This manual contains detailed operating instructions for all
aspects of the TFXL instrument. The following condensed
instructions are provided to assist the operator in getting the
instrument started up and running as quickly as possible.
This pertains to basic operation only. If speci c instrument
features are to be used or if the installer is unfamiliar with this
type of instrument, refer to the appropriate section in the
manual for complete details.
* NOMINAL VALUES FOR THESE PARAMETERS ARE
INCLUDED WITHIN THE TFXL OPERATING SYSTEM. THE
NOMINAL VALUES MAY BE USED AS THEY APPEAR OR
MAY BE MODIFIED IF THE EXACT SYSTEM VALUES ARE
KNOWN.
4) Record the value calculated and displayed as Transducer Spacing.
Q2 PIPE PREPARATION AND TRANSDUCER
MOUNTING
NOTE: The following steps require information supplied by
the TFXL meter itself so it will be necessary to supply power
to the unit, at least temporarily, and connect to a computer
using ULTRALINK to obtain setup information.
Q1 TRANSDUCER LOCATION
1) In general, select a mounting location on the piping
system with a minimum of 10 pipe diameters (10 × the
pipe inside diameter) of straight pipe upstream and 5
straight diameters downstream. See Table 2.1 for addi-
tional con gurations.
2) If the application requires DTTN or DTTH transducers
select a mounting method for the transducers based on
pipe size and liquid characteristics. See Table 2.2. Trans-
ducer con gurations are illustrated in Figure Q.1 below.
NOTE: All DTTS and DTTC transducers use V-Mount
con guration.
3) Enter the following data into the TFXL transmitter via
the ULTRALINK™ software utility:
1. Transducer mounting method
2. Pipe O.D. (Outside Diameter)
3. Pipe wall thickness
4. Pipe material
5. Pipe sound speed*
6. Pipe relative roughness*
7. Pipe liner thickness
8. Pipe liner material
9. Fluid type
10. Fluid sound speed*
11. Fluid viscosity*
12. Fluid speci c gravity*
INTEGRAL & REMOTE DTTS AND DTTC
TRANSDUCERS
1) Refer to the signal strength values available on the Data
Display screen in the ULTRALINK software utility.
2) The pipe surface, where the transducers are to be
mounted, must be clean and dry. Remove scale, rust or
loose paint to ensure satisfactory acoustic conduction.
Wire brushing the rough surfaces of pipes to smooth
bare metal may also be useful. Plastic pipes do not
require preparation other than cleaning.
On horizontal pipe, choose a ow meter mounting
location within approximately 45-degrees of the side of
the pipe. See Figure Q.2. Locate the ow meter so that
the pipe will be completely full of liquid when ow is
occurring in the pipe. Avoid mounting on vertical pipes
where the ow is moving in a downward direction.
3) Apply a single ½” (12 mm) bead of acoustic couplant
grease to the top half of the transducer and secure it to
the pipe with bottom half or U-bolts.
4) Tighten the nuts so that the acoustic coupling grease
begins to ow out from the edges of the transducer
and from the gap between the transducer and the pipe.
Finger tighten only. Do not over tighten.
DTTN AND DTTH TRANSDUCERS
1) Place the ow meter in signal strength measuring
mode. This value is available in the data display of the
software utility.
2) The pipe surface, where the transducers are to be
mounted, must be clean and dry. Remove scale, rust or
loose paint to ensure satisfactory acoustic conduction.
Wire brushing the rough surfaces of pipes to smooth
bare metal may also be useful. Plastic pipes do not
require preparation other than cleaning. On horizontal
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
W-MountV-MountZ-Mount
FIGURE Q.1 TRANSDUCER MOUNTING CONFIGURATIONS
06-TTM-UM-00158 8/2012 5
pipe, choose a ow meter mounting location within approximately 45-degrees of the side of the pipe. See Figure Q.2. Locate
the ow meter so that the pipe will be completely full of liquid
when ow is occurring in the pipe. Avoid mounting on vertical
TOP OF
PIPE
pipes where the ow is moving in a downward direction.
3) Apply a single ½” (12 mm) bead of acoustic couplant grease
to the upstream transducer and secure it to the pipe with a
45°
45°
mounting strap.
4) Apply acoustic couplant grease to the downstream transducer
and press it onto the pipe using hand pressure at the lineal
YES
YES
distance calculated by the ULTRALINK software utility.
5) Space the transducers according to the recommended values
from the ULTRALINK software utility. Secure the transducers with
45°
45°
the mounting straps at these locations.
FLOW METER
MOUNTING ORIENTATION
DTTS and DTTC TRANSDUCERS
(Integral mount shown)
TOP OF
PIPE
45°
YES
45°
FLOW METER
MOUNTING ORIENTATION
2” DTTS and DTTC TRANSDUCERS
(Remote mount shown)
TOP OF
PIPE
45°
YES
Q3 ELECTRICAL CONNECTIONS
POWER CONNECTIONS
1) Power for the TFXL ow meter is obtained from a direct current
(DC) power source. The power source should be capable of
supplying between 11 and 28 VDC at a minimum of 250 milliamps. With the power from the DC power source disabled or
disconnected, connect the positive supply wire and ground to
45°
the appropriate eld wiring terminals in the ow meter. See
Figure Q.3. A wiring diagram decal is located on the inner cover
of the ow meter enclosure for reference.
45°
PIC16F628
O
N
1
DC Ground
11 - 28 VDC
DC Ground
11 - 28 VDC
FIGURE Q.3 POWER CONNECTIONS
TRANSDUCER CONNECTIONS
45°
YES
YES
1) Guide the transducer terminations through the transmitter
(Remote Mount Transducers)
45°
45°
conduit hole located in the bottom-left of the enclosure using
a sealed cord grip or NEMA 4 conduit connection. Secure the
transducer cable with the supplied conduit nut (if exible con-
FLOW METER
MOUNTING ORIENTATION
DTTN and DTTH TRANSDUCERS
duit was ordered with the transducer).
2) The remote mount transducers use an add-in connection board
on the left had side of the meter below the LCD (TFXL 2 version).
The terminals within TFXL are of a screw-down barrier terminal
type. Connect the appropriate wires at the corresponding screw
FIGURE Q.2 TRANSDUCER ORIENTATION
terminals in the transmitter. Observe upstream and downstream
orientation and wire polarity. See Figure Q.4.
6 06-TTM-UM-00158 8/2012
Upstream
Transducer
Up Blue/Red
Up White/Black
the sound crosses the pipe once. The selection of how
transducers are mounted on opposite sides of the pipe and
method is based on pipe and liquid characteristics which
both have an e ect on how much signal is generated. The
ow meter operates by alternately transmitting and receiving
a frequency modulated burst of sound energy between the
two transducers and measuring the time interval that it takes
for sound to travel between the two transducers. The di erence in the time interval measured is directly related to the
velocity of the liquid in the pipe.
Down White/Black
Down Blue/Red
Downstream
Transducer
FIGURE Q.4 REMOTE MOUNT CONNECTIONS
Q4 STARTUP
INITIAL SETTINGS AND POWER UP
1) Apply power to the transmitter.
2) Verify that the signal strength is greater than 5.0.
3) Input proper units of measure and I/O data.
INTRODUCTION
GENERAL
The TFXL ultrasonic ow meter is designed to measure
the uid velocity of liquid within a closed conduit. The
transducers are a non-contacting, clamp-on type or clamparound, which will provide bene ts of non-fouling operation
and ease of installation.
APPLICATION VERSATILITY
The TFXL ow meter can be successfully applied on a wide
range of metering applications. The simple-to-program transmitter allows the standard product to be used on pipe sizes
ranging from ½ inch to 100 inches (12 mm to 2540 mm). A
variety of liquid applications can be accommodated:
ultrapure liquids sewage cooling water
potable water reclaimed water river water
chemicals plant e uent others
Because the transducers are non-contacting and have no
moving parts, the ow meter is not a ected by system pressure, fouling or wear.
The DTTN transducer set is rated to a pipe surface temperature of 250° F (121° C). High temperature DTTH transducers
can operate to a pipe surface temperature of 350° F (177° C).
The DTTS series of small pipe transducers can be used to a
pipe surface temperature of 185° F (85° C) and the DTTC high
temperature small pipe transducers are rated for 250° F
(121° C).
The TFXL uses a low voltage DC power source that provides
electrical safety for the user. Removing the cover allows access to all the meter connections and the computer interface
connection.
Non-volatile ash memory retains all user-entered con guration values in memory inde nitely, even if power is lost or
turned o .
The TFXL family of transit time ow meters utilize two
transducers that function as both ultrasonic transmitters
and receivers. The transducers are clamped on the outside
of a closed pipe at a speci c distance from each other. The
transducers can be mounted in V-Mount where the sound
transverses the pipe two times, W-Mount where the sound
transverses the pipe four times, or in Z-Mount where the
The enclosure should be mounted in an area that is convenient for servicing, calibration or for observation of the LCD
readout.
Mount the TFXL transmitter in a location that is:
~ Where little vibration exists.
~ That is protected from corrosive uids.
~ That is within the transmitters ambient temperature
limits.
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
~ That is out of direct sunlight. Direct sunlight may
increase transmitter temperature to above the
W-MountV-MountZ-Mount
maximum limit.
FIGURE 1.1 ULTRASOUND TRANSMISSION
06-TTM-UM-00158 8/2012 7
Locate the transmitter within the length of transducer cable
that was supplied with the TFXL system. If this is not possible,
it is recommended that the cable be exchanged for one that
is of proper length. Both transducer cables must be of the
same length.
NOTE: The transducer cable carries low level, high frequency
signals. In general, it is not recommended to add additional
cable to the cable supplied with the DTTN, DTTH, DTTS or
DTTC transducers. If additional cable is required, contact the
factory to arrange an exchange for a transducer with the
appropriate length of cable. Cables to 990 feet (300 meters)
are available. To add cable length to a transducer, the cable
must be the same type as utilized on the transducer. Twinaxial
cables can be lengthened with like cable to a maximum
overall length of 100 feet (30 meters). Coaxial cables can be
lengthened with RG59 75 Ohm cable and BNC connectors to
990 feet (300 meters).
