Dynaset HPW DUST 200, HPW DUST 200 DOUBLE DUST, HPW DUST 220 DOUBLE DUST, HPW DUST 180 DOUBLE DUST, HPW DUST 130 DOUBLE DUST User Manual

USER MANUAL

rev 1.0

HIGH PRESSURE DUST SUPPRESSION

HPW DUST 200
HPW DUST 200 DOUBLE DUST

Download PDF version from www.Dynaset.com/manuals Keycode: F9KMKS

HPW DUST 220 DOUBLE DUST
HPW DUST 180 DOUBLE DUST
HPW DUST 130 DOUBLE DUST

Congratulations!

You have just purchased DYNASET hydraulic equipment!

The equipment allows you to maximize the productivity and
efficiency of your mobile machine. Read this User Manual
before using your new equipment. It contains important
information that will help you to take the full advance of the
technical features avaible in your equipment.

Please contact us for any feedback you might have on our
products. Your feedback is important to us for improving our
products and customer service.

We are constantly developing and releasing new innovations.
Please visit on our website and social media channels for the
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HIGH PRESSURE DUST SUPPRESSION

TABLE OF CONTENTS

1. GENERAL 7

1.1. PRODUCT INFORMATION 7

1.2. PRODUCT IDENTIFICATION 8

1.3. TYPE PLATE 9

1.4. HPWDUST SYSTEM LINEUP 9

1.5. MAIN COMPONENTS OF HPWDUST SYSTEM 10

2. SAFETY 11

2.1. SAFETY PRECAUTIONS 11

2.2. OPERATING SAFETY 12

2.3. MAINTENANCE SAFETY 12

2.4. WARNING LABELS 13

3. OPERATING PRINCIPLES 15

3.1. OPERATING DESCRIPTION 15

3.2. HPWDUST 16

3.3. HPWDUST DOUBLE DUST 17

3.3.1. DUAL WATER CIRCUIT DWC 17

3.3.2. SINGLE WATER CIRCUIT SWC

18

4. INSTALLATION OF THE HPW-DUST SYSTEM 19

4.1. INSTALLATION TO A HYDRAULIC LINE 19

4.2. HYDRAULIC FLUIDS 21

4.3. POSITIONING THE HPWDUST COMPONENTS 21

4.3.1. POSITIONING THE HPWPUMP 21

4.3.2. POSITIONING THE DUST SUPPRESSION NOZZLES

4.3.3. POSITIONING THE WATER SOLENOID VALVE

22

23

4.4. INSTALLATION TO A WATER LINE 24

4.5. CONTROL WIRING 25

4.5.1. HPWPUMP/DUST SUPPRESSION ONOFF SWITCH 25

4.5.2. HIGH POWER WATER SOLENOID VALVE PUSHBUTTON

4.5.3. HIGH POWER WATER MODE IN SIGLE WATER CIRCUIT

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HIGH PRESSURE DUST SUPPRESSION

TABLE OF CONTENTS

5. OPERATION 29

5.1. BEFORE OPERATING THE HPWDUST SYSTEM 29

5.2. STARTING AND STOPPING THE HPWDUST SYSTEM 29

5.3. HIGH POWER DUST SUPPRESSION 29

5.4. WORKING IN COLD TEMPERATURES 30

6. MAINTENANCE 31

6.1. MAINTENANCE INTERVAL 31

6.2. HYDRAULIC FLUIDS 32

6.3. CLEAN THE HPWDUST SYSTEM 32

6.4. CLEAN WATER FILTER 33

6.5. TROUBLESHOOTING 33

7. MANUFACTURER’S LIMITED WARRANTY 35

8. PRODUCT DISPOSAL 37

9. DECLARATION OF CONFORMITY 39

10. TECHNICAL SPECIFICATIONS 41

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HIGH PRESSURE DUST SUPPRESSION

