Dynasonics D300, D301 User Manual

Series
Series D300/301
Series Series
Doppler Ultrasonic Flow Meter
Operations & Maintenance
D300/301
D300/301D300/301
Manual
REV 2/00
PART 1 - TABLE OF CONTENTS
Description Pages
Quick Start Installation 1.2-1.3 Operating Theory 1.4 Product Limitations 1.5 Model Number Matrix 1.6 Specifications 1.7
Pre-Installation Bench Test 2.1 Transducer Installation 2.2-2.6
Transmitter Installation 3.1-3.2 Electrical Connections 3.2-3.5
Power Up and Configuration 4.1 Field Calibration 4.2-4.5 Relay Adjustment 4.5 Changing Pipe Size or Flow Span 4.6-4.7
Appendix Fluid Sound Speed Conversions Ductile Iron Pipe Data Cast Iron Pipe Data Steel, SS, PVC Pipe Data FPS to GPM Conversion Chart Intrinsic Safety Installation Troubleshooting Waveform s Ref. Statement of Warranty Service Information
Rev. 2/00 -1.1- 300/301
PART 1 - QUICK START
General
This manual contains detailed operating instructions for all aspects of the D300/301 instrument. The following condensed instructions are provided to assist the operator in getting the instrument started up and running as quickly as possible. Thi s pertains to basic operation only. If specific instrument features are to be used or if the installer is unfamiliar with this type of instrument, refer to the appropriate section i n the manual for complete details.
1. TRANSDUCER LOCATION
A. In general, select a mounting location on the
piping system with a minimum of 10 pipe diameters (10 X the pipe inside diameter) of straight pipe upstream and 5 straight diameters downsteam. See Table 2.1 for additional configurations.
B. On horizontal pipe, select a position that is
between 2 and 4 o’clock on the pipe, with 12 o’clock representing the top.
Transducer Cable
FLOW
Figure 1.1
Top View of Pipe
2. PIPE PREPARATION AND TRANSDUCER MOUNTING
A. The piping surface, where the transducers are
to be mounted, needs to be clean and dry. Remove loose scale, rust and paint to ensure satisfactory acoustical bonds.
B. Loosely wrap the appropriate length of strap
around the pipe at the l ocation determined in Step 1. Refer to Figure 1.1 for proper orientation.
C. Apply a liberal amount of couplant onto the
transducer face. Pl ace the transducer onto the pipe ensuring square and true placement. If an RTV type of couplant (requiring curing time) was utilized, allow sufficient time for curing before applying power to the instrument.
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PART 1 - QUICK START
3. TRANSDUCER/POWER CONNECTIONS
A. Do not attempt to add additional cable to the
transducers.
B. Refer to the WIRING DIAGRAM in Figure 1.2
for proper power and transducer connections. Verify proper jumper selections are in place for the power source. See Figures 2.2 and 2.3.
4. INITIAL SETT INGS AND POWER UP
Power Connections Transducer Connections
IMPORTANT!
In order to successfully complete the configuration of the D300/301 flow meter, the transducer must be mounted on a pipe which is full of a flowing liquid. I t is normal to have zero readings and no si gnal indica­tor LED with empty pipes or zero flow rate.
Figure 1.2
Power and Transducer
Connections
A. Adjust the GAIN control [R10] to 1/4 turn from
full counter-clockwise rotati on. Set the DAMP
control R110 to 1/2 turn from either stop. B. Apply power to the instrument. C. If the pipe is full of a flowing liquid, the LED
located on the bottom of the main circuit card
[D21] should begin flashing. If the LED does
not flash, gradually turn the GAIN control [R10]
clockwise until the LED just begins to flash
steadily. (Do not over adjust this setting as
ambient noise can influence readings.) D. If possible, turn off the flow to the pipe. Verify
that the LED [D21] ceases to flash. If the LED
continues to flash when flow rate is zero, the
GAIN control [R10] is set too far clockwise and
ambient noise is influencing the readings.
Turn the control counter-clockwise until the
flashing ceases. E. If the instrument passes steps 4C and 4D, the
basic setup of the instrument is complete.
Rev. 2/00 -1.3- 300/301
PART 1 - GENERAL
General
Operating Theory
The Dynasonics D300/301 flowmeter is designed to measure the flow of liquids and slurries in full-pipe closed systems. The transmitter is factory configured to measure flow on a specific, customer specified, pipe, where flow range and measuring units have been supplied to the Dynasonics factory during assembly and factory calibration. The standard product is typically used on pipe sizes ranging from 1 - 120 inch [ 25 - 1524 mm ] pipe I.D. (With the small pipe transducer option, the pipe size range is
0.25 - 1 inch [ 6 - 25 mm]). A variety of liquid applications can be accommodated: sewage, sludges, concrete, mining slurries, dredging, etc. Because the transducers are non-contacting and have no moving parts, the flow meter is not affected by system pressure, fouling or wear. Standard transducers are rated to 250°F [121°C]. Optional high temperature transducers are rated to operate to 400°F [204°C].
The basic principle of operation is the measurement of the frequency shift “Doppler” of a reflected ultrasonic signal from discontinuity in the flowing liquid. In theory, these di scontinuities can be virtuall y any amount of suspended bubbles, solids, or interfaces caused by turbulent flow. In practice the degree to which this can be reliably accomplished is a function of the sensitivity and frequency of the transducer and associated transmitter. The D300/301 design requires greater than 100 PPM of suspended solids or bubbles over 100 microns in size. Should your application be cleaner than this, please check with factory for information on transit time ultrasonic flowmeters. The transducer which generates and receives the ultrasoni c signal supplies the data to the transmitter. The transmitter processes the signal and provides an analog and pulse output for velocity indicating and volumetric totalizing. In addition, the transmitter contains a signal light which determines satisfactory operation.
Rev. 2/00 -1.4- 300/301
PART 1 - GENERAL
Measuring Limits
The flowmeter is typically used as a unidirectional meter and is most accurate when the transducer is mounted in the orientation detailed in this manual. But, the meter will measure flow in both directions — although flow direction will not be indicated or totalized properly. The flowmeter will operate from signals returned from turbulence alone (such as installation directly at pump discharges or downstream from elbows and valves); however, it should be noted that turbulence may vary with flow rates and result in non-linear results. The repeatability of the device is not dependent on most process liquids.
The flowmeter is designed to measure the flow of liquids and slurries, as long as a small, homogeneous quantity of entrained air or suspended solids are present. Without the presence of continuing supply of air or solids, the transmitted pulses are not reflected back to the transducer and the indicator will indicate zero flow. Also, the LED signal indicator will be extinguished.
The signal strength light will indicate (continuously blink) when a minimum size and concentration of suspended particles are available for a reliable flow reading (100 micron and 100 PPM minimum) and the liquid is moving at least 0.1 FPS [0.03 MPS]. Most water-based liquids can be measured from a factory calibrated flowmeter. However, liquids with a heavy solids level (i.e. over 2%), liquids with sound speeds that vary from water (see Appendix of alternate liquids list) or pipes with liners may have to be field calibrated. This is done by adjusting the span pot (R30 on circuit board) to make the indicator agree with a known flow velocity or a mathematically corrected fluid velocity. All standard indicator scales are calibrated to customer specified units. If the scale range or units need to changed, the process to do so is covered in detail later in this manual.