If the transmitter will be subjected to a wet environment, it is
recommended that the cover remain closed after con guration is completed. The faceplate of the TFXL is watertight, but
avoid letting water collect on it. A sealed cord grip or NEMA
4 conduit connection should be used where cables enter the
enclosure. Holes not used for cable entry should be sealed
with plugs.
To access terminal strips for electronic connectors, loosen
the four screws in the display lid and remove the cover. The
terminals where the transducers connect are located underneath the display. To connect transducers, remove the four
screws that secure the display and carefully move it out of
the way. Do not over stress the ribbon cable located between
the display and the microprocessor circuit boards.
PRODUCT IDENTIFICATION
The serial number and complete model number of each
TFXL are located on the side of the instrument enclosure.
Should technical assistance be required, please provide the
Customer Service Department with this information.
of proper length. To add cable length to a transducer,
the cable must be the same type as utilized on the
transducer. Twinaxial cables can be lengthened with
like cable to a maximum overall length of 100 feet (30
meters). Coaxial cables can be lengthened with RG59
75 Ohm cable and BNC connectors to 990 feet (300
meters).
2) Mount the TFXL transmitter in a location:
~ Where little vibration exists.
~ That is protected from corrosive uids.
~ That is within the transmitters ambient temperature
limits -40 to +185° F (-40 to +85° C).
~ That is out of direct sunlight. Direct sunlight may
increase transmitter temperature to above the
maximum limit.
3) Mounting - Refer to Figure 1.2 for enclosure and
mounting dimension details. Ensure that enough room
is available to allow for door swing, maintenance and
conduit entrances. Secure the enclosure to a at surface
with two appropriate fasteners.
4) Conduit Holes - Conduit holes should be used where
cables enter the enclosure. Holes not used for cable
entry should be sealed with plugs.
NOTE: Use NEMA 4 [IP-65] rated ttings/plugs to maintain the
watertight integrity of the enclosure. Generally, the right side
conduit hole (viewed from front) is used for power, the bottom
conduit hole(s) for transducer connections.
0.21(5.3) DIA
2 Mounting Holes
7.01
(178)
6.66
(169.2)
(80.5)
3.17
2.57
(65.3)
PART 1 TRANSMITTER
INSTALLATION
After unpacking, it is recommended to save the shipping
FIGURE 1.2 ENCLOSURE DIMENSIONS
GENERAL
0.875 (22.2) DIA
Conduit Hole
carton and packing materials in case the instrument is stored
or re-shipped. Inspect the equipment and carton for damage.
If there is evidence of shipping damage, notify the carrier
immediately.
The remote mount TFXL is equipped with three conduit holes
located in the ow meter enclosure that should be suitable
for most installations. A sealed cord grip or NEMA 4 conduit
connection should be utilized to retain the NEMA 3 integrity
The enclosure should be mounted in an area that is convenient for servicing, calibration or for observation of the LCD
of the ow meter enclosure. Failure to do so will void the
manufacturer’s warranty and can lead to product failure.
readout (if equipped).
The TFXL is housed in an insulating plastic enclosure that
1) Locate the transmitter within the length of transducer
cables supplied. If this is not possible, it is recommended that the cable be exchanged for one that is
does not provide continuity of bonding between eld wiring
conduit and the TFXL chassis or other conduits connected to
the enclosure.
8 06-TTM-UM-00158 8/2012
Wiring methods and practices are to be made in accordance
with the NEC - National Electrical Code® - and/or other local
ordinances that may be in e ect. Consult the local electrical
inspector for information regarding wiring regulations.
When making connections to the eld wiring terminals
inside the ow meter, strip back the wire insulation approximately 0.25 inch (6 mm). Stripping back too little may cause
the terminals to clamp on the insulation and not make good
contact. Stripping back too much insulation may lead to a
situation where the wires could short together between adjacent terminals. Wires should be secured in the eld wiring
terminals using a screw torque of between 0.5 and 0.6 Nm.
If the DC ground terminal is to be utilized as a protective conductor terminal, the protective conductor shall be
applied rst and secured independently of other connections. The protective conductor shall be connected in
such a way that it is unlikely to be removed by servicing
not involving the protective conductor or there shall be a
warning marking requiring the replacement of the protective
conductor after removal.
Power the TFXL ow meter with a Class 2 direct current
(DC) power source. The power source should be capable of
supplying between 11 and 28 VDC at a minimum of 250 milliamps. With the power from the DC power source disabled or
disconnected, connect the positive supply wire and ground
to the appropriate eld wiring terminals in the ow meter.
See Figure 1.5. A wiring diagram decal is located on the inner
cover of the ow meter enclosure for reference.
IMPORTANT NOTE:
Not following instructions properly may impair
safety of equipment and/or personnel.
IMPORTANT NOTE:
Must be operated by a power supply suitable for
the location.
IMPORTANT NOTE:
Do not connect or disconnect either power
or outputs unless the area is known to be
nonhazardous
TRANSDUCER CONNECTIONS
FIGURE 1.3 TRANSDUCER CONNECTIONS
To access terminal strips for wiring, rst loosen the four
screws holding the top of the case to the bottom.
NOTE: The four screws are “captive” screws and cannot be
removed from the top of the case.
If the unit has a display remove the four Phillips head screws
that hold the display to the main circuit board and carefully
move it out of the way. Do not over stress the ribbon cable
located between the display and the microprocessor circuit
boards.
Guide the transducer terminations through the transmitter
conduit hole located in the bottom-left of the enclosure.
Secure the transducer cable with the supplied conduit nut (if
exible conduit was ordered with the transducer).
NOTE: TFXL models with integral transducers have the transducers connected at the factory and the transducer connections
section can be skipped.
The terminals within TFXL are of a screw-down barrier
terminal type. Depending on the type of transducers being
used there are two terminal strip arrangements possible.
Remote mount small pipe transducers are connected to the
terminals found on the main circuit board.
IMPORTANT NOTE:
Do not connect the interface cable between a
TFXL ow meter and a personal computer unless
the area is known to be non-hazardous.
06-TTM-UM-00158 8/2012 9
Remote mount transducers are connected to a “daughter”
board found on the left hand side of the meter.
Connect the appropriate wires at the corresponding screw
terminals in the transmitter. Observe upstream and downstream orientation and wire polarity. See Figure 1.3.
NOTE: High temperature transducer cables come with red and
black wire colors. For the red and black combination, the red
wire is positive (+) and the black wire is negative (-).
NOTE: The transducer cable carries low level, high frequency
signals. In general, it is not recommended to add additional
length to the cable supplied with the transducers. If additional
cable is required, contact the factory to arrange an exchange
for a transducer with the appropriate length of cable. Cables
100 to 990 feet (30 to 300 meters) are available with RG59 75
Ohm coaxial cable. If additional cable is added, ensure that it is
the same type as utilized on the transducer. Twinaxial (blue and
white conductor) cables can be lengthened with like cable to
a maximum overall length of 100 feet (30 meters). Coaxial
cables can be lengthened with RG59 75 Ohm cable and BNC
connectors to 990 feet (300 meters).
DC POWER CONNECTIONS
The TFXL should be operated from an 11 to 28 VDC Class 2
power source capable of supplying a minimum of 250 mA
of current.
PART 2 TRANSDUCER
INSTALLATION
GENERAL
The transducers that are utilized by the TFXL contain piezoelectric crystals for transmitting and receiving ultrasonic
signals through walls of liquid piping systems. DTTN and
DTTH transducers are relatively simple and straightforward
to install, but spacing and alignment of the transducers is
critical to the system’s accuracy and performance. Extra care
should be taken to ensure that these instructions are carefully executed. DTTS and DTTC, small pipe transducers, have
integrated transmitter and receiver elements that eliminate
the requirement for spacing measurement and alignment.
Mounting of the DTTN and DTTH clamp-on ultrasonic transit
time transducers is comprised of three steps:
Connect power to the screw terminal block in the TFXL transmitter. See Figure 1.4. Utilize the conduit hole on the right
side of the enclosure for this purpose. Use wiring practices
that conform to local and national codes (e.g., The National
Electrical Code® Handbook in the U.S.)
Connect the DC power to 11 to 28 VDC In, and DC Gnd., as
in Figure 1.4.
DC Ground
11 - 28 VDC
DC Ground
11 - 28 VDC
FIGURE 1.4 DC POWER CONNECTIONS
1) Connect an 11-28 VDC Class 2 power source as illustrated in the schematic in Figure 1.4. Wire up to 14
AWG can be accommodated in the TFXL terminal blocks
a) A switch or circuit breaker is required in the
installation.
b) The switch or circuit breaker must be in close
proximity of the TFXL and within easy reach of
the operator.
c) The switch or circuit breaker must be marked as
the disconnect device for the TFXL.
1) Selection of the optimum location on a piping system.
2) Entering the pipe and liquid parameters into the software utility. The software utility will calculate proper
transducer spacing based on these entries.
3) Pipe preparation and transducer mounting.
STEP 1 MOUNTING LOCATION
The rst step in the installation process is the selection of an
optimum location for the ow measurement to be made. For
this to be done e ectively, a basic knowledge of the piping
system and its plumbing are required.
An optimum location is de ned as:
~ A piping system that is completely full of liquid when
measurements are being taken. The pipe may become
completely empty during a process cycle – which will
result in the error code 0010 (Low Signal Strength)
being displayed on the ow meter while the pipe is
empty. This error code will clear automatically once the
pipe re lls with liquid. It is not recommended to mount
the transducers in an area where the pipe may become
partially lled. Partially lled pipes will cause erroneous
and unpredictable operation of the meter.
~ A piping system that contains lengths of straight pipe
such as those described in Table 2.1. The optimum
straight pipe diameter recommendations apply to pipes
in both horizontal and vertical orientation. The straight
runs in Table 2.1 apply to liquid velocities that are
nominally 7 FPS (2.2 MPS). As liquid velocity increases
above this nominal rate, the requirement for straight
pipe increases proportionally.
