Dynasonics TFX-5000 Operating Manual

Download

Transit Time Ultrasonic Flow Meters

TFX-5000 Meter

TTM-UM-02222-EN-10 (July 2020)

User Manual

Transit Time Ultrasonic Flow Meters, TFX-5000 Meter

CONTENTS

Scope of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Typographic Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Terminology and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Remote Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Wall Mount Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Panel Mount Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Keypad Operation on the Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Keypad Operation in the Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Selecting an Option in a Parameter Selection List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Entering a Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installing the Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installing a Meter with a Remote Transmitter and Fixed Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installing a Meter with a Remote Transmitter and Adjustable Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installing a Panel-Mount Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Wiring the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Electrical Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Connection Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Rated Conditions of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wiring the Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

9…28V DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

20…26V AC Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Mains Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

4…20 mA Output Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Digital Outputs Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Digital Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

AquaCUE/BEACON Endpoint Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Page ii July 2020TTM-UM-02222-EN-10

User Manual

RTD Interface Wiring (Energy Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Auxiliary Output Card Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installing the MicroSD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connecting the USB Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Initial Meter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Parameter Descriptions by Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Main Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Setup > Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Setup > Meter > Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Setup > Meter > Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Setup > Meter > Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Setup > Meter > Flow Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Setup > Meter > Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Setup > Meter > Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Setup > Input/Output > Current #1 (or Current #2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Setup > Inputs/Output > Output #1 (or Output #2 or Output #3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Setup > Inputs/Output > Aux Output #1 (or Aux Output #2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Setup > Inputs/Output > Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Setup > Inputs/Output > RTD (Energy Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Setup > Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Setup > Data Logging (Service Level Access) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Setup > Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Setup > Passcode Setup > Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Setup > Passcode Setup > Passcode Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Display Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Information Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Reset Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Out of Specication Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Check Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Warning and Alarm Message Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Replacing an AC Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Replacing the Communication or Dry Contact Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Replacing the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Firmware Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Page iii July 2020 TTM-UM-02222-EN-10

Transit Time Ultrasonic Flow Meters, TFX-5000 Meter

Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

RTD Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

SoloCUE Flow Device Manager Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Part Number Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

TFX-5000 Flow Meters for Pipes 2 in. and Smaller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

TFX-5000 Flow Meters for Pipes 2 in. and Smaller for Class I, Div 2 Hazardous Locations. . . . . . . . . . . . . . . . . . . . . .56

TFX-5000 Flow Meters for Pipes 2.5 in. and Larger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

TFX-5000 Flow Meters for Pipes 2.5 in. and Larger for U.S./Canada Hazardous Locations . . . . . . . . . . . . . . . . . . . . . 58

TFX-5000 Flow Meters for Pipes Larger than 2 in. for ATEX/EICEx Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . 59

TFX-5000 Energy Meters for Pipes 2 in. and Smaller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

TFX-5000 Energy Meters for Pipes 2.5 in. and Larger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

North American Pipe Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Page iv July 2020TTM-UM-02222-EN-10

Scope of This Manual

SCOPE OF THIS MANUAL

This manual is intended to help you get the TFX-5000 meter up and running quickly. Read this manual carefully before attempting any installation or operation. Keep the manual accessible for future reference.

Typographic Conventions

• In step-by-step instructions, bold text indicates items on the screen you need to select or act upon. Example: Click the Setup menu.

• Names of parameters, options, boxes, columns and fields are italicized. Example: The value displays in the Status field.

• Messages and special markings are shown in quotation marks. Example: “Error” displays in the title bar.

• In most cases, software screen text appears in the manual as it does on the screen. For example, if a word is capitalized on the screen, it is capitalized when referred to in the manual.

UNPACKING AND INSPECTION

Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.

OTE: N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the

carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.

SAFETY

Terminology and Symbols

Indicates a hazardous situation, which, if not avoided, will result in death or serious personal injury.

WARNING

Considerations

• The installation of the TFX-5000 meter must comply with all applicable federal, state, and local rules, regulations, and codes.

• Do not use sharp objects when operating the device (such as using a pen to press buttons on the keypad).

• When the TFX-5000 meter is a part of a system, it is configured in a fail-safe operation so that if the transmitter signal is compromised, the TFX-5000 meter will not cause harm to the system.

MPORTANTI

Not following instructions properly may impair safety of equipment and/or personnel.

WARNING

AFTER DEENERGIZING, DELAY 5 MINUTES BEFORE OPENING.

Indicates a hazardous situation, which, if not avoided, could result in death or serious personal injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate personal injury or damage to property.

Page 5 July 2020 TTM-UM-02222-EN-10

Introduction

INTRODUCTION

WARNING

THIS EQUIPMENT INCLUDES SOME EXTERNAL NONMETALLIC PARTS. THE USER SHALL THEREFORE ENSURE THAT THE EQUIPMENT IS NOT INSTALLED IN A LOCATION WHERE IT MAY BE SUBJECTED TO EXTERNAL CONDITIONS SUCH AS HIGHPRESSURE STEAM WHICH MIGHT CAUSE A BUILDUP OF ELECTROSTATIC CHARGES ON NONCONDUCTING SURFACES. ADDITIONALLY, CLEANING OF THE EQUIPMENT SHOULD BE DONE ONLY WITH A DAMP CLOTH.

The TFX-5000 transit time meter measures volumetric flow and heating/cooling energy rates in clean liquids as well as those with small amounts of suspended solids or aeration, such as surface water or sewage. TFX-5000 ultrasonic flow and energy meters clamp onto the outside of pipes and do not contact the internal liquid.

The TFX-5000 meter is available in two versions:

• A flow meter for water delivery, sewage, cooling water, alcohols, chemical

• A heating/cooling energy flow meter used in conjunction with dual clamp-on RTDs for temperature measurement—ideal for hydronic process and HVAC applications

Transit time flow meters measure the time difference between the travel time of an ultrasound wave going with the fluid flow and against the fluid flow. The time difference is used to calculate the velocity of the fluid traveling in a closed-pipe system. The transducers used in transit time measurements operate alternately as transmitters and receivers. Transit time measurements are bi-directional and are most effective for fluids that have low concentrations of suspended solids and are sonically conductive.

Figure 1: Meter operation

An ultrasonic meter equipped with heat flow capabilities measures the rate and quantity of heat delivered or removed from devices such as heat exchangers. By measuring the volumetric flow rate of the heat exchanger liquid, the temperature at the inlet pipe and the temperature at the outlet pipe, the energy usage can be calculated.

By applying a scaling factor, this heat flow measurement can be expressed in various units (Btu, Watts, Joules, Kilowatts and others).

DIMENSIONS

OTE: N Installation instructions begin on page 10.

Remote Enclosure

Torque the cover screws to 45 in-lb.

6.50 in.

(165.10 mm)

3.63 in. (92.20)

6.50 in.

(165.10 mm)

0.90 in.

(22.86 mm)

Figure 2: Remote mount enclosure dimensions

Page 6 July 2020TTM-UM-02222-EN-10

Wall Mount Bracket

Dimensions

2.00 in.

(50.80 mm)

2.50 in.

(63.50 mm)

2.00 in.

(50.80 mm)

Figure 3: Wall mount enclosure dimensions

2.00 in.

(50.80 mm)

2.50 in.

(63.50 mm)

2.00 in.

(50.80 mm)

Panel Mount Enclosure

Torque the cover screws to 45 in-lb.

6.50 in.

(165.10 mm)

Figure 4: Panel mount enclosure dimensions

6.50 in.

(165.10 mm)

1.38 in.

(35.05 mm)

Customer-supplied panel

1.25 in.

(31.75 mm)

Page 7 July 2020 TTM-UM-02222-EN-10

Operation

OPERATION

Keypad Operation on the Home Screen

The MENU/BACK key enters menu structure.

The DOWN ARROW key toggles between flow rate, flow total, velocity and flow rate with flow total.

The RIGHT ARROW key has no function.

The ENTER key has no function.

Keypad Operation in the Menu Structure

The cursor bar highlights the submenu or parameter that will be viewed or edited. The scroll bar on the right indicates the relative position the cursor bar is at on the list when there are more than 4 items.

• MENU/BACK returns to parent menu (up a level). If at the Main (top level) menu, returns to the Home Screen.

• DOWN ARROW scrolls the list.

• RIGHT ARROW and ENTER have the same function in the menu structure and advance to the submenu or to

read/edit a parameter.

Page 8 July 2020TTM-UM-02222-EN-10

Operation

Selecting an Option in a Parameter Selection List

The active option in the parameter list has a filled-in box on the left side. The scroll bar on the right indicates the relative position the cursor bar is at on the list when there are more than 4 items.

• DOWN ARROW scrolls the list.

• ENTER selects the option and the box on the left side fills in to show the item is selected.

• MENU/BACK exits parameter editing and returns to the parent menu (up a level).

Entering a Number

The parameter name and current value is displayed in the top portion of the screen. Edit the number on the bottom right of the screen.

• MENU/BACK exits parameter editing and returns to parent menu (up a level). The parameter remains at the value displayed in the top portion of the screen.

• DOWN ARROW cycles through the numbers and other options.

• RIGHT ARROW moves the cursor to the right. Once it reaches the rightmost digit or a space, the cursor moves to the

leftmost digit.

• ENTER accepts the value.

Page 9 July 2020 TTM-UM-02222-EN-10

Installation

INSTALLATION

Overview

Each of the installation steps that follow is explained in detail on page 11 through page 12 . The actual installation procedures differ slightly, depending on whether the transducers are fixed or adjustable.

If the transducers are fixed, you will:

1. Install the transducers.

2. Install the transmitter.

3. Wire the transmitter.

4. Program the meter. If the transducers are adjustable, you will:

1. Install the transmitter.

2. Wire the transmitter.

3. Set up the meter (select the optimum transmission mode, enter the site information, and enter the uid and pipe properties).

4. Install the transducers.

5. Complete the meter programming.

Installation Considerations

Mount the transmitter in a location:

• Where little vibration exists.

• That is protected from corrosive fluids.

• That is within the transmitters ambient temperature limits: –4…140° F (–20…60° C); relative humidity 0…85%, non-condensing; altitude 2000 m max.

• That is out of direct sunlight. Direct sunlight may increase transmitter temperature above the maximum limit.

• That protects the oleophobic vent from materials that may plug or seal the vent.

Equipment Required

• Screwdrivers, wide blade and tiny blade (for securing wires to the terminal blocks)

• User manual for the transducers

• Four #8 or M4 screws, if mounting the transmitter on a wall

• Stainless steel banding straps, if mounting the transmitter on a pipe

Installing the Transducers

See the user manual for your particular transducer for installation instructions.

Page 10 July 2020TTM-UM-02222-EN-10

Wall Mounting

Installation

Installing a Meter with a Remote Transmitter and Fixed Transducers

• Locate the transmitter within the length of the transducer cables supplied or exchange the cable for one of proper length.

• See Figure 2 on page 6 for enclosure and mounting dimension details. Allow enough room for door swing, maintenance and conduit entrances.

MPORTANTI

When routing wires to the transmitter, make sure the cables are not twisted, pinched or hanging loosely.

1. Install the xed transducers according to instructions in the transducer user manual.

2. Attach the mounting bracket to a wall (with 4 customer-supplied #8 or M4 screws, see “Wall Mount Bracket” on page7

for dimensions) or to a pipe (with mounting straps).

Holes for

Screws for

Figure 5: Wall mount Figure 6: Pipe Mount

Holes for

Screws for

Slots for

Straps for

Pipe Mounting

Slots for

Straps for

Pipe Mounting

3. Align the transmitter's bracket with the mounted bracket. Use a 4 mm hex tool to secure the 4 provided screws from the sides through the mating holes. See Figure 8.

4. If necessary, you can rotate the mounting bracket in 90° increments to accommodate the nal orientation of the transmitter. From inside the enclosure, remove the 4 screws holding the bracket. Rotate the bracket and replace the screws. See Figure 7.

Figure 7: Rotatable adapter plate Figure 8: Secure the bracket

5. Insert a wire for earth ground under the grounding bracket (see Figure 10) and screw it down tight.

6. Partially loosen the 2 enclosure captive screws on the left side of the transmitter cover. Completely loosen the 2 screws on the right side. Grasp and lift the cover and open it to the left. The cover remains attached and the left screws act as a hinge.

Unscrew

Captive Screws

Figure 9: Captive cover screws Figure 10: Lift cover from base Figure 11: Open cover to the left

7. Use conduit holes where cables enter the enclosure from the bottom. Use suitably certied plugs to seal any holes that are not used for cable entry. A cable gland kit is included for inserting the transducer and power cables.

1/2 in. NPT,

1/2 in. BSPP, or

M20 Threads

Figure 12: Conduit holes

Page 11 July 2020 TTM-UM-02222-EN-10

Wall Mounting

Installation

OTE: N Use suitably certied fittings/plugs to maintain the watertight integrity of the enclosure. Generally, the right conduit

hole (viewed from front) is used for power, the left conduit hole for transducer connections, and the center holes are used for I/O wiring.

8. Install the wires through the gland nuts and connect the wires to the removable terminal blocks. See “Wiring the

Transmitter” on page14.

9. Wire the transducers to the transmitter.

10. Plug the wired terminal blocks into the main board.

11. Reassemble the cover. Torque the cover screws to 45 in-lb.

12. Set up the meter. See “Initial Meter Setup” on page21 for instructions.

Installing a Meter with a Remote Transmitter and Adjustable Transducers

• Locate the transmitter within the length of the transducer cables supplied or exchange the cable for one of proper length.

• Install the transducers after entering the pipe settings into the transmitter and determining the spacing and mounting method.

• See Figure 2 on page 6 for enclosure and mounting dimension details. Allow enough room for door swing, maintenance and conduit entrances.

MPORTANTI

When routing wires to the transmitter, make sure the cables are not twisted, pinched or hanging loosely.

1. Attach the mounting bracket to a wall (with 4 customer-supplied #8 or M4 screws, see “Wall Mount Bracket” on page7

for dimensions) or to a pipe (with mounting straps).

Holes for

Screws for

Figure 13: Wall mount Figure 14: Pipe Mount

Holes for

Screws for

Slots for

Straps for

Pipe Mounting

Slots for

Straps for

Pipe Mounting

2. Align the transmitter's bracket with the mounted bracket. Use a 4 mm hex tool to secure the 4 provided screws from the sides through the mating holes. See Figure 16.

3. If necessary, you can rotate the mounting bracket in 90° increments to accommodate the nal orientation of the transmitter. From inside the enclosure, remove the 4 screws holding the bracket. Rotate the bracket and replace the screws. See Figure 15.

Figure 15: Rotatable adapter plate Figure 16: Secure the bracket

4. Insert a wire for earth ground under the grounding bracket (see Figure 18) and screw it down tight.

5. Partially loosen the 2 enclosure captive screws on the left side of the transmitter cover. Completely loosen the 2 screws on the right side. Grasp and lift the cover and open it to the left. The cover remains attached and the left screws act as a hinge.

Page 12 July 2020TTM-UM-02222-EN-10

Unscrew

Captive Screws

Figure 17: Captive cover screws Figure 18: Lift cover from base Figure 19: Open cover to the left

Installation

6. Use conduit holes where cables enter the enclosure from the bottom. Use suitably certied plugs to seal any holes that are not used for cable entry. A cable gland kit is included for inserting the transducer and power cables.

1/2 in. NPT,

1/2 in. BSPP, or

M20 Threads

Figure 20: Conduit holes

OTE: N Use suitably certied fittings/plugs to maintain the watertight integrity of the enclosure. Generally, the right conduit

hole (viewed from front) is used for power, the left conduit hole for transducer connections, and the center holes are used for I/O wiring.

7. Install the wires through the gland nuts and connect the wires to the removable terminal blocks. See “Wiring the

Transmitter” on page14.

8. Set up the meter. See “Initial Meter Setup” on page21 for instructions.

9. Install the adjustable transducers according to instructions in the transducer user manual.

10. Wire the transducers to the transmitter.

11. Plug the wired terminal blocks into the main board.

12. Reassemble the cover. Torque the cover screws to 45 in-lb.

Installing a Panel-Mount Meter

1. Measure and cut a mounting hole into the customer-supplied panel to the dimensions shown in Figure 21.

2. Remove the 4 screws and 4 O-rings holding the front of the unit to the frame.

3. Verify that the gasket is secure in the mounting bezel.

4. Guide the front of the unit through the panel cutout.

5. Insert the 4 screws through the front of the unit and the panel.

6. Apply one O-ring to each screw from the back of the panel.

7. Align the front of the unit to the frame.

8. Tighten the 4 screws and torque them to 45 in-lb.

Frame

Customer-supplied panel

Ø 0.252 in. thru

typ.

(144.78 mm)

2.85 in.

(72.93 mm)

5.50 in.

(139.70 mm)

5.70 in.

4.80 in.

(121.92 mm)

2.85 in.

(72.39 mm)

(144.78 mm)

Screws (×4)

5.70 in.

O-rings (×4)

Figure 21: Panel cutout dimensions and installation exploded view

Page 13 July 2020 TTM-UM-02222-EN-10

TB400

Wiring the Transmitter

WIRING THE TRANSMITTER

IMPORTANT: Select field wiring means rated for 5° C above the maximum area temperature when it is possible that the

temperature will exceed 55° C. To access terminal strips for wiring, loosen the 4 enclosure captive screws. Grasp and lift the cover and open it to the left. The

cover remains attached and the left screws act as a hinge.

Torque Requirements

The tightening torque requirements for the screw connections of the plug-in terminals are 4.4 lb-in. (0.5 Nm) minimum to

5.3 lb-in. (0.6 Nm) maximum.