TABLE OF PICTURES

Picture 1: Type plate 9
Picture 2: Main components of HPW-DUST system 10
Picture 3: Operating principles 15
Picture 4: Basic HPW-DUST installation diagram 16
Picture 5: Dual Water Circuit installation diagram 17
Picture 6: Single Water Circuit installation diagram 18
Picture 7: Example installation to open centre hydraulic system 19
Picture 8: Example installation to closed centre hydraulic system without PC-SAE 20
Picture 9: Positioning the HPW-pump 21
Picture 10: Positioning the dust suppression nozzles 22
Picture 11: Positioning the water solenoid valve 23
Picture 12: Installation to a water line 24
Picture 13: HPW-pump’s on-o switch 25
Picture 14: High power water solenoid valve push-button 25
Picture 15: High power water mode in single water circuit 26
Picture 16: Before operating the HPW-DUST system 29
Picture 17: Location of leakage detectors in HPW 31
Picture 18: Clean water lter 33

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1. GENERAL

This manual contains general information about assembly, installation, operation
and maintenance of DYNASET HPW DUST High Pressure Dust Suppression System.

ATTENTION!

Read this user manual before installation, use or maintenance of the HPW
DUST system to ensure proper handling, operation and maintenance right
from the beginning. Pay attention to warnings and safety instructions.
READ CHAPTER ”2. SAFETY” for more information.

HIGH PRESSURE DUST SUPPRESSION

GENERAL

1.1. PRODUCT INFORMATION

DYNASET HPW-DUST Dust Suppression System converts the hydraulic power of
a mobile machine into a high pressure water mist. It is integrated onto the base
machine’s attachment head or where the dust suppression is needed to get the
maximum effect. The system creates an effective high pressure dust control with
optimal water consumption. High pressure water uses less water and gives better
dust suppression performances with a smaller water drop size than traditional low
pressure dust suppression systems.

HPW-DUST has different nozzle and pump configurations to fit all vehicles and
dust suppression applications. The system can also be equipped with a Double
Dust boosting system that multiplies the dust suppression power. The HPW-DUST
also comes with a power washing pistol for all power washing applications.

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HIGH PRESSURE DUST SUPPRESSION

1.2. PRODUCT IDENTIFICATION

1. Product group HPW-DUST High Pressure Dust Suppression System.

2. WATER PUMP (Listed below)

HPW 200

GENERAL

Maximum pressure: 200 bar
Maximum flow: 30 l/min

HPW 220

Maximum pressure: 220 bar
Maximum flow: 50 l/min

HPW 180

Maximum pressure: 180 bar
Maximum flow: 90 l/min

HPW 130

Maximum pressure: 130 bar
Maximum flow: 180 l/min

3. DOUBLE DUST (optional)

Provides dual stage power output. Lower stage is typically set to one third from
higher power stage. Lower stage reduces water consumption and higher stage

gives extra boost for dust suppression when needed.

Hydraulic pressure max: 210 bar
Hydraulic flow max: 40 l/min

Hydraulic pressure max: 210 bar
Hydraulic flow required: 70 l/min

Hydraulic pressure max: 210 bar
Hydraulic flow max: 115 l/min

Hydraulic pressure max: 250 bar
Hydraulic flow max: 140 l/min

8

8

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1.3. TYPE PLATE

Type plate is located on the HPW pump.

Made in Finland

1

2

4

7

8

POWERED BY HYDRAULICS

Type

Code

Oil Flow

Qw = 30 l/min
Pw = 200 bar

Manufacturer:
Dynaset Oy
33470 Ylöjärvi Finland

HPW 200/30 - 45 ST

45 l/min

HIGH PRESSURE DUST SUPPRESSION

3

5

12345-6789Dxxxxxxxxx

Nr

210 bar

www.dynaset.com
[e-mail]
Tel [phone]

11/15

YearPressure

6

GENERAL

Picture 1: Type plate

The products type plate shows the following information.