10 06-TTM-UM-00158 8/2012
Piping Configuration
and Transducer Positioning
Flow
*
Flow
*
Flow
*
Flow
*
Flow
*
Flow
*
**
**
**
**
**
**
TABLE 2.1 PIPING CONFIGURATION AND
TRANSDUCER POSITIONING
Upstream
Pipe
Diameters
Downstream
Pipe
Diameters
***
24
14
10
10
10
24
5
5
5
5
5
5
Transducer
Mount
Mode
W-Mount
V-Mount
Z-Mount
Pipe MaterialPipe Size
Plastic (all types)
Carbon Steel
Stainless Steel
Copper
Ductile Iron
Cast Iron
Plastic (all types)
Carbon Steel
Stainless Steel
Copper
Ductile Iron
Cast Iron
Plastic (all types)
Carbon Steel
Stainless Steel
Copper
Ductile Iron
Cast Iron
2-4 in.
(50-100 mm)
recommended
4-12 in.
(100-300 mm)
4-30 in.
(100-750 mm)
2-12 in.
(50-300 mm)
> 30 in.
(> 750 mm)
> 12 in.
(> 300 mm)
> 30 in.
(> 750 mm)
> 12 in.
(> 300 mm)
Liquid
Composition
Not
Low TSS;
non-aerated
~ Mount the transducers in an area where they will not
be inadvertently bumped or disturbed during normal
operation.
~ Avoid installations on downward owing pipes unless
adequate downstream head pressure is present to overcome partial lling of or cavitation in the pipe.
The ow meter system will provide repeatable measurements on piping systems that do not meet these requirements, but accuracy of these readings may be in uenced to
various degrees.
STEP 2 TRANSDUCER SPACING
TFXL remote mount transit time ow meters can be used
with four di erent transducer types: DTTN, DTTH, DTTS
and DTTC. Meters that utilize the DTTN or DTTH transducer
sets consist of two separate sensors that function as both
ultrasonic transmitters and receivers. DTTS and DTTC transducers integrate both the transmitter and receiver into one
assembly that xes the separation of the piezoelectric crystals. DTTN and DTTH transducers are clamped on the outside
of a closed pipe at a speci c distance from each other.
TSS = Total Suspended Solids
TABLE 2.2 TRANSDUCER MOUNTING MODES
DTTN AND DTTH
The DTTN and DTTH transducers can be mounted in:
W-Mount where the sound traverses the pipe four
times. This mounting method produces the best relative
travel time values but the weakest signal strength.
V-Mount where the sound traverses the pipe twice.
V-Mount is a compromise between travel time and
signal strength.
Z-Mount where the transducers are mounted on opposite sides of the pipe and the sound crosses the pipe
once. Z-Mount will yield the best signal strength but
the smallest relative travel time.
For further details, reference Figure 2.1. The appropriate
mounting con guration is based on pipe and liquid characteristics. Selection of the proper transducer mounting
method is not entirely predictable and many times is an
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
TOP VIEW
OF PIPE
W-MountV-MountZ-Mount
FIGURE 2.1 TRANSDUCER MOUNTING MODES
DTTN AND DTTH
06-TTM-UM-00158 8/2012 11
iterative process. Table 2.2 contains recommended mounting
con gurations for common applications. These recommended con gurations may need to be modi ed for speci c
applications if such things as aeration, suspended solids, out
of round piping or poor piping conditions are present. Use of
the TFXL diagnostics in determining the optimum transducer
mounting is covered later in this section.
Size
Frequency
Setting
Transducer
Mounting
Mode
DTTSnP
½2 MHz
DTTSnC
DTTSnT
DTTSnP
¾2 MHz
DTTSnC
DTTSnT
DTTSnP
12 MHz
1¼2 MHz
DTTSnC
DTTSnT
DTTSnP
DTTSnC
V
DTTSnT
DTTSnP
1½2 MHz
DTTSnC
DTTSnT
2
1 MHz
DTTSnP
DTTSnC
2 MHzDTTSnT
NOTE: DTTS transducer designation refers to both DTTS
and DTTC transducer types.
TABLE 2.3 TRANSDUCER MOUNTING
MODES DTTS / DTTC
mize signal strength is to con gure the display to show signal
strength, x one transducer on the pipe and then starting
at the calculated spacing, move the remaining transducer
small distances forward and back to nd the maximum signal
strength point.
Important! Enter all of the data on this list, save the data and
reset the TFXL before mounting transducers.
The following information is required before programming
the instrument:
Transducer mounting
con guration
Pipe wall thicknessPipe material
Pipe sound speed
Pipe liner thickness (if present) Pipe liner material (if present)
Fluid typeFluid sound speed
Fluid viscosity
1
1
Pipe O.D. (outside diameter)
Pipe relative roughness
Fluid speci c gravity
1
1
1
NOTE: Much of the data relating to material sound speed,
viscosity and speci c gravity is pre-programmed into the TFXL
ow meter. This data only needs to be modi ed if it is known
that a particular application’s data varies from the reference
values. Refer to Part 4 of this manual for instructions on
entering con guration data into the TFXL ow meter via the
software.
1
NOMINAL VALUES FOR THESE PARAMETERS ARE INCLUDED
WITHIN THE TFXL OPERATING SYSTEM. THE NOMINAL
VALUES MAY BE USED AS THEY APPEAR OR MAY BE MODI
FIED IF EXACT SYSTEM VALUES ARE KNOWN.
After entering the data listed above, the TFXL will calculate
proper transducer spacing for the particular data set. This
distance will be in inches if the TFXL is con gured in English
units, or millimeters if con gured in metric units.
STEP 3 ENTERING PIPE AND LIQUID DATA
The TFXL system calculates proper transducer spacing by
STEP 4 TRANSDUCER MOUNTING
PIPE PREPARATION
utilizing piping and liquid information entered by the user.
This information can be entered on a TFXL via the software
utility.
After selecting an optimal mounting location (Step 1) and
successfully determining the proper transducer spacing
(Step 2 & 3), the transducers may now be mounted onto the
The best accuracy is achieved when transducer spacing is
pipe (Step 4).
exactly what the TFXL calculates, so the calculated spacing
should be used if signal strength is satisfactory. If the pipe
is not round, the wall thickness not correct or the actual
liquid being measured has a di erent sound speed than the
liquid programmed into the transmitter, the spacing can vary
from the calculated value. If that is the case, the transducers
should be placed at the highest signal level observed by
moving the transducers slowly around the mount area.
Before the transducers are mounted onto the pipe surface,
an area slightly larger than the at surface of each transducer
must be cleaned of all rust, scale and moisture. For pipes with
rough surfaces, such as ductile iron pipe, it is recommended
that the pipe surface be wire brushed to a shiny nish. Paint
and other coatings, if not aked or bubbled, need not be
removed. Plastic pipes typically do not require surface preparation other than soap and water cleaning.
NOTE: Transducer spacing is calculated on “ideal” pipe.
Ideal pipe is almost never found so the transducer spacing
distances may need to be altered. An e ective way to maxi-
The DTTN and DTTH transducers must be properly oriented
and spaced on the pipe to provide optimum reliability and
performance. On horizontal pipes, when Z-Mount is required,
12 06-TTM-UM-00158 8/2012
the transducers should be mounted 180 radial degrees from
one another and at least 45 degrees from the top-deadcenter and bottom-dead-center of the pipe. See Figure 2.2.
Also see
Z-Mount Transducer Installation. On vertical pipes
the orientation is not critical.
TOP OF
PIPE
½”
(12 mm)
TOP OF
PIPE
45°
YES
45°
FLOW METER
MOUNTING ORIENTATION
2” DTTS and DTTC TRANSDUCERS
45°
YES
45°
MOUNTING ORIENTATION
DTTN and DTTH TRANSDUCERS
45°
YES
45°
FLOW METER
45°
YES
45°
45°
YES
45°
FLOW METER
MOUNTING ORIENTATION
DTTS and DTTC TRANSDUCERS
TOP OF
PIPE
45°
YES
45°
FIGURE 2.2 TRANSDUCER ORIENTATION
HORIZONTAL PIPES
The spacing between the transducers is measured between
the two spacing marks on the sides of the transducers. These
marks are approximately 0.75” (19 mm) back from the nose of
the DTTN and DTTH transducers. See Figure 2.3.
DTTS and DTTC transducers should be mounted with the
cable exiting within ±45 degrees of the side of a horizontal
pipe. See Figure 2.2. On vertical pipes the orientation does
not apply.
FIGURE 2.4 APPLICATION OF COUPLANT
TRANSDUCER POSITIONING
1) Place the upstream transducer in position and secure
with a mounting strap. Straps should be placed in the
arched groove on the end of the transducer. A screw
is provided to help hold the transducer onto the strap.
Verify that the transducer is true to the pipe and adjust
as necessary. Tighten the transducer strap securely.
2) Place the downstream transducer on the pipe at the
calculated transducer spacing. See Figure 2.5. Apply
rm hand pressure. If signal strength is greater than
5, secure the transducer at this location. If the signal
strength is not 5 or greater, using rm hand pressure
slowly move the transducer both towards and away
from the upstream transducer while observing signal
strength.
NOTE: Signal strength readings update only every few
seconds, so it is advisable to move the transducer ⁄”, wait, see
if signal is increasing or decreasing and then repeat until the
highest level is achieved.
Alignment
Marks
Transducer
Spacing
FIGURE 2.5 TRANSDUCER POSITIONING
FIGURE 2.3 TRANSDUCER ALIGNMENT MARKS
VMOUNT AND WMOUNT INSTALLATION
APPLICATION OF COUPLANT
For DTTN and DTTH transducers, place a single bead of
couplant, approximately ½ inch (12 mm) thick, on the at
face of the transducer. See Figure 2.4. Generally, a siliconebased grease is used as an acoustic couplant, but any greaselike substance that is rated not to “ ow” at the temperature
that the pipe may operate at will be acceptable. For pipe
surface temperature over 150° F (65° C), acoustic couplant
(P.N. D002-2011-011) is recommended.
06-TTM-UM-00158 8/2012 13
Signal strength is displayed on the main data screen in
the software utility. See Part 4 of this manual for details
regarding the software utility. Clamp the transducer
at the position where the highest signal strength is
observed. The factory default signal strength cuto
setting is 5, however there are many application speci c
conditions that may prevent the signal strength from
attaining this level. For the TFXL, signal levels much
less than 5 will probably not be acceptable for reliable
readings.