Rev. 2/00 -1.5- 300/301
Serial Number
PART 1 - GENERAL
The D300/301 employs modular construction and provides electrical safety for the operator. The display face contains voltages no greater than 9 Vdc and the metal work is electrically connected to Earth Ground. The display face swings open to allow access to user connections.
The serial number and complete model number of your D300/301 is located on the inside of the transmitter’s front cover. Shoul d technical assistance be required, please provide the Dynasoncs’ Customer Service Department with this information.
A part number breakdown of the transducer and transmitter portions of the flowmeter are described below.
Transmitter Transducer
Rev. 2/00 -1.6- 300/301
PART 1 - GENERAL
Rev. 2/00 -1.7- 300/301
PART 2 - TRANSDUCER INSTALLATION
Unpacking
Bench Test
Power Connections
After unpacking, it is recommended to save the shipping carton and packing materials in case the instrument is stored or re-shipped. Inspect the equipment and carton for damage. If there is evidence of shipping damage, notify the carrier immediately.
The D300/301 flow meter can be checked for basic functionality using the following
Bench Test
procedure. It is recommended that this operation be performed before installing the transducers or transmitter permanently.
Procedure:
1. Open the D300/301 transmitter enclosure.
2. Connect the transducer cable terminals to the corresponding terminal block locations within the transmitter. The R, T and corresponding G termi­nals are marked on the coaxial transducer cables. See
Figure 2.1
.
3. Set the transmitter SENSE control [R10] to ap­proximately 1/4 turn from full clockwise position.
4. Apply power.
5. Rub the face of the transducer lengthwise back and forth with your thumb using moderate pres­sure. The cycle time should be 1-2 times per sec-
Transducer Connections
ond.
6. If unit is functioning properly, the RED LED lo­cated on the bottom of the main circuit card will begin to flash and the rate display will indicate flow readings.
7. Verify that the LED ceases to flash when the rub­bing stops.
Figure 2.1
Power and Transducer
Connections
8. If the meter does not respond, increase the SENSE control [R10] to approximately 1/2 turn from full clockwise position. Attempt Step 5 agai n.
Bench Test is Complete
Rev. 2/00 -2.1- 300/301
PART 2 - TRANSDUCER INSTALLATION
Transducer Mounting Locations
The following list outlines how to install the DT6 transducer for optimal performance, highest reliability and greatest accuracy:
1. Select a transducer site at least 10 pipe diameters downstream from bends, or fittings and 5 pipe diameters upstream. A symmetrical flow pattern is necessary for accuracy and repeatability over the
Table 2.1
1
1
The D300/301 syst em will provide repeatable measurements on piping systems that do not meet
these requirement s , but the accuracy
Rev. 2/00 -2.2- 300/301
of these readings may be inf luenc ed to various degrees.
PART 2 - TRANSDUCER INSTALLATION
Transducer Cable
FLOW
Figure 2.2
Top View of Pipe
operating range of the meter. Down stream from pump or orifices, etc., locate at least 20 diameters. See
Table 2.1
2. On horizontal pipe, select a position that is between 2 and 4 o’clock on the pipe, with 12 o’clock representing the top. If the transducer is to be mounted on a verti cal pipe, sel ect a section of pipe where the flow is moving from bottom to top (flow moving vertically down a pipe tends to cavitate and provide unreliable operation.)
3. Mount the transducer in the orientation shown in Figure 2.2. The flow meter will read flow in both directions, but will be most accurate if the cable is mounted in the orientation shown—pointing in the primary flow direction.
4. If totalization of the measured fluid is required, the pipe must remain full. The meter will read when the liquid level is greater than the placement of the transducer, but the volumetric measurement will be based on a full pipe, so totalization will be higher than actual.
5. The flowmeter wi ll achieve proper Doppler signals off of turbulence; however, it I should be noted that turbulence may not be linear with pump speed changes, nor is the reading necessarily accurate due to the non-uniformity of turbulence.
6. When a liquid has less than 100 PPM of 100 micron or larger particles, try mounting the transducer within 12 inches of a pump discharge or other source of flow turbulence or cavitation. A reading obtained under these circumstances will be repeatable, but not necessarily accurate or linear.
7. It is a good practice to test the flow meter on the piping system before permanently mounting the transducer using RTV. Function can be verified by applying a water soluble lubricant, such as KY­Jelly, and holding the transducer by hand on the pipe in the location where the transducer will be
Rev. 2/00 -2.3- 300/301
PART 2 - TRANSDUCER INSTALLATION
permanently mounted. Under flowing liquid conditions, adequate signal is indicated when the Signal LED (D21) flashes steadily.
Acoustic Couplant Types
Small Pipe Transducers
Intrinsic Safety Installations
For proper operation, there cannot be air voids between the traducer face and pipe. The space must be filled with a materi al which is a good transmitter of sound energy such as:
SILICONE GREASE: Dow Corning 111 R or comparable (-100 to +450 F.) T he material must be suitable not to fl ow at temperature of pipe. Used for temporary survey installations and portable flow meters.
SILICONE RUBBER: Dow Corning 732-RTV R. Excellent for permanent bonding. This adhesi ve is a recommended bonding agent and easily removable.
INSTALLATION AND PIPE PREPARATION
The cable from the DT6 transducer is provided with either dual-coaxial cables, flexible nylon conduit or PVC coated steel conduit with a 1/2” NPT fitting. The coaxial cable was ordered from the factory at a specific length
should the coaxial cable be lengthened as this may de-tune the circuitry and influence performance
Installation of the DT61 and DT63 small-pipe transducers follow the same procedures as the DT60 and DT62 standard pi pe type. The only difference is that the small pipe transducers utilize an integral clamping mechanism for pipe mounting and the standard pipe units use a stainless steel strap.
Installations requiring intrinsic safety should refer to the Appendix drawings covering these applications.
UNDER NO CIRCUMSTANCES
.
Rev. 2/00 -2.4- 300/301
PART 2 - TRANSDUCER INSTALLATION
1. Pipe Preparation:
For permanent silicone adhesive mounting, after determining the transducer location, some attention must be given to the pipe condition. Before the transducer head is bonded to the pipe surface, an area slightly larger than the flat surface to the transducer head (black rectangle) must be cleaned to bare metal. This means the removal of all paint rust, and scale. Some minor pipe pitting will not cause problems, as the acoustic couplant will take up the voids. In the case where pl astic pipe is used, remove all paint and grease so that a smooth, dry surface is exposed.
2. Transducer Mounting:
The transducer center line is designed to mount parallel to the pipe center line. The groove in the transducer body will allow the 1/2” stainless steel strap that was enclosed with the meter to align the transducer properl y on the pipe. transducer on bends, elbows or fittings. Every effort should be made to mount the transducer parallel to the axis of the pipe as well as flat on the pipe. The transducer cable should run in the “down-stream” direction of liquid flow. See
In horizontal pipe runs, mount the transducer between 2 and 4 o’clock from the top—12 o’clock position; prepare the pipe surface as described. Finish the surface with some emery paper and then wipe the surface with trichlorenthylene to thoroughly degrease the contact surface in a area slightly larger than the flat surface of the transducer.