1. Product identification key

2. Product code

3. Serial number

4. Maximum hydraulic flow

5. Maximum hydraulic pressure

1.4. HPW-DUST SYSTEM LINE-UP

• HPW DUST 200

• HPW DUST 200 DOUBLE DUST

• HPW DUST 220 DOUBLE DUST

• HPW DUST 180 DOUBLE DUST

6. Production month / year

7. Output water flow
rate and pressure.

8. Manufacturer’s contact
information

• HPW DUST 130 DOUBLE DUST

For specific characteristics of the HPW-DUST System line up READ CHAPTER “10.
TECHNICAL SPECIFICATIONS”

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HIGH PRESSURE DUST SUPPRESSION

1.5. MAIN COMPONENTS OF HPW-DUST SYSTEM

GENERAL

Picture 2: Main components of HPW-DUST system

1. HPW-Pump

2. Control valves

3. Water intake filter

4. High pressure water nozzles

5. Spray gun with 10m hose

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2. SAFETY

2.1. SAFETY PRECAUTIONS

ATTENTION!

Operators and maintenance personnel must always comply with local
safety regulations and precautions in order to close out the possibility of
damages and accidents.

The pressure in both hydraulic oil and water circuits of HPW-DUST system is
considerably high. Keep the condition of your equipment and hydraulic system
under constant observation.

HIGH PRESSURE DUST SUPPRESSION

SAFETY

WARNING

HIGH PRESSURE WATER AND OIL!

Can cause severe injuries.
Always wear appropriate clothing
and safety equipment.

Couplings, valves and hoses need to be kept tight and clean to avoid possible
leakages. Leaks in the hydraulic system must be repaired immediately to avoid
injuries caused by high pressure blowouts.

In order to avoid accidents, it is not allowed to clean or inspect HPW-DUST system
when hydraulic fluid circuit is pressurized. Prior to any cleaning, inspection and
service, hydraulic system of your base machine must be stopped and all hydraulic
fluid circuits must be depressurized.

Prevent nozzles, water circuit and pipeline from freezing. Draining and air flushing
of the water circuit have to performed before ambient temperature reaches 0°C
or lower.

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2.2. OPERATING SAFETY

When operating the HPW-DUST system, beware of the unit parts warmed by hot
hydraulic oil.

RISK OF BURNS!

The unit parts and hydraulic oil can
be hotter than 80 °C!

Wear personal safety equipment!

HIGH PRESSURE DUST SUPPRESSION

SAFETY

WARNING

Never aim high pressure water at a person.

WARNING

HIGH PRESSURE WATER!

Never aim high pressure water at a person.
This can cause severe injuries.

ATTENTION!

Do not exceed the maximum pressure, temperature or load.

2.3. MAINTENANCE SAFETY

ATTENTION

Installation and service of hydraulic equipment must be performed by
qualified and experienced personnel only.

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NOTE!

READ OPERA

SPLATTERS.

When carrying out any maintenance to HPW-DUST system keep the
components of the system clean. This is to ensure safe, reliable and longlife
operation of your equipment.

Hydraulic system of the base machine should be maintained according to the
service program.

2.4. WARNING LABELS

Product recipient is obligated to place warning labels on the DYNASET product.
Attach labels to visible and appropriate place onto or close to DYNASET product
where it’s easily seen. Clean surface with solvent detergent before attaching labels.

HIGH PRESSURE DUST SUPPRESSION

SAFETY

TING

INSTRUCTIONS.

BEWARE OF HOT

SURFACE.

USE EAR PROTECTION

AND SAFETY

GOGGLES.

KEEP FROM

FREEZING.

BEWARE OF HIGH

PRESSURE

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HIGH PRESSURE DUST SUPPRESSION

SAFETY

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3. OPERATING PRINCIPLES

3.1. OPERATING DESCRIPTION

1. The HPW-DUST Dust Suppression System uses the power from the base
machine’s hydraulic system.

2. The HPW-DUST patented piston-to-piston pump converts the hydraulic power
into high pressure water.

3. High pressure water is pumped to the carefully designed dust suppression
nozzles which create the high pressure water mist. High pressure water mist
increases the mass of the dust particles and forces the dust to fall onto the
ground.