3) If after adjustment of the transducers the signal
strength does not rise to above 5, then an alternate
transducer mounting method should be selected. If the
mounting method was W-Mount, then re-con gure the
transmitter for V-Mount, move the downstream transducer to the new spacing distance and repeat Step 4.
NOTE: Mounting of high temperature transducers is similar to
30.00 ns 2000.00 Gal/Min 1.000
mounting the DTTN transducers. High temperature installations require acoustic couplant that is rated not to “ ow” at
the temperature that will be present on the pipe surface.
DTTS/DTTC SMALL PIPE TRANSDUCER AND
INTEGRAL MOUNT INSTALLATION
The small pipe transducers are designed for speci c pipe
outside diameters. Do not attempt to mount a DTTS/DTTC or
integral mount transducer onto a pipe that is either too large
or too small for the transducer. Contact the manufacturer to
arrange for a replacement transducer that is the correct size.
DTTS/DTTC and integral installation consists of the
following steps:
1) Apply a thin coating of acoustic coupling grease to both
halves of the transducer housing where the housing
will contact the pipe. See Figure 2.6.
2) On horizontal pipes, mount the transducer in an orientation such that the cable exits at ±45 degrees from the
side of the pipe. Do not mount with the cable exiting on
either the top or bottom of the pipe. On vertical pipes
the orientation does not matter. See Figure 2.2.
3) Tighten the wing nuts or “U” bolts so that the acoustic
coupling grease begins to ow out from the edges of
the transducer or from the gap between the transducer
halves. Do not over tighten.
4) If signal strength is less than 5, remount the transducer
at another location on the piping system.
5) If calibration point is displayed in Calibration Points Editor screen, record the information, highlight and click
Remove. See Figure 2.9.
6) Click ADD...
7) Enter Delta T, Un-calibrated Flow, and Calibrated Flow
values from the DTTS/DTTC calibration label, the click
OK. See Figure 2.10.
8) Click OK in the Edit Calibration Points screen.
9) Process will return to Page 3 of 3. Click Finish. See Figure 2.8.
10) After “Writing Con guration File” is complete, turn
power o . Turn on again to activate new settings.
UltraLINK Device Addr 127
U
HelpWindowCommunicationsViewEditFile
ConfigurationCalibrationStrategy
Device Addr 127
U
1350 Gal/Min
Flow:
Pos:
Neg:
0 OB
0 OB
0 OB
15.6%
100%
-2.50 ns
09:53:39
Totalizer Net:
Sig. Strength:
Margin:
Delta T:
Last Update:
!
Errors
2000
1600
1200
Print PreviePrint
Scale:60 MinTime:
FIGURE 2.7 DATA DISPLAY SCREEN
Calibration (Page 3 of 3) - Linearization
28.2
Gal/M
1) Please establish a
reference flow rate.
1FPS / 0.3MPS Minimum.
2) Enter the reference flow
rate below. (Do not enter 0)
3) Wait for flow to stabilize.
4) Press the Set button.
Flow:
Set
200
FIGURE 2.6 APPLICATION OF ACOUSTIC COUPLANT
DTTS/DTTC AND INTEGRAL TRANSDUCERS
NOTE: If a DTTS/DTTC small pipe transducer was purchased
separately from the TFXL meter, the following con guration
procedure is required.
DTTS/DTTC Small Pipe Transducer Con guration
Procedure
1) Establish communications with the transit time meter.
See Part 4 - Software Utility.
2) From the Tool Bar select Calibration. See Figure 2.7.
3) On the pop-up screen, click Next button twice to get to
Page 3 of 3. See Figure 2.8.
tion of the mark. Move to the other side of the pipe and
mark the pipe at the ends of the crease. Measure from
the end of the crease (directly across the pipe from the
rst transducer location) the dimension derived in Step 2, Transducer Spacing. Mark this location on the pipe.
OK
Cancel
FIGURE 2.10 EDIT CALIBRATION POINTS
MOUNTING TRANSDUCERS IN ZMOUNT
CONFIGURATION
Installation on larger pipes requires careful measurements
of the linear and radial placement of the DTTN and DTTH
transducers. Failure to properly orient and place the transducers on the pipe may lead to weak signal strength and/or
inaccurate readings. This section details a method for properly locating the transducers on larger pipes. This method
requires a roll of paper such as freezer paper or wrapping
paper, masking tape and a marking device.
1) Wrap the paper around the pipe in the manner shown
in Figure 2.11. Align the paper ends to within ¼ inch
(6 mm).
2) Mark the intersection of the two ends of the paper to
indicate the circumference. Remove the template and
spread it out on a at surface. Fold the template in half,
bisecting the circumference. See Figure 2.12.
Edge of
Paper
Line Marking
Circumference
Fold
Pipe Circumference
Transducer
Spacing
Crease
(Center of Pipe)
FIGURE 2.12 BISECTING THE PIPE CIRCUMFERENCE
4) The two marks on the pipe are now properly aligned
and measured. If access to the bottom of the pipe
prohibits the wrapping of the paper around the circumference, cut a piece of paper ½ the circumference of the
pipe and lay it over the top of the pipe. The length of ½
the circumference can be found by:
½ Circumference = Pipe O.D. × 1.57
The transducer spacing is the same as found in the
Transducer Positioning section. Mark opposite corners
of the paper on the pipe. Apply transducers to these
two marks.
5) For DTTN and DTTH transducers, place a single bead of
couplant, approximately ½ inch (12 mm) thick, on the
at face of the transducer. See Figure 2.4. Generally, a
silicone-based grease is used as an acoustic couplant,
but any good quality grease-like substance that is rated
to not “ ow” at the temperature that the pipe may
operate at will be acceptable.
LESS THAN ¼” (6 mm)
FIGURE 2.11 PAPER TEMPLATE ALIGNMENT
6) Place the upstream transducer in position and secure
with a stainless steel strap or other fastening device.
Straps should be placed in the arched groove on the
end of the transducer. A screw is provided to help hold
3) Crease the paper at the fold line. Mark the crease. Place
a mark on the pipe where one of the transducers will
be located. See Figure 2.2 for acceptable radial orientations. Wrap the template back around the pipe, placing
the beginning of the paper and one corner in the loca-
the transducer onto the strap. Verify that the transducer
is true to the pipe, adjust as necessary. Tighten transducer strap securely. Larger pipes may require more
than one strap to reach the circumference of the pipe.
7) Place the downstream transducer on the pipe at the
06-TTM-UM-00158 8/2012 15
calculated transducer spacing. See Figure 2.13. Using
rm hand pressure, slowly move the transducer both
towards and away from the upstream transducer while
observing signal strength. Clamp the transducer at the
position where the highest signal strength is observed.
Signal strength of between 5 and 98 is acceptable. The
factory default signal strength setting is 5, however
there are many application speci c conditions that may
prevent the signal strength from attaining this level.
A minimum signal strength of 5 is acceptable as long as
this signal level is maintained under all ow conditions.
On certain pipes, a slight twist to the transducer may
cause signal strength to rise to acceptable levels.
8) Certain pipe and liquid characteristics may cause signal
strength to rise to greater than 98. The problem with
ating a TFXL with very high signal strength is
oper
that the signals may saturate the input ampli ers
and cause erratic readings. Strategies for lowering
signal strength would be changing the transducer
mounting method to the next longest transmission path. For example, if there is excessive signal
strength and the transducers are mounted in a
Z-Mount, try changing to V-Mount or W-Mount.
Finally you can also move one transducer slightly
o line with the other transducer to lower signal
strength.
9)
Secure the transducer with a stainless steel strap
or other fastener.
TOP VIEW
OF PIPE
vertical pipe is not critical. Ensure that the track is
parallel to the pipe and that all four mounting feet are
touching the pipe.
3) Slide the two transducer clamp brackets towards the
center mark on the mounting rail.
4) Place a single bead of couplant, approximately ½ inch
(12 mm) thick, on the at face of the transducer. See
Figure 2.4.
5) Place the rst transducer in between the mounting rails
near the zero point on the scale. Slide the clamp over
the transducer. Adjust the clamp/transducer such that
the notch in the clamp aligns with zero on the scale. See
Figure 2.14.
Top View
of Pipe
FIGURE 2.14 MOUNTING TRACK INSTALLATION
6) Secure with the thumb screw. Ensure that the screw
rests in the counter bore on the top of the transducer.
(Excessive pressure is not required. Apply just enough
pressure so that the couplant lls the gap between the
pipe and transducer.)
7) Place the second transducer in between the mounting
rails near the dimension derived in the transducer
spacing section. Read the dimension on the mounting
rail scale. Slide the transducer clamp over the transducer and secure with the thumb screw.
PART 3 INPUTS/OUTPUTS
GENERAL
FIGURE 2.13 ZMOUNT TRANSDUCER PLACEMENT
MOUNTING TRACK INSTALLATION
1) A convenient transducer mounting track can be used
for pipes that have outside diameters between 2 and
10 inches (50 and 250 mm). If the pipe is outside of that
range, select a V-Mount or Z-Mount mounting method.
2) Install the single mounting rail on the side of the pipe
with the stainless steel bands provided. Do not mount it
on the top or bottom of the pipe. Orientation on
16 06-TTM-UM-00158 8/2012
The TFXL is available in two general con gurations. There is
the standard TFXL ow model that is equipped with a 4-20
mA output and a rate frequency output.
The TFXL is also available with a totalizing pulse output.
420 mA OUTPUT
The 4-20 mA output interfaces with most recording and
logging systems by transmitting an analog current signal
that is proportional to system ow rate. The 4-20 mA output
is internally powered (current sourcing) and can span negative to positive ow/energy rates.
