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HSP 2600
HSP 4000
HSP 7000
HSP 10000
HSP 16000
Congratulations!
You have just purchased DYNASET hydraulic equipment!
The equipment allows you to maximize the productivity and
efficiency of your mobile machine. Read this User Manual
before using your new equipment. It contains important
information that will help you to take the full advance of the
technical features avaible in your equipment.
Please contact us for any feedback you might have on our
products. Your feedback is important to us for improving our
products and customer service.
We are constantly developing and releasing new innovations.
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Picture 1: Identication key for HSP pumps 8
Picture 2: Type plate 8
Picture 3: HSP pump line-up 9
Picture 4: Main components of HSP pump 10
Picture 5: Operation description of HSP pump 15
Picture 6: Example of tool line installation 18
Picture 7: Connecting hydraulic hoses 19
Picture 8: Connecting the discharge line 20
Picture 9: Placing the HSP pump into the pumping location 21
Picture 10: Starting the HSP pump 22
Picture 11: Stopping the HSP pump 24
Picture 12: Lift the HSP pump out of the pumping location 24
This manual contains general information about assembly, installation, operation
and maintenance of the DYNASET HSP hydraulic submersible pumps.
ATTENTION!
Read this user manual before installation, use or maintenance of the HSP
pump to ensure proper handling, operation and maintenance right from
the beginning. Pay attention to warnings and safety instructions. READ
CHAPTER ”2. SAFETY” for more information. for more information.
HYDRAULIC SUBMERSIBLE PUMPS
GENERAL
1.1. PRODUCT INFORMATION
Dynaset HSP hydraulic submersible pumps are designed for fast and efficient
pumping of water and other liquids. The volute and impeller of the HSP pump
are made of wear-resistant material which makes it a perfect choice for pumping
liquids containing impurities and solids
DYNASET submersible pumps can be used in municipal services, civil engineering,
industry, agriculture, off shore etc.
Operators and maintenance personnel must always comply with local
safety regulations and precautions in order to close out the possibility of
damages and accidents.
The pressure in hydraulic circuit of HSP pump is considerably high. Keep the
condition of your equipment and hydraulic system under constant observation.
HYDRAULIC SUBMERSIBLE PUMPS
SAFETY
HIGH PRESSURE WATER AND OIL!
Can cause severe injuries.
Always wear appropriate clothing
and safety equipment.
Couplings, valves and hoses need to be kept tight and clean to avoid possible
leakages. Leaks in the hydraulic system must be repaired immediately to avoid
injuries caused by high pressure blowouts.
In order to avoid accidents, it is not allowed to clean or inspect HSP pump when
hydraulic fluid circuit is pressurized. Prior to any cleaning, inspection and service,
hydraulic system of your base machine must be stopped and all hydraulic fluid
circuits must be depressurized.
Do not lift the pump by the hydraulic hoses.
2.2. SAFETY EQUIPMENT
WARNING
Always wear appropriate clothing and safety equipment such as safety goggles,
safety shoes and ear protection when operating the HSP pump.
Installation and service of hydraulic equipment must be performed by
qualified and experienced personnel only.
NOTE!
When carrying out any maintenance to HSP pump keep the components
of the system clean. This is to ensure safe, reliable and longlife operation of
your equipment.
HYDRAULIC SUBMERSIBLE PUMPS
SAFETY
Hydraulic system of a base machine should be maintained according to the service
program.
2.5. WARNING LABELS
Product recipient is obligated to place warning labels on the DYNASET product.
Attach labels to visible and appropriate place onto or close to DYNASET product
where it’s easily seen. Clean surface with solvent detergent before attaching labels.
Simple construction ensures reliability and long service life of DYNASET HSP
pump. Robust steel structure comprises discharge channel unit with incorporated
pump housing.
Pump sub-unit consists of a hydraulic motor, body and impeller. Both body and
impeller are made of high quality wear resistant steel. Hydraulic motors are gear,
gerotor or piston type depending on pump. Pump can run dry because motor seal
is oil lubricated, no water cooling required.
