Page 1
Vibratory Trench Compactor
Operation & Maintenance
Diesel engine:
Hatz 2G40
These instructions apply from:
We reserve the right to change specifications without notice.
Printed in Sweden.
KEEP THIS MANUAL HANDY
FOR FUTURE REFERENCE
LP8500
ILP8500EN1, January 2004
LP8500 PIN (S/N) *18500011*
Dynapac LP8500 is a vibratory padfoot roller that is designed to cope with many different types of
compaction work. The roller is designed essentially for compaction tasks in pipe trenches, around
the foundations of buildings, backfilling against supporting walls, and also for road construction.
The machine is equally suitable for work in confined spaces as for major compaction jobs.
Like all other machines that are powered by combustion engines, the roller is designed for
operation in well-ventilated areas.
Page 2
2
LP8500 ILP8500EN1
CONTENTS
The safety instructions are included in this
manual and must be studied by the operator.
Always follow the safety rules and keep the
manual available for future use.
Read through the entire manual before
starting any maintenance operations.
Ensure good ventilation (air extraction) if the
engine is run indoors.
WARNING Indicates danger or hazardous
procedure that could result in serious or fatal
personal injury if the warning is ignored.
CAUTION Indicates danger or hazardous procedure that could result in damage to machine or
property if the warning is ignored.
WARNING SYMBOLS
Safety instructions
WARNING
CAUTION
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects, and other reproductive harm.
WARNING
WARNING
WARNING
Page
General ............................................................................ 3
Machine plate ................................................................... 3
Safety instructions ....................................................... 4-6
Safety when driving .......................................................... 7
Safety decals, Location/Description............................. 8, 9
Fuel and lubricants .........................................................10
Technical data .......................................................... 11, 12
Technical data – Radio remote control unit .................... 13
Technical data – Dimensiones .......................................14
Operation – Radio remote control unit ....................... 15-20
Operation – Temporary operated ..............................21-24
Lifting and transport ........................................................ 25
Maintenance – Service points ..................................26, 27
Maintenance – Every 10 hours ...................................... 28
Maintenance – Every 250 hours ...............................29-31
Maintenance – Every 1000 hours .................................. 32
Maintenance – Change of drum ..................................... 33
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3
LP8500 ILP8500EN1
Fill in all data below, when delivering and
commissioning the machine.
....................................... ......................................
Engine Model Engine Number
L000381B
GENERAL
It is important that the machine is maintained correctly to
ensure proper function. It should be kept clean so that any
leakage, loose bolts and loose connections can be discovered in time.
Make a habit of inspecting the machine every day before
starting up by checking all round it to detect any sign of
leakage or other faults.
SPARE A THOUGHT FOR THE ENVIRONMENT!
Do not let oil, fuel and other environmentally hazardous substances contaminate the environment.
Always dispose of used filters, drained oil and any
remaining fuel properly.
This manual contains instructions for periodic attention
which should normally be carried out by the operator.
There are additional instructions relating to the
engine, for which the manufacturer’s instructions
are detailed in the engine manual.
MACHINE PLATE
CAUTION
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4
LP8500 ILP8500EN1
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
CAUTION
Symbols
The signal words WARNING and CAUTION
used in the safety instructions have the following meanings:
WARNING: Indicates danger or
hazardous procedure that could
lead to serious or mortal injury if
the warning is neglected.
CAUTION: Indicates danger or hazardous procedure that could lead to
machine or property damage if the
warning is neglected.
Important rules for your safety
The machine must not be modified
without the prior consent of the manufacturer. Use only original parts.
Use only the accessories recommended by Dynapac. If modifications
not approved by Dynapac are carried
out, these could result in serious injury to yourself or other personnel.
• These recommendations are based on
international safety standards.
• You must also observe any local safety
regulations which may be in force. Read all
instructions carefully before operating the
machine. Keep the instructions in a safe place.
• Signs and stickers giving important information
about safety and maintenance are supplied
with every machine. Make sure that they are
always legible. The ordering numbers for new
stickers can be found in the spare parts list.
• Use of the machine and its accessories is
restricted to the applications specified in the
product literature.
• For reasons of product safety, the machine
must not be modified in any way.
• Replace damaged parts immediately.
Replace all wear parts in good time.
Be alert
Always pay attention to what you are doing, and
use your common sense. Do not use the machine if you are tired or under the influence of
drugs, alcohol or other substances which can
effect your vision, reaction ability or judgement.
Safety equipment
Long exposure to loud noise without
ear protectors can cause permanent
damage to hearing.
Long exposure to vibrations can damage the hands, fingers and wrists. Do
not use the machine if you experience
discomfort, cramp or pain. Consult a
doctor before resuming work with
the machine.
Always use approved safety equipment. The
operator, and people in the immediate vicinity of
the working area, must wear:
• Safety helmet
• Safety goggles
• Ear protectors
•
Dust mask in dusty environments
•
High-visibility clothing
• Protective gloves
• Protective shoes
Avoid wearing loosely fitting clothing that might
get caught in the machine. If you have long hair,
cover it with a hair net. Vibrations from hand-held
machines are transmitted into the hands via the
handles of the machine. Dynapac machines
feature a handle design that absorbs a large part
of the machine vibrations. The vibrations are not
eliminated entirely, but it is possible to use the
machines for longer periods of time without the
risk of injury.