Supply Voltage - 7 VDC
1100
1000
900
800
700
600
500
400
Loop Load (Ohms)
300
200
100
10121416182022242628
0.02
Supply Voltage (VDC)
= Maximum Loop Resistance
Operate in the
Shaded Regions
FIGURE 3.1 ALLOWABLE LOOP RESISTANCE
OPTIONAL TOTALIZING PULSE SPECIFICATIONS
OPTIONAL TFXL TOTALIZING PULSE OUTPUT
Signal
Operation
Pulse
Duration
Source/
sink
Logic
1 pulse for each increment of the totalizers least
signi cant digit.
Normal state - high; pulses low with display total
increments
30mSec minute
2 mA maximum
5 VDC
Wiring and con guration of this option is similar to the totalizing pulse output for the TFXL variation. This option must use an external current limiting resistor.
4-20 mA Ground
4-20 mA Output
4-20 mA Return (-)
4-20 mA Output (+)
FIGURE 3.2 420 MA OUTPUT
The 4-20 mA output signal is available between the 4-20 mA
Out and Signal Gnd terminals as shown in Figure 3.2.
BATCH/TOTALIZER OUTPUT FOR TFXL
Totalizer mode con gures the output to send a 33 mSec
pulse each time the display totalizer increments divided by
the TOT MULT. The TOT MULT value must be a whole, posi-
tive, numerical value.
For example, if the totalizer exponent (TOTL E) is set to E0
(×1) and the totalizer multiplier (TOT MULT) is set to 1, then
the output will pulse each time the totalizer increments one
count, or each single, whole measurement unit totalized.
If the totalizer exponent (TOTL E) is set to E2 (×100) and the
totalizer multiplier (TOT MULT) is set to 1, then the control
output will pulse each time the display totalizer increments
or once per 100 measurement units totalized.
If the totalizer exponent (TOTL E) is set to E0 (×1) and
the totalizer multiplier (TOT MULT) is set to 2, the control
output will pulse once for every two counts that the totalizer
increments.
TTL Pluse (+)
TTL Pluse (-)
TTL Pluse (+)
TTL Pluse (-)
O
N
1
FIGURE 3.3 TFXL TOTALIZER OUTPUT OPTION
FREQUENCY OUTPUT
The frequency output is a TTL circuit that outputs a pulse
waveform that varies proportionally with ow rate. This type
of frequency output is also know as a “Rate Pulse” output. The
output spans from 0 Hz, normally at zero ow rate to 1,000
Hz at full ow rate (con guration of the MAX RATE parameter is described in detail in the ow meter con guration
section of this manual).
Turbine Output
Turbine Output
1
Turbine Simulation
O
N
FIGURE 3.4 FREQUENCY OUTPUT SWITCH SETTINGS
The frequency output is proportional to the maximum ow
rate entered into the meter. The maximum output frequency
is 1,000 Hz.
If, for example, the MAX RATE parameter was set to 400 GPM
then an output frequency of 500 Hz (half of the full scale
frequency of 1,000 Hz) would represent 200 GPM.
TOTALIZER OUTPUT OPTION FOR TFXL
TFXL units can be ordered with a totalizer pulse output option. This option is installed in the position where the rate
pulse would normally be installed.
In addition to the control outputs, the frequency output can
be used to provide total information by use of a “K-factor”.
A K-factor simply relates the number of pulses from the
frequency output to the number of accumulated pulses that
equates to a speci c volume.
06-TTM-UM-00158 8/2012 17
For the TFXL this relationship is described by the following
equation. The 60,000 relates to measurement units in
volume/min. Measurement units in seconds, hours or days
would require a di erent numerator.
Kfactor
60,000
Full Scale Units
EQUATION 3.1 KFACTOR CALCULATION
PART 4 ULTRALINK UTILITY
INTRODUCTION
The ULTRALINK utility is used for con guring, calibrating
and communicating with the TFXL family of ow meters.
Additionally, it has numerous troubleshooting tools to make
diagnosing and correcting installation problems easier.
A practical example would be if the MAX RATE for the appli-
cation were 400 GPM, the K-factor (representing the number
of pulses accumulated needed to equal 1 Gallon) would be:
KfactorPulses Per Gallon
60,000
400
GPM
150
If the frequency output is to be used as a totalizing output,
the TFXL and the receiving instrument must have identical
K-factor values programmed into them to ensure that accurate readings are being recorded by the receiving instrument.
Unlike standard mechanical ow meters such as turbines,
gear or nutating disk meters, the K-factor can be changed by
modifying the MAX RATE ow rate value.
NOTE: For a full treatment of K-factors please see the
Appendix of this manual.
There are two frequency output types available:
Turbine meter simulation - This option is utilized
when a receiving instrument is capable of interfacing
directly with a turbine ow meter’s magnetic pickup.
The output is a relatively low voltage AC signal whose
amplitude swings above and below the signal ground
reference. The minimum AC amplitude is approximately
500 mV peak-to-peak. To activate the turbine output
circuit, turn SW1 OFF.
500 mV
0
p-p
This software has been designed to provide the TFXL user
with a powerful and convenient way to con gure calibrate
and troubleshoot all TFXL family ow meters.
SYSTEM REQUIREMENTS
ULTRALINK requires a PC-type computer, running Windows
98, Windows ME, Windows 2000, Windows NT, Windows XP,
Windows Vista® or Windows® 7 operating systems and an
RS-232 9-pin communications port. (Part # D010-0204-001)
INSTALLATION
1) From the Windows “Start” button, choose the Run
command. From the “Run” dialog box, use the Browse
button to navigate to the ULTRALINK_Setup.exe le and
double-click.
2) The ULTRALINK Setup will automatically extract and
install on the hard disk. The ULTRALINK icon can then be
copied to the desktop, if desired.
NOTE: If a previous version of this software is installed, it
must be un-installed before a new version of the software
can be installed. Newer versions will “ask” to remove the old
version and perform the task automatically. Older versions
must be removed using the Microsoft Windows® Add/Remove
Programs applet.
NOTE: Most PCs will require a restart after a successful
installation.
FIGURE 3.5 FREQUENCY OUTPUT WAVEFORM
SIMULATED TURBINE
Square-wave frequency - This option is utilized when
a receiving instrument requires that the pulse voltage
INITIALIZATION
1) Connect the 9-pin serial end to an available port on the
PC. Connect the other end to the TFXL.
level be either of a higher potential and/or referenced
to DC ground. The output is a TTL square-wave (5V).
5V
0
FIGURE 3.6 FREQUENCY OUTPUT WAVEFORM
PC INTERFACE
CABLE
PC INTERFACE
PC INTERFACE
FLOW METER MOUNTING ORIENTATION
10 D
ULTRALINK
CABLE
TM
SQUARE WAVE
FIGURE 4.1 PC CONNECTIONS
NOTE: It is advisable to have the TFXL meter powered up prior
to running this software.
18 06-TTM-UM-00158 8/2012
2) Double-click on the ULTRALINK icon. The rst screen is
the “RUN” mode screen (see Figure 4.2), which contains
real-time information regarding ow rate, totals, signal
strength, communications status, and the ow meter’s
serial number. The COMM indicator in the lower righthand corner indicates that the serial connection is
active. If the COMM box contains a red ERROR, click
on the Communications button on the Menu bar and
select Initialize. Choose the appropriate COM port and
the RS232 / USB Com Port Type. Proper communica-
tion is veri ed when a green OK is indicated in the
lower right-hand corner of the PC display and the “Last Update” indicator in the text area on the left side of the
screen changes from red to an active clock indication.
UltraLINK Device Addr 127
U
CongurationCalibrationStrategy
Device Addr 127
U
135 Gal/Min
Flow:
237 Gal
Totalizer Net:
Pos:
237 Gal
Neg:
0 Gal
Sig. Strength:
15.6%
Margin:
100%
Delta T:
2.50 ns
Last Update:
12:17:20
Signal Strength too Low!
Reset Totalizers
Data Display Diagnostics
HelpWindowCommunicationsViewEditFile
!
PrintAbout
Errors
60 Mi
n
2000
1600
1200
800
400
0
Flow Rate
-400
-800
-1200
-1600
-2000
-1.00:00
?
Go
Stop
Step View
Stop
Print Preview
2000
Scale:Time:
-50:00-40:00-30:00-20:00-10:00-0:00
Stop
Historical Data
Time (mm:ss)
13:26:33
COMM:For Help, press F1
FIGURE 4.2 DATA DISPLAY SCREEN
The Con guration drop-down houses six
Configuration
screens used to control how the TFXL is set up
and responds to varying ow conditions. The
rst screen that appears after clicking the Con guration
button is the Basic screen. See Figure 4.3.
1) Select the transducer type and pipe size for the transducer to be used. The rmware will automatically enter
the appropriate values for that pipe size and type. Every
entry parameter except for Units, Standard Con gura-tions, and Speci c Heat Capacity will be unavailable
behind a “grayed out” entry box.
2) Go back to the Standard Con gurations drop-down
menu and select Custom. As soon as Custom is chosen,
the previously grayed out selections will become available for editing.
3) Make any changes to the Basic con guration deemed
necessary and press Download.
4) To ensure that the con guration changes take e ect,
turn the power o and then back on again to the
transmitter.
TRANSDUCER
Transducer Typ e selects the transducer that will be
connected to the TFXL ow meter. Select the appropriate
transducer type from the drop-down list. This selection
in uences transducer spacing and ow meter performance,
so it must be correct. If you are unsure about the type of
transducer to which the TFXL will be connected, consult the
shipment packing list or call the manufacturer for assistance.
NOTE: A change of Transducer Type will cause a System
Con guration Error (1002: Sys Con g Changed) to occur. This
Exit
OK
error will clear when the microprocessor is reset or power is
cycled on the ow meter.
Transducer Mount selects the orientation of the transducers
on the piping system. See Part 2 of this manual and Table
2.2 for detailed information regarding transducer mounting
modes for particular pipe and liquid characteristics. Whenever Transducer Mount is changed, a download command
and subsequent microprocessor reset or ow meter power
cycle must be conducted.
BASIC TAB
GENERAL
The general heading allows users to select the measurement
system for meter setup, either English or Metric and choose
from a number of pre-programmed small pipe con gurations in the Standard Con gurations drop-down. If pipe
measurements are to be entered in inches, select English. If
pipe measurements are to be entered in millimeters, select
Metric. If the General entries are altered from those at instrument start-up, then click on the Download button in the
lower right-hand portion of the screen and cycle power to
the TFXL.