HYDRAULIC SUBMERSIBLE PUMPS
OPERATING PRINCIPLES
Picture 5: Operation description of HSP pump
1. The pump is driven by hydraulic motor. Hydraulic motor rotates the Impeller.
2. Water flows to inlet chamber via detachable screen.
3. The operation of the pump is based on the pressure shocks distributed by a
three-blade impeller that goes from the pump housing and alternates through
two discharge channels.
4. When the discharge pipes join together, the pressure shocks cause slight low
pressure in the discharge channel in the rest mode, boosting its commencing
work pace.
The HSP pump is recommended to be installed into the base machine’s existing
hydraulic tool line. Usually other installations are not required and the HSP pump
can be operated from the existing controls.
Install the hydraulic tool lines pressure (P) and return (T) ports to their
corresponding ports in the HSP pump.
Ensure that the hydraulic flow of the base machine is sufficient to run the unit. At
least the nominal hydraulic flow must be available to get the maximum output
power. Lower hydraulic flow reduces pumping output.
INSTALLATION
ATTENTION!
Ensure that the filtering degree and cooling capacity of the hydraulic
system are sufficient. READ CHAPTER “10. TECHNICAL SPECIFICATIONS” for
more information.
Check all hoses and couplings in hydraulic and pumping fluid circuits
before use to ensure there are no leaks or damages.
HSP pump is ready to use unit. Place the pump into the liquid to be pumped and
the outlet end of the discharge hose to disperse the liquid as required.
HYDRAULIC SUBMERSIBLE PUMPS
OPERATION
Picture 9: Placing the HSP pump into the pumping location
When the engine of base machine is running and hydraulic flow is available, the
HSP pump can be started by opening the hydraulic control valve.
HYDRAULIC SUBMERSIBLE PUMPS
OPERATION
Picture 10: Starting the HSP pump
If the liquid contains too much inpurity to be pumped through the intake screen,
the screen can be detached.
5.3. HEAD DIAGRAMS OF THE HSP PUMP
Pump head is maximum height that a specific pump can deliver a liquid. A pump
can only deliver a liquid to a maximum height. Head diagram showing the delivery
in a specific height.
Due to small number of moving parts, in normal operating conditions HSP pump
does not require any other particular service except (NLGl grade 2) grease fill. This
maintenance concerns HSP 600, 2600, 4000, 7000, 10000 and 16000 models with
grease nipples.
ATTENTION!
Before beginning any maintenance or repair, ensure that the system is
stopped and completely depressurized. Make sure that the system can not
start accidentally.
HYDRAULIC SUBMERSIBLE PUMPS
MAINTENANCE
6.1. MAINTENANCE INTERVALS
All maintenance must be complied with as they are scheduled in this manual.
The following table provides maintenance schedule for DYNASET HSP pumps.
CHECK POINTS
Clean and inspect HSP pumpx
Grease llx
Change sealings of hydraulic motorx
After daily useIf necessary
Replacement of sealings in hydraulic motor is occasional and depends on a
cleanliness of hydraulic oil.
6.2. HYDRAULIC FLUIDS
Wide range of standard hydraulic fluids can be used with the Dynaset hydraulic
equipment.
Depending on the operating temperature, following mineral hydraulic oils are
recommended:
Mineral hydraulic oilOperation temperature up to
ISO VG 32S70 °C
ISO VG 46S80 °C
ISO VG 68S90 °C
NOTE!
Recommended oil viscosity is between 10 to 35 cSt when operating at
normal operating temperature.
All hydraulic accessories manufactured by DYNASET OY are subject to the terms
and conditions of this limited warranty. Products are warranted to the original
purchaser to be free from defects in materials or workmanship. Exclusions from
warranty are explained in item Exclusions from warranty.