Electrical Symbols

Function Direct Current Alternating Current Earth (Ground) Protective Ground Chassis Ground

Symbol

Figure 22: Electrical symbols

TB600 Analog Output

Connector

TB500

BEACON/ AquaCUE Endpoint

TB700

Digital I/O

Connector

CPU

LEDs

MicroSD

Card Holder

Figure 23: Wiring connectors

USB Mini B Connector

Accessory

Card

Power

Connector

TB900

RTD

Connector

TB300

Transducer

Connection Data

Description Minimum Maximum

Conductor cross section solid 0.2 mm² 2.5 mm² Conductor cross section flexible 0.2 mm² 2.5 mm² Conductor cross section flexible, with ferrule without plastic sleeve 0.25 mm² 2.5 mm² Conductor cross section flexible, with ferrule with plastic sleeve 0.25 mm² 2.5 mm² Conductor cross section AWG 24 12 2 conductors with same cross section, solid 0.2 mm² 1 mm² 2 conductors with same cross section, stranded 0.2 mm² 1.5 mm² 2 conductors with same cross section, stranded, ferrules without plastic sleeve 0.25 mm² 1 mm² 2 conductors with same cross section, stranded, TWIN ferrules with plastic sleeve 0.5 mm² 1.5 mm² AWG according to UL/CUL 30 12

Page 14 July 2020TTM-UM-02222-EN-10

Rated Conditions of Terminals

• Mains AC 85…264V AC Wire 18…12 AWG UL AWM 1007 Type 1007

• 9…28V DC, 20…26V AC Wire 20 AWG UL AWM 1007 Type 1007

• Transducer Cables Badger Meter supplied cable

• Digital Outputs/Inputs, Current Output, RS485, RTD or Encoder Interface

• Wire 28…12 AWG UL AWM 1007 Type 1007

Wiring the Transducer

Wiring the Transmitter

Figure 24: Wiring connections

OTE: N Submersible transducer cables are larger diameter. Each cable requires a separate conduit hole. The standard yellow

cable and high temperature cables are small enough to use a single cable gland with a 2-hole grommet.

OTE: N Transducer cables have two wire-color combinations. For the blue and white combination, the blue wire is positive

(+) and the white wire is negative (–). For the red and black combination, the red wire is positive (+) and the black wire is negative (–). The transducer wires are labeled to indicate which pair is upstream or downstream.

1. Guide the transducer terminations through a conduit hole in the bottom of the enclosure.

2. Secure the transducer cable with the supplied conduit nut (if exible conduit was ordered with the transducer).

3. Install the ferrite to the cable: a. To open the ferrite, pull the fastener away from the

body of the ferrite.

b. Wrap the cable tightly around half of the ferrite and

place the cable into the groove.

c. Snap the ferrite shut.

4. The terminals within the transmitter are screw-down barrier terminals. Connect the wires at the corresponding screw terminals in the transmitter. Observe upstream and downstream orientation and wire polarity. See Figure 25.

TB300

Red Black Green (2) Red Black

Inner Shield

Outer Shield

Upstream+

Upstream-

69039, Triax Cable

Downstream+

Downstream-

Transducer

Figure 25: Upstream/downstream transducer

Page 15 July 2020 TTM-UM-02222-EN-10

Wiring the Transmitter

Power

Connect power to the screw terminal block in the transmitter.

• Low voltage power can use any available conduit hole in the enclosure.

• Line voltage AC power must use the right conduit hole, which is aligned with the terminal block on the AC power board.

• Use wiring practices that conform to local and national codes such as The National Electrical Code Handbook in the U.S.

ANY OTHER WIRING METHOD MAY BE UNSAFE OR CAUSE IMPROPER OPERATION OF THE TRANSMITTER.

OTE: N This transmitter requires clean electrical line power. Do not operate this transmitter on circuits with noisy

components (such as fluorescent lights, relays, compressors, or variable frequency drives). Do not use step-down transformers from high voltage, high amperage sources. Do not to run signal wires with line power within the same wiring tray or conduit.

9…28V DC Power

The transmitter may be operated from a 9…28V DC source, as long as the source supplies a maximum of 8 Watts of power. Connect the DC power to 9…28V DC In, power return, and chassis ground, as in Figure 26.

OTE: N DC-powered transmitters are protected from major catastrophe with an internal 2.0 Amp slow-blow fuse. If this fuse

is blown, replace the transmitter or return it to the factory for repair.

IMPORTANT: A Class II DC power supply is required.

TB400

Switch

Circuit

Breaker

Chassis Ground

Figure 26: Power supply 9…28V DC

External Equipment

Power Supply (9 . . . 28V DC) Power Supply (Return)

(Acceptable wire sizes: 28…12 AWG)

20…26V AC Power

The transmitter may be operated from a 20…26V AC source, as long as the source supplies a maximum of 8 Watts of power. Connect the AC power to 20…26V AC In, power return, and chassis ground, as in Figure 27.

OTE: N 24V AC powered transmitters are protected from major catastrophe with an internal 2.0 Amp slow-blow fuse. If this

fuse is blown, replace the transmitter or return it to the factory for repair.

TB400 External Equipment

Switch

Circuit

Breaker

Chassis Ground

Figure 27: Power supply 20…28V AC

Power Supply (20 . . . 26V AC) Power Supply (Return)

(Acceptable wire sizes: 28…12 AWG)

Page 16 July 2020TTM-UM-02222-EN-10

Wiring the Transmitter

Mains Power

IMPORTANT: The measuring device does not have an internal circuit breaker. For compliance with IEC 61010-1, a switch in close

proximity to the transmitter is required so that the power supply line can be easily disconnected from the mains.

The transmitter may be operated from 90…250V AC, 47…63 Hz, 24VA maximum power source.

OTE: N Mains AC-powered transmitters are protected with 1A, 250V AC, 5×20 mm, slow-blow, field-replaceable fuse.

WARNING

TO PREVENT SHORTING OUT THE MAINS AC POWER, YOU MUST REPLACE THE TERMINAL BLOCK COVER ON THE AC MODULE AFTER WIRING THE POWER.

Remove the terminal block covers before wiring and replace them after wiring:

1. Grasp the sides of the cover and gently pull it up.

2. Insert wires into the slots on the cover and screw them down to secure.

3. Align the cover in its original orientation over the terminal block and push down to connect.

TB400 External 85…264V

Factory Wired

AC-DC Power Module

(24VA max.)

Red

Black

Green

24V DC

0V DC

Chassis Ground

AC-L

AC-N

Connect protective earth conductor to terminal 3.

TB100

1 2

Switch

Circuit

Breaker

85 . . . 264V AC Return

(Main power wiring must be of material VW-1 or better.) (Acceptable wire sizes: 18…12 AWG)

Protective

Ground

Figure 28: AC/DC power connections

4…20 mA Output Wiring

The 4…20 mA output transmits an analog current signal that is proportional to system flow rate. The 4…20 mA output can be internally or externally powered and can span negative to positive flow rates.

Both current loops are ISOLATED from DC GND or Power.

ISO_GND

TP605 TP604

TB600

Black Red

8 7 6

5 4

3 2 1

No Connect

4…20 OUT 2 Current #2 Output

4…20 OUT 1 Current #1 Output

(Acceptable wire sizes: 28…12 AWG)

External Equipment

800 Ohms max.

Power Supply

Common

800 Ohms max.

NOTE: 4…20 OUT 2 available with Energy model only.

Figure 29: Typical 4 . . . 20 mA interface using internal isolated 24V DC source

Page 17 July 2020 TTM-UM-02222-EN-10

Wiring the Transmitter

NOTE: 4…20 OUT 2 available with Energy model only.

Digital Outputs Wiring

NOTE: Control Output 3 available with Energy model only.

TP605

Black

TP604

Red

No Connect

TB600

6 5

4 3 2 1

4…20 OUT 2 Current #2 Output

4…20 OUT 1 Current #1 Output

+24V DC Source In

No Connect

(Acceptable wire sizes: 28…12 AWG)

ISO_GND

Figure 30: Typical 4 . . . 20 mA interface using external isolated 24V DC source

ISO 24V

10k

TB700

External Equipment

800 Ohms max.

Power Supply

Common

800 Ohms max.

Power

TYP 24V DC

ISO_GND

NOTE: Control Output 3 available with Energy model only.

10 Ohms

50 mA max. Sink

ISO_GND

10 Ohms

R12

(Acceptable wire sizes: 28…12 AWG)

Figure 31: Typical control out 1, 2 and 3 interface with internal pullups active

Control Output #1

Control Output #2

Control Output #3

ISO_GND

(Acceptable wire sizes: 28…12 AWG)

Figure 32: Typical control out 1, 2 and 3 interface with external pullups passive

Control Output #1

Control Output #2

Control Output #3

ISO_GND

TB700

5 6 7 8 9

IF REQUIRED

External Equipment

V DC (5 . . . 30V DC)

R-Pullup

Control Output #1

Control Output #2

Control Output #3

Control Output #1

Control Output #2

Control Output #3

Page 18 July 2020TTM-UM-02222-EN-10

Wiring the Transmitter

RS485 Output

The RS485 feature allows up to 126 transmitters to be placed on a single three-wire cable up to 4000 feet. All transmitters are assigned a unique numeric address that allows all of the transmitters on the cable network to be independently accessed. Either Modbus RTU or BACnet MS/TP protocol is used to interrogate the transmitters.

Flow rate and total can be monitored over the digital communications bus. When a USB programming cable is connected, the RS485 and frequency outputs are disabled.

Terminator Resistors

(Enabled through Parameter Setting)

60.4 Ohms

A B

TB700

External Equipment

RS485 + RS485 −

Figure 33: Typical RS485 interface

Digital Input Wiring AquaCUE/BEACON Endpoint Wiring

1 2 3

5 6 7 8

TB700

Reset Total + Reset Total -

Push-button

5…30V DC

TB500

4 3

2 1

NOTE: Non-isolated

Endpoint Data Pulse Out (Green Wire)

DGND (Black Wire) Endpoint VccClk In (Red Wire)

(Acceptable wire sizes: 28…12 AWG)

AquaCUE/BEACON

Endpoint

Figure 34: Digital input—reset totalizer Figure 35: AquaCUE/BEACON wiring

RTD Interface Wiring (Energy Models Only)

TB900

RTD1 Ex + RTD1 Sense + RTD1 Sense RTD1 Ex -

RTD2 Ex + RTD2 Sense + RTD2 Sense RTD2 Ex -

Chassis_GND

1 2 3 4 5 6 7 8 9

(Acceptable wire sizes: 28…12 AWG)

Figure 36: Two-wire RTD interface

External Equipment

Temp #1

PT100 or PT1000 RTDs

Temp #2

Page 19 July 2020 TTM-UM-02222-EN-10

Wiring the Transmitter

(NOTE: Italicized wire colors

TB900

apply to Badger Meter PN 68996.)

RTD1 Ex + RTD1 Sense + RTD1 Sense RTD1 Ex -

RTD2 Ex + RTD2 Sense + RTD2 Sense RTD2 Ex -

Chassis_GND

1 2 3 4 5

(Black)

6 7 8 9

(Acceptable wire sizes: 28…12 AWG)

Figure 30: Three-wire RTD interface Figure 37: Four-wire RTD interface

Auxiliary Output Card Wiring

AUX2 OUT

AUX1 OUT

External Equipment

(White)

(Red/Blue)

(Red)

(White)

(Red/Blue)

(Red)

44 33

Temp #1

PT100 or PT1000 RTDs

Temp #2

RTD1 Ex + RTD1 Sense + RTD1 Sense RTD1 Ex -

RTD2 Ex + RTD2 Sense + RTD2 Sense RTD2 Ex -

Chassis_GND

+V DC (30V DC, 5A max., each output)

TB100

4 3 2 1

Load 1 Load 2

Figure 38: Auxiliary output interface

TB900

1 2 3 4 5 6 7 8 9

(Acceptable wire sizes: 28…12 AWG)

Power

Supply

External Equipment

Temp #1

PT100 or PT1000 RTDs

Temp #2

Installing the MicroSD Card

WARNING

IN A HAZARDOUS LOCATION WHERE EXPLOSIVE GAS OR DUST IS PRESENT, DISCONNECT THE POWER BEFORE OPENING THE ENCLOSURE AND INSERTING OR REMOVING THE MICROSD CARD. AFTER THE CARD IS INSERTED OR REMOVED, CLOSE THE ENCLOSURE BEFORE REAPPLYING POWER.

1. In all locations, turn o power to the unit.

2. Remove the enclosure cover.

3. Put your nger in the groove of the tray and slide the tray downward. The tray springs open.

5. Insert the MicroSD card.

6. Slide the cover up to close.

7. Replace the enclosure cover.

Page 20 July 2020TTM-UM-02222-EN-10

Wiring the Transmitter

Connecting the USB Cable

Use a USB cable when connecting a TFX-5000 meter to a computer with SoloCUE® Flow Device Manager software.

WARNING

DO NOT USE THE MINI USB PORT IN A HAZARDOUS LOCATION WHERE EXPLOSIVE GAS OR DUST IS PRESENT. DO NOT OPEN THE TRANSMITTER WHILE POWERED IF WATER OR SPRAY COULD CONTACT ELECTRONICS OR INTERIOR.

1. Open the enclosure cover.

2. Connect the USB cable to the mini USB port, aligning the pins in the cable with the holes in the port.

3. Program the transmitter.

4. Remove the USB cable and close the enclosure cover.

Initial Meter Setup

You can set up the meter using the TFX-5000 keypad or the SoloCUE Flow Device Manager software. This document addresses procedures using the TFX-5000 keypad. To use SoloCUE, see the "SoloCUE Flow Device Manager Installation Guide" available at www.badgermeter.com.

For in-depth parameter programming, see “Parameter Descriptions by Menu” on page23.

1. Program the meter settings: When using the keypad to set up the TFX-5000 meter to measure ow, press MENU/BACK to enter the main menu. In the SETUP > METER menu:

a. Enter the pipe characteristics, transducer, mounting and fluid. b. Record the calculated spacing as needed. c. Install transducer. See the transducer user manual for instructions.

2. Check calibration: In the SETUP > METER > CALIBRATION menu, select Field for the Factor Mode if firmware version is prior to 02.02.480. Enter the calibration and sensor factors from the transducers into the scale factor and sensor factor value.

3. Zero the meter: Due to different pipe characteristics, the meter must be zeroed in order to maintain accuracy. The recommended method is to stop flow and make sure there is no flow before zeroing the meter. In situations in which that is not feasible, you may zero the meter while the flow is steady or enter the zero manually. Based on ZERO MODE, the SET ZERO option will be selectable.

d. If ZERO MODE is set to NO FLOW:

Check that the pipe is full of liquid and not flowing. Flow must be absolutely zero. Securely close any valves and allow time for settling to occur. Select SET ZERO-NO FLOW and click OK to set the new zero.

e. If ZERO MODE is set to STEADY FLOW:

Check that the pipe is full of liquid and flowing at a steady rate. Select SET ZERO-FLOW and click OK to set the new zero.

4. Select temperature sensor (energy models only): In the SETUP > INPUTS/OUTPUT > RTD menu, select the temperature sensor type, range and order for positive and negative energy calculations.

5. Select units: In the SETUP > UNITS menu, select the units and format of flow rate, total and velocity, and for energy meters the energy rate, energy total and temperature.

6. Set up the flow settings: In the SETUP > METER > FLOW SETUP menu, select flow direction, low and maximum flow cutoff, and minimum and maximum signal strength.

Page 21 July 2020 TTM-UM-02222-EN-10

Menu Map

MENU MAP

Passcode levels for write access to each menu are as follows:

NOTE:

(O) = Operator, Service or Admin (S) = Service or Admin (A) = Admin

If no passcode is entered, all parameters can still be read.

Press to select a main menu option.

MAIN MENU

HOME SCREEN

Flow Rate

Flow Total

Velocity

Flow Rate / Flow Total

*Energy Rate

Press to access this menu.

*Energy Total

*Temp #1 / Temp #2

*Energy Rate / Delta Temp

*Energy Rate / Energy Total

Time / Date

Press to toggle

the options.

Setup Display Information

(O)

Language

Decimal

Display Tag I.D.

Brightness

Contrast Dimmer

Dimmer Level

Timeout Set Time

Set Date Display Time Display Date

Vendor

Model

P.N. S.N.

FW Version

Cal. Date

Date Code

Tag ID

Units Meter Input/Output

(O)

Flow Units

Flow Decimals

Flow Total Mode

Flow Total Units

Flow Total Decimals

Velocity Units

 Energy Rate Units

 Energy Rate Decimal

 Energy Total Mode

 Energy Total Units

 Energy Total Decimal

 Temperature Units

Display Mode

 Energy units only.

(S)

Transducer

Mounting

 Cx Type

 Pipe

Fluid

 Spacing

Flow Setup

Advanced

Calibration

 Aux Output #1  Aux Output #2

 Optional card installed.

Readings

Signal Strength

History

Delta Time Filtered

Flow Rate Raw

Fluid Sound Speed

Delta Time Raw

Reynolds Number

Reynolds Factor  Temperature #1  Temperature #2

 Delta Temperature

Total Overow Count

 Energy Overow

(S)

Current #1

 Current #2

Output #1 Output #2

 Output #3

 Input

RTD

Diagnostics

Input/Output

Status

Current #1 Output

 Current #2 Output

Output #1 Status Output #2 Status

 Output #3 Status  Aux Output #1 Status  Aux Output #2 Status

Input Status

Communications

(S)

EIA-485 Type

 Modbus RTU Settings

 BACnet MS/TP Settings

Endpoint

 BACnet/IP

 Modbus TCP/IP

 EtherNet/IP

 Based on selected option.

Reset

(O)

Reset Flow Total

Unlatch Alarms

Hardware

Options

Card Hardware

MAC Address

Link Status

Data Logging

(S)

Log Mode

Time Interval

Parameter 1…8

 Threshold Min. Threshold Max. Threshold

Delete Log

 Available when security is enabled.

Options

(S)

Card Type

Logout

(If security is enabled

and someone is

logged in.)

System

(S)

Time Date

Power On Time

Simulation Mode

Passcode Level

Clear History

Factory Reset

Reboot

Passcode

Setup

(A)

Security

 Set Admin

 Set Service

 Set Operation

 Logout Timeout

 Passcode Recovery

Page 22 July 2020TTM-UM-02222-EN-10

Parameter Descriptions by Menu

PARAMETER DESCRIPTIONS BY MENU

Main Menu Structure

The transmitter’s firmware has a hierarchical menu structure. See "Menu Map" on page22 for a visual path to the parameters. The five Main Menus used in the transmitter firmware are as follows:

Menu Function

SETUP Contains all of the configuration parameters for initially programming the transmitter to measure flow DISPLAY Configures transmitter display functions INFORMATION Displays system information, such as the model number and firmware version DIAGNOSTICS Displays system status and allows you to clear the history, reset to factory defaults and reboot the system RESET Resets the flow total or unlatches alarms

The following pages define the configuration parameters located in each of the menus.