Be alert to acoustic signals from other ma-
chines in the working area.
Working area
Do not use the machine near flammable material
or in explosive environments. Sparks can be
emitted from the exhaust pipe, and these can
ignite flammable material. When you take a pause
or have finished working with the machine, do not
park it on or near flammable materials. The ex-
haust pipe can get very hot during operation, and
can cause certain material to ignite. Make sure
that there are no other personnel inside the work-
ing area while the machine is in use. Keep the
worksite clean and free of extraneous objects.
Store the machine in a safe place, out of unauthor-
ized’s reach, preferably in a locked container.
WARNING
WARNING
WARNING
WARNING
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5
LP8500 ILP8500EN1
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
WARNING
WARNING
Filling with fuel (Gasoline/diesel)
Petrol has an extremely low flashpoint and can be explosive in certain
situations. Do not smoke. Make sure
that worksite ventilation is good.
Keep away from all hot or spark-generating
objects when handling fuel. Wait until the machine has cooled before filling the tank. Fill the
tank at least 3 metres away from where you
intend to use the machine. Avoid spilling petrol,
diesel or oil on the ground. Protect your hands
from contact with petrol, diesel and oil.
Open the tank cap slowly to release any
overpressure that might exist in the tank. Do
not overfill the tank. Inspect the machine for
fuel leakage regularly.
Do not use a machine that is leaking fuel.
Starting the machine
Before starting read instruction
book and make your self familiar
with the machine and make sure
that:
• All handles are free from grease, oil and dirt.
• The machine does not show any obvious
faults.
• All protective devices are securely fastened in
their places.
• All control levers in ”neutral” position.
Start the machine according to the instructionbook.
Operation
Keep your feet well clear of the
machine.
Do not operate the machine in
poorly ventilated spaces. There is
a risk of carbon monoxide poisoning.
Use the machine only for the purpose for which
it is intended. Make sure you know how to stop
the machine quickly in the event of an emergency situation.
Always take extreme care when driving the machine on slopes. Always
drive straight up and down on slopes.
Do not exceed the maximum gradability of the machine according to the
instruction book. Stay clear of machine when operating on a slope or in
a trench.
Do not touch the engine, the exhaust pipe or
the eccentric element of the machine. They
gets very hot during operation and can cause
burn injuries.
Do not touch V-belts or rotating parts during
operation.
Parking
Park the machine on ground as level and firm
as possible. Before leaving machine:
•
Apply the parking brake.
•
Shut off the engine and pull the ignition key
out.
Loading/Unloading
Never remain under or in the
immediate vicinity of the machine
when it is lifted by a crane. Only use
marked lifting points. Always make
sure that all lifting devices are
dimensioned for the weight of the
products.
Maintenance
Maintenance work must only be carried out by
skilled personnel. Keep unauthorized persons
away from the machine. Do not carry out maintenance work while the machine is moving or the
engine is running.
WARNING
WARNING
WARNING
WARNING
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LP8500 ILP8500EN1
SAFETY INSTRUCTIONS
Working with the hydraulic system
Regular maintenance of the hydraulic system is
important. Minor damage or a split hose or coupling can have devastating consequences. Bear
in mind that the hydraulic hoses are made of
rubber and can deteriorate with age, which can
result in splitting. In all cases of uncertainty with
regard to durability or wear, replace the hoses
with new original hoses from Dynapac.
Working with battery
The battery contains poisonous and corrosive
sulphuric acid. Wear protective glasses and
avoid getting acid on your skin, clothes or on the
machines. If you get sulphuric acid on yourself,
rinse the skin with water. If you get acid in your
eyes, rinse them with water for at least 15 minutes and seek immediate medical treatment. The
gas that is emitted by the battery is explosive.
When fitting or replacing a battery, always take
care so that you do not short- circuit the battery
poles.
Repair
Never use a machine that is damaged. Qualified
repair work requires trained personnel, please
contact your nearest authorized workshop.
Extinguishing fires
If there is a fire in or on the machine, it is best
to use an ABE-class fire extinguisher. However, a BE-class CO2 extinguisher is also
suitable.
Special safety instructions for Radio
Remote Controlled units
Even if you are accustomed to working with
radio control systems, read these operating
instructions carefully before using this
equipment. Only this document contains the
latest information relating to your Dynapac
radio control system.
For explanatory notes on obtaining an operating permit please refer to registration
documents enclosed in the appendix of this
operating instruction. Observe all applicable
work-safety and accident prevention
regulations carefully. Only fully trained,
authorized personnel may use the Dynapac
radio control equipment. Components, etc.
built in to the Dynapac equipment for safety
purposes must be regularly inspected.
If the Dynapac radio control unit develops a
fault, it must be shut down immediately. The
transmitter should be switched off with the start/
stop switch. The connecting cable must be
disconnected at the receiver from the connecting
socket (terminal) of the unit to be controlled. The
repair of the equipment must not be carried out
other than by Dynapac or an Dynapac authorized
technician.