For permanent mounting, use a good silicone based adhesive (Dow-732). Spread a bead of the adhesive on the flat surface of the transducer face, covering well. Now spread a bead to the prepared pipe surface and press the head lightly to the pipe. Let the adhesive flow enough to fill in all the area beneath the
Figure 2.2
DO NOT
mount the
.
Rev. 2/00 -2.5- 300/301
PART 2 - TRANSDUCER INSTALLATION
head. At the same time, clamp (clamp supplied) into place until the silicone has set up. Taping along the edges of the head wi ll hold the adhesi ve in pl ace. A pad of adhesive must be formed between the transducer face and the pipe. Ensure that no relati ve movement between the transducer and the pipe takes place during the setup ti me (about 24 hours). Clamp transducer only tight enough to hold it in place while the adhesive is curing. Tighten for mechanical strength only after 24 hours. Secure the conduit as well.
3. Temporary Mounting and Spot Checks:
For temporary mounting, clean pipe as described and use silicone grease as the acoustical coupling material, holding by hand for spot readings or wi th a strap clamp for indefinite periods.
Rev. 2/00 -2.6- 300/301
PART 3 - TRANSMITTER INSTALLATION
Installatio n of Transmitter Box
The enclosure should be mounted in an area that is convenient for servi cing, calibration or for observation of the LCD readout.
1. Locate the transmitter within the length of transducer cable that was supplied with the D300/301 system. If this is not possible, do not attempt to add additional cable to the transducer. Contact the Dynasonics factory to coordinate an exchange for the proper cable l ength. Transducer cables that are up to 300 feet [90 meters] are available.
2. Mount the D300/301 transmitter in a location that is:
Where little vibration exist.
Protected from falling corrosive fluids.
Within ambient temperature limits - 22 to 122°F
[30 to 50°C] Out of direct sunlight. Direct sunlight may
increase temperatures within the transmitter to above maximum limit.
3. Mounting: Refer to mounting dimension details. Ensure that enough room is available to allow for door swing, maintenance and conduit entrances. Secure the enclosure to a flat surface with four appropriate fasteners.
4. Conduit holes. Conduit hubs should be used where cables enter the encl osure. Holes not use d for cable entry should be sealed with plugs.
NOTE: Use NEMA 4 [ IP65 ] rated fittings plugs to maintain the water tight integrity of the enclosure. Generally, the left conduit hole (vi ewed from front) is
Figure 3.1
for enclosure and
Rev. 2/00 -3.1- 300/301
PART 3 - TRANSMITTER INSTALLATION
Figure 3.1
used for line power; the right conduit hole for transducer connections.
5. If additional holes are required, (analog outputs, etc.) drill the appropriate size hole in the enclosure’s bottom. Use extreme care not to run the drill bit into the wiring or circuits cards.
Electrical Connections
1. To access terminal strips for electronic connections, loosen the two screws in the enclosure door and open the door.
2. Guide the transducer terminations through the transmitter conduit hole located on the right side of the enclosure. Secure the transducer cable with the supplied conduit nut.
3. The terminals on the transducer cable are coded
Rev. 2/00 -3.2- 300/301
PART 3 - TRANSMITTER INSTALLATION
with wire markings. Connect the appropriate wires to the corresponding screw terminals in the transmitter. See the el ectrical connections detail in
Figure 3.2 and 3.3
NOTE:
signals. Do not attempt to add additional cable to the factory supplied transducer cabl e. If additional cable is required, contact the Dynasonics factory to arrange for an exchange transducer with the appropriate len gth of c able. C ables to 300 fe et [ 90 met ers ] are available.
The transducer cable carries low level
.
Rev. 2/00 -3.3- 300/301
02/02/2000
When the D300/D301 i s powered from AC
power sources, 24 Vd c of isolated power
is available at the 4-20mA+ terminal. Sim-
ply connecting the target’s (chart recorder,
data logger, ADC) 4-20mA+ and 4-20mA–
inputs to these two output terminals will
drive 4-20mA through 1000 ohms. •If the target’s internal DC power source is
utilized to power the 4-20mA loop, Con-
nect the ISOGND terminal to the target’s
ground and the target’s 4-20mA input to
the 4-20mA– terminal.
Flow Rate Relay Connections
The D300/D301 is equipped with a flow rate
control relay. The relay is designed to control
loads to 250 Vac and 10A. The relay activates
when the flow rate is less than the set point.
Activation is indicated by D23 [LED]. The relay
setpoint is controlled by adjusting R70 [ALM]
there is also a alarm delay feature that requires
the alarm condition to be present for a period of
time before relay activation. The delay can be
There are two methods to connect this output:
R110 [DAMP] Control
Adjust R110 [DAMP] to stabilize flow rate and
output readings. Adj ust CCW to increase the
response of the i nstrum ent; adjust CW to de-
crease response time (smooth the display
readings and outputs).
The CTR output i s designed to operate both
elec tronic and electromech anical t otal izers.
The output can drive loads as low as 90
ohms. Control R90 [CTR] adjusts the span of
this output. Switch set SW1 controls the CTR
CTR Output Connections
output by factors of X1 0. See detai ls in the
Isolated 4-20mA Output Connections
manual describing CTR adjustment.
Control R100 [4mA] is used to adjust 4mA off-
set and R50 [20mA] to adjust 20mA span.
increased by adjusting R80 [DELAY] CW.
Connect the four wires from the two coaxial
cables to the respective terminals. Wire
mar kers on th e coax ial cables id entify the “R”
and the “T” pair. Do not run these cables ad-
Figure 2.2 D301/300 Operated with 115/230 VAC Power Supply
115 Vac J2 and J3 only
230 Vac J4 onl y
Power Supply Jumper Placement
12-24 Vdc Does not matter
Fuse
115/230 Vac 1/16A 3AG
Delay Action
115/230 Vac 50/60 Hz clean AC power re-
quired. Do not connect in parallel with circuits
operating florescent lighting, valves, control
relays, VFDs, etc. GND connection is op-
tional. If GND is connected, verify that it is at
AC Power Connections
the sam e potential as t he piping system.
This output is designed to drive loads up to
1500 ohms. Use R60 [1mA] control to adjust
0-1 mA Output Connection
span.
Transducer Connections
jacent to AC power cables.
R10 [GAIN] Contr ol
After all electrical and transducer connections
have been made, the GAIN control is set to
match liquid and pipe parameters. To prop-
CCW [counter clockwise]. Adjust CW until
D21 [the LED] just begins to flash steadily.
of a flowing liquid. Start with the control fu lly
erly set the R10 [GAIN], the pipe must be full
Rev. 2/00 -3.4- 300/301
LOW Velocity Filter
For meas uring fl uid velociti es up to 20 FP S [ 6
MPS] set the two switches at SW2 to OPEN.