Setup > Units

Use SETUP > UNITS to define the measurement standards for the transmitter. Contains all of the configuration parameters for setting the units and decimals for the readings and the totalizer mode. Requires operator level passcode or higher if security is enabled.

An asterisk (*) indicates the parameter default.

Units Submenus Options/Descriptions

Select the flow rate units/interval displayed on the Home Screen. FLOW UNITS are automatically converted into the selected option.

Option Units/Interval Option Units/Interval

Fluid BBL/D Fluid Barrels/Day (31.5 Gal) GAL/S US Gallons/Second

IBBL/D Imperial Fluid Barrels/Day (36 IG) GAL/MIN US Gallons/Minute

L/S Liters/Second GAL/H US Gallons/Hour

L/MIN Liters/Minute MG/D Million US Gallons/Day

FLOW UNITS

FLOW DECIMALS This is a numeric entry for the number of decimal places to display. Default is 2. Options are 0…7

FLOW TOTAL MODE

L/H Liters/Hour IG/S Imperial Gallons/Second

M/S Cubic Meters/Second IG/MIN Imperial Gallons/Minute

M/MIN Cubic Meters/Minute IG/H Imperial Gallons/Hour

M/H Cubic Meters/Hour MIG/D Million Imperial Gallons/Day FT/S Cubic Feet/Minute OIL BBL/D Oil Barrels/Day (42 Gal)

FT/MIN Cubic Feet/Minute AC-FT/D Acre Feet/Day

FT/H Cubic Feet/Hour

Custom

*GROSS FLOW FORWARD FLOW REVERSE FLOW NET FLOW

This selection in only available if Custom Units is enabled through SoloCUE Flow Device Manager. Use SoloCUE to change the Custom Units.

Any ow in forward and reverse direction.

Forward ow minus reverse ow. A negative total results when reverse ow is greater than forward ow.

Page 23 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Units Submenus Options/Descriptions

Select the units for the flow total displayed on the Home Screen. FLOW TOTAL UNITS are automatically converted into the selected option:

Option Units Option Units

GAL US Gallons Fluid BBL Fluid Barrel (31.5 Gal)

MGAL Million US Gallons L Liter

FLOW TOTAL UNITS

FLOW TOTAL DECIMALS This is a numeric entry for the number of decimal places to display. Default is 0. Options are 0…7.

VELOCITY UNITS

ENERGY RATE UNITS (Energy Units Only)

ENERGY RATE DECIMAL (Energy Units Only)

ENERGY TOTAL MODE (Energy Units Only)

IGAL Imperial Gallons HL Hectoliter

AC-FT Acre Foot M Cubic Meters

MIGAL Million Imperial Gallons FT Cubic Feet

Oil BBL Oil Barrels (42 Gal)

Custom

Select the units for the velocity displayed on the Home Screen. *FT/S Feet/Second

M/S Meters/Second Select the units for the energy rate displayed on the Home Screen. ENERGY RATE UNITS are automatically

converted into the selected option:

Option Units Option Units

BTU/H Btu/hour kJ/H Kilojoules/hour

kBTU/H Thousand Btu/hour MJ/H Mega joules/hour

MMBTU/H Million Btu/hour kCAL/H Kilocalories/hour

W Watts MCAL/H Mega calories/hour *kW Kilowatts MW Megawatts

This is a numeric entry for the number of decimal places to display. Default is 2. Options are 0…7.

FORWARD FLOW REVERSE FLOW NET FLOW Forward flow minus reverse flow. A negative total results when reverse flow is greater than the forward flow. *GROSS FLOW Any flow in forward and reverse direction.

Select the units for the energy total displayed on the Home Screen. ENERGY TOTAL UNITS are automatically converted into the selected option:

This selection in only available if Custom Units is enabled through SoloCUE Flow Device

Manager. Use SoloCUE to change the Custom Units.

TON (RT)

Ton (Refrigeration)

1 Ton = 12,000 Btu/h

Option Units Option Units

ENERGY TOTAL UNITS (Energy Units Only)

ENERGY TOTAL DECIMALS (Energy Units Only)

TEMPERATURE UNITS (Energy Units Only)

DISPLAY MODE

Page 24 July 2020TTM-UM-02222-EN-10

BTU British Thermal Unit kWH Kilowatt Hour

kBTU Thousand Btu MWh Megawatt Hour

MMBTU Million Btu kJ Kilo Joules

KCAL Kilo Calories MJ Mega Joules

MCAL Mega Calories TON-H Ton-hour (Refrigeration)

This is a numeric entry for the number of decimal places to display. Default is 2. Options are 0…7.

°F °C K

Select the parameters to display on the Home Screen. Alternatively, you can change the display from the Home Screen by pressing the DOWN button.

*FLOW RATE ENERGY TOTAL FLOW TOTAL TEMP #1 / TEMP #2

VELOCITY ENERGY RATE / DELTA TEMPERATURE RATE/TOTAL ENERGY RATE / ENERGY TOTAL ENERGY RATE TIME / DATE

Parameter Descriptions by Menu

Setup > Meter

Contains all of the configuration parameters for setting the meter. Requires service level passcode or higher if security is enabled. An asterisk (*) indicates the parameter default.

Meter Submenus Options/Descriptions

Select the transducer type:

UZ 2 MHZ Option UZ when ordered with the TFX-5000 meter; universal small pipe

transducers integrated in a rail

CX 2 MHZ Options CA…CT when ordered with the TFX-5000 meter; fixed size small pipe

transducers

JZ / KZ 1 MHZ Options JZ and KZ when ordered with the TFX-5000 meter; medium size pipe

TRANSDUCER

MOUNTING

Cx TYPE

NZ / RZ / WZ 1 MHZ Options NZ, WZ and RZ when ordered with the TFX-5000 meter; medium size

HZ 1 MHZ Option HZ when ordered with the TFX-5000 meter; high temperature medium

LZ / YZ 0.5 MHZ Option LZ and YZ when ordered with the TFX-5000 meter; large pipe transducers,

For mounting options, see the transducer user manual. Z PATH *V PATH W PATH

DTTC TYPE is substituted for MOUNTING when TRANSDUCER DTTC is selected as the transducer type. CA: 1/2 IN ANSI CJ: 1-1/4 IN COPPER CB: 3/4 IN ANSI CK: 1-1/2 IN COPPER CC: 1 IN ANSI CL: 2 IN COPPER CD: 1-1/4 IN ANSI CM: 1/2 IN SS TUBE CE: 1-1/2 IN ANSI CN: 3/4 IN SS TUBE CF: 2 IN ANSI CP: 1 IN SS TUBE CG: 1/2 IN COPPER CQ: 1-1/4 IN SS TUBE CH: 3/4 IN COPPER CR: 1-1/2 IN SS TUBE CT: 1 IN COPPER CS: 2 SS IN TUBE

transducers integrated in a rail

pipe transducers, including submersible

pipe transducers

including submersible

Page 25 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Meter > Pipe

An asterisk (*) indicates the parameter default.

Pipe Submenus Options/Descriptions

STAINLESS 302/303 STAINLESS 430 IRON - DUCTILE POLYPROPYLENE STAINLESS 304 ALUMINUM HD POLYETHYLENE

PIPE MATERIAL

PIPE TYPE

PIPE SIZE Available only when PIPE TYPE is MANUAL; Numeric entry; min. 0.5 in (15 mm), max. 300 in (7500 mm)

PIPE SIZE NOMINAL

WALL THICKNESS

LINER MATERIAL

LINER THICKNESS Numeric entry; min. 0.00, max. 5 in. (125 mm) I.D. SIZE Numeric display in inches or millimeters, based on PIPE TYPE

STAINLESS 304L BRASS NAVAL LD POLYETHYLENE *STAINLESS 316 CARBON STEEL PFA TEFLON STAINLESS 347 COPPER PVC CPVC STAINLESS 410 IRON - CAST PVDF

For the best accuracy, measure the outer diameter and wall thickness with a gauge and select MANUAL INCHES or MANUAL MM.

If you do not have a gauge, you can select an ASME/ANSI or ASTM definition. Schedule, copper tubing and cast iron class are filtered based on pipe material selection.

If stainless steel pipe, carbon steel, cvc, pcvc material is selected, the following pipe schedules are also available as applicable:

SCHEDULE STD SCHEDULE 80 SCHEDULE 5 SCHEDULE 100 *SCHEDULE 10 SCHEDULE 120 SCHEDULE 20 SCHEDULE 140 SCHEDULE 30 SCHEDULE 160 SCHEDULE 40 SCHEDULE 180 SCHEDULE 60 SCHEDULE STG

If copper material is selected, the following types are also available:

TYPE K TYPE M TYPE L PIPE SIZE

If cast iron pipe material is selected, the following classes are also available:

CLASS A CLASS E CLASS B CLASS F CLASS C CLASS G CLASS D CLASS H

If ductile iron pipe material is selected, the following classes are also available:

CLASS 50 CLASS 54 CLASS 51 CLASS 55 CLASS 52 CLASS 56 CLASS 53

If aluminum or brass naval material is selected, the following is also available: PIPE SIZE (in inches)

PIPE SIZE NOMINAL is substituted for PIPE SIZE when a schedule/tubing/class is selected. Enumeration based on schedule; min. 0.5 in. (15 mm), max. 24 in. (610 mm) 1/2, 3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3, 3-1/2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 24

Numeric entry; *min. 0.00, max. 5 in. (125 mm); WALL THICKNESS is only useful for MANUAL METRIC and MANUAL INCHES; It can be skipped for pipe schedule, tubing and classes

NONE HD POLYETHYLENE TAR EPOXY ACRYLIC LD POLYETHYLENE PFE TEFLON ASBESTOS CEMENT POLYPROPYLENE GLASS PYREX EBONITE POLYSTYRENE FIBERGLASS EPOXY MORTAR RUBBER

Page 26 July 2020TTM-UM-02222-EN-10

Setup > Meter > Fluid

Fluid Submenus Options/Descriptions

Water - Tap Acetone Ethylene Glycol 30% Kerosene Propylene Glycol 30% Raw Sewage Ammonia Gasoline Methanol Stoddard Solvent

FLUID

CUSTOM FLUID

Water - Distilled Benzene Glycerin Oil Diesel #1 Sulfuric Acid 96% Water - Sea 3.5% Ethanol Isopropanol Oil Diesel #2 Hydrochloric Acid 36% Brine - 3.5% Ethylene Glycol 100% Jet Fuel A1/JP8 Propylene Glycol 100% Hyrdrofluoric Acid 49% Brine - 10% Ethylene Glycol 50% Jet Fuel B/JP4 Propylene Glycol 50% Custom

SOUND SPEED Numeric entry; Units ft/s or m/s based on velocity units. SPEED UNITS Ft/s or m/s

Numeric entry; Specific gravity (density relative to water), pipe size and viscosity are used

SPECIFIC GRAVITY

VISCOSITY Numeric entry; Units centipoise (cP) or mPa-s. Dynamic viscosity of the fluid. VISCOSITY UNITS Units centipoise (cP) or mPa-s REFERENCE TEMP Numeric entry, F or C. Default 15° C. Reference temperature of viscosity and specific gravity. REF TEMP UNITS F or C

SPECIFIC HEAT

to calculate the Reynolds number. The Reynolds number indicates whether the fluid is in turbulent, transition or laminar flow and the flow profile.

Numeric entry; Units: joule/gram °C; min. 0.01, max. 65.0; Specific heat capacity is the heat capacity per unit mass of a material.

Setup > Meter > Spacing

An asterisk (*) indicates the parameter default.

Parameter Descriptions by Menu

Spacing Submenus Options/Descriptions

*Numeric display 0…300 units in inches or millimeters, based PIPE settings.

CALIBRATED SPACING

The spacing required between two transducers based on the pipe parameters. Take this measurement between the lines scribed into the side of the transducers or use the scale on the rails, if used. See the transducer user manual. For Cx transducers with fixed spacing, the parameter will not be shown.

Setup > Meter > Flow Setup

An asterisk (*) indicates the parameter default.

Flow Setup Submenus Options/Descriptions

DIRECTION

BIDIRECTIONAL

LOW FLOW CUTOFF Numeric entry. Units and decimals are based on FLOW RATE UNITS. Zero and positive values. *0.0

SIGNAL CUTOFF

SIGNAL HIGH

MINIMUM FLOW -10000 (default); min. -2,000,000. Number of decimals points depends on Home Screen settings. MAXIMUM FLOW 10000 (default); max. 2,000,000

*FORWARD REVERSE

*ENABLED DISABLED

*30 The low threshold when the meter will stop reading flow and display a F10 Low Signal message (see “Troubleshooting” on page46 for causes of a low signal).

*90% The high threshold when the meter will stop reading flow and display a F11 High Signal message (see

“Troubleshooting” on page46 for causes of a high signal).

Page 27 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Meter > Advanced

An asterisk (*) indicates the parameter default.

Dynasonics Calculation EN1434 TYPE Rate of Heat Delivery = Q × (Tin – Tout) × C × ρ Where

HEAT CALCULATION (Energy meter only)

DAMPING *40 seconds SENSITIVITY *60% HYSTERESIS *5% BAD DATA REJECTION *3 FILTER METHOD *Adaptive

WAVE

TEMP COMPENSATION

MANUAL REF TEMP Numeric entry -40…350° F (–40…176° C)

REF TEMP UNITS

REYNOLDS

Filter Parameters

Q = Volumetric flow rate

Tin = Temperature at the inlet

Tout = Temperature at the outlet

C = Heat capacity ρ = Density of fluid

For detailed information on these parameters, see the paragraphs following this table.

• *AUTO automatically selects waveform based on flow speed and signal quality.

• SIN CARROT TOP is best for low speed flow.

• BEST BARKER is best for high speed flow. *MANUAL

TEMP #1 TEMP #2

° F ° C K

*ENABLED DISABLED

Selection is only available for Energy meter. For the Flow meter, manual temperature compensation is always on. Temperature compensation adjusts the viscosity of the fluid used in Reynolds number compensation and the fluid speed of sound.

Select the units for the manual reference temperature.

Flow rate compensation based on fluid Reynolds number as the fluid changes from laminar to transitional to turbulent flow.

Filter Method (Default: Adaptive)

The TFX-5000 flow meter offers three levels of signal filtering:

• None imposes no filtering on the signal from the transducers.

• Simple with Rejection uses Damping and Bad Data Rejection to filter the flow data.

• *Adaptive filtering allows the meter’s software routines to alter the filtering, depending on the variability of the

transducer’s signal. The Adaptive filter uses a combination of Damping, Bad Data Rejection, Sensitivity and Hysteresis to modify the flow input data.

Damping (Range 0…100 Seconds; Default: 40 Seconds) Damping is the approximate amount of time the filtering routines use to attain a 99% stable rate value. Generally, the higher

the damping value, the more stable the rate readings are—but at the expense of response time.

Sensitivity (Range 0…100%; Default: 60%) Sensitivity determines how fast the adaptive ltering responds to a change in rate. Increasing the sensitivity decreases the

ltering, which allows the display to respond to rate changes more rapidly.

Hysteresis (Range 0…25%; Default: 5%) Hysteresis creates a window around the average flow measurement reading, defining the limits at which the automatic

damping increases occur. If the rate varies within the hysteresis window, greater damping occurs up to the maximum values set by the flow filter Damping entry. The filter also establishes a flow rate window where measurements outside of the window are captured by the Bad Data Rejection window. Enter the value as a percentage of actual flow rate.

For instance, a Hysteresis setting of 5% allows the flow to vary ± 5% from the currently established flow rate without automatically decreasing the value of the Damping.

Page 28 July 2020TTM-UM-02222-EN-10

Parameter Descriptions by Menu

For example, if the average flow rate is 100 gpm and the Hysteresis is set to 10%, a filter window of 90…110 gpm is established. Successive flow measurements that reside within that window are recorded and averaged in accordance with the Damping setting. Flow readings outside of the window are rejected or accepted in accordance with the Bad Data Rejection setting.

Filter settings for this example:

Filter Method Adaptive Damping 40 seconds Sensitivity 60% Hysteresis 10% Bad Data Rejection 3

150

Flow Within

Hysteresis Limit

110

100

±10% Hysteresis

Limit

Flow

Figure 39: Hysteresis window

Bad Data Rejection (Range 0…10 Samples; Default: 3) The Bad Data Rejection setting is related to the number of successive readings that must be measured outside of a the Hysteresis value before the flow meter considers the new flow value valid. In this example, a Hysteresis setting of 10% produces

a ± 10% band centered on the current valid flow rate of 100 gpm. The Bad Data Rejection setting is the number of successive samples that must be outside of the Hysteresis window before

the flow meter considers the change in flow as real. Larger values are entered into the Bad Data Rejection window when measuring liquids that contain gas bubbles, as the gas bubbles tend to disturb the ultrasonic signals and cause more extraneous flow readings to occur. Larger Bad Data Rejection values tend to make the flow meter less responsive to rapid changes in actual flow rate.

In Figure 41 on page 30, flow data falls outside the flow Hysteresis window but does not reach the minimum time specified in the Bad Data Rejection window. When data appears that is outside the Hysteresis band and shorter than the Bad Data Rejection window time, the data is rejected.

Page 29 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

150

3 Samples Outside

Hysteresis Limit

110

1 2 3

Flow Outside

Hysteresis Limit

100

Sample

Limits

Bad Data Rejection

Window

±10% Hysteresis

Limit

Flow

Figure 40: Bad data (rejection)

The flow rate is again outside the original ±10% Hysteresis window, but the data exists for a time period greater than the Bad Data Rejection window. In this instance, the meter interprets the data as a new valid flow rate and moves the Hysteresis

window to correspond with the new established flow rate.

150

Old

±10% Hysteresis

Limit

110

4 Samples Outside

Hysteresis Limit

Flow Outside Original

Hysteresis Limit

100

1 2 3 4

Bad Data

Rejection Window

New

±10% Hysteresis

Limit

Flow

Figure 41: New valid flow data

Page 30 July 2020TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Meter > Calibration

An asterisk (*) indicates the parameter default.