Failure to observe these recommendations will
put both you yourself and others at risk. Under
these circumstances, Dynapac rescinds the
guarantee and any other form of liability. This
radio control unit is designed exclusively for the
control of construction machines and industrial
plants. Only under these conditions are the
safety systems (start/stop switch, zero setting)
fully effective. No other form of use is permitted.
Any non-observance of this condition will relieve
Dynapac of all liability.
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LP8500 ILP8500EN1
SAFETY WHEN DRIVING
Max 20°
or 36%
Slopes
Driving on slopes
L000343B
Max 20°
or 36%
L000342B
Tipping angle on side slopes
When driving near an edge, at least two thirds of the
plate must be on firm solid ground.
If the machine tips over, switch off the
engine before attempting to lift the machine.
Make sure that the work site is safe. Wet and loose
earth reduces manoeuvrability especially on sloping
ground. Always observe particular caution on sloping
and uneven terrain.
Where possible, avoid all driving across a
slope. Instead, drive up and down on sloping ground.
Never work on slopes that are greater than the capability of the machine. Maximum slope of the machine in
operation is 20° (depending on condition of the ground).
The tilting angle is measured on a hard, level surface
with the machine stationary. Vibration switched OFF
and all tanks full. Remember that loose ground, vibration switched ON, and driving speed can all cause the
machine to topple even on a smaller slope than specified here.
Never leave the machine unattended with
the engine running.
Driving near an edge
At least
2/3
Machine location when operating
on edges
L000341B
WARNING
WARNING
WARNING
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8
LP8500 ILP8500EN1
SAFETY DECALS, LOCATION/DESCRIPTION
L000340C
1452
L000623A
6
12
8
1
10
3
11
7
9
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LP8500 ILP8500EN1
SAFETY DECALS, LOCATION/DESCRIPTION
The operator must read the
safety manual, and the
operation and maintenance
instructions before using the
machine.
Warning - hot surfaces in
the engine compartment.
Do not touch.
1.
2.
9.
Diesel
791294
106
6.
Guaranteed Sound
Power level
11.
Securing
point
4.
Hydraulic fluid
level
5.
Use ear
protectors
281898
Warning - rotating engine
components. Keep your
hands at a safe distance from
the danger zone.
3.
12.
Battery
power-disconnect
8.
10.
Lifting
point
7.
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LP8500 ILP8500EN1
Stop the engine before refilling the fuel tank.
Never refuel near an open flame or sparks,
which could start a fire. Don't smoke. Use
pure fuel and clean filling equipment. Take
care not to spill fuel.
Service parts P/N
Hatz 2G40
Engine air filter element 23 95 96
Engine oil filter 23 83 80
Engine fuel filter 23 83 60
Hydraulic filter 93 53 77
ENGINE OIL Use SAE 15W / 40:
Volume: 2,5 lit. (2.1 qts) Shell Universal TX15W-40
HYDRAULIC FLUID Use mineral-based hydraulic fluid
Volume: 22,0 lit. (5.8 gal) Shell Tellus TX68 or equivalent
FUEL Use diesel oil which satisfy EN 590 or DIN 51601
Volume: 17,0 lit. (18 qts)
FUEL AND LUBRICANTS
WARNING
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LP8500 ILP8500EN1
TECHNICAL DATA
Weight
Net Weight 1650 kg (3638 lbs)
Operating Weight 1675 kg (3693 lbs)
Performance
Travel Speed 0-4 km/h (0-2,5 mph)
Operating Speed 0-2 km/h (0-1,2 mph)
Brakes
Service Brake Hydrostatic
Parking Brake Mechanical
Capacties
Engine Oil 2,5 lit. (2.1 qts)
Fuel Tank 17,0 lit. (18 qts)
Hydraulic Tank 21,0 lit. (5.6 gal)
Engine
Make/Model Hatz 2G40 2-cylinder diesel
Rated Power 12,5 kW (17,5 hp)
Rated Speed 2500 rpm
Cooling System Air cooled + hydraulic fluid cooler + fan
Air Cleaner Dry Type
Electrical System
Battery voltage 12 V
Battery Capacity 50 Ah
Alternator 330 W
Starter Motor 1,7 kW (2,3 hp)
Steering
Steering System Radio
Temporary with switches on the machine
Traction System
Pump Gear Type
Motors Radial Piston
Pressure valve 26,5 MPa
LP8500
850 mm (33,5 in) wide drums
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LP8500 ILP8500EN1
Vibration System
Pump Gear Type
Motor Gear Type
Vibration Frequency 32 Hz (1800 rpm)
Centrifugal Force 65 kN (14600 lbs)
Amplitude 1,2 mm (0,04 in)
Pressure Relief Valve 15 MPa 2175 psi)
Ergonomics
The following sound and vibration levels are determined in accordance with the operating cycle
described by EU directive 2000/14/EC.
Guaranteed acoustic power level
LwA dB (A) 106
Sound-pressure level at the operator’s ear (ISO 6396)
LpA dB (A) 92
Hand and arm vibration (ISO 5349-1)
a
hv
m/s
2–
During operation these values may differ because of the actual operational conditions.
