow) is the number of pulses that must be accumulated to equal a particular volume of  uid. You can think of each pulse as representing a small fraction of the totalizing unit.
An example might be a K-factor of 1000 (pulses per gallon). This means that if you were counting pulses, when the count total reached 1000, you would have accumulated 1 Gallon of liquid. Using the same reasoning each individual pulse represents an accumulation of 1/1000 of a gallon. This relationship is independent of the time it takes to accumulate the counts.
The frequency aspect of K-factors is a little more confusing because it also involves the  ow rate. The same K-factor number, with a time frame added, can be converted into a  ow rate. If you accumulated 1000 counts (one gallon) in one minute, then your  ow rate would be 1 GPM. The output frequency, in Hz, is found simply by dividing the number of counts (1000) by the number of seconds (60) to get the output frequency.
1000 ÷ 60 = 16.6666... Hz. If you were looking at the pulse output on a frequency counter, an output frequency of 16.666...Hz would be equal to 1 GPM. If the frequency counter registered 33.333...Hz (2 × 16.666...Hz), then the  ow rate would be 2 GPM.
Finally, if the  ow rate is 2 GPM, then the accumulation of 1000 counts would take place in 30 seconds because the  ow rate, and hence the speed that the 1000 counts is achieved, is twice as great.
Calculating K-factors for Ultrasonic meters
Many styles of ultrasonic  ow meters are capable of measuring  ow in a wide range of pipe sizes. Because the pipe size and volumetric units the meter will be used on vary, it is not possible to provide a discrete K-factor. Instead the velocity range of the meter is usually provided along with a maximum frequency output.
The most basic K-factor calculation requires that an accurate  ow rate and the output frequency associated with that  ow rate be known.
Example 1:
Known values are:
Frequency = 700 Hz Flow Rate = 48 GPM
1) 700 Hz × 60 sec = 42,000 pulses per min
2)
Example 2:
Known values are:

K factor pulses per gallon
Full Scale Flow Rate = 85 GPM Full Scale Output Frequency = 650 Hz
1) 650 Hz x 60 sec = 39,000 pulses per min
42,000 min

pulses per
48
GPM
875
2)


K factor pulses per gallon
32 06-TTM-UM-00158 8/2012
39,000 min
pulses per
85
GPM
458.82
The calculation is a little more complex if velocity is used because you  rst must convert the velocity into a volumetric  ow rate to be able to compute a K-factor.
To convert a velocity into a volumetric  ow, the velocity measurement and an accurate measurement of the inside diameter of the pipe must be known. Also needed is the fact that 1 US gallon of liquid is equal to 231 cubic inches.
Example 3:
Known values are:
Velocity = 4.3 ft/sec Inside Diameter of Pipe = 3.068 in
1) Find the area of the pipe cross section.
Area r
S
3.068
§·
Area x in
2) Find the volume in 1 ft of travel.
7.39 12 (1 )
SS
¨¸ ©¹
2

in x in ft
2.353 7.39
2
2
2
88.71
in
ft
3) What portion of a gallon does 1 ft of travel represent?
3
in
88.71 231
So for every foot of  uid travel 0.384 gallons will pass.
What is the  ow rate in GPM at 4.3 ft/sec?
0.384 gallons × 4.3 FPS × 60 sec (1 min) = 99.1 GPM
Now that the volumetric  ow rate is known, all that is needed is an output frequency to determine the K-factor.