Calibration Submenus Options/Descriptions

FACTOR MODE

FACTORY SETTINGS

ZERO MODE

SET ZERO - NO FLOW

SET ZERO - FLOW

MANUAL ZERO Numeric entry ## ### ns Allows for manual entry of the zero value when ZERO MODE is MANUAL.

ZERO VALUE Numeric display ## ### ns

SENSOR FACTOR Numeric entry ## ### ns

SCALE FACTOR Numeric entry

FAC TORY *FIELD

ZERO

CAL FACTOR

SENSOR FACTOR

MANUAL *NO FLOW STEADY FLOW

SET ZERO AT NO FLOW in process and confirmation screen

SET ZERO AT FLOW in process and confirmation screen

Select FIELD to set the zero and use the sensor and scale factors of the transducers.

The zero offset entered during factory calibration. ZERO is for reference only and most likely the ZERO VALUE for your installation will be different from the factory ZERO. Numeric display; *0.000 ns

One of two calibration factors unique to each transducer pair if the transmitter was used during factory calibration. Numeric display #.###

Due to different pipe characteristics, the meter must be zeroed in order to maintain accuracy. The recommended method is to stop flow and make sure there is no flow before zeroing the meter. In situations in which that is not feasible, you may zero the meter while the flow is steady or enter the zero manually.

Select the method to zero the meter.

Check that the pipe is full of liquid and not flowing. Flow must be absolutely zero. Securely close any valves and allow time for settling to occur.

Stabilize the flow to a steady level before zeroing the meter. In situations where it is not possible to stop flow, use this method to zero the meter. When selected, the meter will calculate the zero typically in 5…10 seconds and will indicate if the meter was successful or not in determining the flow.

The zero offset used to calculate the flow rate If the meter is not zeroed after installation, this value will match the factory ZERO setting.

The value used in calculating the zero value when zeroing the meter at steady flow. This value can be found on the transducer label.

The factor used for linearizing the flow rate calculation when FIELD is selected for FACTOR MODE. Enter the CAL FACTOR from the transducer.

Factory Calibrated Procedure

Each transducer pair has a CAL FACTOR and SENSOR FACTOR on the label. Verify FACTOR MODE is set to FIELD and enter the factors from the transducer into the CAL FACTOR and SENSOR FACTOR settings.

Zero the meter after entering the CAL FACTOR and SENSOR FACTOR.

Field Calibration Procedure

To calibrate the TFX-5000 flow meter, use a master meter or gravimetric test stand.

1. (Skip this step if rmware is 02.02.480 or higher. ) Verify that FACTOR MODE is set to FIELD and the transducer sensor factor is entered into the SENSOR FACTOR setting.

2. Set SCALE FACTOR set to 1.

3. Run calibration test.

4. Calculate the SCALE FACTOR. SCALE FACTOR = (actual flow)/(meter flow rate) or (actual total)/(meter total)

5. Enter the SCALE FACTOR.

Page 31 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Input/Output > Current #1 (or Current #2)

Requires service level passcode or higher if security is enabled. The current output, reset input and frequency/pulse/status output can be set up through the SETUP > INPUT/OUTPUT menus.

An asterisk (*) indicates the parameter default.

Current #1 Submenus Options/Descriptions

*FLOW RATE TEMPERATURE #1 TEMPERATURE #2

OUTPUT SOURCE

RANGE

MIN VALUE

MAX VALUE

FAILURE MODE

FIXED VALUE

TEST CURRENT

TRIM 4 mA

TRIM 20 mA

ENERGY FLOW VELOCITY SIGNAL STRENGTH TEST MODE DISABLED

*4-20 mA 4-20 mA NAMUR Current range is NAMUR 43 compliant with lower measuring limit at 3.8 mA and upper limit at 20.5 mA and minimum alarm 3.5 mA and maximum alarm 22.6 mA. 0-20 mA

Enter the value of the reading at 4 mA. Can also be the setting for the 0 mA setpoint when 4-20 mA RANGE is selected. Units and decimal places based on parameter selected. Negative numbers accepted.

Enter the value of the reading at 20 mA. Units and decimal places based on parameter selected. Negative numbers accepted.

*MIN CURRENT MAX CURRENT LAST VALUE TEST CURRENT

Enter the value for the current output when there is a failure mode. This parameter is only displayed with FAILURE MODE is set to FIXED VALUE.

Available only when OUTPUT SOURCE is in TEST MODE. Default 12.00 mA. To check the wiring to the control system or gauge, you can override the current output with a fixed current. Numeric entry mA. 0…22 mA.

Available only when OUTPUT SOURCE is in TEST MODE. Set the test current to 4 mA or 0 mA, depending on the current range selected. Adjusts output until PLC/ DCS/BAS reads the desired value.

Available only when OUTPUT SOURCE is in TEST MODE. Set the test current to 20 mA. Adjusts output until PLC/DCS/BAS reads 20 mA.

Select the reading to be assigned to the 4…20 mA output. Temperature and energy options only available with energy meter.

When an Fxx error occurs, such as low signal strength, the transmitter will set the current output the selected value.

Page 32 July 2020TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Inputs/Output > Output #1 (or Output #2 or Output #3)

Output #1, Output #2 or Output #3 can operate independently as a frequency, totalizer pulse, direction status or alarm status output. In the SETUP > INPUT/OUTPUTS > OUTPUT #1 (OR OUTPUT #2 OR OUTPUT #3) > MODE menu, select the MODE of operation. Then go to the PARAMETERS menu to set up the operation for that MODE.

Output #3 is available on the energy unit only. An asterisk (*) indicates the parameter default.

Output #1 Submenus Options/Descriptions

*FREQUENCY FREQUENCY and PULSE TOTAL modes are not available with AUX OUTPUT #1 and #2 dry

contact output.

*FLOW RATE VELOCITY ENERGY FLOW (Energy meter only) TEST FREQUENCY

Numeric entry. Units and decimal place based on parameter selected. Negative numbers accepted. Default -5000.

Numeric entry. Units and decimal place based on source selected. Negative numbers accepted. Default 5000.

Numeric entry. Units in Hz. Default 1 kHz.

Available when TEST MODE is selected for OUTPUT SOURCE. To check the wiring to the control system or device, you can override the frequency output with a fixed frequency.

Select the reading to assign to the frequency output.

Enter the maximum flow rate or velocity frequency that corresponds to maximum frequency flow rate or velocity. Can be negative to indicate reverse flow. The units of

Maximum match the units in SETUP > MEASUREMENTS > FLOW UNITS.

Example 1: For a system that only has flow in one direction, the

maximum flow rate is 100 gal/min, and the corresponding maximum frequency is 2000 Hz, set up the parameters to:

Parameter Value

Output Source Flow Rate Minimum 0 gal/min Maximum 100 gal/min Maximum Frequency 2000 Hz

Example 2: For a system that flow is bidirectional, the flow rate ranges

from -100 gal/min to 100 gal/min and the frequency at 100 gal/min is 2000 Hz, set up the parameters to:

Parameter Value

Output Source Flow Rate Minimum -100 gal/min Maximum 100 gal/min Maximum Frequency 2000 Hz

With this setup at no flow, the frequency output is 1000 Hz.

MODE

PARAMETERS (Frequency Mode)

PULSE TOTAL FLOW DIRECTION ALARM DISABLED

OUTPUT SOURCE

VALUE AT 0 HZ

MAX VALUE

MAX FREQUENCY

TEST FREQUENCY

Page 33 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Output #1 Submenus Options/Descriptions

*POSITIVE FLOW NEGATIVE FLOW BIDIRECTIONAL FLOW

Also available for energy meters: POSITIVE ENERGY NEGATIVE ENERGY BIDIRECTIONAL ENERGY

Numeric entry. Units and decimal place based on flow rate selection. Default is 1 unit per pulse. Enter the number of totalizer units per pulse. The totalizer unit is in the SETUP > MEASUREMENTS menu. For example, if the totalizer unit is gallons, setting the PULSES/UNIT to 10 transmits 1 pulse every 10 gallons. Setting the SCALING FACTOR to 0.1 transmits 1 pulse every 0.1 gallons.

Numeric entry 5…2000 ms. Default 50 ms. Enter the pulse width in milliseconds.

*PULSE LOW PULSE HIGH

*FLOW RATE ENERGY FLOW

FORWARD ON *REVERSE ON

For energy meters only: ENERGY FORWARD ENERGY REVERSE

OUTPUT LOW

OUTPUT HIGH

PARAMETERS (Pulse Total Mode)

PARAMETERS (Flow Direction Mode)

OUTPUT SOURCE

SCALING FAC TOR

PULSE WIDTH

PULSE STATE

OUTPUT SOURCE

DIRECTION

OUTPUT STATE

Select whether the pulse output accumulates only on positive (forward) flow, only on negative (reverse) flow or anytime flow occurs regardless of the flow direction (bidirectional). For bidirectional, assign the direction status to the other output, if desired.

PULSE LOW, the pulse totalizer output remains in the off state and the voltage floats at the source voltage level. When the pulse is triggered, the output turns on and the voltage drops to the low voltage level. This setup uses the least power.

If the pulse needs to be at the high voltage level, use the PULSE HIGH option.

Select whether the output is active when the flow is forward or reverse. When the absolute value of the flow rate is below the cutoff, the output will not be active.

The output remains in the off state and the voltage floats at the source voltage level. When the output turns on, the voltage drops to the low voltage level.

Use if the output needs to be at the high voltage when the direction is detected.

Page 34 July 2020TTM-UM-02222-EN-10

Output #1 Submenus Options/Descriptions

*ERRORS ONLY HIGH FLOW LOW FLOW HI/LO FLOW

For energy meters only: HIGH ENERGY LOW ENERGY HI/LO ENERGY HIGH TEMP1 HIGH TEMP2 LOW TEMP1 LOW TEMP2

Numeric entry. Units and decimal place based on FLOW RATE selected. Negative numbers accepted. Default is 10000.

Numeric entry. Units and decimal place based on FLOW RATE selected. Negative numbers accepted. Default is 0.

*DISABLED ENABLED

SET DELAY

HYSTERESIS

MIN ON-TIME Numeric entry. Units: Milliseconds. Default is 200 ms.

OUTPUT LOW

OUTPUT HIGH

See “Digital Outputs Wiring” on page18.

PARAMETERS (Alarm Mode)

PULL UP RESISTOR

ALARM

SET HIGH

SET LOW

LATCHING

ANTI-CHATTER

OUTPUT STATE

INTERNAL *EXTERNAL

Parameter Descriptions by Menu

Select the flow condition or meter condition to trigger the alarm and turn on the output.

Enter the value that the flow rate must be greater than in order to trigger an alarm. SET HIGH is only visible/settable when ALARM is set to HIGH FLOW, OUT OF RANGE or ALL.

Enter the value that the flow rate must be less than in order to trigger an alarm. SET LOW is only visible/settable when ALARM is set to LOW FLOW, OUT OF RANGE or ALL.

When ENABLED, the output remains on after the alarm condition clears. Resetting alarm latch turns off the output.

Enter how long the alarm condition must occur before activating the output to prevent nuisance trips. Numeric entry. Units: Milliseconds. Default is 100 ms.

Enter how long the alarm condition is cleared before resetting the output to prevent the output from chattering. The parameter is only valid if LATCHING is DISABLED. Numeric entry. Default is 100 ms.

The output remains in the off state and the voltage floats at the source voltage level. When the output turns on, the voltage drops to the low voltage level.

Use if the output needs to be at the high voltage when the direction is detected.

Page 35 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Inputs/Output > Aux Output #1 (or Aux Output #2)

This menu shows only with card installed for AUTODETECT or CARD TYPE is set to AUX OUTPUT. An asterisk (*) indicates the parameter default.

Output #1 Submenus Options/Descriptions

FLOW DIRECTION FREQUENCY and PULSE TOTAL modes are not available with AUX OUTPUT card.

MODE

PARAMETERS (Flow Direction Mode)

PARAMETERS (Alarm Mode)

ALARM DISABLED OUTPUT

SOURCE

DIRECTION

ALARM

SET HIGH

SET LOW

LATCHING

ANTICHATTER

*FLOW RATE ENERGY FLOW

FORWARD ON *REVERSE ON

For energy meters only: ENERGY FORWARD ENERGY REVERSE

*ERRORS ONLY HIGH FLOW LOW FLOW HI/LO FLOW

For energy meters only: HIGH ENERGY LOW ENERGY HI/LO ENERGY HIGH TEMP1 HIGH TEMP2 LOW TEMP1 LOW TEMP2

Numeric entry. Units and decimal place based on FLOW RATE selected. Negative numbers accepted. Default is 10000.

Numeric entry. Units and decimal place based on FLOW RATE selected. Negative numbers accepted. Default is 0.

*DISABLED ENABLED

SET DELAY

HYSTERESIS

MIN ON-TIME Numeric entry. Units: Milliseconds. Default is 200 ms.

Select whether the output is active when the flow is forward or reverse. When the absolute value of the flow rate is below the cutoff, the output will not be active.

Select the flow condition or meter condition to trigger the alarm and turn on the output.

Enter the value that the flow rate must be greater than in order to trigger an alarm. SET HIGH is only visible/settable when ALARM is set to HIGH FLOW, OUT OF RANGE or ALL.

Enter the value that the flow rate must be less than in order to trigger an alarm. SET LOW is only visible/settable when ALARM is set to LOW FLOW, OUT OF RANGE or ALL.

When ENABLED, the output remains on after the alarm condition clears. Resetting alarm latch turns off the output.

Enter how long the alarm condition must occur before activating the output to prevent nuisance trips. Numeric entry. Units: Milliseconds. Default is 100 ms.

Enter how long the alarm condition is cleared before resetting the output to prevent the output from chattering. The parameter is only valid if LATCHING is

DISABLED. Numeric entry. Default is 100 ms.

Page 36 July 2020TTM-UM-02222-EN-10

Setup > Inputs/Output > Input

Meter

An asterisk (*) indicates the parameter default.

Input Submenus Options/Descriptions

DISABLED

MODE

STATE

UNLATCH ALARM *ACTIVE ON HIGH ACTIVE ON LOW

Select the action to take when the input is active (based on the state).*RESET TOTAL

Select the voltage level to make the input active.

Setup > Inputs/Output > RTD (Energy Models Only)

An asterisk (*) indicates the parameter default.

RTD Submenus Options/Descriptions

Pt1000 2-WIRE Pt1000 3-WIRE

TEMP SENSOR TYPE

RANGE

DELTA TEMP

TRIM RTD #1

TRIM RTD #2

Trimming the RTDs

Pt1000 4-WIRE Pt100 2-WIRE Pt100 3-WIRE Pt100 4-WIRE 32…122° F (0…50° C) 32…212° F (0…100° C)

-40…392° F (-40…200° C) 4…86° F (-20…30° C) TEMP #1-TEMP #2

TEMP #2-TEMP #1 Adjust the offset for the

temperature reading for RTD #1.

Adjust the offset for the temperature reading for RTD #2.

Select the temperature sensor type.

Select the temperature range.

Select the order for positive and negative energy calculations.

See “Troubleshooting” on page46 before adjusting the RTD input.

Parameter Descriptions by Menu

1. Change the Home Screen on the transmitter to read the temperature of the RTDs.

2. Connect a computer with SoloCUE Flow Device Manager software to the TFX-5000 transmitter. In the Setup > Input tab, check the Temp Sensor Type and Range.

3. With a constant temperature controlled heat source at the midpoint of the operating range, heat RTD 1. Allow time for the RTD to heat thoroughly.

4. Compare the temperature of the heat source with the temperature reading of Temp 1 on the display. In SoloCUE, adjust the Trim RTD 1 until Temp 1 matches the heat source temperature.

5. Repeat steps #3 and #4 for RTD 2.

Figure 42: Trimming the RTDs

Page 37 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Communications

Requires service level passcode or higher if security is enabled. For addressing information, see the "TFX-5000 Meter Modbus

RTU Protocol" user manual or the "TFX-5000 Meter BACnet MS/TP Protocol" user manual, available at www.badgermeter com.

An asterisk (*) indicates the parameter default.

Communication Submenus

EIA-485 TYPE

MODBUS RTU SETTINGS (Displayed when MODBUS RTU is selected as the option for EIA-485 TYPE.)

BACNET MS/TP SETTINGS

ENDPOINT

Options/Descriptions

DISABLE

Either disable this feature or select a network type.*MODBUS RTU BACNET MS/TP ADDRESS Numeric entry 1…254 BAUD RATE *AUTO, 9600, 19200, 38400, 57600, 76800, 115200

WRITE/READ allows full access. ACCESS

PARITY

STOP BIT

RESISTOR

WORD ORDER

TIMEOUT Numeric entry 0…10000 ms MAC ADDRESS Numeric entry 0…127 BACNET ID Numeric entry 0…4194303 BAUD RATE *9600, 19200, 38400, 57600, 76800, 115200

ACCESS

MAX MASTER Numeric entry 1…127

PARITY

STOP BIT

RESISTOR

Select the settings to match the BEACON/AquaCUE settings. Only the flow total selected for the Home Screen will be sent. Energy totals are not supported.

DIAL COUNT 7, *8, 9, 10 RESOLUTION *OFF, 1, 10, 100, 1000, 10000, 0.1, 0.01, 0.001, 0.0001

PROTOCOL

RESET/READ allows you to read any, but only write to Flow Total Reset (cannot set up meter).

READ ONLY allows read only.

*NONE

ODD PARITY

EVEN PARITY

*1 STOP BIT

2 STOP BITS

*DISABLED

ENABLED

BIG ENDIAN

*LITTLE ENDIAN

WRITE/READ allows full access.

RESET/READ allows you to read any, but only write to Flow Total Reset (cannot set up meter).

READ ONLY allows read only.

*NONE

ODD PARITY

EVEN PARITY

*1 STOP BIT

2 STOP BITS

DISABLED

*ENABLED

*DISABLED

When an ORION endpoint is connected to the transmitter, select the settings to match the BEACON/AquaCUE settings. Only the flow total selected for the Home Screen will be sent. V1 protocol does not support dial counts above 7.