TECHNICAL DATA
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LP8500 ILP8500EN1
TECHNICAL DATA – RADIO REMOTE CONTROL UNIT
Operating ambient temperature -20 to +65°C (-4 to +149°F)
Insulation class - Protection IP65
TRANSMITTER Nano-L-A2-1
Transmission frequency range 433.100-434.750 MHz, 25 mW FM
The use of synthesizer technology permits frequencies to be selected in accordance with the
appropriate waveband for the country of use.
Low frequency modulation FSK signal to CCITT V.23
Data repetition rate about 60 ms
Baud rate 1200 baud (bits per sec.)
Range 300 up to 1000 m
Power input 60-100 mA
RF ouput Max. 10 mW
Weight (without battery) Size (L x W xH)
Nano-L 1,0kg 24,7 x 13,9 x 11,7 cm
RECEIVER PNN-Compact
Reception frequency range 433.100-434.750 MHz
Data security:
Generates a CRC code with a Hamming distance = 4.
Generates a neutral position.
Addressing of each transmitter with its own, unique combination (max. 2
16
possible combinations).
Data reception security:
Diversitary evaluators, CRC, start/stop switch and neutral position bits.
Contact loading for commands.
typ. switching voltage 12 V
max. switching current 60 A resp. 2 A (depends on coil type)
Weight Size (L x W x H - incl. plate)
PNN-Compact 2,4 kg 22 x 16 x 6 cm
BATTERY 7,2V / 0,6 Ah
CHARGING UNIT
Operating voltage / external charging unit 12V / 24V DC, 110V / 230V AC
Operating voltage / PNN-Compact 12V DC
Data signs
Data signs are located behind the battery on the transmitter and receiver. The data includes the serial
number, model designations and frequency band. The
transmitter and receiver have the same serial number.
Always specify the serial number when you
make queries about the control equipment.
L000350A
L000351A
CAUTION
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14
LP8500 ILP8500EN1
A mm (in) 850 (33)
B mm (in) 535 (21)
C mm (in) 1385 (55)
D mm (in) 1875 (74)
E mm (in) 630 (25)
F mm (in) 850 (33)
G mm (in) 1207 (47)
H mm (in) 630 (25)
TECHNICAL DATA – DIMENSIONES
A
L000339B
B
C
G
L000340B
D
H
E
F
LP8500
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LP8500 ILP8500EN1
OPERATION – RADIO REMOTE CONTROL UNIT
Transmitter
The transmitter and receiver must have the same
address code (and serial number). To use another
transmitter, you must code it so that its address code
corresponds to that of the receiver.
The range is 50 metres (55 yards), depending on the
surroundings and any radio-frequency interference. In
the event of radio interference, alter the transmitter
frequency by pressing buttons 1 and 11 at the same
time. The frequency can be altered in steps of 25 kHz
for each push of the button (0–67 channels).
The transmitter has two 1100 mAh Ni-Cad batteries.
Insert the battery into the transmitter by sliding it into its
slot until it locks in position. To remove the battery,
press the catch and slide the battery sideways and
then outwards. The operating time for a fully charged
battery is 8 to 10 hours. The transmitter has a red LED
that lights when it is time to change the battery. In this
mode, the transmitter can be used for another 15
minutes. Change the battery and make sure that slot
and contact surfaces are clean. Radio communication
is interrupted when the battery is removed. Charge the
battery in the receiver on the machine or in a separate
table charger.
The battery should be trickle-charged every four weeks
if the transmitter is not used. Remove the battery if the
transmitter is not used for a long period.
Even operators who are used to working
with remote radio-controlled machines
must carefully study this manual before
using the machine.
Only trained personnel who are fully conversant with the control system may operate the machine.
If any error occurs in the system, immediately switch off the start/stop switch on the
transmitter and the battery disconnecter,
and unplug the power supply cable to the
machine.
All troubleshooting and repairs must be
performed by Dynapac-authorized service
personnel.
1. Horn
2. Speed switch, High/Low
3. Engine speed switch high/low
4. Vibration switch, Manual/Automatic
5. Joystick
6. Vibration switch, direction
7. Transmitter indicator, On
8. Emergency stop button/Transmitter on/off
9. Low-battery indicator
10. Start/Stop switch, engine
11. Push button to alter frequency/browse
through values on the display
12. Battery
Removing the battery from the transmitter...
... and inserting it in the receiver for charging.
L000327A
L000326B
L000338C
WARNING
WARNING
WARNING
WARNING
1 2 3 4 5 6 7 8 9 10 11
12
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LP8500 ILP8500EN1
OPERATION – RADIO REMOTE CONTROL UNIT
Receiver
The receiver is fitted in the machine under the rear
service cover. It is equipped with an antenna, display
and integrated battery charger for the transmitter
batteries.
The charging time for the transmitter battery in the
receiver is 1 hour.
The display shows:
Battery voltage, machine: U_XX. X
Temp. in hydraulic reservoir (°C): -XX_°C
Temp. in hydraulic reservoir (°F): XXX_°F
Aggregate operating time, diesel engine: XXXXYh
(Y is used if the number of operating hours exceeds
9999, otherwise Y is blank).