When using the Standard Con gurations drop-down menu
alternate, menu choices can be made by using the following
guidelines:
06-TTM-UM-00158 8/2012 19
FIGURE 4.3 BASIC TAB
FrequencyTransducers
All ½” thru 1½”
2 MHz
1 MHz
Transducer Spacing is a value calculated by the TFXL
rmware that takes into account pipe, liquid, transducer
and mounting information. This spacing will adapt as these
parameters are modi ed. The spacing is given in inches
for English units selection and millimeters for Metric. This
value is the lineal distance that must be between the transducer alignment marks. Selection of the proper transducer
mounting method is not entirely predictable and many times
is an iterative process.
NOTE: This setting only applies to DTTN, and DTTH
transducers.
Transducer Flow Direction allows the change of the
direction the meter assumes is forward. When mounting
TFXL meters with integral transducers, this feature allows
upstream and downstream transducers to be “electronically”
reversed, making upside down mounting of the display
unnecessary.
Pipe Material is selected from the pull-down list. If the pipe
material utilized is not found in the list, select Other and
enter the actual pipe material Sound Speed and Roughness
(much of this information is available at web sites such as
www.ondacorp.com/tecref_acoustictable.shtml for pipe
relative roughness calculations.
Small Pipe and
Tube
2” Tubing
2” ANSI Pipe and
Copper Tube
Standard and
High Temp
TABLE 4.1 TRANSDUCER FREQUENCIES
Transmission
Modes
Selected by
Firmware
Selected by
Firmware
W, V, and Z2” and Greater
Pipe Size
and Type
Speci c to
Transducer
Speci c to
Transducer
Speed and Absolute Viscosity into the appropriate boxes.
The liquid’s Speci c Gravity is required if mass measure-
ments are to be made.
FLOW TAB
Flow Rate Units are selected from the drop-down lists.
Select an appropriate rate unit and time from the two lists.
This entry also includes the selection of Flow Rate Interval
after the / sign.
Totalizer Units are selected from drop-down lists. Select
an appropriate totalizer unit and totalizer exponent. The
totalizer exponents are in scienti c notation and permit the
eight digit totalizer to accumulate very large values before
the totalizer “rolls over” and starts again at zero. Table 4.2
illustrates the scienti c notation values and their respective
decimal equivalents.
Pipe O.D. and Wall Thickness are based on the physical
dimensions of the pipe on which the transducers will be
mounted. Enter this value in inches for English units or milli-
meters for Metric units.
NOTE: Charts listing popular pipe sizes have been included
in the
Appendix of this manual. Correct entries for pipe O.D.
and pipe wall thickness are critical to obtaining accurate ow
measurement readings.
Liner Material is selected from the pull-down list. If the pipe
liner material utilized is not included in the list, select Other
and enter liner material Sound Speed and Roughness
(much of this information is available at web sites such as
www.ondacorp.com/tecref_acoustictable.shtml. See
Page 40 for pipe liner relative roughness calculations.
Fluid Type is selected from a pull-down list. If the liquid is
not found in the list, select Other and enter the liquid Sound
20 06-TTM-UM-00158 8/2012
Min Flow is the minimum volumetric ow rate setting
entered to establish ltering parameters. Volumetric entries
will be in the Flow Rate Units. For unidirectional measurements, set Min Flow to zero. For bidirectional measurements,
set Min Flow to the highest negative (reverse) ow rate
expected in the piping system.
Max Flow is the maximum volumetric ow rate setting
entered to establish ltering parameters. Volumetric entries
FIGURE 4.4 FLOW TAB
will be in the Flow Rate Units. For unidirectional measurements, set Max Flow to the highest (positive) ow rate
expected in the piping system. For bidirectional measurements, set Max Flow to the highest (positive) ow rate
expected in the piping system.
Low Flow Cuto is provided to allow very low ow rates
(that can be present when pumps are o and valves are
closed) to be displayed as zero ow. Typical values that
should be entered are between 1.0% and 5.0% of the ow
range between Min Flow and Max Flow.
Low Signal Cuto is used to drive the ow meter and its
outputs to the value speci ed in the Substitute Flow eld
when conditions occur that cause low signal strength. A
signal strength indication below 5 is generally inadequate for
measuring ow reliably, so generally the minimum setting
for Low Signal Cuto is 5. A good practice is to set the Low Signal Cuto at approximately 60-70% of actual measured
maximum signal strength.
NOTE: The factory default “Low Signal Cuto ” is 5.
If the measured signal strength is lower than the Low Signal
Cuto setting, a “Signal Strength too Low” highlighted in red will become visible in the text area to the left in the Data
Display screen until the measured signal strength becomes
greater than the cuto value.
Signal strength indication below 2 is considered to be no
signal at all. Verify that the pipe is full of liquid, the pipe size
and liquid parameters are entered correctly, and that the
transducers have been mounted accurately. Highly aerated
liquids will also cause low signal strength conditions.
Substitute Flow is a value that the analog outputs and the
ow rate display will indicate when an error condition in the
ow meter occurs. The typical setting for this entry is a value
that will make the instrument display zero ow during an
error condition.
Substitute Flow is set as a percentage between Min Flow and Max Flow. In a unidirectional system, this value is typically
set to zero to indicate zero ow while in an error condition.
In a bidirectional system, the percentage can be set such that
zero is displayed in an error condition. To calculate where
to set the Substitute Flow value in a bidirectional system,
perform the following operation:
100
u
SubstituteFlow
100
-
Maximum FlowMinimum Flow
Maximum Flow
-
FILTERING TAB
The Filtering tab contains several lter settings for the TFXL
ow meter. These lters can be adjusted to match response
times and data “smoothing” performance to a particular
application.
System Configuration
Filtering
Advanced Filter Settings:
File Open...File Save...
Output Security
Time Domain Filter:
Time Domain Filter (range 1-256) adjusts the number
of raw data sets (the wave forms viewed on the software
Diagnostics Screen) that are averaged together. Increasing
this value will provide greater damping of the data and slow
the response time of the ow meter. Conversely, lowering
this value will decrease the response time of the meter to
changes in ow/energy rate. This lter is not adaptive, it is
operational to the value set at all times.
NOTE: The TFXL completes a measurement in approximately
350-400 mS. The exact time is pipe size dependent.
Flow Filter (Damping) establishes a maximum adaptive
lter value. Under stable ow conditions ( ow that varies less
than the Flow Filter Hysteresis entry), this adaptive lter
will increase the number of successive ow readings that are
averaged together up to this maximum value. If ow changes
outside of the Flow Filter Hysteresis window, the lter
adapts by decreasing the number of averaged readings and
allows the meter to react faster.
The damping value is increased to increase stability of the
ow rate readings. Damping values are decreased to allow
the ow meter to react faster to changing ow rates. The
factory settings are suitable for most installations. Increasing
this value tends to provide smoother steady-state ow readings and outputs.
DisplayBasic Flow
8
Flow Filter (Damping):%
Flow Filter Hystersis:
Flow Filter Sensitivity:
Bad Data Rejection:
80
5
303
3
3
FIGURE 4.5 FILTERING TAB
%
psecFlow Filter Min Hystersis:
Factory Defaults
DownloadCancel
Entry of data in the Basic and Flow tabs is all that is required
to provide ow measurement functions to the ow meter.
If the user is not going to utilize input/output functions,
click on the Download button to transfer the con guration
to the TFXL instrument. When the con guration has been
completely downloaded, turn the power to the meter o and
then on again to guarantee the changes take e ect.
Flow Filter Hysteresis creates a window around the average
ow measurement reading allowing small variations in
ow without changing the damping value. If the ow varies
within that hysteresis window, greater display damping
will occur up to the maximum values set by the Flow Filter (Damping) entry. The lter also establishes a ow rate
window where measurements outside of the window
06-TTM-UM-00158 8/2012 21
are examined by the Bad Data Rejection lter. The value is
entered as a percentage of actual ow rate.
For example, if the average ow rate is 100 GPM and the
Flow Filter Hysteresis is set to 5%, a lter window of 95-105
GPM is established. Successive ow measurements that are
measured within that window are recorded and averaged in
accordance with the Flow Filter Damping setting. Flow read-
ings outside of the window are held up in accordance with
the Bad Data Rejection lter.
Flow Filter MinHysteresis sets a minimum hysteresis
window that is invoked at sub 0.25 FPS (0.08 MPS) ow rates,
where the “of rate” Flow Filter Hysteresis is very small and
ine ective. This value is entered in pico-seconds (ρ sec) and
is di erential time. If very small uid velocities are to be
measured, increasing the Flow Filter MinHysteresis value
can increase reading stability.
Flow Filter Sensitivity allows con guration of how fast the
Flow Filter Damping will adapt in the positive direction.
Increasing this value allows greater damping to occur faster
than lower values. Adaptation in the negative direction is not
user adjustable.
Bad Data Rejection is a value related to the number of
successive readings that must be measured outside of
the Flow Filter Hysteresis or Flow Filter MinHysteresis
windows before the ow meter will use that ow value.
Larger values are entered into Bad Data Rejection when
measuring liquids that contain gas bubbles, as the gas
bubbles tend to disturb the ultrasonic signals and cause
more extraneous ow readings to occur. Larger Bad Data Rejection values tend to make the ow meter more sluggish
to rapid changes in actual ow rate.
OUTPUT TAB
The entries made in the Output tab establish input and
output parameters for the ow meter. Select the appropriate
function from the pull-down menu and press the Download button. When a function is changed from the factory
setting, a Con guration error (1002) will result. This error
will be cleared by resetting the TFXL microprocessor from
the Communications/Commands/Reset Target button or
by cycling power on the TFXL ow meter. Once the proper
output is selected and the microprocessor is reset, calibration
and con guration of the modules can be completed.
FIGURE 4.6 OUTPUT TAB
CHANNEL 1 420 mA FREQUENCY
CONFIGURATION
NOTE: The 4-20 mA Output Frequency Menu applies to all
TFXL versions and is the only output choice for Channel 1.