3
in
0.384
gallons
Known values are:
Frequency = 700 Hz (By measurement) Flow Rate = 99.1 GPM (By calculation)
1) 700 Hz × 60 sec = 42,000 pulses per gallon
2)
K factor pulses per gallon

06-TTM-UM-00158 8/2012 33
42,000 min
pulses per

99.1
423.9
FLUID PROPERTIES
Speci c
Fluid
Gravity
20 °C
Acetate, Butyl 4163.9 1270 Acetate, Ethyl 0.901 3559.7 1085 4.4 0.489 0.441 Acetate, Methyl 0.934 3973.1 1211 0.407 0.380 Acetate, Propyl 4196.7 1280 Acetone 0.79 3851.7 1174 4.5 0.399 0.316 Alcohol 0.79 3960.0 1207 4.0 1.396 1.101 Alcohol, Butyl 0.83 4163.9 1270 3.3 3.239 2.688 Alcohol, Ethyl 0.83 3868.9 1180 4 1.396 1.159 Alcohol, Methyl 0.791 3672.1 1120 2.92 0.695 0.550 Alcohol, Propyl 3836.1 1170 Alcohol, Propyl 0.78 4009.2 1222 2.549 1.988 Ammonia 0.77 5672.6 1729 6.7 0.292 0.225 Aniline 1.02 5377.3 1639 4.0 3.630 3.710 Benzene 0.88 4284.8 1306 4.7 0.7 11 0.625 Benzol, Ethyl 0.867 4389.8 1338 0.797 0.691 Bromine 2.93 2916.7 889 3.0 0.323 0.946 n-Butane 0.60 3559.7 1085 5.8 Butyrate, Ethyl 3836.1 1170 Carbon dioxide 1.10 2752.6 839 7.7 0.137 0.151 Carbon tetrachloride 1.60 3038.1 926 2.5 0.607 0.968 Chloro-benezene 1.11 4176.5 1273 3.6 0.722 0.799 Chloroform 1.49 3211.9 979 3.4 0.550 0.819 Diethyl ether 0.71 3231.6 985 4.9 0.3 11 0.222 Diethyl Ketone 4295.1 1310 Diethylene glycol 1.12 5203.4 1586 2.4 Ethanol 0.79 3960.0 1207 4.0 1.390 1.097 Ethyl alcohol 0.79 3960.0 1207 4.0 1.396 1.101 Ether 0.71 3231.6 985 4.9 0.3 11 0.222 Ethyl ether 0.71 3231.6 985 4.9 0.3 11 0.222 Ethylene glycol 1.11 5439.6 1658 2.1 17.208 19.153 Freon R12 2540 774.2 Gasoline 0.7 4098.4 1250 Glycerin 1.26 6246.7 1904 2.2 757.100 953.946 Glycol 1.11 5439.6 1658 2.1 Isobutanol 0.81 3976.4 1212 Iso-Butane 4002 1219.8 Isopentane 0.62 3215.2 980 4.8 0.340 0.211 Isopropanol 0.79 3838.6 1170 2.718 2.134 Isopropyl Alcohol 0.79 3838.6 1170 2.718 2.134 Kerosene 0.81 4343.8 1324 3.6
Sound Speed
ft/s m/s
delta-v/°C
m/s/°C
Kinematic
Viscosity
(cSt)
Absolute Viscosity
(Cp)
34 06-TTM-UM-00158 8/2012
FLUID PROPERTIES (continued)
Speci c
Fluid
Gravity
20 °C
Linalool 4590.2 1400 Linseed Oil .925-.939 5803.3 1770 Methanol 0.79 3530.2 1076 2.92 0.695 0.550 Methyl Alcohol 0.79 3530.2 1076 2.92 0.695 0.550 Methylene Chloride 1.33 3510.5 1070 3.94 0.310 0.411 Methylethyl Ketone 3967.2 1210 Motor Oil (SAE 20/30) .88-.935 4875.4 1487 Octane 0.70 3845.1 1172 4.14 0.730 0.513 Oil, Castor 0.97 4845.8 1477 3.6 0.670 0.649 Oil, Diesel 0.80 4101 1250 Oil (Lubricating X200) 5019.9 1530 Oil (Olive) 0.91 4694.9 1431 2.75 100.000 91 .200 Oil (Peanut) 0.94 4783.5 1458 Para n Oil 4655.7 1420 Pentane 