Page 38 July 2020TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Communication Submenus

BACNET/IP (Shows only with card installed for AUTODETECT or CARD TYPE is set to BACNET/IP.)

MODBUS TCP/IP

Options/Descriptions

Note: WEBSERVER is READ ONLY.

WEBSERVER

CLIENT TIMEOUT 0…65,535 ms DEVICE INSTANCE BACnet ID range: 0…99,999,999

DHCP

IP ADDRESS

SUBNET MASK

GATEWAY

DNS PRIMARY

DNS SECONDARY

PORT

ACCESS

WEBSERVER

CLIENT TIMEOUT 0…65,535 ms

WORD ORDER

DHCP

IP ADDRESS

SUBNET MASK

GATEWAY

DNS PRIMARY

DNS SECONDARY

PORT

ACCESS

*ENABLED DISABLED

*DISABLED ENABLED

Numeric entry ###.###.###.###. Enter a value from 1…255 for the first value and 0…255 for the remaining values. Option not available if DHCP is enabled.

Numeric entry ###.###.###.###. Enter each value from 0…255. Option not available if DHCP is enabled.

Numeric entry ###.###.###.###. Enter a value from 1…255 for the first value and 0…255 for the remaining values. Option not available if DHCP is enabled.

###.###.###.### Enter a value from 1…255 for the first value and 0-255 for the remaining values. It is not recommended to use static IP address in the range of 169.254.0.0 to 169.254.255.255 because clients may not be able to locate the DNS server.

###.###.###.### Enter a value from 1…255 for the first value and 0…255 for the remaining values. It is not recommended to use static IP address in the range of 169.254.0.0 to 169.254.255.255 because clients may not be able to locate the DNS server.

Use SoloCUE if you need to change the UDP port from the default setting: *AUTO NEGOTIATION 10 Mbit HALF DUPLEX 10 Mbit FULL DUPLEX 100 MbIt HALF DUPLEX 100 Mbit FULL DUPLEX

WRITE/READ allows full access RESET/READ allows you to read any, but only write to Flow Total Reset (cannot set up meter) *READ ONLY allows read only

Note: WEBSERVER is READ ONLY. *ENABLED DISABLED

BIG ENDIAN *LITTLE ENDIAN

*DISABLED ENABLED

Numeric entry ###.###.###.###. Enter a value from 1…255 for the first value and 0…255 for the remaining values. Option not available if DHCP is enabled.

Numeric entry ###.###.###.###. Enter each value from 0…255. Option not available if DHCP is enabled.

Numeric entry ###.###.###.###. Enter a value from 1…255 for the first value and 0…255 for the remaining values. Option not available if DHCP is enabled.

*AUTO NEGOTIATION 10 Mbit HALF DUPLEX 10 Mbit FULL DUPLEX 100 MbIt HALF DUPLEX 100 Mbit FULL DUPLEX

WRITE/READ allows full access RESET/READ allows you to read any, but only write to Flow Total Reset (cannot set up meter) *READ ONLY allows read only

Page 39 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Communication Submenus

ETHERNET/IP (Shows only with card installed for AUTODETECT or CARD TYPE is set to ETHERNET/IP.)

Options/Descriptions

Note: WEBSERVER is READ ONLY.

WEBSERVER

DHCP

IP ADDRESS

SUBNET MASK

GATEWAY

DNS PRIMARY

DNS SECONDARY

PORT

ACCESS

*DISABLED

ENABLED

*DISABLED

ENABLED

Numeric entry ###.###.###.###. Enter a value from 1…255 for the first value and 0…255 for the

remaining values. Option not available if DHCP is enabled.

Numeric entry ###.###.###.###. Enter each value from 0…255.

Option not available if DHCP is enabled.

Numeric entry ###.###.###.###. Enter a value from 1…255 for the first value and 0…255 for the

remaining values. Option not available if DHCP is enabled.

###.###.###.### Enter a value from 1…255 for the first value and 0…255 for the remaining values. It

is not recommended to use static IP address in the range of 169.254.0.0 to 169.254.255.255 because

clients may not be able to locate the DNS server.

###.###.###.### Enter a value from 1…255 for the first value and 0…255 for the remaining values. It

is not recommended to use static IP address in the range of 169.254.0.0 to 169.254.255.255 because

clients may not be able to locate the DNS server.

Use SoloCUE if you need to change the TCP or UDP port from the default setting:

*AUTO NEGOTIATION 10 Mbit HALF DUPLEX 10 Mbit FULL DUPLEX

100 MbIt HALF DUPLEX 100 Mbit FULL DUPLEX

WRITE/READ allows full access

RESET/READ allows you to read any, but only write to Flow Total Reset (cannot set up meter)

*READ ONLY allows read only

Page 40 July 2020TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Data Logging (Service Level Access)

Requires service level passcode or higher if security is enabled. Due to FAT32 limitation on the microSD card, if the file size exceeds 4 GB, the log file will be closed and a new file started. Both

files will be accessible. The name of the files are FILE0001.txt, FILE0002.txt, and so on. Log files are automatically saved as .txt files to the microSD card. Before removing the microSD card, change the LOG MODE to DISABLED. With an 8 GB microSD card installed, the card will have enough memory to last about 1-1/2 years when logging 8 parameters at a 1 second time interval.

Data Logging Submenus Options/Descriptions

Log files can be transferred to a computer by using SoloCUE. Data logging will pause during the file transfer. New log file created when parameters are added or removed from data log.

LOG MODE

TIME INTERVAL

PARAMETER #1 ….

PARAMETER #8

THRESHOLD

MIN THRESHOLD Numeric entry (plus or minus) If THRESHOLD log model is selected, this setting will be active. MAX THRESHOLD Numeric entry (plus or minus) If THRESHOLD log model is selected, this setting will be active. DELETE LOG Will stop recording and delete all records. Prompt with a confirmation screen.

*DISABLED CONTINUOUS Logs when transmitter is on and operating. THRESHOLD Logs when the threshold value is between the minimum and maximum values. For example, only log when process equipment is operational and flow is above cutoff.

1 SECOND 1 MINUTE 1 HOUR 2 SECONDS 2 MINUTES 2 HOURS 5 SECONDS 5 MINUTES 4 HOURS 10 SECONDS 10 MINUTES 6 HOURS 20 SECONDS 30 MINUTES 12 HOURS 30 SECONDS 24 HOURS

NOTE: For error/alarm codes, the last 10 codes in the history are logged with commas separating the values.

FLOW RATE DELTA TRANSIT TIME ENERGY TOTAL FORWARD FLOW TOTAL GROSS TEMPERATURE #1 ENERGY TOTAL REVERSE FLOW TOTAL FORWARD TEMPERATURE #2 ENERGY TOTAL NET FLOW TOTAL REVERSE TEMP#1 - TEMP#2 SIGNAL STRENGTH FLOW TOTAL NET TEMP#2 - TEMP#1 SOUND SPEED VELOCITY ENERGY RATE ERROR/ALARM CODE REYNOLDS ENERGY TOTAL GROSS NONE

If THRESHOLD control is selected, this setting will be active. FLOW RATE FLOW TOTAL TEMPERATURE #1 TEMPERATURE #2 DELTA TEMPERATURE ENERGY RATE ENERGY TOTAL VELOCITY

Setup > Options

Options Submenu Options/Descriptions

If CARD TYPE is set to AUTODETECT, the transmitter will automatically detect when a new card is installed and display menu for the card settings. If CARD TYPE is set to a specific communication/contact card, the card settings will remain for that card type even if it is not installed. If a different card is installed or no card is installed, a warning will be displayed on the Home Screen and the card will be inactive.

If CARD TYPE is set to DISABLED, then the card connection will be disabled and the Ethernet and contact

CARD TYPE

menus will not be displayed. DISABLED

AUTODETECT BACNET/IP MODBUS TCP/IP ETHERNET/IP AUX OUTPUT

Page 41 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Setup > Passcode Setup > Security

If SECURITY is enabled and you exit the MAIN MENU, you must re-enter your passcode to access the MAIN MENU again. Passcode Setup offers three levels of access. Read-Only access does not require a passcode:

• ADMIN—You must enter the fault ADMIN passcode 000000 to change security from DISABLE to ENABLE

• OPERATOR

• SERVICE

Security Submenus Options/Descriptions

SET ADMIN 6-digit passcode Numeric entry SET OPERATOR 6-digit passcode Numeric entry SET SERVICE 6-digit passcode Numeric entry

1 MINUTE 5 MINUTES

LOGOUT TIMEOUT

*10 MINUTES 20 MINUTES 30 MINUTES 60 MINUTES

When logout occurs, the display returns to the Home Screen.

Setup > Passcode Setup > Passcode Recovery

An asterisk (*) indicates the parameter default.

Passcode Setup Submenus

PASSCODE RECOVERY Passcode recovery screen

TEMPORARY PASSCODE Numeric entry

SECURITY

Only the ADMIN level can reset passcodes. If the ADMIN passcode is lost and the passcodes need to be reset, you can contact Badger Meter, provide a recovery code to the representative and request a temporary passcode.

To generate a recovery code:

1. Select PASSCODE RECOVERY.

2. The next screen prompts you to generate a recovery code or cancel the request. When you request the code, it displays on the screen. Write the number in a safe place.

3. Press MENU/BACK and continue to operate the meter in read-only mode.

You will not be prompted to enter a passcode when you navigate the menus. You have the option of canceling the recovery process and continue to use the existing passcodes by entering the ADMIN passcode. The PASSCODE LEVEL in the DIAGNOSTIC menu will be set to RECOVERY until you successfully enter a new ADMIN passcode or cancel the recovery.

When you receive your temporary passcode, select SETUP > PASSCODE SETUP > TEMPORARY PASSCODE and enter your temporary passcode. You will automatically be prompted to enter a new ADMIN passcode (prompt will be either in the SoloCUE software utility or the front panel, depending on where the temporary passcode was entered). If you do not enter a new ADMIN passcode within 15 minutes, the recovery mode is canceled and you must request a new recovery code to reset the passcodes. TEMPORARY PASSCODE can be entered from the SoloCUE software utility or the front panel, regardless of what was used to start it.

Options/Descriptions

*DISABLED ENABLED

After 20 attempts to enter the temporary passcode, you will be prompted to generate a new RECOVERY CODE.

When SECURITY is enabled, you are prompted to set the service and operator passwords. If you do not, the defaults remain in place.

Page 42 July 2020TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Display Menu

Requires operator level passcode or higher if security is enabled. An asterisk (*) indicates the parameter default.

Display Submenus Options/Descriptions

*ENGLISH English DEUTSCHE German

LANGUAGE

DECIMAL

DISPLAY TAG ID

BRIGHTNESS Select the display brightness 10…100% in increments of 10. Default is 70%. CONTRAST Adjust the screen contrast 12…37. Default is 24.

DIMMER

DIMMER LEVEL

TIMEOUT

SET TIME Numeric entry for 24 hour clock HH:MM SET DATE Numeric entry for date YYYY-MM-DD

DISPLAY TIME

DISPLAY DATE

ESPAÑOL Spanish FRANÇAIS French ITALIANO Italian #.#

#,# *DISABLED

ENABLED

*ENABLED DISABLED

OFF 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

5 MINUTES *10 MINUTES 20 MINUTES 30 MINUTES 60 MINUTES

24 HOUR AM / PM

YYYY-MM-DD MM-DD-YYYY DD-MM-YYYY

Select whether the decimal indicator is a period or a comma.

Displays the TAG ID on the Home Screen. Default is TFX-5000. Use SoloCUE to change the TAG ID.

Enable the DIMMER to reduce the display BRIGHTNESS after the buttons are not pressed for the TIMEOUT period. Select the BRIGHTNESS level. Default is 10%.

Press any button to awaken the transmitter and return to normal BRIGHTNESS. The buttons pressed will not be active for one second after the transmitter is awakened.

Select format of the time to display on the Home Screen and on the SoloCUE dashboard.

Select format of the date to display on the Home Screen and on the SoloCUE dashboard.

Information Menu

An asterisk (*) indicates the parameter default.

Information Submenus Options/Descriptions

VENDOR BADGER METER MODEL TFX-5000 P.N.: Badger Meter part number S.N. Serial Number FW VERSION Firmware Version xx.xx.xxx CAL. DATE Calibration Date YYYY-MM-DD DATE CODE Manufacture Date YYYY-MM-DD TAG ID 16 characters

Page 43 July 2020 TTM-UM-02222-EN-10

Parameter Descriptions by Menu

Diagnostics Menu

The DIAGNOSTICS menu displays system status and allows you to clear the history, reset to factory defaults and reboot the system. An asterisk (*) indicates the parameter default.

Diagnostics Submenus Options/Descriptions

SIGNAL STRENGTH Read-only numeric with message to indicate the quality of the ultrasonic signal. HISTORY Chronological list of 120 past errors, alarms and warning messages. DELTA TIME FILTERED Read-only ##.## ns FLOW RATE RAW Read-only unfiltered flow rate FLUID SOUND SPEED Read-only; Units are the same as VELOCITY; Measured ultrasound speed of the fluid. DELTA TIME RAW Read-only ns REYNOLDS NUMBER Read-only; unitless

READINGS

INPUT/OUTPUT STATUS

HARDWARE OPTIONS

REYNOLDS FACTOR Read-only; unitless TEMPERATURE #1 Read-only; Energy meters only; Units are the same as the Home Screen. TEMPERATURE #2 Read-only; Energy meters only; Units are the same as the Home Screen.

DELTA TEMPERATURE

TOTAL OVERFLOW COUNT Numeric integer

ENERGY OVERFLOW Numeric integer

CURRENT #1 OUTPUT Read-only mA CURRENT #2 OUTPUT Read-only mA; Energy meters only

OUTPUT #1 STATUS

OUTPUT #2 STATUS

OUTPUT #3 STATUS

AUX OUTPUT #1 STATUS

AUX OUTPUT #2 STATUS

INPUT STATUS

CARD HARDWARE

MAC ADDRESS

LINK STATUS

The temperature difference between the two RTDs, either T1 - T2 or T2 - T1, according to the setting in INPUT/OUTPUT > RTD > DELTA TEMP.

The TOTAL OVERFLOW COUNT increments each time the flow total exceeds the digits in the display.

The ENERGY OVERFLOW is a counter that increments each time the energy total exceeds the digits in the display

*ON OFF FREQUENCY PULSE DISABLED ON OFF FREQUENCY PULSE DISABLED ON OFF FREQUENCY PULSE DISABLED ON OFF PULSE DISABLED ON OFF PULSE DISABLED ON OFF NONE

BACNET/IP MODBUS TCP/IP ETHERNET/IP DRY CONTACTS

xx:xx:xx:xx:xx:xx Read only. Ethernet card must be installed and cable must be connected for the MAC Address to display.

CONNECTED DISCONNECTED

Status of digital output. If the output mode is ALARM or FLOW DIRECTION, then the output status ON or OFF is indicated. Frequency and Pulse modes can operate too fast to view the ON and OFF state, so the mode is shown for the status.

Energy meters only

Only with auxiliary contact output option.

Status of digital input to reset totalizer or unlatch alarm.

Identifies the hardware type of communication card or contact card installed regardless of the settings

Read only. Ethernet link status if Ethernet card is installed and enabled.

Page 44 July 2020TTM-UM-02222-EN-10

Diagnostics Submenus Options/Descriptions

TIME

DAT E YYYY-MM-DD Displays the date. POWER ON TIME In seconds

SIMULATION MODE

SYSTEM (Requires service level passcode or higher if security is enabled.)

PASSCODE LEVEL

CLEAR HISTORY

FACTORY RESET

REBOOT

HH:MM:SS (24 hour clock)

OFF 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0%

READ ONLY OPERATOR SERVICE ADMIN RECOVERY

CLEAR HISTORY confirmation screen

FACTORY RESET confirmation screen

REBOOT confirmation screen

Parameter Descriptions by Menu

Displays the time.

Flow Simulation provides output and display simulation based on a percentage of the full scale flow. Simulation will not accumulate the totalizers. The range of simulation includes 0…100% of the full scale flow. Use the Flow Simulation parameter to set the range of simulation in 10% increments. To change the Flow Simulation, from the INPUTS/OUTPUTS menu:

1. Select FLOW SIMULATION to view the Flow Simulation display.

2. Click RIGHT ARROW to increment the percentage by 10, or click DOWN ARROW to decrement the percentage by 10.

Defines the parameters, screens and actions available to a user.

Clears all alarms, warnings, errors and informational messages from the ALARM HISTORY buffer. This is typically done after startup or maintenance on the flow system is successfully completed.

Resets all parameters to the values on the device when it was shipped from the factory. Any settings made will be reset.

Reboots the device. The TFX-5000 meter does not require this manual REBOOT for any procedure, but it may be useful for system troubleshooting.

Reset Menu

Reset Submenus Options/Descriptions

RESET FLOW TOTAL Reset the FLOW TOTAL. See the "Reset Flow Totalizer Procedure" below.

UNLATCH ALARMS

Reset Flow Totalizer Procedure

The flow meter accumulates the amount of flow passing through the meter into a flow totalizer. To reset the flow total:

1. Press MENU/BACK.

2. Select RESET from the Main Menu. (Press DOWN to scroll through the list of options. When RESET is the top item, press ENTER.)

3. Select RESET FLOW TOTAL from the Reset menu. (With RESET FLOW TOTAL as the top item, press ENTER.)

4. Select OK to conrm reset.

After selecting RESET FLOW TOTAL, you are prompted to confirm the reset of the flow total. Press ENTER to confirm or press MENU/BACK to cancel.

Only available if alarm latch is enabled. Unlatches output if alarm condition occurred and cleared. See “Setup > Inputs/Output > Output #1 (or Output #2 or Output #3)” on page33.

Page 45 July 2020 TTM-UM-02222-EN-10

Troubleshooting

TROUBLESHOOTING

Warning and alarm messages are classified according to NAMUR 107 standards.

Out of Specication Messages

Warning and alarm messages occur when the flow meter is operational, but the readings might be out of specification or an operator might need to take action. If a warning or alarm condition occurs, a warning/alarm icon with code will appear in the at the bottom of the Home Screen. The flow rate and flow total will continue to be displayed.