HIGH PRESSURE DUST SUPPRESSION

OPERATING PRINCIPLES

Picture 3: Operating principles

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3.2. HPW-DUST

DYNASET HPW-DUST System provides continuous dust suppression with 2 pairs
of nozzles. Dust suppression is controlled with hydraulic solenoid valve of the
HPW-Pump.

HIGH PRESSURE DUST SUPPRESSION

OPERATING PRINCIPLES

Picture 4: Basic HPW-DUST installation diagram

1. Basic nozzles

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3.3. HPW-DUST DOUBLE DUST

DYNASET HPW-DUST Double Dust boosting System multiplies the dust suppression
power. Double Dust is implemented in two different ways:

3.3.1. DUAL WATER CIRCUIT (DWC)

Dual Water Circuit comes with basic and high power nozzle pairs. Basic pair of
nozzles provide continuous dust suppression. High power pair is controlled by
water solenoid valve and can be used when suppression boost is needed.

HIGH PRESSURE DUST SUPPRESSION

OPERATING PRINCIPLES

Picture 5: Dual Water Circuit installation diagram

1. Basic nozzles

2. High power nozzles

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3. High power water
solenoid valve

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3.3.2. SINGLE WATER CIRCUIT (SWC)

Single Water Circuit comes with one type of nozzles. The output water flow and
pressure is controlled with hydraulic valve kit. Hydraulic valve provides two
separate hydraulic flows to the HPW-pump. Lower hydraulic flow to the continuous
dust suppression and higher hydraulic flow to the high power dust suppression.

HIGH PRESSURE DUST SUPPRESSION

OPERATING PRINCIPLES

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Picture 6: Single Water Circuit installation diagram

1. Basic nozzles 2. Hydraulic valve

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HIGH PRESSURE DUST SUPPRESSION

4. INSTALLATION OF THE HPW-DUST SYSTEM

4.1. INSTALLATION TO A HYDRAULIC LINE

INSTALLATION

The HPW-DUST
It is recommended to use DYNASET HPW-VR-PA -pump in the installation.

In the picture 7 is an example of installing the HPW-DUST system into a
open centre hydraulic line.

system is installed into the base machine’s existing hydraulic line.

Picture 7: Example installation to open centre hydraulic system

1. DYNASET HPW-VR-PA -pump

2. Base machines variable
displacement pump

3. Open centre directional
control valves

4. Oil cooler

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5. Oil filter

6. Oil tank

7. Solenoid valve

8. DYNASET PC-SAE pressure
compensator

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HIGH PRESSURE DUST SUPPRESSION

INSTALLATION

In the picture 8 is an example of installing the HPW-DUST system into a closed
centre hydraulic line without PC-SAE.

Picture 8: Example installation to closed centre hydraulic system without PC-SAE

1. DYNASET HPW pump

2. Base machines variable
displacement pump

3. Closed centre directional
control valves

4. Oil cooler

Ensure that the hydraulic flow of the base machine is sufficient to run the HPW­DUST system. At least the nominal hydraulic flow must be available to get the
maximum dust suppression power.

5. Oil filter

6. Oil tank

7. Solenoid valve

8. DYNASET Shuttle valve

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ATTENTION!

Ensure that the filtering degree and cooling capacity of the hydraulic
system are sufficient. READ CHAPTER ”10. TECHNICAL SPECIFICATIONS” for
more information.

4.2. HYDRAULIC FLUIDS

To use proper hydraulic fluid READ CHAPTER ”6.2. Hydraulic fluids” for more
information.

HIGH PRESSURE DUST SUPPRESSION

INSTALLATION

4.3. POSITIONING THE HPW-DUST COMPONENTS

4.3.1. POSITIONING THE HPW-PUMP

HPW-pump is recommended to install onto bace machines upper structure. It
is recommended to use rubber cushions in HPW-pump installation to reduce
vibration and noise.