If continuous flow rate will not exceed 2 FPS
[0.6 MPS] turn the two switches ON.
02/02/2000
To operate the 4-20mA loop from the
same DC supply operating the flow meter,
connect jumper wires from +B/12V to 4-
20+ and from GND to ISOGND. Connect
the 4-20mA loop load between 4-20+ and
4-20-. •If the target’s (chart recorder, datalogger,
etc.) internal DC power source is utilized
to power the 4-20mA loop, Connect the
ISOGND terminal to the target’s ground,
the target’s +DC output to 4-20+ terminal
and the target’s 4-20mA input to the 4-
20mA– terminal.
The D300/D301 is equipped with a flow rate
control relay. The relay is designed to control
loads to 250 Vac and 10A. The relay activates
when the flow rate is less than the set point.
Activation is indicated by D23 [LED]. The relay
setpoint is controlled by adjusting R70 [ALM]
there is also a alarm delay feature that requires
the alarm condition to be present for a period
of time before relay activation. The delay can
There are two methods to connect this output:
R110 [DAMP] Control
Adjust R110 [DAMP] to stabilize flow rate
and output readings. Adjust CCW to in-
crease the response of the instrument; adjust
CW to decrease response time (smooth the
display readings and outputs).
The CTR output i s designed to operate both
elec tronic and electromech anical t otal izers.
The output can drive loads as low as 90
ohms. Control R90 [CTR] adjusts the span
of this output. Swit ch set SW1 controls the
CTR output by factors of X10. See det ails in
CTR Output Connections
the manual describing CTR adjustment.
Isolated 4-20mA Output Connections
Control R100 [4mA] is used to adjust 4mA off-
Flow Rate Relay Connections
set and R50 [20mA] to adjust 20mA span.
be increased by adjusting R80 [DELAY] CW.
Connect the four wires from the two coaxial
cables to the respective terminals. Wire
mar kers on th e coax ial cables id entify the “R”
and the “T” pair. Do not run these cables
Figure 2.3 D301/300 Operated with 12-24 Vdc Power Supply
12-24 Vdc Does not matter
Power Supply Jumper Placement
The fuse provides pr otection for AC pow ered
units only. DC power sources should be
connected with a 0.25A current limiter [fuse]
Fuse
in the positive suppl y line.
Connect a DC power source capable of sourc-
ing 0.2A to the terminals marked +B/12V and
GND. The DC power source will operate all
functions of the D300/D301 except the iso-
lated 4-20mA output. See the box describing
12-24 Vdc Power Connections
Isolated 4-20mA Output for connection details.
This output is designed to drive loads up to
1500 ohms. Use R60 [1mA] control to adjust
0-1 mA Output Connection
Transducer Connections
span.
adjacent to AC power cables.
After al l electri cal and transducer connections
have bee n m ade, the GAIN control is set to
match liquid and pipe parameters. To prop-
R10 [GAIN] Control
erly set the R10 [GAIN], the pipe must be full
of a fl owing liquid. Start with the control fully
CCW [counter clockwise]. Adjust CW until
D21 [the LED] just begins to flash steadily.
Rev. 2/00 -3.5- 300/301
LOW Velocity Filter
For meas uring fluid velocities up to 20 FPS [6
MPS] set the two switches at SW2 to OPEN.
If continuous flow rate will not exceed 2 FPS
[0.6 MPS] turn the two switches ON.
PART 4 - CONFIGURATION AND OPERATION
Power Up and GAIN Adjustment
After power has been applied to the flowmeter and if the pipe is full of a flowing liquid, the LED l ocated on the bottom of the main circuit card [D21] should begin flashing. If the LED does not flash, gradually turn the GAIN control [R10] clockwise until the LED just begins to flash steadily. (Do not over adjust this setting as ambient noise can influence readings.)
If possible, turn off the flow to the pipe. Verify that the LED [D21] ceases to flash. If the LED continues to flash when flow rate is zero, the GAIN control [R10] is set too far clockwise and ambient noise is influencing the readings. Turn the control counter-clockwise until the flashing ceases. The indicated flow will take several seconds to achieve the desired reading because of the built-in electronic damping circuits.
The flow rate meter is factory calibrated to the pipe size and flow range indicated on the label located on the inside front cover of the flow meter.
Totalizer - Series 301 only Each digit will be in a volumetric unit x 10, x 100, x
1000 or x10,000 as set by SW 1. The totalizer multiplier that was set at the factory will be indicated on the label adjacent to the totalizer display. By changing this switch setting, the totalizer label, located by the totali zer indicator on the front cover of the flow meter, will need to be adjusted accordingly.
SW 1—Totalizer Multiplier
SW1-1 SW1-2 MULTIPLIER
OFF OFF X 10
ON OFF X 100
OFF ON X 1000
ON ON X 10000
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PART 4 - CONFIGURATION AND OPERATION
FIELD CALIBRATION PROCEDURES
After the Equipment is properly installed and operating, there may be a need to field calibrate the flowmeter. This could be caused by a number of reasons:
1. Using a size pipe other than the one specified when factory configured.
2. When used to measure a liquid with a sound speed that is di fferent than the one speci fied when factory configured.
3. When proper lengths of straight pipe are not available.
4. Percent of solids are greater than 2%.
5. Operati ng off turbulence or non-linear suspended solids.
Field Calibration Procedure
Field Calibration is as follows:
A. To calibrate the flow rate indicators (meter) against a known flow:
1. With an established flow, the digital readout and/ or current outputs on D300/301 can be adjusted in accordance with a verified flow measurement, by adjusting pot R30 (SPAN) adjustment. Turning the pot C.C.W. decreases the reading. This is a 20 turn, stop-less potentiometer. (Note: Pot R60 will adjust the 0-1 mA output only).
2. It is desired to adjust 4-20 mA to other than factory calibration, pot R50 can be used to adjust the 20 mA span.
3. Adjust damping pot R110 for desired flow response. CW rotation increases flow damping. The total flow damping range can be varied from about 5 seconds to 50 seconds. This setting is usually used to smooth out chart recorder readings.
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PART 4 - CONFIGURATION AND OPERATION
B. Totalizer Calibration — Series 301
1. If an oscilloscope or signal counter is available, a
signal from test point TP10 will show the totalizer count rate at a particular flow. Refer to the drawing in the Appendix titled 091-1048-102 Series 300 Waveforms. The pulse rate at TP10 can be x 10, x 100, x 1000 or x10,000 of totalizer count rate, at the CTR output on terminal strip. For example, if the pulse rate is 200 milliseconds (multiplier switch SW 1 programmed for 100), then the counter rate at CTR terminals will be scaled to provide a count every 20 seconds. The total counter output (CTR) range can be adjusted from approximately 0.5 to 5 seconds wi th a full scale flow indication.
Totalizer Adjustment: (CTR CAL) - (pot R90 and DIP SW 1). The mul tiplier
DIP switch SW 1 may be programmed as follows:
SW 1 Posit ion
SW1-1 SW1-2 MULTIPLIER
OFF OFF X 10
ON OFF X 100
OFF ON X 1000
ON ON X 10000
If an oscilloscope or signal counter is not available, then use the following procedure. The Pot R90 has a range of 0.5 to 5 seconds. SW1 is then used to increase this rate all the way up to 50 minutes.