Error Messages

An error condition occurs when the flow rate cannot be determined, such as when the signal strength is too low. If an error condition occurs, the flow rate will be replaced with the "failed" icon, code and description.

If conditions cause multiple messages to occur, all messages will be saved to the history, but some messages may not be displayed. If an error condition occurs, warning and alarm messages will not be displayed. If multiple errors occur, each error message will cycle through and be viewable for 5 seconds. Similarly, if multiple warning or alarm conditions occur (but no error conditions), each message will cycle through and be viewable for 5 seconds.

Warning, Alarm and Error Messages automatically clear when the issue clears.

Check Function Codes

When the meter or outputs are in a test mode, a check function message appears at the bottom of the Home Screen.

View Alarm and Message Buer

Up to 30 alarm or warning message codes are buffered on a first-in-first-out basis. To view the buffer, go to

DIAGNOSTICS > HISTORY.

Warning and Alarm Message Codes

Failure Codes

Code Description Correction

F02 ELECTRONIC ERROR Multiple watchdog timeouts occurred. Contact factory F03 ELECTRONIC ERROR Voltage levels are out of specification. Reboot transmitter; If error repeats, repair or replace transmitter.

F10 LOW SIGNAL Signal strength is below cutoff.

F11 HIGH SIGNAL Signal strength is oversaturated. Change transducer mounting for more paths. F20 RTD #1 ERROR Unable to detect RTD #1. Check wiring to RTD #1 connector. F21 RTD #2 ERROR Unable to detect RTD #2. Check wiring to RTD #2 connector.

Check Function Codes

Code Description Correction

C01 CURRENT TEST Current output is in test mode. Change Current Output from Test Mode. C10 OUTPUT #1 FREQUENCY TEST Output #1 is in frequency test mode. Change Output #1 from Test Mode. C11 OUTPUT #1 PULSE TEST Output #1 is in pulse test mode. Change Output #1 from Test Mode. C12 OUTPUT #1 SWITCH TEST Output #1 is forced on or off. Change Output #1 from Test Mode. C20 OUTPUT #2 FREQUENCY TEST Output #2 is in frequency test mode. Change Output #2 from Test Mode. C21 OUTPUT #2 PULSE TEST Output #2 is in pulse test mode. Change Output #2 from Test Mode. C22 OUTPUT #2 SWITCH TEST Output #2 is forced on or off. Change Output #2 from Test Mode. C30 OUTPUT #3 FREQUENCY TEST Output #3 is in frequency test mode. Change Output #3 from Test Mode. C31 OUTPUT #3 PULSE TEST Output #3 is in pulse test mode. Change Output #3 from Test Mode. C32 OUTPUT #3 SWITCH TEST Output #3 is forced on or off. Change Output #3 from Test Mode. C41 AUX #1 PULSE TEST Aux Output #1 is in pulse test mode. Change Aux Output #1 from Test Mode. C42 AUX #1 SWITCH TEST Aux Output #1 is forced on or off. Change Aux Output #1 from Test Mode. C51 AUX #2 PULSE TEST Aux Output #2 is in pulse test mode. Change Aux Output #2 from Test Mode. C52 AUX #2 SWITCH TEST Aux Output #2 is forced on or off. Change Aux Output #2 from Test Mode. C60 SIMULATION MODE Meter is running flow simulation. Deactivate Simulation Mode.

Check for empty pipe, transducer spacing and parameter settings. Check for flow disturbances such as gas/air bubbles, foaming or debris in the liquid. Check for significant scale build in the pipe or detached pipe liners.

Page 46 July 2020TTM-UM-02222-EN-10

Troubleshooting

Out-of-Specification Codes

Code Description Correction

S01 ELECTRONIC WARNING Fault detected and meter rebooted. Contact factory, update firmware, or repair or replace transmitter.

S02 DEFAULT FAILED Reset to factory defaults failed.

S03 LANGUAGE FILE CORRUPT

S10 mA TOO HIGH

S11 mA TOO HIGH Flow or energy rate higher than 20 mA. Check the scaling of the Current #2 output. S19 mA SUPPLY VOLTAGE ERR S20 FREQ HIGH Value higher than max. frequency output. Check the scaling of the frequency on Output #1. S21 FREQ HIGH Value higher than max. frequency output. Check the scaling of the frequency on Output #2. S22 FREQ HIGH Value higher than max. frequency output. Check the scaling of the frequency on Output #3. S30 PULSE HIGH Pulse output is too fast for the pulse width. Check the scaling factor, units and pulse width of the pulse on Output #1. S31 PULSE HIGH Pulse output is too fast for the pulse width. Check the scaling factor, units and pulse width of the pulse on Output #2. S32 PULSE HIGH Pulse output is too fast for the pulse width. Check the scaling factor, units and pulse width of the pulse on Output 3.

S33 PULSE HIGH Pulse output is too fast for the pulse width.

S34 PULSE HIGH Pulse output is too fast for the pulse width.

S40 HIGH FLOW Flow rate is above high flow alarm setting. Check flow rate and Set High setting for Output #1. S41 HIGH FLOW Flow rate is above high flow alarm setting. Check flow rate and Set High setting for Output #2. S42 HIGH FLOW Flow rate is above high flow alarm setting. Check flow rate and Set High setting for Output #3. S43 HIGH FLOW Flow rate is above high flow alarm setting. Check flow rate and Set High setting for Aux Output #1. S44 HIGH FLOW Flow rate is above high flow alarm setting. Check flow rate and Set High setting for Aux Output #2. S45 LOW FLOW Flow rate is below low flow alarm setting. Check flow rate and Set Low setting for Output #1. S46 LOW FLOW Flow rate is below low flow alarm setting. Check flow rate and Set Low setting for Output #2. S47 LOW FLOW Flow rate is below low flow aram setting. Check flow rate and Set Low setting for Output #3. S48 LOW FLOW Flow rate is below low flow aram setting. Check flow rate and Set Low setting for Aux Output #1. S49 LOW FLOW Flow rate is below low flow aram setting. Check flow rate and Set Low setting for Aux Output #2.

S50 TOTAL OVERFLOW

S60 COMM TIMEOUT

S61 MODULE TIMEOUT Network timeout. Check communication settings and wiring. S62 DISCONNECTED Bluetooth connection timed out. — S63 BLUETOOTH FAIL Unable to initialize Bluetooth. Update firmware. If error repeats, repair or replace transmitter. S64 MODULE FAILED Unable to initialize module. Reseat module and reboot transmitter. If error repeats, replace module. S65 MODULE MISMATCH Module installed does not match settings. Replace module with correct module. Check card type settings. S67 DATA LOG ERROR microSD card is missing or full. Check microSD card. If data logging is not required, disable data logging. S70 TEMP #1 LOW Temp. #1 is below low alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Output #1. S71 TEMP #1 LOW Temp. #1 is below low alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Output #2. S72 TEMP #1 LOW Temp. #1 is below low alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Output #3. S73 TEMP #1 LOW Temp. #1 is below low alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Aux Output #1. S74 TEMP #1 LOW Temp. #1 is below low alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Aux Output #2. S75 TEMP #1 HIGH Temp. #1 is above high alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Output #1. S76 TEMP #1 HIGH Temp. #1 is above high alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Output #2. S77 TEMP #1 HIGH Temp. #1 is above high alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Output #3. S78 TEMP #1 HIGH Temp. #1 is above high alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Aux Output #1. S79 TEMP #1 HIGH Temp. #1 is above high alarm setting. Check fluid temperature and RTD #1. Check alarm settings for Aux Output #2. S80 HIGH ENERGY RATE Flow rate is above high flow alarm setting. Check energy flow rate and Set High setting for Output #1. S81 HIGH ENERGY RATE Flow rate is above high flow alarm setting. Check energy flow rate and Set High setting for Output #2. S82 HIGH ENERGY RATE Flow rate is above high flow alarm setting. Check energy flow rate and Set High setting for Output #3. S83 HIGH ENERGY RATE Flow rate is above high flow alarm setting. Check energy flow rate and Set High setting for Aux Output #1. S84 HIGH ENERGY RATE Flow rate is above high flow alarm setting. Check energy flow rate and Set High setting for Aux Output #2. S85 LOW ENERGY RATE Flow rate is above low flow alarm setting. Check energy flow rate and Set Low setting for Output #1. S86 LOW ENERGY RATE Flow rate is above low flow alarm setting. Check energy flow rate and Set Low setting for Output #2. S87 LOW ENERGY RATE Flow rate is above low flow alarm setting. Check energy flow rate and Set Low setting for Output #3. S88 LOW ENERGY RATE Flow rate is above low flow alarm setting. Check energy flow rate and Set Low setting for Aux Output #1. S89 LOW ENERGY RATE Flow rate is above low flow alarm setting. Check energy flow rate and Set Low setting for Aux Output #2. S90 TEMP #2 LOW Temp. #2 is below low alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Output #1. S91 TEMP #2 LOW Temp. #2 is below low alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Output #2. S92 TEMP #2 LOW Temp. #2 is below low alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Output #3. S93 TEMP #2 LOW Temp. #2 is below low alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Aux Output #1.

English only. Update firmware.

Flow or energy rate higher than flow rate at 20 mA output.

Supply voltage out of range for 4-20 mA outputs.

Accumulated flow total is greater than viewable digits. Modbus master or BACnet device communication packet.

Check calibration. If it does not match the calibration settings on the transducer serial tag, enter field calibration settings. Return to the Home Screen and continue to operate (if the reset to factory defaults is through the transmitter).

Check the scaling of the Current #1 output.

Check wiring.

Check the scaling factor, units and pulse width of the pulse on Aux Output #1 dry contact. Check the scaling factor, units and pulse width of the pulse on Aux Output #2 dry contact.

Check the totalizer units or reset the flow total to clear the overflow counter.

Check master device poll rate and offline status. Check wiring and termination resistor setting.

Page 47 July 2020 TTM-UM-02222-EN-10

Troubleshooting

Code Description Correction

S94 TEMP #2 LOW Temp. #2 is below low alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Aux Output #2. S95 TEMP #2 HIGH Temp. #2 is above high alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Output #1. S96 TEMP #2 HIGH Temp. #2 is above high alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Output #2. S97 TEMP #2 HIGH Temp. #2 is above high alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Output #3. S98 TEMP #2 HIGH Temp. #2 is above high alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Aux Output #1. S99 TEMP #2 HIGH Temp. #2 is above high alarm setting. Check fluid temperature and RTD #2. Check alarm settings for Aux Output #2.

Informational Events Codes

Information events are only displayed in the ALARM HISTORY and not on the Home Screen.

Code Description

I01 POWER ON Power on or rebooted. I11 ZERO Meter zeroed. I12 FACTORY CALIBRATION Calibration changed from Field to Factory. I13 FIELD CALIBRATION Calibration changed from Factory to Field. I21 FIRMWARE CHANGED Firmware updated. I31 FLOW TOTAL RESET Flow total reset to zero. I41 NO SD CARD MicroSD card not installed.

Symptoms

Symptom: Transmitter does not power up.

Possible Causes Recommended Action

• No power or inadequate power

• Blown fuse (AC Model only)

• Display ribbon cable not seated properly

Symptom: Flow reading appears to be incorrect.

Possible Causes Recommended Action

• Incorrect positioning of transducers

• Poor contact between transducers and pipe

• Poor placement of transducers

• Low signal strength

• Process loop issues

• Incorrect pipe settings

• Meter not calibrated

• Display not set up correctly

• Measure voltage at the power terminals and check that the voltage matches the labels by the power terminals.

• Check the fuse near the power terminals. If fuse is blown, verify the voltage and polarity is correct and reset the fuse.

• Inspect ribbon cable connections. LED’s on power board will light up with no LCD display.

• Replace the transmitter if the above actions do not resolve the issue.

Refer to the Transducer Mounting Configuration section for details on proper installation.

At the transducer:

• Verify that the spacing of the transducers is set correctly. On most transducers, a scribe mark on the side of the transducers indicates the point of measurement—NOT from the end points of the transducers.

• Verify that the transducers are aligned correctly. For Z-Mount, verify the transducers are 180° from each other.

• Make sure there is a good contact between the transducers and pipe and a thin coat of acoustic coupling is applied. For integral mount, check for over-tightening of the transducers.

Process loop and general location:

• Make sure the transducers are on the sides of the pipe and NOT on the top of the pipe.

• Check that the transducers are NOT located at the highest point in the loop where air may accumulate.

• Check that the transducers are NOT on a downward flowing pipe unless adequate downstream head pressure is present to overcome partial filling or cavitation.

• Check that the transducers have adequate straight pipe upstream and downstream.

• Check process loop for entrained air or particulates which will impact the flow readings.

• Pipes may develop scale, product build-up or corrosion over time. As a result, the effective wall thickness may be different than a new pipe and wall thickness or liner parameters may need to be adjusted.

At the transmitter:

• Verify that pipe parameters match the installation.

Page 48 July 2020TTM-UM-02222-EN-10

Symptom: Unstable flow.

Possible Causes Recommended Action

• Installation issues

• Flow instability

• Transducer mounting is loose

• Transducers are moved

• Incorrect flow settings

• Check process loop for variations of entrained air which will impact the flow

• Check for pump induced flow instability.

• Check that the transducers are secure and are in area where the transducers will not be inadvertently bumped or disturbed.

• Check low flow cutoff, minimum flow or maximum flow settings.

Symptom: Flow readout is opposite of the flow direction.

Possible Causes Recommended Action

• Integral mount transmitter is mounted in reverse flow direction so display is properly oriented

• Up and down transducers wiring is reversed

• Flow direction parameter is reversed

• Change the transducer flow direction parameter.

• Rewire the up and down transducers to the transmitter.

Symptoms: Current, frequency or pulse outputs do not match the readings.

Possible Causes Recommended Action

• Incorrect parameter settings

• Wiring or control system configuration issues

Verify that the parameters for the output are set properly.

Troubleshooting

Page 49 July 2020 TTM-UM-02222-EN-10

Replacement Procedures

REPLACEMENT PROCEDURES

WARNING

DISCONNECT POWER BEFORE OPENING THE ENCLOSURE.

Tools Required

• A Phillips #2 screwdriver

• A flat blade screwdriver

• Tweezers for electronics

• A workbench that prevents ESD damage to the electronics

CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY ELECTROSTATIC DISCHARGE ESD. BEFORE PICKING UP AN ESDSENSITIVE ELECTRONIC COMPONENT, DISCHARGE YOURSELF BY TOUCHING A GROUNDED BARE METAL SURFACE OR APPROVED ANTISTATIC MAT.

OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC-SENSITIVE DEVICES.

Replacing an AC Module

1. Turn o the power.

2. Open the enclosure.

3. Unplug the DC power wire connector from the terminal block on the main board.

4. Remove (2) M3 pan head phillips screws that secure the cover over the AC power terminal block.

5. Unplug the wire connector from the terminal block on the AC module.

6. Remove the remaining (4) M3 pan head phillips screws and lock washers that secure the AC module to the enclosure base.

7. Remove the AC module. Installation is in the reverse order.

Figure 43: Replacing an AC module

Page 50 July 2020TTM-UM-02222-EN-10

Replacement Procedures

Replacing the Communication or Dry Contact Board

1. Turn o the power.

2. Open the enclosure.

3. Disconnect the wires from the communication board.

4. Remove (2) M3 pan head phillips screws that secure the cover over the communication board.

5. Remove the cover.

6. Remove the remaining (2) M3 pan head phillips screws that secure the communications board.

7. Lift the communications board straight out to unplug from the main board. Installation is in reverse order, noting the following. To install a new communications board, align the pins with the header on

the main board and gently press straight down. Do not misalign the pins. Do not use excessive force.

Figure 44: Replacing the Communication or Dry Contact Board

Replacing the Main Board

1. Turn o the power.

2. Open the enclosure.

3. Remove the terminal blocks from the header on the main board.

4. If a communications board is present, remove it.

5. Remove the (4) M4 pan head phillips screws that secure the main board and shield.

6. Lift the shield o the main board.

7. Gently pull the main board straight out to disengage it from the display header and remove it from the enclosure lid. Installation is in reverse order, noting the following. To install a new main board, align the pins on the display header with the

socket on the main board and gently press straight down. Be careful not to misalign the pins. Do not use excessive force.

Figure 45: Replacing the Communication or Dry Contact Board

Page 51 July 2020 TTM-UM-02222-EN-10

Specications

Firmware Update

Firmware can be updated using SoloCUE Flow Device Manager software. Parameter and calibration settings will not be overwritten unless there is a conflict with the new parameters. Back up the device configuration prior to updating the firmware. See "TFX-5000 Firmware Update" (available at www.badgermeter.com) for more information.