Picture 9: Positioning the HPW-pump

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HIGH PRESSURE DUST SUPPRESSION

4.3.2. POSITIONING THE DUST SUPPRESSION NOZZLES

INSTALLATION

22

Picture 10: Positioning the dust suppression nozzles

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HIGH PRESSURE DUST SUPPRESSION

1. Basic dust suppression nozzles should be installed onto attachment tool. Nozzle
position must ensure water jet staight into to the prosessing area for example
between the crusher jaws.

2. High pressure dust suppression nozzles should be installed onto attachment
tool as well. Nozzle position should be chosen to cover as wide area as possible.

4.3.3. POSITIONING THE WATER SOLENOID VALVE

High power dust suppression is controlled by water solenoid valve, which is
recommended to install to a basic boom’s end in suitable place to be kept clean
an covered against impacts.

INSTALLATION

Picture 11: Positioning the water solenoid valve

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HIGH PRESSURE DUST SUPPRESSION

4.4. INSTALLATION TO A WATER LINE

INSTALLATION

24

Picture 12: Installation to a water line

1. Connect water intake line into water intake connection of HPW-pump.

2. Water can be taken from a tank or a tap.

3. Water filter is required in water intake line.

4. Ensure correct suction hose diameter.

5. Maximum water suction head is 3 meters. Maximum head depends on the
lenght and diameter of the suction line. Correct feed pressure is 3 to 16 bar.

6. Ensure water temperature is between +5 to +50

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o

C.

HIGH PRESSURE DUST SUPPRESSION

4.5. CONTROL WIRING

4.5.1. HPW-PUMP/DUST SUPPRESSION ON-OFF SWITCH

HPW-pump is switched on by activating the hydraulic solenoid valve. The HPW­pump’s on-off switch is recommended to install in the base machine’s cabins aux
panel.

INSTALLATION

Picture 13: HPW-pump’s on-off switch

4.5.2. HIGH POWER WATER SOLENOID VALVE PUSH-BUTTON

In the dual water circuit high pressure dust suppression mode is switched on by
activating the water solenoid valve. The water solenoid valve is controlled by push­button and impulse relay. The dust suppression push-button is recommended to
install into a boom’s control stick.

Picture 14: High power water solenoid valve push-button

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HIGH PRESSURE DUST SUPPRESSION

4.5.3. HIGH POWER WATER MODE IN SIGLE WATER CIRCUIT

Basic and high power dust suppression modes in sigle water circuit is controlled
by 3-pole switch. Switch controls the hydaulic solenoid valves of HPW-pump.

INSTALLATION

Picture 15: High power water mode in single water circuit

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HIGH PRESSURE DUST SUPPRESSION

INSTALLATION

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HIGH PRESSURE DUST SUPPRESSION

INSTALLATION

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HIGH PRESSURE DUST SUPPRESSION

5. OPERATION

After having ensured the proper mechanical and hydraulic installation of the
HPW-DUST system it is ready for use.

5.1. BEFORE OPERATING THE HPW-DUST SYSTEM

OPERATION

Picture 16: Before operating the HPW-DUST system

1. Ensure that the water filter is clean and in place.

2. Fill the water tank with clean water or ensure water line connection from a tap.

NOTE!

Maximum feed pressure to the HPW-pump is 16 bar

5.2. STARTING AND STOPPING THE HPW-DUST SYSTEM

HPW-DUST system is started and stopped by activating/deactivating hydraulic
flow to the HPW-pump. On/off switch is typically installed into cabin’s aux panel.

5.3. HIGH POWER DUST SUPPRESSION

In double dust system made with dual water circuit, the high power dust suppres­sion mode is activated with push-button installed into boom joystic. Pressing the
button once activates the and pressing the button again disables the high power
mode.

In double dust system made with single water circuit, the basic and high power
dust suppression is controlled by 3-pole switch which is typically installed into
cabin’s aux panel.

The high power dust suppression is intended for discontinuous use, but if the
water pipeline is available, the high power mode can be used on continuous basis
when necessary.