0.626 3346.5 1020 0.363 0.227 Petroleum 0.876 4229.5 1290 1-Propanol 0.78 4009.2 1222 Refrigerant 11 1.49 2717.5 828.3 3.56 Refrigerant 12 1.52 2539.7 774.1 4.24 Refrigerant 14 1.75 2871.5 875.24 6.61 Refrigerant 21 1.43 2923.2 891 3.97 Refrigerant 22 1.49 2932.7 893.9 4.79 Refrigerant 113 1.56 2571.2 783.7 3.44 Refrigerant 114 1.46 2182.7 665.3 3.73 Refrigerant 115 2153.5 656.4 4.42 Refrigerant C318 1.62 1883.2 574 3.88 Silicone (30 cp) 0.99 3248 990 30.000 29.790 Toluene 0.87 4357 1328 4.27 0.644 0.558 Transformer Oil 4557.4 1390 Trichlorethylene 3442.6 1050 1,1,1 -Trichloroethane 1.33 3231.6 985 0.902 1.200 Turpentine 0.88 4117.5 1255 1.400 1.232 Water, distilled 0.996 4914.7 1498 -2.4 1.000 0.996 Water, heavy 1 4593 1400 Water, sea 1.025 5023 1531 -2.4 1.000 1.025 Wood Alcohol 0.791 3530.2 1076 2.92 0.695 0.550 m-Xylene 0.868 4406.2 1343 0.749 0.650 o-Xylene 0.897 4368.4 1331.5 4.1 0.903 0.810 p-Xylene 4376.8 1334 0.662
TABLE A8.1  FLUID PROPERTIES
Sound Speed
ft/s m/s
delta-v/°C
m/s/°C
Kinematic
Viscosity
(cSt)
Absolute Viscosity
(Cp)
06-TTM-UM-00158 8/2012 35
SYMBOL EXPLANATIONS
Caution—Refer to accompanying documents.
FLOW METER INSTALLATION
WARNING: EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.
WARNING:
DO NOT CONNECT OR DISCONNECT EITHER POWER OR OUTPUTS UNLESS THE AREA IS KNOWN TO BE NON-HAZARDOUS.
IMPORTANT NOTE:
Not following instructions properly may impair safety of equipment and/or personnel.
IMPORTANT NOTE: Must be operated by a Class 2 supply suitable for the location.
IMPORTANT NOTE:
Do not connect the interface cable between a TFXL  ow meter and a personal computer unless the area is known to be non-hazardous.
ELECTRICAL SYMBOLS
Function
Symbol
Direct
Current
Alternating
Current
Earth
(Ground)
Protective
Ground
Chassis
Ground
36 06-TTM-UM-00158 8/2012
SCH 20 SCH 30 STD SCH 40
STANDARD CLASSES
SCH 10
“STEEL, STAINLESS STEEL, P.V.C. PIPE”
Nominal
(Lt Wall)
SCH 5
ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall
Outside
Diameter
Inches
Pipe Size
1 1.315 1.185 0.065 1.097 0.109 1.049 1.049 0.133
1.25 1.660 1.53 0.065 1.442 0.109 1.380 1.380 0.140
2 2.375 2.245 0.065 2.157 0.109 2.067 2.067 0.154
1.5 1.900 1.77 0.065 1.682 0.109 1.610 1.610 0.145
3 3.500 3.334 0.083 3.260 0.120 3.068 3.068 0.216
2.5 2.875 2.709 0.083 2.635 0.120 2.469 2.469 0.203
4 4.500 4.334 0.083 4.260 0.120 4.026 0.237 4.026 0.237
3.5 4.000 3.834 0.083 3.760 0.120 3.548 3.548 0.226
5 5.563 5.345 0.109 5.295 0.134 5.047 0.258 5.047 0.258
6 6.625 6.407 0.109 6.357 0.134 6.065 0.280 6.065 0.280