2. Stopwatch Procedure - with a known flow rate
established on the flow meter digital display, time the count rate on the totali zer by a stopwatch, measuring the time between totalizer counts. If the totalizer is reading lower than desired, turn CTR, CAL pot R90
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PART 4 - CONFIGURATION AND OPERATION
C.W. Time the new rate and adjust as required. For example, if the flow indicator reads 1,000 GPM and a totalizer count rate of 1 count every 60 seconds should be displayed. If the actual count rate is one count every 50 seconds, then turn the adjustment R90 slightly (with SW 1 Position x 1,000) C.C.W. to decrease the count rate until there is one count on the totalizer every 60 seconds when the flow rate indicator is reading 1,000 GPM. As noted above, 20 full turns on R90 will produce a variation in count rate of at least x 10, or from approximately 50 to 500 seconds when the indicator is reading full scale. To determine count rate:
60 (TM) Count rate = ----------------­ GPM Where, TM = totalizer multiplier or gallons x totalizer counts GPM = flow at time of calibration
Electronic Calibration The flowmeter is electronically calibrated at the
factory by calculating the fluid velocity in Feet per Second (FPS) that corresponds to the pipe size and volumetric flow rate that was customer supplied at the time of the order. The following equations were used to determine the “calibration frequency” that is required to properly span the flow meter.
FPS = GPM (PIPE I.D.) Where PIPE I.D. is inches
A DT6 transducer generates 120 Hz / 1 FPS of frequency shift when operated on room temperature water. Alternate fluids can influence this factor. See
2
X 2.45
Rev. 2/00 -4.4- 300/301
PART 4 - CONFIGURATION AND OPERATION
the Fluid Sound Speed Compensation chart located in the Appendix of this manual.
Once a new calibration frequency has been determined, the frequency is input as a 1 Vpp sine­wave into TP3 on the main circuit card. This input will simulate full scale flow in the circuit. With the function generator inputting the calibration frequency the SPAN, 1mA, 20mA and CTR inputs can be configured. A 10% and 50% of SPAN frequency ca n be input and flow meter linearity can be verified.
Noise and Gain Adju st If meter indicates a reading with no flow, turn R10
(GAIN) C.C.W. just enough to eliminate. Since this reduces sensitivity, do not turn past point of proper operation. If indicator will not read flow, turn R10 (GAIN) C.W.
Relay Adjustment
1. Turn R80 (DLY) fully CCW for minimum delay (2 sec.) before proceeding with alarm trip adjustments.
2. For a point of reference, turn R70 (ALM) al so fully CCW.
3. At the desired flow dropout (which can be simulated by the procedure covered in the Electronic Calibration Procedure on Page 4.4), slowly (due to time delay) adjust alarm R70 (ALM) CW until relay is deactivated. Do not overturn.
NOTE:
the flow switch system at 1 FPS.
4. After a desired alarm trip point is established, adjust R80 (DLY) CW for a desired ti me delay (20 sec. Max. On flow dropouts).
Rev. 2/00 -4.5- 300/301
About 10% flow hysteresi s is built-in into
PART 4 - CONFIGURATION AND OPERATION
HOW TO CALIBRATE FOR A DIFFERENT SCALE
& PIPE
This procedure is an outline of how to re-scale the series D300/301 flow meter.
1. The first step is to determine the full scale velocity
setting. To determine this you would need the full scale setting (i.e. GPM, MGD etc) and the pi pe inside diameter (refer to the charts in the Appendix).
Example calculation: Full scale 500 GPM. Pipe size:
4.026 inches I.D.
Feet per Second = 500 GPM = 12.755 FPS
(4.026)2 x 2.45
2. Multiply the Full Scale in FPS by 120 Hertz.
12.755 * 120 = 1530 Hertz.
3. As described in the Electroni c Cali bration section
on page 4.4 of this operations manual, input a 1Vpp sine-wave at 1530 Hz into TP3 to simul ate full scale flow.
4. Adjust R30 (SPAN) for 5.0 VDC at TP7. On A
D301 meter adjust the digital indicator located on the door of the instrument. The adjustments for the scaling on the digi tal in dic ator are also labeled SPAN. The fine adjustment on the digital indicator is labeled CAL. Use both of these adjustments to correctly set the indicator.
5. On a D301 equipped with a totalizer the new count
rate would be determined by the following example: 60/500 = 0.12 sec per count. In this example it has
been determined that 1 count at .12 sec per count is equal to 1 gallon. Since 0.12 seconds is too fast for the electronic circuit design (i.e. 0.5 sec minimum setting), the decimal place is moved over one and
Rev. 2/00 -4.6- 300/301
PART 4 - CONFIGURATION AND OPERATION
the new count rate is 1.2 seconds per count at 10 gallons per count.
A digital counter is placed on the output of the circuit card to measure the period between pulses so that at a full scale of 500 GPM the CTR adjustment i s set to correspond to a 1.2 second period interval. The SW1 switch is only used if the customer wishes to set the gallons per count rate higher (i.e. x 10, x 100, x
1000).