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HIGH PRESSURE DUST SUPPRESSION

5.4. WORKING IN COLD TEMPERATURES

To prevent pipes and HPW-DUST system from freezing in cold season, the pump,
water lines and water tank should be dewatered after a working shift. Open the
drain plug of the water tank and drain out the water. After tank is empty run the
HPW-pump dry for a while until all water is removed from water circuit.

ATTENTION!

Prevent the HPW-DUST system from freezing.

OPERATION

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6. MAINTENANCE

6.1. MAINTENANCE INTERVAL

All maintenance must be complied with as they are scheduled in this manual.
The following table provides maintenance schedule for DYNASET HPW-DUST
systems.

HIGH PRESSURE DUST SUPPRESSION

MAINTENANCE

CHECK POINTS

Observe HPW pumps leakage detactors x

Clean HPW-DUST system x

Clean water intake lter x

Change water intake lter x

Daily / after
daily use

Weekly Every 1500 hours

or if necessary

Check constantly whether the fluid dropping from pump’s leakage detectors is
growing. Replace sealing in proper time to exclude intermixing of hydraulic oil and
pumping fluid. Sealings replace instructions can be found in HPW User Manual.

Picture 17: Location of leakage detectors in HPW

NOTE!

Maintenance of the HPW-pump according to HPW User Manual!

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6.2. HYDRAULIC FLUIDS

Wide range of standard hydraulic fluids can be used with DYNASET hydraulic
equipment. Depending on the operating temperature, following mineral hydraulic
oils are recommended:

Mineral hydraulic oil Operation temperature up to

ISO VG 32S 60 °C

ISO VG 46S 70 °C

ISO VG 68S 80 °C

Synthetic and bio-oils can also be used if their viscosity characteristics and
lubricating efficiency are similar to the mineral oils.

Automatic transmission fluids and even engine oils can be used, provided that
they are allowed to be used in hydraulic system of your base machine.

HIGH PRESSURE DUST SUPPRESSION

MAINTENANCE

For the hydraulic fluid change interval follow the base machine’s maintenance
instructions.

To use special hydraulic fluids with DYNASET equipment, please contact the
nearest DYNASET representative for more information.

6.3. CLEAN THE HPW-DUST SYSTEM

ATTENTION!

Keep the HPW-DUST system clean to enable its safe and longlife operation.
Check and clean your HPW-DUST system after every work shift.

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6.4. CLEAN WATER FILTER

Check and clean water filter weekly.

HIGH PRESSURE DUST SUPPRESSION

MAINTENANCE

Picture 18: Clean water filter
Remove the water filter. Wash the water filter under clean water to remove all soil

and dirt from the filter. Renew the filter if necessary.

6.5. TROUBLESHOOTING

Performing the maintenance tasks requires a qualified hydraulic mechanic.
Please, contact DYNASET authorized workshop or dealer for more maintenance
information.

FAILURE REASON CORRECTIVE ACTION

HPW-DUST system does not
work.

Hydraulic ow not
sucient or no hydraulic
ow at all.

Hydraulic pressure too low. Adjust the hydraulic pressure.

Hydraulic ow reversed.

Enable or adjust the hydraulic
ow.

Check and reconnect hydraulic
hoses. Pressure hose should be
connected to P-port and return
hose to T-port.

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HIGH PRESSURE DUST SUPPRESSION

MAINTENANCE

FAILURE REASON CORRECTIVE ACTION

No water in tanks. Check and ll the water tank.

HPW-DUST system does not
deliver water

Intake hose detached or
hose breathes.

Water supply line clogged.

Nozzle is clogged Check and clean nozzle lter.

Check and x the hose and
connectors.

Check water lter and clean
thoroughly.

Troubleshooting for HPW pump can be found in HPW User Manual.

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HIGH PRESSURE DUST SUPPRESSION

7. MANUFACTURER’S LIMITED WARRANTY

1. Warranty coverage

All hydraulic accessories manufactured by DYNASET OY are subject to the terms
and conditions of this limited warranty. Products are warranted to the original
purchaser to be free from defects in materials or workmanship. Exclusions from
warranty are explained in item Exclusions from warranty.