8 8.625 8.407 0.109 8.329 0.148 8.125 0.250 8.071 0.277 7.981 0.322 7.981 0.322
10 10.75 10.482 0.134 10.42 0.165 10.25 0.250 10.13 0.310 10.02 0.365 10.02 0.365
12 12.75 12.42 0.165 12.39 0.180 12.25 0.250 12.09 0.330 12.00 0.375 11.938 0.406
14 14.00 13.50 0.250 13.37 0.315 13.25 0.375 13.25 0.375 13.124 0.438
16 16.00 15.50 0.250 15.37 0.315 15.25 0.375 15.25 0.375 15.000 0.500
18 18.00 17.50 0.250 17.37 0.315 17.12 0.440 17.25 0.375 16.876 0.562
20 20.00 19.50 0.250 19.25 0.375 19.25 0.375 19.25 0.375 18.814 0.593
24 24.00 23.50 0.250 23.25 0.375 23.25 0.375 23.25 0.375 22.626 0.687
30 30.00 29.37 0.315 29.00 0.500 29.00 0.500 29.25 0.375 29.25 0.375
36 36.00 35.37 0.315 35.00 0.500 35.00 0.500 35.25 0.375 35.25 0.375
42 42.00 41.25 0.375 41.25 0.375
48 48.00 47.25 0.375 47.25 0.375
TABLE A10.1  ANSI PIPE DATA
06-TTM-UM-00158 8/2012 37
STANDARD CLASSES
“STEEL, STAINLESS STEEL, P.V.C. PIPE”
TABLE A10.2  ANSI PIPE DATA
SCH 60 X STG. SCH 80 SCH 100 SCH 120/140 SCH 180
Outside
Nominal
38 06-TTM-UM-00158 8/2012
ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall
Diameter
Inches
Pipe Size
1 1.315 0.957 0.179 0.957 0.179 0.815 0.250
1.25 1.660 1.278 0.191 1.278 0.191 1.160 0.250
2 2.375 1.939 0.218 1.939 0.218 1.687 0.344
1.5 1.900 1.500 0.200 1.500 0.200 1.338 0.281
3 3.500 2.900 0.300 2.900 0.300 2.624 0.438
2.5 2.875 2.323 0.276 2.323 0.276 2.125 0.375
4 4.500 3.826 0.337 3.826 0.337 3.624 0.438 3.438 0.531
3.5 4.000 3.364 0.318 3.364 0.318
5 5.563 4.813 0.375 4.813 0.375 4.563 0.500 4.313 0.625
6 6.625 5.761 0.432 5.761 0.432 5.501 0.562 5.187 0.719
8 8.625 7.813 0.406 7.625 0.500 7.625 0.500 7.437 0.594 7.178 0.719 6.183 1.221
10 10.75 9.750 0.500 9.75 0.500 9.562 0.594 9.312 0.719 9.062 0.844 8.500 1.125
12 12.75 11.626 0.562 11.75 0.500 11.37 0.690 11.06 0.845 10.75 1.000 10.12 1.315
14 14.00 12.814 0.593 13.00 0.500 12.50 0.750 12.31 0.845 11.81 1.095 11.18 1.410
16 16.00 14.688 0.656 15.00 0.500 14.31 0.845 13.93 1.035 13.56 1.220 12.81 1.595
18 18.00 16.564 0.718 17.00 0.500 16.12 0.940 15.68 1.160 15.25 1.375 14.43 1.785
20 20.00 18.376 0.812 19.00 0.500 17.93 1.035 17.43 1.285 17.00 1.500 16.06 1.970
24 24.00 22.126 0.937 23.00 0.500 21.56 1.220 20.93 1.535 20.93 1.535 19.31 2.345
30 30.00 29.00 0.500
36 36.00 35.00 0.500
42 42.00 41.00 0.500
48 48.00 47.00 0.500
ALUMINUM
Copper &
Brass Pipe
COPPER TUBING
O. D. 3.625 3.625 3.625 4.000
Nominal
Diameter
ALUMINUM
Copper &
Brass Pipe
Typ e Typ e
COPPER TUBING
KLM KLM
3½”
O. D. 4.125 4.125 4.125 4.500 4.000
4”
O D. 5.000
4½”
0. D. 5.125 5.125 5.125 5.563 5.000
5”
0. D. 6.125 6.125 6.125 6.625 6.000