Rev. 2/00 -4.7- 300/301
Cement Lining
Ductile Iron Pipe
Standard Classes
Pipe Size
(inches)
3 3.96 3.46 0.25 3.40 0.28 3.34 0.31 3.28 0.34 3.22 0.37 3.14 0.41 4 4.80 4.28 0.26 4.22 0.29 4.16 0.32 4.10 0.35 4.04 0.38 3.93 0.44 6 6.90 6.40 0.25 6.34 0.28 6.28 0.31 6.22 0.34 6.16 0.37 6.10 0.40 6.04 0.43 .123/.250
8 9.05 8.51 0.27 8.45 0.30 8.39 0.33 8.33 0.36 8.27 0.39 8.21 0.42 8.15 0.45 10 11.10 10.32 0.39 10.46 0.32 10.40 0.35 10.34 0.38 10.28 0.41 10.22 0.44 10.16 0.47 12 13.20 12.58 0.31 12.52 0.34 12.46 0.37 12.40 0.40 12.34 0.43 12.28 0.46 12.22 0.49
14 15.30 14.64 0.33 14.58 0.36 14.52 0.39 14.46 0.42 14.40 0.45 14.34 0.48 14.28 0.51 16 17.40 16.72 0.34 16.66 0.37 16.60 0.40 16.54 0.43 16.48 0.46 16.42 0.49 16.36 0.52 18 19.50 18.80 0.35 18.74 0.38 18.68 0.41 18.62 0.44 18.56 0.47 18.50 0.50 18.44 0.53 .1875/.375 20 21.60 20.88 0.36 20.82 0.39 20.76 0.42 20.70 0.45 20.64 0.48 20.58 0.51 20.52 0.54 24 25.80 25.04 0.38 24.98 0.41 24.92 0.44 24.86 0.47 24.80 0.50 24.74 0.53 24.68 0.56
30 32.00 31.22 0.39 31.14 0.43 31.06 0.47 30.98 0.51 30.90 0.55 30.82 0.59 30.74 0.63
Outside
Diameter
(inches)
Class 53
ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall
Class 54 Class 55 Class 56Class 50 Class 51 Class 52
Std./Double
Thickness
36 38.30 37.44 0.43 37.34 0.48 37.06 0.62 37.14 0.58 37.40 0.45 36.94 0.68 36.84 0.73 42 44.50 43.56 0.47 43.44 0.53 43.32 0.59 43.20 0.65 43.08 0.71 42.96 0.77 42.84 0.83 .250/.500 48 50.80 49.78 0.51 49.64 0.58 49.50 0.65 49.36 0.72 49.22 0.79 49.08 0.86 48.94 0.93 54 57.10 55.96 0.57 55.80 0.65 55.64 0.73 55.48 0.81 55.32 0.89 55.16 0.97 55.00 1.05
March, 2000
Cast Iron Pipe
Standard Classes
CLASS B CLASS C CLASS D CLASS E CLASS F CLASS G CLASS HCLASS A
Size
(Inches)
10 11.10 10.10 0.50 11.10 9.96 0.57 11.40 10.16 0.62 11.40 10.04 0.68 11.60 10.12 0.74 11.60 10.00 0.80 11.84 10.12 0.86 11.84 10.00 0.92
12 13.20 12.12 0.54 13.20 11.96 0.62 13.50 12.14 0.68 13.50 12.00 0.75 13.78 12.14 0.82 13.78 12.00 0.89 14.08 12.14 0.97 14.08 12.00 1.04 14 15.30 14.16 0.57 15.30 13.98 0.66 15.65 14.17 0.74 15.65 14.01 0.82 15.98 14.18 0.90 15.98 14.00 0.99 16.32 14.18 1.07 16.32 14.00 1.16 16 17.40 16.20 0.60 17.40 16.00 0.70 17.80 16.20 0.80 17.80 16.02 0.89 18.16 16.20 0.98 18.16 16.00 1.08 18.54 16.18 1.18 18.54 16.00 1.27 18 19.50 18.22 0.64 19.50 18.00 0.75 19.92 18.18 0.87 19.92 18.00 0.96 20.34 18.20 1.07 20.34 18.00 1.17 20.78 18.22 1.28 20.78 18.00 1.39 20 21.60 20.26 0.67 21.60 20.00 0.80 22.06 20.22 0.92 22.06 20.00 1.03 22.54 20.24 1.15 22.54 20.00 1.27 23.02 20.24 1.39 23.02 20.00 1.51
24 25.80 24.28 0.76 25.80 24.02 0.89 26.32 24.22 1.05 26.32 24.00 1.16 26.90 24.28 1.31 26.90 24.00 1.45 27.76 24.26 1.75 27.76 24.00 1.88 30 31.74 29.98 0.88 32.00 29.94 1.03 32.40 30.00 1.20 32.74 30.00 1.37 33.10 30.00 1.55 33.46 30.00 1.73 36 37.96 35.98 0.99 38.30 36.00 1.15 38.70 35.98 1.36 39.16 36.00 1.58 39.60 36.00 1.80 40.04 36.00 2.02 42 44.20 42.00 1.10 44.50 41.94 1.28 45.10 42.02 1.54 45.58 42.02 1.78 48 50.50 47.98 1.26 50.80 47.96 1.42 51.40 47.98 1.71 51.98 48.00 1.99
O.D.
Inch
3 3.80 3.02 0.39 3.96 3.12 0.42 3.96 3.06 0.45 3.96 3.00 0.48 4 4.80 3.96 0.42 5.00 4.10 0.45 5.00 4.04 0.48 5.00 3.96 0.52 6 6.90 6.02 0.44 7.10 6.14 0.48 7.10 6.08 0.51 7.10 6.00 0.55 7.22 6.06 0.58 7.22 6.00 0.61 7.38 6.08 0.65 7.38 6.00 0.69 8 9.05 8.13 0.46 9.05 8.03 0.51 9.30 8.18 0.56 9.30 8.10 0.60 9.42 8.10 0.66 9.42 8.10 0.66 9.60 8.10 0.75 9.60 8.00 0.8
I.D.
Inch
Wall
O.D.
Inch
I.D.
Inch
Wall
O.D.
Inch
I.D.
Inch
Wall
O.D.
Inch
I.D.
Inch
Wall
O.D.
Inch
I.D.
Inch
Wall
O.D.
Inch
I.D.
Inch
Wall
O.D.
Inch
I.D.
Inch
Wall
O.D. Inch
I.D.
Inch
Wall
54 56.66 53.96 1.35 57.10 54.00 1.55 57.80 54.00 1.90 58.40 53.94 2.23 60 62.80 60.02 1.39 63.40 60.06 1.67 64.20 60.20 2.00 64.82 60.06 2.38 72 75.34 72.10 1.62 76.00 72.10 1.95 76.88 72.10 2.39 84 87.54 84.10 1.72 88.54 84.10 2.22
March, 2000
Steel, Stainless Steel, P.V.C.