2. Beginning of warranty period

Warranty period begins from the delivery date of the product. Delivery is
considered to be done on the date when installation has been accomplished or
purchaser has taken the product in use. Product is considered as taken in use at the
date when DYNASET OY has delivered the product to purchaser, unless separately
agreed otherwise by written agreement.

3. Warranty period

Warranty period is twenty four (24) months based on maximum of 2000 hours
usage during this time period. In cases where the system is provided complete with
certain special components (e.g. drive unit), those components are considered as
a subject to their manufacturer’s warranty.

WARRANTY

4. Warranty procedures

Immediately upon identifying a problem which purchaser believes to be a failure
subject to the product’s limited warranty, purchaser must contact primary to the
seller of the product. Contact must be made as soon as possible, latest thirty (30)
days after the problem was identified. Seller and/or manufacturer technical staff
determines the nature of the problem primarily by phone or e-mail. Purchaser
commits to give necessary information and to perform routine diagnostic
procedures in order to determine the nature of the problem and necessary
procedures.

5. Warranty repairs

If the product is found to be defective during the warranty period, DYNASET
OY will, at its option, either repair the product, author it to be repaired at its
authorized workshop or exchange the defective product. If the product must be
repaired elsewhere than premises of DYNASET OY or authorized workshop, all
costs excluded from this warranty (traveling and waiting hours, daily allowance,
traveling expenses and uninstallation/reinstallation costs) will be charged from
the purchaser. If the problem is not covered by this limited warranty, DYNASET OY
has the right to charge purchaser of troubleshooting and repairing.

6. Delivery terms of warranty repair

If the product is found possible to be defective under this limited warranty and it
needs to be repaired, DYNASET OY gives Warranty Return Number (WRN). Items
being returned must be shipped, at the purchaser’s cost, adequately packed for
shipment, to the DYNASET OY or to other location authored by DYNASET OY.
Shipment documents must contain:

• Purchaser’s name and contact information

• Receipt of original purchase

• WRN code

• Problem description

Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: [phone] | [e-mail] | www.dynaset.com

35

HIGH PRESSURE DUST SUPPRESSION

WARRANTY

7. Warranty of repaired product

Warranty period of the product repaired under this limited warranty continues to
the end of original warranty period.

8. Exclusions from warranty

This warranty shall not apply to:

• Failures due to normal wear and tear, improper installation, misuse, abuse,
negligence, purchaser selection of improper product to intended use, accident,
improper filtration of hydraulic oil or intake water or lack of maintenance.

• Cost of maintenance, adjustments, installation or startup.

• Coating, hydraulic oil, quick couplings and interconnection hoses (internal or
external to system assemblies).

• Products altered or modified in a manner not authorized by DYNASET OY in
writing.

• Products which have been repaired during warranty period by others than
DYNASET OY or its authorized workshop.

• Costs of any other damage or loss, whether direct, indirect, incidental, special
or consequential, arising out of the use of, or the inability to use, the product.

• Telephone or other communications expense.

• Product that is used in exceptional conditions, considered to cause excessive
wear and tear.

• Faults caused by nature phenomenon’s like flood, thunder, etc.

© DYNASET OY, all rights reserved

36

Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: [phone] | [e-mail] | www.dynaset.com

8. PRODUCT DISPOSAL

Dispose and recycle all DYNASET products and their packaging environmentally
responsible way.

Do not dispose used oils, electrical components, batteries or any other hazardous
waste with normal waste. They are harmful for the environment and can be
recycled for re-use.

Contact your local waste recycling facility for more information about recycling
hazardous waste.

NOTE!

Always act according to the waste legislation, regulations and
recommendations in waste disposal and waste recycling issued by your
local authorities.