Error messages: Err_XX
Charging status on
the transmitter battery Ch_XX
Idling Ch_01
During the ignition of charging process or when there is
no battery to be charged.
Pre-charging Ch_02
If the battery voltage is below 5.6 V, the battery is precharged 1 second every 30 seconds untill it reaches
5.6 V.
Fast charging Ch_03
The battery is fast charged when the battery voltage is
between 5.6 - 9.6 V. The charging process is
terminated when the cell voltage drops (∆V=-20mV), if
the cell temperature is not in the range -10 to +60 °C
(14 to 140 °F) or if the battery voltage does not
increase within 2 hours.
Trickle charging Ch_04
A fully charged battery is charged every 30 seconds to
maintain the voltage.
Battery charger (optional)
A steady green light indicates that the charger is ready
for charging. Place the battery in the charger. If the
battery is completely discharged, the yellow LED
flashes slowly during the pre-charge. A steady yellow
light indicates that the battery is being charged. The
battery is fully charged when the yellow LED flashes
quickly. Charging time is 3 to 5 hours. The battery will
not be damaged if left in the charger when fully
charged.
Use the charger only in a dry room with
min. and max. temperature 0–40°C. A
charged battery is concentrated energy.
Never keep a battery where it can be shortcircuited.
Battery charger
Receiver
L000325A
L000326B
WARNING
Page 17
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LP8500 ILP8500EN1
The display shows first the battery voltage and then the
other values, rolling. To browse, press the right
frequency-change button (11) on the transmitter (with
the receiver in operating mode).
The display also shows several error codes (Err_XX):
Error messages (codes) on the receiver display which
stops the diesel engine or prevent it from starting:
Err_01: Low engine oil pressure.
Measure: Check/top off oil.
Err_02: High hydraulic temperature.
Measure: Allow machine to cool. Check the drive
system/eccentric elements if the ambient temperature
is extremely high.
Err_03: Activated tilt switch.
Err_04: Can buss locking.
Error messages (codes) which does not stop the
engine:
Err_05: The generator does not charge.
Err_10: Radio contact broken during operation.
Measure: Change frequency if this occurs often.
OPERATION – RADIO REMOTE CONTROL UNIT
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LP8500 ILP8500EN1
In transport mode, the transmitter should be placed
under the rear service cover.
Before start
OPERATION – RADIO REMOTE CONTROL UNIT
1. Open the rear service cover and take out the transmitter. Insert and turn the battery disconnecter (17)
to locked mode. The beeper sounds (18) when
power is switched on. The beeper stops as the
engine starts.
Check that the display on the reciver shows battery
voltage/hydraulic temp/operation time.
2. Close the service cover and pull out the emergency
stop knob (15) on the machine.
Starting the engine
13. Transmitter
14. Antenna
15. Emergency stop knob
16. Receiver
17. Master switch
18. Buzzer
3. Turn the emergency stop (8), on the transmitter, on.
A green LED (7) indicates when the transmitter is
on.
4. Check the battery status. The low-battery warning
light (9) should not light. Always have an extra fullycharged battery available.
Wait 4–5 seconds. Press the horn button on
the transimter to open communication with the
receiver. When horn sounds contact is ok.
5. Set the engine revs switch (2) to “low” mode.
6. Press the start/stop switch (10) forward until the
engine starts. Release the start/stop switch as the
engine starts.
7. A new attempt to start can be made after 7 seconds.
Never use start gas.
WARNING
CAUTION
2. Speed switch, High/Low
7. Transmitter indicator, On
8. Emergency stop button
9. Low-battery indicator
10. Start/Stop switch, engine
L000338C
278910
1315
18
16
17
14
L000628A
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LP8500 ILP8500EN1
Right
Forward
Left
Reverse
Control
The positions of the remote control joystick have the
following functions:
Forward The machine moves forward.
Reverse The machine reverses.
Right The machine rotates to the right.
Left The machine rotates to the left.
0 The machine stops if the joystick is released.
Check before operation that the machine
stops when the joystick is let free.
0
1. Give full throttle by setting the engine speed switch
(3) to “high”.
Make sure that the working area is safe.
Wet and loose ground reduce the machine’s operating ability, especially on
slopes.
Never leave the machine with the engine
running, always switch off the master
switch (17) when leaving the machine. Do
not allow passengers on the machine.
Do not operate the machine at a greater
distance than 20 metres (22 yards). Always
keep the working area and the machine
under good supervision.
Never give the transmitter to anyone who
is not fully conversant with the machine,
its operation and safety directives.
Repeated high speed setting is only possible
after 30 sec of low speed.
Operating
OPERATION – RADIO REMOTE CONTROL UNIT
WARNING
WARNING
WARNING
WARNING
CAUTION
3. Engine speed switch high/low
L000338C
3
WARNING
2. Speed switch, High/Low
4. Vibration switch, Manual/Automatic
6. Vibration switch, direction
L000338C
246
Switch (4) in auto position:
Vibration is activated when driving at low speed and the
vibration direction is automatic changed when driving
forward or reverse to optimize the traction.