6”
O. D 7.625 7.000
7”
O D 8.125 8.125 8.125 8.625 8 000
8”
0. D. 10.125 10.125 10.125 10 000
10”
0. D. 12.125 12.125 12.125
12”
TABLE A10.3  COPPER TUBE DATA
Nominal
Diameter
O. D. 0.625 0.625 0.625 0.840
Wall 0.049 0.040 0.028 0.108 Wall 0.120 0.100 0.083 0.250
½ ”
I.D. 0.527 0.545 0.569 0.625 I.D. 3.385 3.425 3.459 3.500
O. D. 0.750 0.750 0.750
Wall 0.049 0.042 0.030 Wall 0.134 0.110 0.095 0.095 0.250
⁄”
I.D. 0.652 0.666 0.690 I. D. 3 857 3.905 3.935 3.935 4.000
O. D. 0.875 0.875 0.875 1.050
Wall 0.065 0.045 0.032 0.114 Wall 0.250
¾ ”
I.D. 0.745 0.785 0.811 0.822 I. D. 4.500
O. D. 1.125 1.125 1.125 1.315
Wall 0.065 0.050 0.035 0.127 Wall 0.160 0.125 0.109 0.250 0.063
1”
I.D. 0.995 1.025 1.055 1.062 I. D. 4.805 4.875 4.907 5.063 4.874
O. D. 1.375 1.375 1.375 1.660
Wail 0.065 0.055 0.042 0.146 Wall 0.192 0.140 0.122 0.250 0.063
1¼”
I.D. 1.245 1.265 1.291 1.368 ID. 5.741 5.845 5.881 6.125 5.874
O. D. 1.625 1.625 1.625 1.900
Wall 0.072 0.060 0.049 0.150 Wall 0.282 0.078
1½”
I.D. 1.481 1.505 1.527 1.600 I. D. 7.062 6.844
O. D. 2.125 2.125 2.125 2.375
Wall 0.083 0.070 0.058 0.157 Wall 0,271 0.200 0.170 0.313 0.094
2”
I.D. 1.959 1.985 2.009 2.062 I. D. 7.583 7.725 7.785 8.000 7.812
O. D. 2.625 2.625 2.625 2.875 2.500
Wall 0.095 0.080 0.065 0.188 0.050 Wall 0.338 0.250 0.212 0.094
2½”
I.D. 2.435 2.465 2.495 2.500 2.400 I. D. 9.449 9.625 9.701 9.812
O. D. 3.125 3.125 3.125 3.500 3.000
Wall 0.109 0.090 0.072 0.219 0.050 Wall 0.405 0.280 0.254
3”
I.D. 2.907 2.945 2.981 3.062 2.900 I. D. 11.315 11.565 11.617
06-TTM-UM-00158 8/2012 39
Lining
Mortar
Class
Dbl. 0.375
Std . 0.1875
Dbl. 0.375
Std . 0.1875
Dbl. 0.375
Std . 0.1875
Std. 0.250
Dbl. 0.500
Std. 0.250
Dbl. 0.500
Std. 0.250
Dbl. 0.500
Std. 0.250
Dbl. 0.500
Std. 0.250
Dbl. 0.500
Size
(Inches)
Lining
Mortar
Ductile Iron Pipe (Standard Classes)
Class
O.D. 19.50 19.50 19.50 19.50 19.50 19.50 19.50
Std. 0.123
Wall 0.35 0.38 0.41 0.44 0.47 0.50 0.53
18”
Dbl. 0.250
I.D. 18.80 18.74 18.68 18.62 18.56 18.50 18.44
O.D. 21.60 21.60 21.60 21.60 21.60 21.60 21.60
Std. 0.123
20”
Dbl. 0.250
25.80 25.80 25.80 25.80 25.80 25.80 25.80
O.D.
Std. 0.123
0.38 0.41 0.44 0.47 0.50 0.53 0.56
Wall
24”
Dbl. 0.250
25.04 24.98 24.92 24.86 24.80 24.74 24.68
I.D.
32.00 32.00 32.00 32.00 32.00 32.00 32.00
O. D.
Std. 0.123
0.39 0.43 0.47 0.51 0.55 0.59 0.63
Wall
30”
Dbl. 0.250
31.22 31.14 31.06 30.98 30.90 30.82 30.74
I.D.
O.D. 38.30 38.30 38.30 38.30 38.30 38.30 38.30
Std. 0.123
36”
Dbl. 0.250
O.D. 44.50 44.50 44.50 44.50 44.50 44.50 44.50
Std. 0.123
42”
Dbl. 0.250
50.80 50.80 50.80 50.80 50.80 50.80 50.80
O.D.