HIGH PRESSURE DUST SUPPRESSION

PRODUCT DISPOSAL

Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: [phone] | [e-mail] | www.dynaset.com

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HIGH PRESSURE DUST SUPPRESSION

PRODUCT DISPOSAL

38

Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: [phone] | [e-mail] | www.dynaset.com

HIGH PRESSURE DUST SUPPRESSION

DECLARATION OF CONFORMITY

9. DECLARATION OF CONFORMITY

We hereby declare that the design and manufacture of the product stated below
are in conformity with the provisions of the European Parliament and Councils on
the harmonization of the laws of Member States on the safety of machines.

Machine directive 2006/42/EC

LVD directive 2014/35/EU

EMC directive 2014/30/EU

RoHS directive 2011/65/EU

Applied conformity standards:

CEN EN ISO 4413: EN ISO 4413:2010 Hydraulic fluid power -
General rules and safety requirements for systems and their
components.

EN60204-1 Safety of machinery – Electrical equipment of
machines.

Manufacturer: DYNASET Oy
Menotie 3, FI-33470 Ylöjärvi, Finland

Product group: HIGH PRESSURE WATER PUMPS

Product: HPW-DUST High pressure dust suppression system

If the device has been modified by someone other than the manufacturer or
without the manufacturer’s permission, this declaration is not valid.

Timo Nieminen
R&D Manager
Ylöjärvi, Finland 20.04.2016

Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: [phone] | [e-mail] | www.dynaset.com

39

HIGH PRESSURE DUST SUPPRESSION

DECLARATION OF CONFORMITY

40

Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: [phone] | [e-mail] | www.dynaset.com

HIGH PRESSURE DUST SUPPRESSION

10. TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

HPW-DUST

200

HPW-DUST

200

DOUBLE

DUST

HPW-DUST

220

DOUBLE

DUST

HPW-DUST

DOUBLE

WATER POWER

Basic ow

@ recommended

l/min

(gpm)

21

(5.5)

10

(2.6)

21

(5.5)

pressure

High Power ow

@ recommended

l/min

(gpm)

- 30

(7.9)

50

(13.2)

pressure

Pressure
recommended

Pressure max bar

Nozzle (basic) pcs

High power nozzle pcs

bar

(psi)

(psi)

140

(2000)

200

(2900)

4 2 4 4 6

- 2 2 2 2

140

(2000)

200

(2900)

140

(2000)

220

(3200)

WATER INTAKE REQUIREMENTS

Recommended

in 3/4” 3/4” 1” 1 1/4” 2”

suction hose size

Suction lter ow
min

Recommended

l/min

(gpm)

50

(13.2)

50

(13.2)

80

(21.1)

80 or better

lter mesh

Suction head max m (ft) 3 (9.8)

Feed pressure bar (psi) -0,3...16 (-43.5...232)

HYDRAULIC POWER REQUIREMENTS

Oil ow max. l/min

(gpm)

Pressure max. bar

(psi)

HYDRAULIC CONNECTIONS

Pressure line

P 1/2" 1/2" 3/4” 3/4” 3/4”

40

(10.6)

210

(3000)

40

(10.6)

210

(3000)

70

(18.5)

210

(3000)

(female)

Return line

T 1/2" 1/2" 3/4” 3/4” 3/4”

(male)

HYDRAULIC FLUID REQUIREMENTS

Viscocity cSt 10-200 / optimum 25-35

Temperature ° C (° F) max. 70

Filter ratio,

μm 25 or better

(160 )

recommendation

180

DUST

45

(11.9)

90

(23.8)

140

(2000)

180

(2600)

130

(34.3)

115

(30.4)

210

(3000)

HPW-DUST

130

DOUBLE

DUST

60

(15.9)

180

(47.6)

130

(1900)

130

(1900)

200

(52.8)

140

(37.0)

250

(3600)

Cooling capacity

kW 2 2 3 6 6

requirement

Gallons are U.S. liquid gallons

Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: [phone] | [e-mail] | www.dynaset.com

41

HIGH PRESSURE DUST SUPPRESSION

TECHNICAL SPECIFICATIONS

42

Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: [phone] | [e-mail] | www.dynaset.com

© DYNASET OY, all rights reserved

Menotie 3
FI-33470 Ylöjärvi, Finland
tel: [phone]
[e-mail]

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