The Channel 1 menu controls how the 4-20 mA output is
spanned for all TFXL models.
The Flow at 4 mA / 0 Hz and Flow at 20 mA / 1,000 Hz settings
are used to set the span for both the 4-20 mA output and the
0-1,000 Hz frequency output on the TFXL meter versions.
The 4-20 mA output is internally powered (current sourcing)
and can span negative to positive ow rates. This output
interfaces with virtually all recording and logging systems
by transmitting an analog current that is proportional to
system ow rate. Independent 4 mA and 20 mA span settings
are established in rmware using the ow measuring range
entries. These entries can be set anywhere in the - 40 to + 40
FPS (-12 to +12 MPS) range of the instrument. Resolution of
the output is 12-bits (4096 discrete points) and can drive up
to a 900 Ohm load. When powered by a DC supply, the load is
limited by the input voltage supplied to the instrument. See
Figure 3.1 for allowable loop loads.
Flow at 4 mA / 0 Hz
Flow at 20 mA / 1,000 Hz
The Flow at 4 mA / 0 Hz and Flow at 20 mA / 1,000 Hz entries
are used to set the span of the 4-20 mA analog output and
the frequency output on TFXL versions. These entries are
volumetric rate units that are equal to the volumetric units
con gured as rate units and rate interval discussed on
Page 23.
For example, to span the 4-20 mA output from -100 GPM to
+100 GPM with 12 mA being 0 GPM, set the Flow at 4 mA / 0
Hz and Flow at 20 mA / 1,000 Hz inputs as follows:
22 06-TTM-UM-00158 8/2012
Flow at 4 mA / 0 Hz = -100.0
Flow at 20 mA / 1,000 Hz = 100.0
Calibration (Page 1 of 3) - Zero Flow
If the meter were a TFXL, this setting would also set the span
for the frequency output. At -100 GPM, the output frequency
would be 0 Hz. At the maximum ow of 100 GPM, the output
frequency would be 1,000 Hz, and in this instance a ow of
zero would be represented by an output frequency of 500 Hz.
Example 2 - To span the 4-20 mA output from 0 GPM to +100
GPM with 12 mA being 50 GPM, set the Flow at 4 mA / 0 Hz
and Flow at 20 mA / 1,000 Hz inputs as follows:
Flow at 4 mA / 0 Hz = 0.0
Flow at 20 mA / 1,000 Hz = 100.0
For the TFXL meter, in this instance, zero ow would be
represented by 0 Hz and 4 mA. The full scale ow or 100 GPM
would be 1,000 Hz and 20 mA and a midrange ow of 50
GPM would be expressed as 500 Hz and 12 mA.
4-20 Test -- 4-20 mA Output Test (Value)
Allows a simulated ow value to be sent from the 4-20 mA
output. By incrementing this value, the 4-20 mA output will
transmit the indicated current value.
Errors
Alarm outputs on any error condition. See Error Table in the
Appendix of this manual.
1. Make sure flow is at zero.
2. Wait for flow to stabilize.
3. Press <Set> to calibrate the zero offset
File Open...File Save...
Current Delta T:
.
-0.88-0.43
Set --
Next><BackCancel
FIGURE 4.7 CALIBRATION PAGE 1 OF 3
The zeroing process is essential in systems using the DTTS
and DTTC transducer sets to ensure the best accuracy.
The second step (Page 2 of 3) in the calibration process is the
selection of the engineering units with which the calibration
will be performed. Select the Flow Rate Units and click the
Next button at the bottom of the window.
Calibration (Page 2 of 3) - General Setup
Flow Rate Units:/
GallonsMin
SETTING ZERO AND CALIBRATION
The software utility contains a powerful
Calibration
primary measuring standard in a particular installation. To
initialize the three-step calibration routine, click on the
Calibration button located on the top of the Data Screen.
The display shown in Figure 4.7 will appear.
The rst screen (Page 1 of 3) , establishes a baseline zero ow
rate measurement for the instrument. Because every ow
meter installation is slightly di erent and sound waves can
travel in slightly di erent ways through these various installations, it is important to remove the zero o set at zero ow to
maintain the meters accuracy. A provision is made using this
entry to establish “Zero” ow and eliminate the o set.
To zero the ow meter:
1) Establish zero ow in the pipe (ensure that the pipe
is full of uid, turn o all pumps, and close a deadheading valve). Wait until the delta-time interval shown
in “Current Delta T” is stable (and typically very close to
zero).
2) Click the Set button.
multi-point calibration routine that can be
used to calibrate the TFXL ow meter to a
It is advisable to File Save the existing calibration before modifying it. If the Flow Rate Units selected on this page do not
match the Flow Rate Units utilized for the existing data points collected on Page 3 of 3, flow measurement errors can occur.
To view measurement units, go to Page 3 of 3 and press Edit. The Calibration Points Editor will show what units
were used during the existing calibration.
1) If no data exists in the editor, selection of Flow Rate Units will not influence measurements.
2) If new calibration points are to be entered on Page 3 of 3, it is advisable to remove the existing calibration
points using the Calibration Points Editor.
File Open...File Save...
Next><BackCancel
FIGURE 4.8 CALIBRATION PAGE 2 OF 3
Page 3 of 3 as shown in Figure 4.9 allows multiple actual ow
rates to be recorded by the TFXL. To calibrate a point, establish a stable, known ow rate (veri ed by a real-time primary
ow instrument), enter the actual ow rate in the Figure 4.9
window and click the Set button. Repeat for as many points
as desired.
NOTE: If only two points are to be used (zero and span), it is
preferable to use the highest ow rate anticipated in normal
operation as the calibration point. If an erroneous data point
is collected, the point can be removed by pressing the Edit
button, selecting the bad point and then selecting Remove.
3) Click the Next button when prompted, then click the
Finish button on the calibration screen.
06-TTM-UM-00158 8/2012 23
Calibration (Page 2 of 3) - General Setup
Gal/MIN
File Open...File Save...
FIGURE 4.9 CALIBRATION PAGE 3 OF 3
Delta Time
1) Please establish a
reference flow rate.
1FPS / 0.3MPS Minimum.
2) Enter the reference flow rate
below. (Do not enter 0)
3) Wait for flow to stablize.
4 Press the Set button.
Flow:
Edit
Export...
Next><BackCancel
Target Dbg Data
Device Type:
Calc Count:
Raw Delta T (ns):
Gain:
Tx Delay:
Flow Filter:
SS (Min/Max):
Sound Speed:
Reynolds:
Serial No (TFXD):
TFX
54247
430
413
80
8.0/92.4
4900
20.15
2.2 CPS
1
3
0-10.73
5
66/8
2
4
6
7
8
910
OK
11
0.7500
1213
Reset
Zero values are not valid for linearization entries. Flow meter
zero is entered on Page 1 of 3. If a zero calibration point is
attempted, the following error message will be shown:
UltraLINK
Value can not be 0.
!
This value was already set in a previous screen (Page 1 of 3).
OK
Press the Finish button when all points have been entered.
TARGET DBG DATA SCREEN DEFINITIONS
1) Calc Count - The number of ow calculations performed
by the meter beginning at the time the power to the meter
was last turned o and then on again.
2) Sample Count - The number of samples currently being
taken in one second.
3) Raw Delta T (ηs) - The actual amount of time it takes for
an ultrasonic pulse to cross the pipe.
4) Course Delta T - The TFX series uses two wave forms. The
coarse to nd the best delay and other timing measurements
and a ne to do the ow measurement.
signal before the transmitter initiates another measurement
cycle.
8) Flow Filter - The current value of the adaptive lter.
9) SS (Min/Max) - The minimum and maximum signal
strength levels encountered by the meter beginning at the
time the power to the meter was last turned o and then on
again.
10) Signal Strength State - Indicates if the present signal
strength minimum and maximum are within a preprogramed signal strength window.
11) Sound Speed - The actual sound speed being
measured by the transducers at that moment.
12) Reynolds - A number indicating how turbulent a uid
is. Reynolds numbers between 0 and 2000 are considered
laminar ow. Numbers between 2000 and 4000 are in transition between laminar and turbulent ows and numbers
greater than 4000 indicate turbulent ow.
13) Reynolds Factor - The value applied to the ow calculation to correct for variations in Reynolds numbers.
SAVING METER CONFIGURATION ON A PC
5) Gain - The amount of signal ampli cation applied to the
re ected ultrasound pulse to make it readable by the digital
signal processor.
The complete con guration of the ow meter can be saved
from the Con guration screen. Select File Save button
located in the lower left-hand corner of the screen and
name the le. Files are saved as a *.dcf extension. This le
6) Gain Setting/Waveform Power - The rst number is the
gain setting on the digital pot (automatically controlled by
the AGC circuit). Valid numbers are from 1 to 100. The second
may be transferred to other ow meters or may be recalled
should the same pipe be surveyed again or multiple meters
programmed with the same information.
number is the power factor of the current waveform being
used. For example, “8” indicates that a ⁄ power wave form is
PRINTING A FLOW METER CONFIGURATION REPORT
being used.
7) Tx Delay - The amount of time the transmitting transducer
Select File from the upper task bar and Print to print a calibration/con guration information sheet for the installation.
waits for the receiving transducer to recognize an ultrasound
24 06-TTM-UM-00158 8/2012
APPENDIX
06-TTM-UM-00158 8/2012 25
SPECIFICATIONS
Liquid TypesMost clean liquids or liquids containing small amounts of suspended solids
Resolution
Power
Insertion loss
Loop impedance
Isolation
Turbine Frequency Output/TTL—Pulse Output (Switch selectable)
Type
Amplitude
Frequency range
Duty cycle
DisplayType: 2 line x 8 character LCD
Rate: 8 maximum digits with lead zero blanking
Total: 8 maximum digits with exponential multipliers from –1…6
UnitsEngineering units: Feet, gallons, ft
Rate: second, minute, hour, day
Enclosure – Rating:
Dimensions:
NEMA 3 (Type 3) ABS, PVC and Ultem® (integral system), brass or SS hardware
3"W x 2.5" H x 6" D (75 mm x 63 mm x 150 mm)
Transducer Type:Clamp-on, uses time of ight ultrasonics
Ambient
Temperature:
General purpose: –40° F…185° F (–40° C…85° C); Hazardous locations integral mount: 0° F…
105° F (–20° C…40° C); Hazardous locations DTTN: –40° F…185° F (–40° C…85° C)
Transducer Ratings:DTTN/DTTC: NEMA 6* (IP 67), CPVC, Ultem®, Nylon cord grip, PVC cable jacket; -40…250° F (-40…121° C)
Construction DTTN: NEMA 6P* (IP 68) option, CPVC, Ultem®, Nylon cord grip, Polyethylene
cable jacket; -40…250° F (-40…121° C)
DTTH: NEMA 6* (IP 67), PTFE, Vespel®, Nickel-plated brass cord grip, PFA cable jacket; -40…350° F (-40…176° C)
DTTS: NEMA 6* (IP 67), PVC, Ultem®, Nylon cord grip, PVC cable jacket; -40…185° F (-40…85° C)
*NEMA 6 units: to a depth of 3 ft. (1 m) for 30 days max. NEMA 6P units: to a depth of 100 ft.