When driving with high-speed switch (2) the vibration
automatic stops and starts automatic again when going
back to low speed. Vibration is stoped in man position.
Switch (4) in man position:
Vibration is controlled by switch (6).
In middle position-no vibration.
In
position-vibration direction clockwise.
In
position-vibration direction anti clockwise.
When driving with high-speed switch (3) the vibration
automatic stops and has to be reset in middle position
when going back to low speed.
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LP8500 ILP8500EN1
1. Stop the vibration, inactivated vibrationswitch (6) in
neutral mode.
2. Set the speed switch (2) to “low” (tortoise).
3. Set the engine speed to low.
4. Let the engine idle a couple of minutes.
5. Push the start/stop switch (10) backward.
6. The buzzer sounds when the engine stops.
7. Open the rear servicecover and turn back the
battery disconnecter (17) so that the beeper is
silenced.
8. Press the emergency stop button (8) to switch off
the transmitter; the green indicator lamp goes out.
9. Put the transmitter in transport mode in the
machine, or keep it in a safe place.
10. Charge the transmitter battery after the day’s work
so that a fully-charged battery is always available.
Always store the transmitter securely to
prevent unauthorized starting of the machine.
OPERATION – RADIO REMOTE CONTROL UNIT
The machine will immediately stop when
the emergency stop knob on the machine
is pressed. Make sure that the emergency
stops is always in working order.
The machine stops immediately when you
release the joystick. Make sure that the
joystick is working and that it returns to
zero mode on being released. The machine
stops immediately when the on/off switch
on the transmitter is turned off.
WARNING
WARNING
Transmitter
Shut off the machine
13. Transmitter
14. Antenna
15. Emergency stop knob
16. Receiver
17. Master switch
18. Buzzer
2. Speed switch, High/Low
3. Engine speed
5. Joystick
6. Vibrationswitch, direction
7. Transmitter indicator, On
8. Emergency stop button/transmitter on/off
9. Low-battery indicator
10. Start/Stop switch, engine
11. Push button to alter frequency/browse
through values on the display
L000338A
23 567891011
1315
18
16
17
14
L000628A
Page 21
21
LP8500 ILP8500EN1
1
2
6
OPERATION – TEMPORARY OPERATED
1. Control switch for forward and reverse left side
2. Control switch for forward and reverse right side
3. Switch high / low speed. Vibration can
only be used when switch is in low
4. Switch for vibration on-off (clockwise / counterclockwise)
5. Emergency stop
6. Throttle control
7. Fuse box
8. Start button
9. Battery disconnector
5
34
7
9
8
L000624A
L000625B
Page 22
22
LP8500 ILP8500EN1
1. Take out the transmitter and store in a safe place.
2. Open the rear service cover. Move cable from upper
to lower contact (1).
3. Remove the protective cover (2) from manual
buttons. Attach with screw (3) (see picture).
Check so the buttons are in non-active mode.
4. Pull out the Emergency Stop Button (4). Insert and
turn the battery disconnector (5) to locked mode.
The beeper sounds when power is switched on. The
beeper stops as the engine starts.
5. Press the start button (6).
6. Close the rear service cover.
CHECKS BEFORE STARTING
Observe the safety regulations. Ensure that "Daily"
Maintenance has been carried out, see schedule.
- Check engine oil level.
- Check hydraulic oil level.
- Check fuel level.
- Check scraper adjustment.
- Check function emergency brake.
- Visually inspect the machine for hydraulic leaks and
loose bolts.
Starting the engine, manual
controls
1
2
3
OPERATION – TEMPORARY OPERATED
L000626A
L000627A
L000625B
4
6
5
Before operation check funktion of the
push stop. Move the push stop forward
when the machine drives backward.
The machine must stop immediately when
the push stop is activated.
Never go beside the machine during
operation.
WARNING
WARNING
Page 23
23
LP8500 ILP8500EN1
Operating, manual controls.
Warning! Be sure that your working area is safe. Wet and loose soils reduce the
traction abilities of the machine, especially on grades. Always travel slowly on a
grade and over rough terrain.
Never drive up or down inclinations which exceed the gradability of the machine.
- Don't leave the machine with the engine running.
- Don't allow any passenger on the machine.
Vibration
Caution! Never use vibration on hard surfaces such as frozen ground or concrete.
Use vibration only when machine is moving.
The Vibration Switch functions only when the Speed Switch is set to "Low",
it will not operate in "High".
The switch has 3 positions; ON Forward, OFF, and ON Reverse. This allows the
operator to select the direction of rotation of the eccentric shaft to improve traction.
OPERATION – TEMPORARY OPERATED
Stopping the engine, manual controls.
1. Turn off vibration. Set the speed switches (lower left + middle) to low mode.
2. Open the rear service cover and press the stop button (Same as start). Turn off the
battery disconnector.
3. Press down the emergency stop button.
4. Close the rear service cover and reattach the protective cover over the buttons.
WARNING
CAUTION
Page 24
24
LP8500 ILP8500EN1
Driving the machine forward Turning the machine to the right
Turning the machine to the leftDriving the machine reverse
OPERATION – TEMPORARY OPERATED
L000356C
Page 25
25
LP8500 ILP8500EN1
1
LIFTING AND TRANSPORT
Never walk or stand under a lifted machine.