48”
Std . 0.1875
Dbl. 0.375
O.D. 57.10 57.10 57.10 57.10 57.10 57.10 57.10
54”
Std . 0.1875
Dbl. 0.375
TABLE A10.4  DUCTILE IRON PIPE DATA
50 51 52 53 54 55 56 50 51 52 53 54 55 56
O.D. 3.96 3.96 3.96 3.96 3.96 3.96
Wall 0.25 0.28 0.31 0.34 0.37 0.41
I.D. 3.46 3.40 3.34 3.28 3.22 3.14
O.D. 4.80 4.80 4.80 4.80 4.80 4.80
Wall 0.26 0.29 0.32 0.35 0.38 0.42 Wall 0.36 0.39 0.42 0.45 0.48 0.51 0.54
I.D. 4.28 4.22 4.16 4.10 4.04 3.93 I.D. 20.88 20.82 20.76 20.70 20.64 20.58 20.52
O.D. 6.90 6.90 6.90 6.90 6.90 6.90 6.90
Wall 0.25 0.28 0.31 0.34 0.37 0.40 0.43
I.D. 6.40 6.34 6.28 6.22 6.16 6.10 6.04
O.D. 9.05 9.05 9.05 9.05 9.05 9.05 9.05
Wall 0.27 0.30 0.33 0.36 0.39 0.42 0.45
I.D. 8.51 8.45 8.39 8.33 8.27 8.21 8.15
O.D. 11.10 11.10 11.10 11.10 11.10 11.10 11.10
Wail 0.39 0.32 0.35 0.38 0.41 0.44 0.47 Wall 0.43 0.48 0.62 0.58 0.45 0.68 0.73
I.D. 10.32 10.46 10.40 10.34 10.28 10.22 10.16 I.D. 37.44 37.34 37.06 37.14 37.40 36.94 36.48
O.D. 13.20 13.20 13.20 13.20 13.20 13.20 13.20
Wall 0.31 0.34 0.37 0.40 0.43 0.46 0.49 Wall 0.47 0.53 0.59 0.65 0.71 0.77 0.83
I.D. 12.58 12.52 12.46 12.40 12.34 12.28 12.22 I.D. 43.56 43.44 43.32 43.20 43.08 42.96 42.84
O.D. 15.30 15.30 15.30 15.30 15.30 15.30 15.30
Wall 0.33 0.36 0.39 0.42 0.45 0.48 0.51 Wall 0.51 0.58 0.65 0.72 0.79 0.86 0.93
I.D. 14.64 14.58 14.52 14.46 14.40 14.34 14.28 I.D. 49.78 49.64 49.50 49.36 49.22 49.08 48.94
O.D. 17.40 17.40 17.40 17.40 17.40 17.40 17.40
Wall 0.34 0.37 0.40 0.43 0.46 0.49 0.52 Wall 0.57 0.65 0.73 0.81 0.89 0.97 1.05
I.D. 16.72 16.66 16.60 16.54 16.48 16.42 16.36 I.D. 55.96 55.80 55.64 55.48 55.32 55.16 55.00
Size
3”
(Inches)
40 06-TTM-UM-00158 8/2012
4”
6”
8”
10”
12”
14”
16”
Class
25.80 25.80 26.32 26.32 26.90 26.90 27.76 27.76
O.D.
0.76 0.98 1.05 1.16 1.31 1.45 1.75 1.88
24.28 24.02 24.22 24.00 24.28 24.00 24.26 24.00
31.74 32.00 32.40 32.74 33.10 33.46
O. D.
0.88 1.03 1.20 1.37 1.55 1.73
Wall
29.98 29.94 30.00 30.00 30.00 30.00
I.D.
37.96 38.30 38.70 39.16 39.60 40.04
O.D.
0.99 1.15 1.36 1.58 1.80 2.02
Wall
35.98 36.00 35.98 36.00 36.00 36.00
I.D.
Size
(Inches)
24”
30”
36”
Cast Iron Pipe (Standard Classes)
Class
44.20 44.50 45.10 45.58
O.D.