Standard Schedules
Nominal
Pipe Size
Inches
OUTSIDE DIAMETER
1 1.315 1.185 0.065 1.097 0.109 1.049 1.049 0.133 0.957 0.179 0.957 0.179 0.815 0.250
1.25 1.660 1.530 0.065 1.442 0.109 1.380 1.380 0.140 1.278 0.191 1.278 0.191 1.160 0.250
1.5 1.900 1.770 0.065 1.682 0.109 1.610 1.610 0.145 1.500 0.200 1.500 0.200 1.338 0.281 2 2.375 2.245 0.065 2.157 0.109 2.067 2.067 0.154 1.939 0.218 1.939 0.218 1.687 0.344
2.5 2.875 2.709 0.083 2.635 0.120 2.469 2.469 0.203 2.323 0.276 2.323 0.276 2.125 0.375 3 3.500 3.334 0.083 3.260 0.120 3.068 3.068 0.216 2.900 0.300 2.900 0.300 2.624 0.438
3.5 4.000 3.834 0.083 3.760 0.120 3.548 3.548 0.226 3.364 0.318 3.364 0.318 4 4.500 4.334 0.083 4.260 0.120 4.026 0.237 4.026 0.237 3.826 0.337 3.826 0.337 3.624 0.438 3.624 0.438 3.438 0.531 5 5.563 5.345 0.109 5.295 0.134 5.047 0.258 5.047 0.258 4.813 0.375 4.813 0.375 4.563 0.500 4.563 0.500 4.313 0.625 6 6.625 6.407 0.109 6.357 0.134 6.065 0.280 6.065 0.280 5.761 0.432 5.761 0.432 5.501 0.562 5.501 0.562 5.187 0.719 8 8.625 8.407 0.109 8.329 0.148 8.125 0.250 8.071 0.277 7.981 0.322 7.981 0.322 7.813 0.406 7.625 0.500 7.625 0.500 7.437 0.594 7.187 0.719 7.187 0.719 6.183 1.221
10 10.750 10.482 0.134 10.42 0.165 10.25 0.250 10.13 0.310 10.02 0.365 10.020 0.365 9.750 0.500 9.750 0.500 9.562 0.594 9.312 0.719 9.062 0.844 9.062 0.844 8.500 1.125
12 12.750 12.420 0.165 12.39 0.180 12.25 0.250 12.09 0.330 12.00 0.375 11.938 0.406 11.626 0.562 11.750 0.500 11.370 0.690 11.060 0.845 10.750 1.000 10.750 1.000 10.120 1.315 14 14.000 13.50 0.250 13.37 0.315 13.25 0.375 13.25 0.375 13.124 0.438 12.814 0.593 13.000 0.500 12.500 0.750 12.310 0.845 11.810 1.095 11.810 1.095 11.180 1.410 16 16.000 15.50 0.250 15.37 0.315 15.25 0.375 15.25 0.375 15.000 0.500 14.688 0.656 15.000 0.500 14.310 0.845 13.930 1.035 13.560 1.220 13.560 1.220 12.810 1.595 18 18.000 17.50 0.250 17.37 0.315 17.12 0.440 17.25 0.375 16.876 0.562 16.564 0.718 17.000 0.500 16.120 0.940 15.680 1.160 15.250 1.375 15.250 1.375 14.430 1.785 20 20.000 19.50 0.250 19.25 0.375 19.25 0.375 19.25 0.375 18.814 0.593 18.376 0.812 19.000 0.500 17.930 1.035 17.430 1.285 17.000 1.500 17.000 1.500 16.060 1.970 24 24.000 23.50 0.250 23.25 0.375 23.25 0.375 23.25 0.375 22.626 0.687 22.126 0.937 23.000 0.500 21.560 1.220 20.930 1.535 20.930 1.535 20.930 1.535 19.310 2.345
30 30.000 29.37 0.315 29.00 0.500 29.00 0.500 29.25 0.375 29.250 0.375 29.000 0.500 36 36.000 35.37 0.315 35.00 0.500 35.00 0.500 35.25 0.375 35.250 0.375 35.000 0.500 42 42.000 41.25 0.375 41.250 0.375 41.000 0.500 48 48.000 47.25 0.375 47.250 0.375 47.000 0.500
SCH.
5
ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall ID Wall
SCH. 10
(LTWALL)
SCH. 20 SCH. 30 STD. SCH. 40 SCH. 60 SCH. 140 SCH. 180
X STG. SCH. 80 SCH. 100 SCH. 120
March, 2000
FPS TO GPM CROSS - REFERENCE (Schedule 40)
Nominal
Pipe
(Inches)
1 1.05 2.6989 4.0484 5.3978 6.7473 8.097 9.4462 10.796 12.145 13.490 14.844 16.190 17.540 18.890 20.240 21.590 22.941 24.290
1.25 1.38 4.6620 6.9929 9.3239 11.655 13.99 16.317 18.648 20.979 23.310 25.641 27.970 30.300 32.630 34.960 37.300 39.627 41.958
1.5 1.61 6.3454 9.5182 12.691 15.864 19.04 22.209 25.382 28.555 31.730 34.900 38.070 41.250 44.420 47.590 50.760 53.936 57.109 2 2.07 10.489 15.734 20.979 26.224 31.47 36.713 41.958 47.202 52.450 57.692 62.940 68.180 73.430 78.670 83.920 89.160 94.405
2.5 2.47 14.935 22.402 29.870 37.337 44.80 52.272 59.740 67.207 74.670 82.142 89.610 97.080 104.50 112.00 119.50 126.95 134.41 3 3.07 23.072 34.608 46.144 57.680 69.22 80.752 92.288 103.82 115.40 126.90 138.40 150.00 161.50 173.00 184.60 196.11 207.65
3.5 3.55 30.851 46.276 61.702 77.127 92.55 107.98 123.40 138.83 154.30 169.68 185.10 200.50 216.00 231.40 246.80 262.23 277.66 4 4.03 39.758 59.636 79.515 99.394 119.3 139.15 159.03 178.91 198.80 218.67 238.50 258.40 278.30 298.20 318.10 337.94 357.82 5 5.05 62.430 93.645 124.86 156.07 187.3 218.50 249.72 280.93 312.10 343.36 374.60 405.80 437.00 468.20 499.40 530.65 561.87 6 6.06 89.899 134.85 179.80 224.75 269.7 314.65 359.60 404.55 449.50 494.45 539.40 584.30 629.30 674.20 719.20 764.14 809.09 8 7.98 155.89 233.83 311.78 389.72 467.7 545.61 623.56 701.50 779.40 857.39 935.30 1013.0 1091.0 1169.0 1247.0 1325.1 1403.0
10 10.02 245.78 368.67 491.56 614.45 737.3 860.23 983.12 1106.0 1229.0 1351.8 1475.0 1598.0 1720.0 1843.0 1966.0 2089.1 2212.0
I.D.
INCH
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9
12 11.94 348.99 523.49 697.99 872.49 1047.0 1221.5 1396.0 1570.5 1745.0 1919.5 2094.0 2268.0 2443.0 2617.0 2792.0 2966.5 3141.0 14 13.13 422.03 633.04 844.05 1055.1 1266.0 1477.1 1688.1 1899.1 2110.0 2321.1 2532.0 2743.0 2954.0 3165.0 3376.0 3587.2 3798.2 16 15.00 550.80 826.20 1101.6 1377.0 1652.0 1927.8 2203.2 2478.6 2754.0 3029.4 3305.0 3580.0 3856.0 4131.0 4406.0 4681.8 4957.2
FPS TO GPM: GPM = (PIPE ID)² X VELOCITY IN FPS X 2.45 FPS X .3048 = MPS GPM TO FPS: FPS =
GPM
(ID)² X 2.45
GPM X .0007 = GPD GPM X 3.7878 = LPM
FPS TO GPM CROSS - REFERENCE (Schedule 40)
Nominal
Pipe
(Inches)
18 16.88 697.52 1046.3 1395.0 1743.8 2093.0 2441.3 2790.1 3138.8 3488.0 3836.3 4185.0 4534.0 4883.0 5231.0 5580.0 5928.9 6277.7 20 18.81 866.14 1299.0 1732.0 2165.3 2598.4 3031.5 3464.6 3897.6 4330.7 4763.8 5196.8 5629.9 6063.0 6496.0 6929.1 7362.2 7795.3 24 22.63 1253.7 1880.0 2507.0 3134.1 3761.0 4387.8 5014.6 5641.5 6268.3 6895.1 7522.0 8148.8 8775.6 9402.4 10029 10656 11283 26 25.25 1560.7 2341.0 3121.0 3901.9 4682.2 5462.6 6243.0 7023.4 7803.7 8584.1 9364.5 10145 10925 11706 12486 13266 14047 28 27.25 1817.8 2727.0 3636.0 4544.5 5453.4 6362.3 7271.2 8180.0 9088.9 9997.8 10907 11816 12725 13633 14542 15451 16360 30 29.25 2094.4 3142.0 4189.0 5236.0 6283.2 7330.4 8377.6 9424.9 10472 11519 12566 13614 14661 15708 16755 17803 18850 32 31.25 2390.6 3586.0 4781.0 5976.5 7171.9 8367.2 9562.5 10758 11953 13148 14344 15539 16734 17930 19125 20320 21516 34 33.25 2706.4 4060.0 5413.0 6766.0 8119.2 9472.4 10826 12179 13532 14885 16238 17592 18945 20298 21651 23004 24358 36 35.25 3041.8 4563.0 6084.0 7604.5 9125.4 10646 12167 13688 15209 16730 18251 19772 21292 22813 24334 25855 27376 42 41.25 4165.4 6248.0 8331.0 10414 12496 14579 16662 18744 20827 22910 24992 27075 29158 31241 33323 35406 37489 48 47.99 5637.8 8457.0 11276 14095 16913 19732 22551 25370 28189 31008 33827 36646 39465 42284 45103 47922 50740 54 53.98 7133.1 10700 14266 17833 21399 24966 28532 32099 35665 39232 42798 46365 49931 53498 57065 60631 64198
I.D.