Connect lifting hook in lifteye (1). Make sure
that parking brake is locked when lifting the
machine.
All lifting devices must be dimensioned to meet
all regulations.
Weight, kg (lbs) :
850 mm (33.5 in) wide drums 1675 (3,693)
Lifting
L000359C
Machine ready for lifting
1. Lifting lug
Transportation
L000339B
Always lash the machine securely for all
transportation. Use the front and rear towing
attachments to lash the machine.
Clamp down the roller with lashing strap (1) both front
and rear; decals indicate the fixing points.
Clamp down force max 40 kN per tie down
eye.
Towing of the machine is forbidden.
Machine ready for transportation
1. Lashing strap
1
1
WARNING
CAUTION
CAUTION
WARNING
WARNING
WARNING
Page 26
26
LP8500 ILP8500EN1
On new machines, the engine valve clearance must be checked and if necessary adjusted after 25 hours of operation. Also inspect the engine spacer bolts after 25 hours of
operation. Change the engine oil and filter after the first 50 hours of operation, and the
hydraulic filter and hydraulic fluid after 150 hours of operation.
Item in fig. Maintenance see page Comments
1 Check the Engine Oil Level 28
2 Check Hydraulic Oil Level 28
3 Check Fuel Tank Level 28
4 Check Air Cleaner evacuator valve 28
5 Check Scraper adjustment 28
Check all bolts and nuts for thigtness
Every 10 hours (Daily)
Fig 1
10
5
372
Study the engine instruction manual and follow the maintenance instructions.
12 1911
6
8
MAINTENANCE – SERVICE POINTS
L000363D
1. Engine Oil
2. Tank for Hydraulic Oil
3. Fuel Tank
4. Air Cleaner evacuator valve
5. Scraper
6. Engine Oil Filter
7. Hydraulic Filter
8. Fuel Filter
9. Muffler
10. Battery
11. Engine cooling system
12. Fuel Filter (dewatering)
CAUTION
CAUTION
4
Page 27
27
LP8500 ILP8500EN1
Item in fig. Maintenance see page Comments
6 Replace the Engine Oil Filter 29
1 Drain and refill Engine Oil 29
11 Check and clean the 29
engine cooling air system
11 Check and set the engines tappet clearance See engine manual
7 Replace the Hydraulic Filter 29
8 Replace the Fuel Filter 30
12 Drain Fuel Filter (dewateringfilter) 30
9 Replace the Air Filter 30
10 Check that the battery terminals
are clean and tight 31
Check the engine spacer bolts 31
Item in fig. Maintenance see page Comments
2 Change the Hydraulic Oil 32
7 Change Hydraulic Filter 29
Every 1000 Hours
MAINTENANCE – SERVICE POINTS
Every 250 Hours
Page 28
28
LP8500 ILP8500EN1
1. Fill up fuel tank (5) every day use diesel with the
following specifications.
DIN 51 601 - DK
BS 2869 A1 / A2
ASTM 975 - 1D / 2D
Warning! Fire hazard!
When working on the fuel system do
not use open fire, do not smoke, do not
refuel in closed rooms. Dirty fuel can cause
malfunctions or engine damage.
1. Stop the engine an wait for a couple of minutes.
The machine must be in horizontal position.
2. Remove any dirt in the area of the oil dipstick.
3. Check the oil level on dipstick (1), refill oil (2) to
upper mark if necessary.
6
5
1
4
3
2
7
Check the engine oil level
Check hydraulic oil level
Check fuel tank level
Check air cleaner
Check the scraper adjustment
1. Wipe of the oil level gauge (3) and check that the
level is in the middle of the glass. If necessary
fill up (4). If the level is sinking check for leakage.
1. Check air inlet opening clean if necessary
2. Check dust extractor valve (6) for free flow, remove
any blockage by pressing together.
Check connecting hoses and clamps condition.
1. Make sure that every scraper do not touch the pads
on the drums. Adjust if necessary distance
to 3-5 mm (0.1-0.2 in). With screws (7).
MAINTENANCE – EVERY 10 HOURS
L000365A
L000367A
L000368A
L000369A
WARNING
L000629A
Page 29
29
LP8500 ILP8500EN1
Warning of scalding due to hot engine.
Always make sure that the engine is cold.
1. Remove all air guides.
2. Dry-clean all air guides, as well as the entire cooling
air region including cylinder heads, cylinders and
flywheel fins, and blow out with compressed air.
Check and set the engines tappet clearance
See engine instruction book.
Warning of scalding due to hot oil.
1. Clean the area around the filter cover (5) unscrew it,
and replace the filter element (6) the filter element is
one time type and should be disposed in an environmentally way.
2. Place the new filter in the chamber and check
condition of the o-ring (7) on the cover.
3. Screw back the cover and check that there is no
leakage.
Pls also read engine instruction book.
Warning of scalding due to hot oil.
1. Only drain off engine oil when the engine is warm.
2. Unscrew oil drain plug (1) and drain off oil completely.
3. Refit the oil drain plug (1) and thigten.
4. Using a band wrench, loosen the lub.-oil filter (2) and
remove. Always replace the lub.-oil filter.