2. Beginning of warranty period
Warranty period begins from the delivery date of the product. Delivery is considered to be done on the date when installation has been accomplished or purchaser has taken the product in use. Product is considered as taken in use at the
date when DYNASET OY has delivered the product to purchaser, unless separately
agreed otherwise by written agreement.
3. Warranty period
Warranty period is twenty four (24) months based on maximum of 2000 hours usage during this time period. In cases where the system is provided complete with
certain special components (e.g. drive unit), those components are considered as
a subject to their manufacturer’s warranty.
WARRANTY
4. Warranty procedures
Immediately upon identifying a problem which purchaser believes to be a failure
subject to the product’s limited warranty, purchaser must contact primary to the
seller of the product. Contact must be made as soon as possible, latest thirty (30)
days after the problem was identified. Seller and/or manufacturer technical staff
determines the nature of the problem primarily by phone or e-mail. Purchaser
commits to give necessary information and to perform routine diagnostic procedures in order to determine the nature of the problem and necessary procedures.
5. Warranty repairs
If the product is found to be defective during the warranty period, DYNASET OY
will, at its option, either repair the product, author it to be repaired at its authorized workshop or exchange the defective product. If the product must be repaired
elsewhere than premises of DYNASET OY or authorized workshop, all costs excluded from this warranty (traveling and waiting hours, daily allowance, traveling expenses and uninstallation/reinstallation costs) will be charged from the purchaser.
If the problem is not covered by this limited warranty, DYNASET OY has the right
to charge purchaser of troubleshooting and repairing.
6. Delivery terms of warranty repair
If the product is found possible to be defective under this limited warranty and it
needs to be repaired, DYNASET OY gives Warranty Return Number (WRN). Items
being returned must be shipped, at the purchaser’s cost, adequately packed for
shipment, to the DYNASET OY or to other location authored by DYNASET OY.
Shipment documents must contain:
Warranty period of the product repaired under this limited warranty continues to
the end of original warranty period.
8. Exclusions from warranty
This warranty shall not apply to:
• Failures due to normal wear and tear, improper installation, misuse, abuse, neg-
ligence, purchaser selection of improper product to intended use, accident, improper filtration of hydraulic oil or intake water or lack of maintenance.
• Cost of maintenance, adjustments, installation or startup.
• Coating, hydraulic oil, quick couplings and interconnection hoses (internal or
external to system assemblies).
• Products altered or modified in a manner not authorized by DYNASET OY in
writing.
• Products which have been repaired during warranty period by others than DY-
NASET OY or its authorized workshop.
• Costs of any other damage or loss, whether direct, indirect, incidental, special
or consequential, arising out of the use of, or the inability to use, the product.
• Telephone or other communications expense.
• Product that is used in exceptional conditions, considered to cause excessive
wear and tear.
• Faults caused by nature phenomenon’s like flood, thunder, etc.
Dispose and recycle all DYNASET products and their packaging in an environmentally
responsible way.
Do not dispose used oils, electrical components, batteries or any other hazardous
waste with normal waste. They are harmful for the environment and can be
recycled for re-use.
Contact your local waste recycling facility for more information about recycling
hazardous waste.
NOTE!
Always act according to the waste legislation, regulations and
recommendations in waste disposal and waste recycling issued by your
local authorities.
We hereby declare that the design and manufacture of the product stated below
are in conformity with the provisions of the European Parliament and Councils on
the harmonization of the laws of Member States on the safety of machines.
Machine directive 2006/42/EC
Applied conformity standards:
CEN EN ISO 4413: EN ISO 4413:2010 Hydraulic fluid power -
General rules and safety requirements for systems and their
components.
Manufacturer: DYNASET OyMenotie 3, FI-33470 Ylöjärvi, Finland
Product group: HYDRAULIC SUBMERSIBLE PUMPS
Product: HSP Hydraulic submersible pump
If the device has been modified by someone other than the manufacturer or
without the manufacturer’s permission, this declaration is not valid.
Timo Nieminen
R&D Manager
Ylöjärvi, Suomi, 20.4.2016
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