1.10 1.28 1.54 1.78
Wall
42”
42.00 41.94 42.02 42.02
I.D.
50.55 50.80 51.40 51.98
O.D.
1.26 1.42 1.71 1.99
Wall
48”
47.98 47.96 47.98 48.00
I.D.
56.66 57.10 57.80 58.40
O.D.
1.35 1.55 1.90 2.23
Wall
54”
53.96 54.00 54.00 53.94
I.D.
62.80 63.40 64.20 64.28
O.D.
1.39 1.67 2.00 2.38
Wall
60”
60.02 60.06 60.20 60.06
I.D.
75.34 76.00 76.88
O.D.
1.62 1.95 2.39
Wall
72”
72.10 72.10 72.10
I.D.
87.54 88.54
O.D.
1.72 2.22
Wall
84”
84.10 84.10
I.D.
TABLE A10.5  CAST IRON PIPE DATA
ABCDE FGH ABCDE FGH
O.D. 3.80 3.96 3.96 3.96
I.D. 3.02 3.12 3.06 3.00 I.D.
Wall 0.39 0.42 0.45 0.48 Wall
O.D. 4.80 5.00 5.00 5.00
Wall 0.42 0.45 0.48 0.52
I.D. 3.96 4.10 4.04 3.96
O.D. 6.90 7.10 7.10 7.10 7.22 7.22 7.38 7.38
Wall 0.44 0.48 0.51 0.55 0.58 0.61 0.65 0.69
I.D. 6.02 6.14 6.08 6.00 6.06 6.00 6.08 6.00
O.D. 9.05 9.05 9.30 9.30 9.42 9.42 9.60 9.60
Wall 0.46 0.51 0.56 0.60 0.66 0.66 0.75 0.80
I.D. 8.13 8.03 8.18 8.10 8.10 8.10 8.10 8.00
O.D. 11.10 11.10 11.40 11.40 11.60 11.60 11.84 11.84
Wail 0.50 0.57 0.62 0.68 0.74 0.80 0.86 0.92
I.D. 10.10 9.96 10.16 10.04 10.12 10.00 10.12 10.00
O.D. 13.20 13.20 13.50 13.50 13.78 13.78 14.08 14.08
Wall 0.54 0.62 0.68 0.75 0.82 0.89 0.97 1.04
I.D. 12.12 11.96 12.14 12.00 12.14 12.00 12.14 12.00
O.D. 15.30 15.30 15.65 15.65 15.98 15.98 16.32 16.32
Wall 0.57 0.66 0.74 0.82 0.90 0.99 1.07 1.16
I.D. 14.16 13.98 14.17 14.01 14.18 14.00 14.18 14.00
O.D. 17.40 17.40 17.80 17.80 18.16 18.16 18.54 18.54
Wall 0.60 0.70 0.80 0.89 0.98 1.08 1.18 1.27
I.D. 16.20 16.00 16.20 16.02 16.20 16.00 16.18 16.00
O.D. 19.50 19.50 19.92 19.92 20.34 20.34 20.78 20.78
Wall 0.64 0.75 0.87 0.96 1.07 1.17 1.28 1.39
I.D. 18.22 18.00 18.18 18.00 18.20 18.00 18.22 18.00
O.D. 21.60 21.60 22.06 22.06 22.54 22.54 23.02 23.02
Wall 0.67 0.80 0.92 1.03 1.15 1.27 1.39 1.51
I.D. 20.26 20.00 20.22 20.00 20.24 20.00 20.24 20.00
Size
3”
(Inches)
06-TTM-UM-00158 8/2012 41
4”
6”
8”
10”
12”
14”
16”
18”
20”
42 06-TTM-UM-00158 8/2012
Badger Meter Warranty
TFXL Clamp-on Ultrasonic Flow Meter for Liquids
PRODUCTS COVERED
The Badger Meter warranty shall apply to the Dynasonics TFXL clamp-on Ultrasonic flow meter for liquids (“Product”).
MATERIALS AND WORKMANSHIP
Badger Meter warrants the Product to be free from defects in materials and workmanship for a period of 12 months from the original purchase date.