SPECIFICATIONS

System

Liquid Types Most clean liquids or liquids containing small amounts of suspended solids or gas bubbles

Medium and Large Pipes (RZ,

Flow Accuracy

Repeatability 0.2% above 1.5 ft/s

Velocity

Straight Run Requirements

NZ, WZ, HZ, LZ, YZ, JZ, KZ)

Small Pipes (CA-CT, UZ)

Medium and Large Pipes Up to 40 ft/s, depending on pipe and fluid Small Pipes Up to 20 ft/s, depending on pipe and fluid

10 diameters upstream, 5 diameters downstream from single elbow

General Safety (all models):

cCSAus, CE, Pollution Degree 2, CE compliance to Low Voltage Directive, 2014/35/EU

± 0.5% ± 0 0.049 ft/s (0.015 m/s)

1 in. (25 mm) and larger = ±1% ± 0.03 ft/s (0.009 m/s) 3/4 in. (20 mm) and smaller = ±1% of full scale

Certification and Compliance

U.S./Canada Hazardous Location transmitter and transducers: Transmitter and transducers (certification option B): cCSAus Class I Division 2 Groups ABCD T4

Requires flexible conduit Not available with UZ, HZ or JZ and KZ (Easy Rail) transducers, Auxiliary Dry Contact card or units with AquaCUE/BEACON endpoints

Transmitter (certification option R): cCSAus Ex ec ic nC IIC T4 Gc; Ex tc IIIB T100° C Dc; Class I, Zone 2, AEx ec ic nC IIC T4 Gc; Zone 22, AEx tc IIIB T100° C Dc; Class II, Division 2, Groups FG; Class III Not available with Auxiliary Dry Contact card or units with AquaCUE/BEACON endpoints

Transducers RZ LZ, NZ, RZ, WZ, YZ (certification option R):

cCSAus Ex ec IIC T6 Gc; Ex tc IIIB T60° C Dc; Class I, Zone 2, AEx ec IIC T6 Gc; Zone 22, AEx tc IIIB T60° C Dc; Class II, Division 2, Groups FG; Class III Requires flexible conduit Not available with CA-CT, UZ, HZ or JZ and KZ (Easy Rail) transducers

ATEX Hazardous Location:

Transmitter (certification option V): II 3 G D Ex ec ic nC IIC T4 Gc, Ex tc IIIB T100° C Dc; Tamb: -25…60° C JZ (DTTJ), KZ (DTTK), LZ (DTTL), NZ (DTTN) and RZ (DTTR) Transducers: II 3 G D Ex ec IIC T6 Gc; Ex tc IIIB T60°C Dc; Tamb: -25…60° C Not available with UZ, CA to CT, or HZ transducers; flexible conduit, Auxiliary Dry Contact card or AquaCUE/BEACON endpoints

IECEx Hazardous Location:

Transmitter (certification option V): Ex ec nC ic IIC T4 Gc; Ex tc IIIC T100° C Dc; Tamb: -25°C…60° C JZ, KZ, LZ, NZ and RZ Transducers: Ex ec IIC T6 Gc; Ex tc IIIB T60° C Dc; Tamb: -25…60° C Not available with UZ, CA to CT, or HZ transducers; flexible conduit, Auxiliary Dry Contact card or AquaCUE/BEACON endpoints

Page 52 July 2020TTM-UM-02222-EN-10

Transmitter

24V DC/AC 9…28V DC @ 8 W max. or 20…26 AC 47…63 Hz @ 0.5 A max., 2 Amp slow-blow fuse, not eld replaceable

Power Options

Display

Enclosure NEMA Type 4X, IP67

Construction

Environmental Ratings

Conguration Via optional keypad or SoloCUE conguration software; SoloCUE available on DVD or download

Units (FieldSelectable)

Mains AC

Options Display with keypad or no display/keypad Keypad 4-button navigation, keypad with tactile feedback; polyester lm Display 128 × 64 pixel LED backlit graphical display; adjustable brightness and timeout; polycarbonate window Flow rate/total 8-digit

Aluminum construction; painted; wall, panel or pipe mounting; stainless steel fasteners and mounting hardware; EPDM gasket Conduit Holes (4) 1/2 in. NPT, M20 × 1.5 or 1/2 BSPP; cable glands available for NPT and M20 Pollution Degree 2 Altitude Restriction Up to 2000 m (6561 ft) Ambient Temperature Range –4…140° F (–20…60° C) Storage Temperature Range –40…176° F (–40…80° C) Humidity 0…85%, non-condensing

Velocity feet/second, meters/second

Volumetric total

Flow rate

Energy total (energy meters)

Heat/cooling rate (energy meters)

Temperature (energy meters)

85…264V AC 47…63 Hz @ 24VA max. 1 Amp slow-blow fuse, manually eld replaceable Over-Voltage Rating Category II (CAT II)

US Gallons, Million Gallons, Imperial Gallons, Million Imperial Gallons, Acre-Feet, Liters, Hectoliters, Cubic Meters, Cubic Feet, Oil Barrels (42 gallons), Fluid Barrels (31.5 gallons), Imperial Fluid Barrels (36 imperial gallons), Pounds (Kilograms) and custom units

Acre Feet/Day, Liters/Second, Liters/Minute, Liters/Hour, Cubic Meters/Second, Cubic Meters/Minute, Cubic Meters/Hour, Cubic Feet/Minute, Cubic Feet/Minute, Cubic Feet/Hour, Gallons/Second, Gallons/Minute, Gallons/Hour, Million Gallons/Day, Imperial Gallons/Second, Imperial Gallons/Minute, Imperial Gallons/Hour, Million Imperial Gallons/Day, Oil Barrels/Day, Fluid Barrels/Day, Imperial Fluid Barrels/Day and custom units

British Thermal Unit (Btu), Thousand Btu, Millions Btu, Kilocalories, Mega calories, Kilowatt-hour, Megawatt hour, Kilojoules, Mega joules, Ton-hour (Refrigeration)

Btu/hour, Thousand Btu/hour, Millions Btu/hour, Ton (Refrigeration), Watts, Kilowatts, Megawatts, Kilojoules/hour, Mega joules/hour, Kilocalories/hour, Mega calories/hour

Farenheit, Celcius, Kelvin

Specications

Flow Meter Energy Meter

0/4…20 mA output

Digital input One 5…30V DC, isolated, externally or internally sourced, reset totalizer or alarm output

Inputs and Outputs

Ports

Data Logging

Alarms Records 150 previous alarms, warnings or errors Languages English, French, German, Italian, Spanish Security Four levels: Read-only, Operator, Service and Admin; 6-digit passcode number; selectable auto logout

Digital output

RTD (energy only) None

Programming USB 2.0 mini B connector for connection to a device with SoloCUE conguration software

EIA-485

Ethernet Optional 10/100 Base T RJ45, communication via Modbus TCP/IP, BACnet/IP or EtherNet/IP AquaCUE/BEACON Connectivity to AquaCUE/BEACON endpoint (LTE cellular)

Number of points

Real Time Clock Backed up with a super capacitor, minimum of 32 days of data retention without power; Requires no servicing MicroSD card slot 8 GB card, included with transmitter

One 16-bit, isolated, max 800 Ohms, internal or external power

Two selectable pulse, alarm, ow direction, sink isolated open collector, 5…30V DC, max. 50 mA externally or internally sourced, leakage current 1uA max.

Frequency output: 50% duty cycle, 63…10k Hz maximum frequency Pulse (totalizer) output: 5 kHz max. output, open collector, pulse width 5…500 ms programmable Optional: Two dry contact output for alarm or ow direction 30V DC max., 5A max.

(Ethernet not available with this option)

Modbus RTU command set or BACnet MS/TP; Baud rates 9600, 14400,19200, 38400, 57600, 76800, 115k; terminating resistor selectable

Up to 8 parameters per record. Selectable 1 second to 1 day Transfer logs via memory card

Two 16-bit, isolated, max 800 Ohms, internal or external power

Three selectable pulse, frequency, alarm, ow direction, isolated open collector, 5…30V DC, externally or internally sourced, leakage current 1uA max.

Two 2-wire, 3-wire or 4-wire Pt100/Pt1000 RTD 12-bit inputs; Range of –40…200° C; Clamp-on resistor kits available

Page 53 July 2020 TTM-UM-02222-EN-10

Specications

Transducers

Model Construction

CA-CT  fixed small pipe

UZ adjustable small pipe

NZ (IP67) standard pipe

RZ (IP54) standard pipe

JZ, KZ (IP54) standard pipe, integrated rail

WZ (IP68) standard pipe, submersible

HZ high temperature

LZ (IP67) large pipe

YZ (IP68) large pipe, submersible

 Recommendations based on unlined, new pipes with water. Recommended pipe or tubing sizes vary with pipe conditions and uid.  PVC, CPVC, HDPE, PTFE, PDVF, stainless steel, ductile iron, aluminum, brass naval, carbon steel copper.  Large pipe transducers are recommended for 8…12 in. pipes if normal velocity is expected to be greater than 12 ft/s (3.6 m/s).  Consult factory for larger pipe sizes.  Not for metric pipes.

CPVC, Ultem®, Nylon cord grip, PVC cable jacket; –40…194° F

CPVC, Ultem, and anodized aluminum track system; Nickel-plated brass connector with Teflon insulation; PVC cable jacket, –40…194° F (–40…90° C)

CPVC, Ultem®, Nylon cord grip, PVC cable jacket; –40…194° F (–40…90° C)

PBT glass filled, Ultem®, Nylon cord grip; PVC cable jacket; , –40…250° F (–40…121° C)

PBT glass filled, Ultem, Nylon cord grip; PVC cable jacket; –40…250° F (–40…121° C)

CPVC, Ultem, Nylon cord grip; Polyethylene cable jacket; –40…194° F (–40…90° C)

PTFE, Vespel, Nickel-plated brass cord grip; FEP cable jacket; –40…350° F (–40…176° C)

CPVC, Ultem, Nylon cord grip PVC cable jacket; –40…194° F (–40…90° C)

CPVC, Ultem, Nylon cord grip; Polyethylene cable jacket; –40…194° F (–40…90° C)

Cable Length

Max.

100 ft 0.5…2 in. 190

100 ft (30 m) 0.5…2 in. (12…50 mm) 190 (720)

300 ft (90 m) 2.5…12 in. (DN65…DN300) 4000 (15,000)

300 ft (90 m)

300 ft (90 m) 2.5…12 in. (DN65…DN300) 4000 (15,000)

300 ft (90 m) 8…48 in. (DN200…DN1200)

Pipe/Tubing Sizes 1

2.5…6 in. (DN65…DN150)

2.5…12 in. (DN65…DN300)

Max. GPM (LPM)

4000 (15,000)

3, 4

33,000 (125,000)

3, 4

33,000 (125,000)

RTD Kits

Part Number Description Installation RTD Type Construction

68996-001 RTD pair; 15 ft (4.5 m) cable 68996-002 RTD pair; 50 ft (15 m) cable 68996-003 RTD pair; 100 ft (30 m) cable

Pipe clamp,

surface mount, IP54

Pt 1000, Class A ± ( 0.15 + 0.002*| t |)

with t as temperature °C

Aluminum body,

silicone cable jacket

Flow Rate

Pipe/

Tubing

Materials

See 2

Temperature

Range

-58…356° F

(-50…180° C)

SoloCUE Flow Device Manager Software

The flow meter may be programmed through the keypad or with SoloCUE software. If the meter is ordered without a display/ keypad, the flow meter must be programmed with SoloCUE software. The software is used to configure, calibrate and communicate with TFX-5000 meters with English, French, German, Italian and Spanish menus. Additionally, it has numerous troubleshooting tools to make diagnosing and correcting installation problems easier.

SoloCUE Used to configure, calibrate and troubleshoot flow meters and control valves; Software is compatible with Windows 7, 8, 10 USB Cable RC820648 USB 2.0 mini B connector to A connector, shielded

Page 54 July 2020TTM-UM-02222-EN-10

PART NUMBER CONSTRUCTION

Model

TFX-5000 Ultrasonic Clamp-On Meter DQ

Certification

General Area US/Canada, CE G

Transducer Type

1/2 inch ANSI Pipe CA

3/4 inch ANSI Pipe CB

1 inch ANSI Pipe CC

1-1/4 inch ANSI Pipe CD

1-1/2 inch ANSI Pipe CE

2 inch ANSI Pipe CF

1/2 inch Copper Tube CG

3/4 inch Copper Tube CH

1 inch Copper Tube CT

1-1/4 inch Copper Tube CJ

1-1/2 inch Copper Tube CK

2 inch Copper Tube CL

Small pipe, universal, DTTSU (not available with conduit) UZ

Transmitter Type

110/220V AC Remote Mounted R

24V DC/AC Remote Mounted B

Display

Display and Keypad S

No Display/Keypad W

Remote Cable Length

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

Conduit Type & Length (Conduit length is less than or equal to cable length)

None WW

5 feet (1.5 m) AA

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

Hardware

1/2 in. NPT Threads, Poly cable glands S

1/2 in. NPT Threads, Nickel Plated Brass cable glands T

1/2 in. NPT Threads, no cable glands N

M20 Threads, Poly cable glands C

M20 Threads, Nickel Plated Brass cable glands D

M20 Threads, no cable glands A

Endpoint Wiring Method

None XX

Communication/Output

Standard Output (Modbus RTU or BACnet MS/TP field selectable) S

Standard Output plus Modbus TCP Ethernet T

Standard Output plus BACnet/IP Ethernet V

Standard Output plus EtherNet/IP U

Standard Output plus Aux Output 9

Units of Measure Totalizer/Flow Rate

Gallons/gallons per minute (field selectable, additional options available) G

Testing & Tagging

Factory Calibrated

Factory Calibrated/Stainless Steel Tag

Stainless steel tube 1/2…2 in. options are available.

TFX-5000 Flow Meters for Pipes 2 in. and Smaller

DQ-G

- - - - - - -

- - -

Part Number Construction

Page 55 July 2020 TTM-UM-02222-EN-10

Model

TFX-5000 Ultrasonic Clamp-On Meter DQ

Certification

Hazardous Location, Class I, Division 2 B

Transducer Type

1/2 inch ANSI Pipe CA

3/4 inch ANSI Pipe CB

1 inch ANSI Pipe CC

1-1/4 inch ANSI Pipe CD

1-1/2 inch ANSI Pipe CE

2 inch ANSI Pipe CF

1/2 inch Copper Tube CG

3/4 inch Copper Tube CH

1 inch Copper Tube CT

1-1/4 inch Copper Tube CJ

1-1/2 inch Copper Tube CK

2 inch Copper Tube CL

Transmitter Type

110/220V AC Remote Mounted R

24V DC/AC Remote Mounted B

Display

Display and Keypad S

No Display/Keypad W

Remote Cable/Conduit Length

15 feet (4.5 m) AC AC

30 feet (9 m) AF AF

50 feet (15 m) AK AK

75 feet (23 m) AR AR

100 feet (30 m) BW BW

Hardware

1/2 in. NPT Threads, Poly cable glands S

1/2 in. NPT Threads, Nickel Plated Brass cable glands T

1/2 in. NPT Threads, no cable glands N

M20 Threads, Poly cable glands C

M20 Threads, Nickel Plated Brass cable glands D

M20 Threads, no cable glands A

Endpoint Wiring Method

None XX

Communication/Output

Standard Output (Modbus RTU or BACnet MS/TP field selectable) S

Standard Output plus Modbus TCP Ethernet T

Standard Output plus BACnet/IP Ethernet V

Standard Output plus EtherNet/IP U

Units of Measure Totalizer/Flow Rate

Gallons/gallons per minute (field selectable, additional options available) G

Testing & Tagging

Factory Calibrated

Factory Calibrated/Stainless Steel Tag

For hazardous location units, Remote Cable and Conduit Length codes must match.

Part Number Construction

TFX-5000 Flow Meters for Pipes 2 in. and Smaller for Class I, Div 2 Hazardous Locations

DQ-B

- - - - - -

- - -

Stainless steel tube 1/2…2 in. options are available.

Page 56 July 2020TTM-UM-02222-EN-10

TFX-5000 Flow Meters for Pipes 2.5 in. and Larger

Model

TFX-5000 Ultrasonic Clamp-On Meter DQ

Certification

General Area US/Canada, CE G

Transducer Type

Medium pipe, DTTR, 2.5 in. (65 mm) or larger RZ

Medium pipe, submersible DTTN, 2.5 in. (65 mm) or larger

2.5…6 inches (65…150 mm) Easy Rail (not available with conduit) JZ

2.5…12 inches (65…300 mm) Easy Rail (not available with conduit) KZ

Medium pipe, high temperature (not available with conduit) HZ

Large pipe, DTTL, 8 in. (200 mm) or larger LZ

Large pipe, submersible DTTL, 8 in. (200 mm) or larger

Transmitter Type

110/220V AC Remote Mounted R

24V DC/AC Remote Mounted B

Display

Display and Keypad S

No Display/Keypad W

Remote Cable Length

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

150 feet (46 m) BK

200 feet (61 m) DW

250 feet (76 m) DK

300 feet (90 m) EW

350 feet (107 m) (DTTL "LZ" and "YZ" only) EK

400 feet (122 m) (DTTL "LZ" and "YZ" only) FW

450 feet (137) (DTTL "LZ" and "YZ" only) FK

500 feet (152 m) (DTTL "LZ" and "YZ" only) GW

550 feet (168) (DTTL "LZ" and "YZ" only) GK

600 feet (183 m) (DTTL "LZ" and "YZ" only) HW

Conduit Type and Length (Conduit length is less than or equal to cable length)

None WW

5 feet (1.5 m) AA

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

150 feet (46 m) BK

200 feet (61 m) DW

250 feet (76 m) DK

300 feet (90 m) EW

Hardware

1/2 in. NPT Threads, Poly cable glands S

1/2 in. NPT Threads, Nickel Plated Brass cable glands T

1/2 in. NPT Threads, no cable glands N

M20 Threads, Poly cable glands C

M20 Threads, Nickel Plated Brass cable glands D

M20 Threads, no cable glands A

Endpoint Wiring Method

None XX

Communication/Output

Standard Output (Modbus RTU or BACnet MS/TP field selectable) S

Standard Output plus Modbus TCP Ethernet T

Standard Output plus BACnet/IP Ethernet V

Standard Output plus EtherNet/IP U

Standard Output plus Aux Output 9

Units of Measu re Totalizer/Flow Rate

Gallons/gallons per minute (field selectable, additional options available) G

Testing & Tagging

Factory Calibrated

Factory Calibrated/Stainless Steel Tag

Submersible transducer cables use two conduit openings.

Part Number Construction

DQ-G

- - - - - - -XX- - -

Page 57 July 2020 TTM-UM-02222-EN-10

- - - - - - - -

- -

Model

TFX-5000 Ultrasonic Clamp-On Meter DQ

Certification

Hazardous Location, Class I, Division 2

Transducer Type

Medium pipe, DTTR, 2.5 in. (65 mm) or larger RZ

Medium pipe, submersible DTTN, 2.5 in. (65 mm) or larger

Large pipe, DTTL, 8 in. (200 mm) or larger LZ

Large pipe, submersible DTTL, 8 in. (200 mm) or larger

Transmitter Type

110/220V AC Remote Mounted R

24V DC/AC Remote Mounted B

Display

Standard S

No Display/Keypad W

15 feet (4.5 m) AC AC

30 feet (9 m) AF AF

50 feet (15 m) AK AK

75 feet (23 m) AR AR

100 feet (30 m) BW BW

150 feet (46 m) BK BK

200 feet (61 m) DW DW

250 feet (76 m) DK DK

300 feet (90 m) EW EW

Hardware

1/2 in. NPT Threads, Poly cable glands S

1/2 in. NPT Threads, Nickel Plated Brass cable glands T

1/2 in. NPT Threads, no cable glands N

M20 Threads, Poly cable glands C

M20 Threads, Nickel Plated Brass cable glands D

M20 Threads, no cable glands A

Endpoint Wiring Method

None XX

Communication/Output

Standard Output (Modbus RTU or BACnet MS/TP field selectable) S

Standard Output plus Modbus TCP Ethernet T

Standard Output plus BACnet/IP Ethernet V

Standard Output plus EtherNet/IP U

Units of Measure Totalizer/Flow Rate

Gallons/gallons per minute (field selectable, additional options available) G

Testing & Tagging

Factory Calibrated

Factory Calibrated/Stainless Steel Tag

Submersible transducer cables use two conduit openings.