(30 m) seawater equivalent density inde nitely.
Pipe/Tubing Sizes:1/2" (12 mm) and larger
Pipe/Tubing
Carbon steel, stainless steel, copper and plastic
Materials:
Accuracy:DTTN/DTTH ±1% of reading at rates >1 FPS (0.3 MPS), ±0.01 FPS (±0.003 MPS) at rates lower than 1 FPS;
DTTS/DTTC 1” and larger units ±1% of reading from 10-100% of measuring range, ±0.01 FPS (±0.003 MPS) at
rates lower than 10% of measuring range; ¾” and smaller units ±1% FS.
Refer to the Dimensional Speci cations page for applicable measuring ranges for each DTTS/DTTN transducer models.
Repeatability:±0.5% of reading
Response Time:0.3…30 seconds, adjustable
Certi cations:All TFXL Models
General Requirements: UL 61010-1 and
CSA C22.2 No. 61010-1
Hazardous Locations: Class I Div. 2 Groups C&D
T4 to UL 1604 and CSA 22.2 No. 213
ULTRALINK™ Utility:Software utility, requires serial communication cable
Windows 2000, Windows XP, Windows Vista®, and Windows® 7 compatible
12-bit for all outputs
Source
Operation
Normal state high; pulses low
with display total increments
5V Max.
900 Ohms Max.
Can share ground common
with power supply isolated
Hazardous Location Designation: Class I Div 1,
Groups C & D; T5 Intrinsically Safe Exia
Process Control Equipment: CSA C22.2 No. 142
Intrinsically Safe Equipment: CSA C22.2 No. 157
Intrinsically Safe & Associated Apparatus: UL913
Energy Management Equipment: UL916
N) 1/2" Conduit Hole (2)N) None
A) Water-tight Cable Clamp(2)C) CPVC Transducer Material
C) 4-Pin (male) Brad Harrison® Micro-Change® Connector
D) 1/2" Flexible Conduit Connectors (2)
Remote System 1/2" and larger (12 mm and larger)
A system consists of one DTFXL part number and a choice of one large or small pipe transducer part number.
DTFXL--N
System Size
X) Large PipeN) None
Y) Small PipeF) I.S. DTTN
Select Options from
Integral System Table
Options
Transducer
Standard Pipe Transducer
Pipes larger than 2" (DN 50 mm)
D T T---
Piping EnvironmentArea Options
N) Standard: 250° FN) None
(121° C) Max. Temp.F) Class I, Div. 1,
L) Large Pipe: 250° FGroups C & D
(121° C) Max. Temp.w/I.S. barrrier
H) High Temp: 350° FP) Portable w/
(176° C) Max. Temp.I.S. barrier
Cable LengthConduit Length
020) 20 feet (6 m)000) 0 feet (0 m)
050) 50 feet (15 m)020) 20 feet (6 m)
100) 100 feet (30 m) Transducer050) 50 feet (15 m)Options100) 100 feet (30 m)
N) None
S) Submersible (IP68)
A) Flexible armored
P) BNC Connectors
Small Pipe Transducer
Pipes 1/2…2" (12…50 mm)
D T T---
PipingCable Length
Environment020) 20 ft. (6.1 m)
S) Standard: 185° F050) 50 ft. (15 m)
185° F (85° C)100) 100 ft. (30 m)
(PVC, Ultem®)
C) High Temp: Conduit Type
250° F (121° C)N) None
(CPVC, Ultem®)A) Flexible
Armored
NominalP) BNC
Pipe SizeConnectors
D) 1/2"
F) 3/4"Pipe TypeConduit Length
G) 1"P) ANSI Pipe000) 0 ft. (0 m)
H) 1-1/4"C) Copper Pipe020) 20 ft. (6.1 m)
J) 1-1/2"T) Tubing050) 50 ft. (15 m)
L) 2"100) 100 ft. (30 m)
06-TTM-UM-00158 8/2012 27
TFXL ERROR CODES
Revised 5-25-2009
Code NumberDescriptionCorrection
Warnings
Low signal strength is typically caused by one of the
following:
0010
0011
Signal Strength is below Signal Strength
Cuto entry
Measured Speed of Sound in the liquid is
greater than ±10% di erent than the value
entered during meter setup
The K-factor (with regards to ow) is the number of pulses that must be accumulated to equal a particular volume of uid. You
can think of each pulse as representing a small fraction of the totalizing unit.
An example might be a K-factor of 1000 (pulses per gallon). This means that if you were counting pulses, when the count total
reached 1000, you would have accumulated 1 Gallon of liquid. Using the same reasoning each individual pulse represents an
accumulation of 1/1000 of a gallon. This relationship is independent of the time it takes to accumulate the counts.
The frequency aspect of K-factors is a little more confusing because it also involves the ow rate. The same K-factor number,
with a time frame added, can be converted into a ow rate. If you accumulated 1000 counts (one gallon) in one minute, then
your ow rate would be 1 GPM. The output frequency, in Hz, is found simply by dividing the number of counts (1000) by the
number of seconds (60) to get the output frequency.
1000 ÷ 60 = 16.6666... Hz. If you were looking at the pulse output on a frequency counter, an output frequency of 16.666...Hz
would be equal to 1 GPM. If the frequency counter registered 33.333...Hz (2 × 16.666...Hz), then the ow rate would be 2 GPM.
Finally, if the ow rate is 2 GPM, then the accumulation of 1000 counts would take place in 30 seconds because the ow rate,
and hence the speed that the 1000 counts is achieved, is twice as great.
Calculating K-factors for Ultrasonic meters
Many styles of ultrasonic ow meters are capable of measuring ow in a wide range of pipe sizes. Because the pipe size and
volumetric units the meter will be used on vary, it is not possible to provide a discrete K-factor. Instead the velocity range of
the meter is usually provided along with a maximum frequency output.
The most basic K-factor calculation requires that an accurate ow rate and the output frequency associated with that ow rate
be known.
Example 1:
Known values are:
Frequency = 700 Hz
Flow Rate = 48 GPM
1) 700 Hz × 60 sec = 42,000 pulses per min
2)
Example 2:
Known values are:
Kfactorpulses per gallon
Full Scale Flow Rate = 85 GPM
Full Scale Output Frequency = 650 Hz
1) 650 Hz x 60 sec = 39,000 pulses per min
42,000min
pulses per
48
GPM
875
2)
K factorpulses per gallon
32 06-TTM-UM-00158 8/2012
39,000min
pulses per
85
GPM
458.82
The calculation is a little more complex if velocity is used because you rst must convert the velocity into a volumetric ow
rate to be able to compute a K-factor.
To convert a velocity into a volumetric ow, the velocity measurement and an accurate measurement of the inside diameter
of the pipe must be known. Also needed is the fact that 1 US gallon of liquid is equal to 231 cubic inches.
Example 3:
Known values are:
Velocity = 4.3 ft/sec
Inside Diameter of Pipe = 3.068 in
The Badger Meter warranty shall apply to the
Dynasonics TFXL clamp-on Ultrasonic flow meter
for liquids (“Product”).
MATERIALS AND WORKMANSHIP
Badger Meter warrants the Product to be free from
defects in materials and workmanship for a period
of 12 months from the original purchase date.
PRODUCT RETURNS
Product failures must be proven and verified to
the satisfaction of Badger Meter. The Badger Meter
obligation hereunder shall be limited to such
repair and replacement and shall be conditioned
upon Badger Meter receiving written notice of
any asserted defect within 10 (ten) days after its
discovery. If the defect arises and a valid claim is
received within the Warranty Period, at its option,
Badger Meter will either (1) exchange the Product
with a new, used or refurbished Product that is
at least functionally equivalent to the original
Product, or (2) refund the purchase price of the
Product. DO NOT RETURN ANY PRODUCT UNTIL
YOU HAVE CALLED THE BADGER METER CUSTOMER
SERVICE DEPARTMENT AND OBTAINED A RETURN
AUTHORIZATION.
of God, improper installation, operation or repair,
alteration, or other circumstances which are beyond
the reasonable control of Badger Meter.
With respect to products not manufactured by
Badger Meter, the warranty obligations of Badger
Meter shall in all respects conform and be limited
to the warranty extended to Badger Meter by the
supplier.
THE FOREGOING WARRANTIES ARE EXCLUSIVE
AND IN LIEU OF ALL OTHER EXPRESS AND
IMPLIED WARRANTIES WHATSOEVER, INCLUDING
BUT NOT LIMITED TO IMPLIED WARRANTIES OF
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specifications, samples, models, bulletins, drawings,
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used in connection with any Customer’s order are
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and shall not be construed as an express warranty.
Any suggestions by Badger Meter or its agents
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LIMITS OF LIABILITY
This warranty shall not apply to any Product
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only to the extent that the Product is installed,
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Badger Meter instructions. The warranty shall not
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exposed to conditions other than those detailed
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EXCLUSION OF CONSEQUENTIAL DAMAGES AND
DISCLAIMER OF OTHER LIABILITY
Badger Meter liability with respect to breaches of
the foregoing warranty shall be limited as stated
herein. Badger Meter liability shall in no event
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