PRODUCT RETURNS
Product failures must be proven and verified to the satisfaction of Badger Meter. The Badger Meter obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Badger Meter receiving written notice of any asserted defect within 10 (ten) days after its discovery. If the defect arises and a valid claim is received within the Warranty Period, at its option, Badger Meter will either (1) exchange the Product with a new, used or refurbished Product that is at least functionally equivalent to the original Product, or (2) refund the purchase price of the Product. DO NOT RETURN ANY PRODUCT UNTIL YOU HAVE CALLED THE BADGER METER CUSTOMER SERVICE DEPARTMENT AND OBTAINED A RETURN AUTHORIZATION.
of God, improper installation, operation or repair, alteration, or other circumstances which are beyond the reasonable control of Badger Meter.
With respect to products not manufactured by Badger Meter, the warranty obligations of Badger Meter shall in all respects conform and be limited to the warranty extended to Badger Meter by the supplier.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES WHATSOEVER, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (except warranties of title).
Any description of a Product, whether in writing or made orally by Badger Meter or its agents, specifications, samples, models, bulletins, drawings, diagrams, engineering sheets or similar materials used in connection with any Customer’s order are for the sole purpose of identifying the Product and shall not be construed as an express warranty. Any suggestions by Badger Meter or its agents regarding use, application or suitability of the Product shall not be construed as an express warranty unless confirmed to be such, in writing, by Badger Meter.
Product returns must be shipped by the Customer prepaid F.O.B. to the nearest Badger Meter factory or distribution center. The Customer shall be responsible for all direct and indirect costs associated with removing the original Product and reinstalling the repaired or replacement Product. A replacement Product assumes the remaining warranty of the original Product or ninety (90) days from the date of replacement, whichever provides longer coverage.
LIMITS OF LIABILITY
This warranty shall not apply to any Product repaired or altered by any Product other than Badger Meter. The foregoing warranty applies only to the extent that the Product is installed, serviced and operated strictly in accordance with Badger Meter instructions. The warranty shall not apply and shall be void with respect to a Product exposed to conditions other than those detailed in applicable technical literature and Installation and Operation Manuals (IOMs) or which have been subject to vandalism, negligence, accident, acts
EXCLUSION OF CONSEQUENTIAL DAMAGES AND DISCLAIMER OF OTHER LIABILITY
Badger Meter liability with respect to breaches of the foregoing warranty shall be limited as stated herein. Badger Meter liability shall in no event exceed the contract price. BADGER METER SHALL NOT BE SUBJECT TO AND DISCLAIMS: (1) ANY OTHER OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR OF WARRANTY, (2) ANY OBLIGATIONS WHATSOEVER ARISING FROM TORT CLAIMS (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR ARISING UNDER OTHER THEORIES OF LAW WITH RESPECT TO PRODUCTS SOLD OR SERVICES RENDERED BY BADGER METER, OR ANY UNDERTAKINGS, ACTS OR OMISSIONS RELATING THERETO, AND (3) ALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT DAMAGES WHATSOEVER.
Badger Meter Warranty
06-TTM-UM-00158 8/2012 43
®
C US
Trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system speci cations without notice, except to the extent an outstanding contractual obligation exists. © 2012 Badger Meter, Inc. All rights reserved.
info@dynasonics.com | www.dynasonics.com | www.badgermeter.com
Phone: 262-639-6770 | Fax: 262-639-2267
The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuffen | Germany | +49-7025-9208-0 Czech Republic | Badger Meter Czech Republic s.r.o. | Maříkova 2082/26 | 621 00 Brno, Czech Republic | +420-5-41420411 Slovakia | Badger Meter Slovakia s.r.o. | Racianska 109/B | 831 02 Bratislava, Slovakia | +421-2-44 63 83 01 Asia Pacific | Badger Meter | 80 Marine Parade Rd | 21-04 Parkway Parade | Singapore 449269 | +65-63464836 China | Badger Meter | Rm 501, N° 11 Longyue Apartment | N° 180 Longjin Rd, Jiuting Songjiang District | Shanghai, China | 201615 | +86-21-5763 5412
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