Part Number Construction

TFX-5000 Flow Meters for Pipes 2.5 in. and Larger for U.S./Canada Hazardous Locations

Hazardous Location Class I, Zone 2/Zone 22; Class II/III

Remote Cable/Conduit Length

Page 58 July 2020TTM-UM-02222-EN-10

Model

TFX-5000 Ultrasonic Clamp-On Meter DQ

Certification

Hazardous Location, ATEX, IECEx V

Transducer Type

Medium pipe, DTTR, 2.5 in. (65 mm) or larger RZ

Medium pipe, submersible DTTN, 2.5 in. (65 mm) or larger

2.5…6 inches (65…150 mm) Easy Rail (not available with conduit) JZ

2.5…12 inches (65…300 mm) Easy Rail (not available with conduit)

Large pipe, DTTL, 8 in. (200 mm) or larger LZ

Large pipe, submersible DTTL, 8 in. (200 mm) or larger

Transmitter Type

110/220V AC Remote Mounted R

24V DC/AC Remote Mounted B

Display

Display and Keypad S

No Display/Keypad W

Remote Cable Length

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

150 feet (46 m) BK

200 feet (61 m) DW

250 feet (76 m) DK

Conduit Type and Length (Conduit length is less than or equal to cable length)

None WW

Hardware

1/2 in. NPT Threads, Poly cable glands S

1/2 in. NPT Threads, Nickel Plated Brass cable glands T

1/2 in. NPT Threads, no cable glands N

M20 Threads, Poly cable glands C

M20 Threads, Nickel Plated Brass cable glands D

M20 Threads, no cable glands A

Endpoint Wiring Method

None XX

Communication/Output

Standard Output (Modbus RTU or BACnet MS/TP field selectable) S

Standard Output plus Modbus TCP Ethernet T

Standard Output plus BACnet/IP Ethernet V

Standard Output plus EtherNet/IP U

Units of Measure Totalizer/Flow Rate

Gallons/gallons per minute (field selectable, additional options available) G

Testing & Tagging

Factory Calibrated

Factory Calibrated/Stainless Steel Tag

Part Number Construction

TFX-5000 Flow Meters for Pipes Larger than 2 in. for ATEX/EICEx Hazardous Locations

- - - - - - - -

- - -

Submersible transducer cables use two conduit openings.

Page 59 July 2020 TTM-UM-02222-EN-10

Model

TFX-5000 Ultrasonic Clamp-On Meter DR

Certification

General Area US/Canada, CE G

Transducer Type

1/2 inch ANSI Pipe CA

3/4 inch ANSI Pipe CB

1 inch ANSI Pipe CC

1-1/4 inch ANSI Pipe CD

1-1/2 inch ANSI Pipe CE

2 inch ANSI Pipe CF

1/2 inch Copper Tube CG

3/4 inch Copper Tube CH

1 inch Copper Tube CT

1-1/4 inch Copper Tube CJ

1-1/2 inch Copper Tube CK

2 inch Copper Tube CL

Small pipe, universal, DTTSU (not available with conduit) UZ

Transmitter Type

110/220V AC Remote Mounted R

24V DC/AC Remote Mounted B

Display

Display and Keybad S

No Display/Keypad W

Remote Cable Length

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

Conduit Type and Length (Conduit length is less than or equal to cable length)

None WW

5 feet (1.5 m) AA

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

RTD Type

Surface, Commercial C

None (user provided) X

RTD Length

15 feet AC

50 feet AK

100 feet BW

None (user provided) WW

Hardware

1/2 in. NPT Threads, Poly cable glands S

1/2 in. NPT Threads, Nickel Plated Brass cable glands T

1/2 in. NPT Threads, no cable glands N

Endpoint Wiring Method

None XX

Communication/Output

Standard Output (Modbus RTU or BACnet MS/TP field selectable) S

Standard Output plus Modbus TCP Ethernet T

Standard Output plus BACnet/IP Ethernet V

Standard Output plus EtherNet/IP U

Standard Output plus Auxiliary Dry Contact Output 9

Units of Measure Totalizer/Flow Rate

Gallons/gallons per minute (field selectable, additional options available) G

Units of Measure Energy Totalizer/Rate

Kilowatt-hour/Watt (field selectable, additional options available)

Testing & Taggi ng

Factory Calibrated

Factory Calibrated/Stainless Steel Tag

Part Number Construction

TFX-5000 Energy Meters for Pipes 2 in. and Smaller

DR-G

- - - - - - - - -XX- - - -

Stainless steel tube 1/2…2 in. options are available.

Page 60 July 2020TTM-UM-02222-EN-10

TFX-5000 Energy Meters for Pipes 2.5 in. and Larger

Model

TFX-5000 Ultrasonic Clamp-On Meter DR

Certification

General Area US/Canada, CE G

Transducer Type

Medium pipe, DTTR, 2.5 in. (65 mm) or larger RZ

Medium pipe, submersible DTTN, 2.5 in. (65 mm) or larger

2.5…6 inches (65…150 mm) Easy Rail (not available w ith conduit) JZ

2.5…12 inches (65…300 mm) Easy Rai l (not available with conduit) KZ

Medium pipe, high temperature (not avail able with conduit) HZ

Large pipe, DTTL, 8 in. (200 mm) or larger LZ

Large pipe, submersible DTTL, 8 in. (200 mm) or larger

Transmitter Type

110/220V AC Remote Mounted R

24V DC/AC Remote Mounted B

Display

Standard S

No Display/Keypad W

Remote Cable Length

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

150 feet (46 m) BK

200 feet (61 m) DW

250 feet (76 m) DK

300 feet (90 m) EW

Conduit Type and Length (Conduit length is less than or equal to cable length)

None WW

5 feet (1.5 m) AA

15 feet (4.5 m) AC

30 feet (9 m) AF

50 feet (15 m) AK

75 feet (23 m) AR

100 feet (30 m) BW

150 feet (46 m) BK

200 feet (61 m) DW

250 feet (76 m) DK

300 feet (90 m) EW

RTD Type

Surface, Commercial C

None (user provided) X

RTD Length

15 feet (4.5 m) AC

50 feet (15 m) AK

100 feet (30 m) BW

None (user provided) WW

Hardware

1/2 in. NPT Threads, Poly cable glands S

1/2 in. NPT Threads, Nickel Plated Brass cable glands T

1/2 in. NPT Threads, no cable glands N

M20 Threads, Poly cable glands C

M20 Threads, Nickel Plated Brass cable glands D

M20 Threads, no cable glands A

Endpoint Wiring Method

None XX

Communication/Output

Standard Output (Modbus RTU or BACnet MS/TP field selectable) S

Standard Output plus Modbus TCP Ethernet T

Standard Output plus BACnet/IP Ethernet V

Standard Output plus EtherNet/IP U

Standard Output plus Aux Output 9

Units of Measure Totalizer/Flow Rate

Gallons/gallons per minute (field selectable, additional options available) G

Units of Measure Energy Totalizer/Rate

Kilowatt-hour/Kilowatt (field selectable, additional options available)

Testing & Tagging

Factory Calibrated

Factory Calibrated/Stainless Steel Tag

Contact factory for DTTL cable lengths longer than 300 ft.

Submersible transducer cables use two conduit openings.

Part Number Construction

DR-G

- - - - - - - - -XX- - - -

Page 61 July 2020 TTM-UM-02222-EN-10

North American Pipe Schedules

NORTH AMERICAN PIPE SCHEDULES

Cast Iron Pipe, Standard Classes, 3…10 inch

Class

in.

— — — —Wall 0.39 0.42 0.45 0.48

— — — —Wall 0.42 0.45 0.48 0.52

Size

in.

OD 3.80 3.96 3.96 3.96

ID 3.02 3.12 3.06 3.00

OD 4.80 5.00 5.00 5.00

ID 3.96 4.10 4.04 3.96

OD 6.90 7.10 7.10 7.10 7.22 7.22 7.38 7.38

Wall 0.44 0.48 0.51 0.55 0.58 0.61 0.65 0.69

ID 6.02 6.14 6.08 6.00 6.06 6.00 6.08 6.00

OD 9.05 9.05 9.30 9.30 9.42 9.42 9.60 9.60

Wall 0.46 0.51 0.56 0.60 0.66 0.66 0.75 0.80

ID 8.13 8.03 8.18 8.10 8.10 8.10 8.10 8.00

OD 11.10 11.10 11.40 11.40 11.60 11.60 11.84 11.84

Wail 0.50 0.57 0.62 0.68 0.74 0.80 0.86 0.92

ID 10.10 9.96 10.16 10.04 10.12 10.00 10.12 10.00

A B C D E F G H

Table 8: Cast iron pipe, standard classes, 3…10 inch

Steel, Stainless Steel, PVC Pipe, Standard Classes

NPS

in.

1 1.315

1.25 1.660 1.278 0.191 1.278 0.191 1.160 0.250

1.5 1.900 1.500 0.200 1.500 0.200 1.338 0.281 2 2.375 1.939 0.218 1.939 0.218 1.687 0.344

2.5 2.875 2.323 0.276 2.323 0.276 2.125 0.375 3 3.500 2.900 0.300 2.900 0.300 2.624 0.438

3.5 4.000 4 4.500 3.826 0.337 3.826 0.337 3.624 0.438 3.438 0.531 5 5.563 4.813 0.375 4.813 0.375 4.563 0.500 4.313 0.625 6 6.625 5.761 0.432 5.761 0.432 5.501 0.562 5.187 0.719 8 8.625 7.813 0.406 7.625 0.500 7.625 0.500 7.437 0.594 7.178 0.719 6.183 1.221

10 10.75 9.750 0.500 9.75 0.500 9.562 0.594 9.312 0.719 9.062 0.844 8.500 1.125

in.

SCH 60 X STG. SCH 80 SCH 100 SCH 120/140 SCH 180

ID in.

Wall

in.

—

ID in.

0.957 0.179 0.957 0.179

3.364 0.318 3.364 0.318

Wall

in.

Table 9: Steel, stainless steel, PVC pipe, standard classes

in.

Wall

in.

ID in.

Wall

in.

— —

—

ID in.

Wall

in.

— —

ID in.

0.815 0.250

Wall

in.

Page 62 July 2020TTM-UM-02222-EN-10

North American Pipe Schedules

Steel, Stainless Steel, PVC Pipe, Standard Classes (continued)

SCH 10

(Lt Wall)

ID in.

Table 10: Steel, stainless steel, PVC pipe, standard classes (continued)

Wall

in.

SCH 20 SCH 30 STD SCH 40

in.

Wall

in.

— —

ID in.

Wall

in.

1.049

3.548 — 3.548 0.226

Wall

in.

—

in.

1.049 0.133

in.

SCH 5

Wall

in.

NPS

in.

1 1.315 1.185 0.065 1.097 0.109

1.25 1.660 1.53 0.065 1.442 0.109 1.380 1.380 0.140

1.5 1.900 1.77 0.065 1.682 0.109 1.610 1.610 0.145 2 2.375 2.245 0.065 2.157 0.109 2.067 2.067 0.154

2.5 2.875 2.709 0.083 2.635 0.120 2.469 2.469 0.203 3 3.500 3.334 0.083 3.260 0.120 3.068 3.068 0.216

3.5 4.000 3.834 0.083 3.760 0.120 4 4.500 4.334 0.083 4.260 0.120 4.026 0.237 4.026 0.237 5 5.563 5.345 0.109 5.295 0.134 5.047 0.258 5.047 0.258 6 6.625 6.407 0.109 6.357 0.134 6.065 0.280 6.065 0.280 8 8.625 8.407 0.109 8.329 0.148 8.125 0.250 8.071 0.277 7.981 0.322 7.981 0.322

10 10.75 10.482 0.134 10.42 0.165 10.25 0.250 10.13 0.310 10.02 0.365 10.02 0.365

in.

Copper Tubing, Copper and Brass Pipe, Aluminum

Wall

in.

Diameter

0.5

0.6250

0.75

1.25

1.5.

2.5

Nominal

in.

OD 0.625 0.625 0.625 0.840

ID 0.527 0.545 0.569 0.625 ID 3.385 3.425 3.459 3.500

OD 0.750 0.750 0.750

Wall 0.049 0.042 0.030 Wall 0.134 0.110 0.095 0.095 0.250

ID 0.652 0.666 0.690 ID 3 857 3.905 3.935 3.935 4.000

OD 0.875 0.875 0.875 1.050

Wall 0.065 0.045 0.032 0.114 Wall 0.250

ID 0.745 0.785 0.811 0.822 ID 4.500

OD 1.125 1.125 1.125 1.315

Wall 0.065 0.050 0.035 0.127 Wall 0.160 0.125 0.109 0.250 0.063

ID 0.995 1.025 1.055 1.062 ID 4.805 4.875 4.907 5.063 4.874

OD 1.375 1.375 1.375 1.660

Wall 0.065 0.055 0.042 0.146 Wall 0.192 0.140 0.122 0.250 0.063

ID 1.245 1.265 1.291 1.368 ID 5.741 5.845 5.881 6.125 5.874

OD 1.625 1.625 1.625 1.900

Wall 0.072 0.060 0.049 0.150 Wall 0.282 0.078

ID 1.481 1.505 1.527 1.600 ID 7.062 6.844

OD 2.125 2.125 2.125 2.375

Wall 0.083 0.070 0.058 0.157 Wall 0.271 0.200 0.170 0.313 0.094

ID 1.959 1.985 2.009 2.062 ID 7.583 7.725 7.785 8.000 7.812

OD 2.625 2.625 2.625 2.875 2.500

Wall 0.095 0.080 0.065 0.188 0.050 Wall 0.338 0.250 0.212 0.094 —

ID 2.435 2.465 2.495 2.500 2.400 ID 9.449 9.625 9.701 9.812 —

OD 3.125 3.125 3.125 3.500 3.000

Wall 0.109 0.090 0.072 0.219 0.050 — — — — — —

ID 2.907 2.945 2.981 3.062 2.900 — — — — — —

Copper Tubing

in.

Type Type

K L M K L M

Copper & Brass

Pipe

in.

— — 4

Table 11: Copper tubing, copper and brass pipe, aluminum

Alum.

in.

— 3-1/2

— 4-1/2

— 5

— 6

— 7

— 8

Nominal

Diameter

in.

OD 3.625 3.625 3.625 4.000

OD 4.125 4.125 4.125 4.500 4.000

OD 5.125 5.125 5.125 5.563 5.000

OD 6.125 6.125 6.125 6.625 6.000

OD 8.125 8.125 8.125 8.625 8 000

OD 10.125 10.125 10.125 10 000 —

— — — — — —

—

Copper Tubing

in.

— — — —

— — —

Copper & Brass

Pipe

in.

7.625 7.000

Alum.

5.000

in.

—Wall 0.049 0.040 0.028 0.108 Wall 0.120 0.100 0.083 0.250

Page 63 July 2020 TTM-UM-02222-EN-10

Transit Time Ultrasonic Flow Meters, TFX-5000 Meter

Control. Manage. Optimize.

Dynasonics, AquaCUE and SoloCUE are registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the extent an outstanding contractual obligation exists. © 2020 Badger Meter, Inc. All rights reserved.

www.badgermeter.com

Dynasonics TFX-5000 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Scope of This Manual

Typographic Conventions

UNPACKING AND INSPECTION

SAFETY

Terminology and Symbols

Considerations

Introduction

DIMENSIONS

Remote Enclosure

Wall Mount Bracket

Panel Mount Enclosure

Operation

Keypad Operation on the Home Screen

Keypad Operation in the Menu Structure

Selecting an Option in a Parameter Selection List

Entering a Number

Installation

Overview

Installation Considerations

Equipment Required

Installing the Transducers

Installing a Meter with a Remote Transmitter and Fixed Transducers

Installing a Meter with a Remote Transmitter and Adjustable Transducers

Installing a Panel-Mount Meter

Wiring the Transmitter

Torque Requirements

Electrical Symbols

Connection Data

Rated Conditions of Terminals

Wiring the Transducer

Power

9…28V DC Power

20…26V AC Power

Mains Power

4…20 mA Output Wiring

Digital Outputs Wiring

Digital Input Wiring AquaCUE/BEACON Endpoint Wiring

RTD Interface Wiring (Energy Models Only)

Auxiliary Output Card Wiring

Installing the MicroSD Card

Connecting the USB Cable

Initial Meter Setup

Menu Map

Parameter Descriptions by Menu

Main Menu Structure

Setup > Units

Setup > Meter > Pipe

Setup > Meter > Fluid

Setup > Meter > Spacing

Setup > Meter > Flow Setup

Setup > Meter > Advanced

Setup > Meter > Calibration

Setup > Input/Output > Current #1 (or Current #2)

Setup > Inputs/Output > Output #1 (or Output #2 or Output #3)

Setup > Inputs/Output > Aux Output #1 (or Aux Output #2)

Setup > Inputs/Output > Input

Setup > Inputs/Output > RTD (Energy Models Only)

Setup > Communications

Setup > Data Logging (Service Level Access)

Setup > Options

Setup > Passcode Setup > Security

Setup > Passcode Setup > Passcode Recovery

Display Menu

Information Menu

Diagnostics Menu

Reset Menu

Troubleshooting

Error Messages

Check Function Codes

Warning and Alarm Message Codes

Symptoms

Replacement Procedures

Replacing an AC Module

Replacing the Communication or Dry Contact Board

Replacing the Main Board

Firmware Update