INCH
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9
60 60.09 8839.2 13259 17678 22098 26518 30937 35357 39777 44196 48616 53035 57455 61875 66294 70714 75134 79553 72 72.10 12726 19089 25451 31814 38177 44540 50903 57266 63628 69991 76354 82717 89080 95443 101805 108168 114531 84 84.10 17314 25971 34628 43285 51943 60600 69257 77914 86571 95228 103885 112542 121199 129856 138514 147171 155828
FPS TO GPM: GPM = (PIPE ID)² X VELOCITY IN FPS X 2.45 FPS X .3048 = MPS GPM TO FPS: FPS =
GPM
(ID)² X 2.45
GPM X .0007 = GPD GPM X 3.7878 = LPM
Fluid Sound Speeds
g
Original Date: 10/19/99 Revision: none Revision Date: none File: I:/dynasonics/dyna_code/tables/doppler ss conversions.xls
120.0176921
Doppler
Fluid Specific Gravity Sound Speed Calibration Entry
20 de
Acetate, Butyl (n) 1270 4163.9 85 Acetate, Ethyl 0.901 1085 3559.7 72 Acetate, Methyl 0.934 1211 3973.1 81 Acetate, Propyl 1280 4196.7 85 Acetone 0.79 1174 3851.7 78 Alcohol 0.79 1207 3960.0 81 Alcohol, Butyl (n) 0.83 1270 4163.9 85 Alcohol, Ethyl 0.83 1180 3868.9 79 Alcohol, Methyl 0.791 1120 3672.1 75 Alcohol, Propyl (I) 1170 3836.1 78 Alcohol, Propyl (n) 0.78 1222 4009.2 82 Ammonia (35) 0.77 1729 5672.6 115 Anlline (41) 1.02 1639 5377.3 109 Benzene (29,40,41) 0.88 1306 4284.8 87 Benzol, Ethyl 0.867 1338 4389.8 89 Bromine (21) 2.93 889 2916.7 59 n-Butane (2) 0.60 1085 3559.7 72 Butyrate, Ethyl 1170 3836.1 78 Carbon dioxide (26) 1.10 839 2752.6 56 Carbon tetrachloride 1.60 926 3038.1 62 Chloro-benezene 1.11 1273 4176.5 85 Chloroform (47) 1.49 979 3211.9 65 Diethyl ether 0.71 985 3231.6 66 Diethyl Ketone 1310 4295.1 87 Diethylene glycol 1.12 1586 5203.4 106 Ethanol 0.79 1207 3960.0 81 Ethyl alcohol 0.79 1207 3960.0 81 Ether 0.71 985 3231.6 66 Ethyl ether 0.71 985 3231.6 66 Ethylene glycol 1.11 1658 5439.6 111 Freon R12 774.2 2540 52 Gasoline 0.7 1250 4098.4 83 Glycerin 1.26 1904 6246.7 127 Glycol 1.11 1658 5439.6 111 Isobutanol 0.81 1212 3976.4 81 Iso-Butane 1219.8 4002 81 Isopentane (36) 0.62 980 3215.2 65 Isopropanol (46) 0.79 1170 3838.6 78 Isopropyl alcohol (46) 0.79 1170 3838.6 78 Kerosene 0.81 1324 4343.8 88 Linalool 1400 4590.2 93
rees C m/s ft/s relative to 25C water
Linseed Oil .925-.939 1770 5803.3 118
(
)
Methanol (40,41) 0.79 1076 3530.2 72 Methyl alcohol (40,44) 0.79 1076 3530.2 72 Methylene chloride (3) 1.33 1070 3510.5 71 Methylethyl Ketone 1210 3967.2 81 Motor Oil (SAE 20/30) .88-.935 1487 4875.4 99 Octane (23) 0.70 1172 3845.1 78 Oil, Castor 0.97 1477 4845.8 99 Oil, Diesel 0.80 1250 4101 83 Oil (Lubricating X200) 1530 5019.9 102 Oil (Olive) 0.91 1431 4694.9 96 Oil (Peanut) 0.94 1458 4783.5 97 Paraffin Oil 1420 4655.7 95 Pentane 0.626 1020 3346.5 68 Petroleum 0.876 1290 4229.5 86 1-Propanol (46) 0.78 1222 4009.2 82 Refrigerant 11 (3,4) 1.49 828.3 2717.5 55 Refrigerant 12 (3) 1.52 774.1 2539.7 52 Refrigerant 14 (14) 1.75 875.24 2871.5 58 Refrigerant 21 (3) 1.43 891 2923.2 59 Refrigerant 22 (3) 1.49 893.9 2932.7 60 Refrigerant 113 (3) 1.56 783.7 2571.2 52 Refrigerant 114 (3) 1.46 665.3 2182.7 44 Refrigerant 115 (3) 656.4 2153.5 44 Refrigerant C318 (3) 1.62 574 1883.2 38 Silicone (30 cp) 0.99 990 3248 66 Toluene (16,52) 0.87 1328 4357 89 Transformer Oil 1390 4557.4 93 Trichlorethylene 1050 3442.6 70 1,1,1-Trichloro-ethane 1.33 985 3231.6 66 Turpentine 0.88 1255 4117.5 84 Water, distilled Water 0 degrees C 1402 4596.7 94 Water 20 degrees C 1482 4859.0 99 Water 40 degrees C 1529 5013.1 102 Water 60 degrees C 1551 5085.2 103 Water 80 degrees C 1554 5095.1 104 Water 100 degrees C 1543 5059.0 103 Water 120 degrees C 1519 4980.3 101 Water 140 degrees C 1485 4868.9 99 Water 160 degrees C 1440 4721.3 96 Water 180 degrees C 1390 4557.4 93 Water 200 degrees C 1333 4370.5 89 Water, heavy 1 1400 4593 93 Water, sea 1.025 1531 5023 102 Wood Alcohol (40,41) 0.791 1076 3530.2 72 m-Xylene (46) 0.868 1343 4406.2 90 o-Xylene (29,46) 0.897 1331.5 4368.4 89 p-Xylene (46) 1334 4376.8 89
49,50
0.996 1498 4914.7 100
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