5. Clean the sealing surface (3) thoroughly.
6. Lightly oil the sealing ring (4) of the new lub.-oil filter.
7. Insert lub.-oil filter P/N 238380 and thighten by hand.
8. Fill up with engine oil.
9. After a short test run, check that the lub.-oil filter is
sealed, tighten if necessary.
5
1
2
3
4
Replace the Engine Oil and
Engine Oil Filter
Check and clean the engine
cooling air system
Replace hydraulic oil filter
MAINTENANCE – EVERY 250 HOURS
L000373A
L000370A
L000371A
L000372A
WARNING
WARNING
WARNING
Page 30
30
LP8500 ILP8500EN1
Warning! When working on the fuel system
do not use open fire, do not smoke. Catch
running out fuel.
1. Remove the hose on each side of the filter (1) P/N
238360, catch running out fuel, then change the
filter make sure that the flow direction marked with
an arrow is mounted towards the pump.
5
6
7
8
11
9
1
2
3
4
12
10
Replace the fuel filter
Drain fuel filter
Replace the air filter
Cleaning the filter cartridge
MAINTENANCE – EVERY 250 HOURS
(dewateringfilter)
Unscrew drain nut (2) on the bottom of the filter. Drain
until fuel is free from water, catch outcoming liquid in a
can. Refit the drain nut and open bleeding screw (3)
and pump with hand pump (12) until fuel is free from air.
Filter cartridge may be cleaned up to twice, but must be
replaced after an operation period of max. 2 years. P/N
239596
1. Undo wing nut (4) and remove cover (5) with dustextractor valve (6).
2. Examine cover and dust-extractor valve for deformation, aging and cracks, replace if necessary.
3. Unscrew collar-nut (7).
4. Pull out filter cartridge (8) carefully.
5. The cartridge may not longer be used if there is
damage to the filter or in the area of the lipseal (9).
6. Pull guide (10) from filter housing (11).
7. Clean all parts - apart from the filter cartridge. Do not
spray into the inlet opening to the engine.
8. Replace or clean up the filter cartridge.
9. Assembly is carried out in reverse order.
Check the seal insert of collar nut (7), replace the
collar nut if the seal insert is missing. Ensure that
the dust extractor valve is correctly positioned
downwards.
L000374A
L000375A
L000376A
L000377A
1. Tap the filter cartridge against the ball of your hand
until no more dust falls out. Do not knock the filter
cartridge against hard objects.
2. Using a compressed-air pistol with a bent tube
insert, blow through the cartridge from the inside
with dry compressed air, moving up and down, until
no more dust is emitted. The pressure must not
exceed max. 5 bar. Replace the filter when it is wet
or oily.
WARNING
Page 31
31
LP8500 ILP8500EN1
Warning ! When working on the battery do
not use open fire, do not smoke! Do not let
skin or clothes come in contact with acid!
Do not lay any tools on the battery! Remove the plugs before starting to charge
the battery to avoid the accumulation of
highly explosive gases.
Dispose of batteries environmentally.
1. Clean the battery poles and clamps and cover them
with acid free grease (Vaseline).
2. Tighten the terminal clamps.
3. Check the battery bracket, fastening.
Check that the battery terminals
are clean and tight
Ensure that the engine spacer bolts are properly
tightened.
Check the engine spacer bolts
1
MAINTENANCE – EVERY 250 HOURS
L000379A
L000628A
WARNING
Page 32
32
LP8500 ILP8500EN1
Caution! of scalding due to hot oil.
Catch running out hydraulic oil and dispose of environmentally.
1. Place a receptacle of at least 20,0 lit. (5.3 gal) under
the hydraulic oil tank. Clean the area around, and
remove the oil drain plug (1).
2. Remove the cover on the hydraulic tank and clean it
on the inside.
3. Assemble the cover and drain plug again with new
sealing.
4. Change the filter element.
5. Fill with hydraulic fluid.
6. Check the oil level meter (3); see under the "Maintenance-Every 10 hours of operation" heading.
Clean the fuel tank.
1. Place a receptacle of at least 17 litres (18 qts) under
the fuel tank on the left side on the machine.
Clean the area around, and remove the drain
plug (1).
2. Drain the tank and clean. Refit the drain plug with
new seal.
3. Refill the tank. And check that there is no leaks.
Replace the Hydraulic Oil and
the Hydraulic Filter
1
MAINTENANCE – EVERY 1000 HOURS
L000364C
WARNING
Page 33
33
LP8500 ILP8500EN1
1
3
2
4
6
8
7
8
9
11,12
11,12
14
15,12
16
16
17,18
5
19
10,20
21
5
22
FRONT
REAR
216 Nm
Loctite 243
13
Loctite
243
335 Nm
Loctite 243
216 Nm
Loctite 243
110 Nm
Loctite 243
216 Nm
Loctite 243
Note! Bolt tight from
this side only.
MAINTENANCE – CHANGE OF DRUM
L000380A
1. Lift the machine at one end.
2. Remove the scrapers (5), (16) with screw (17).
3. Unscrew screws (22) on both sides and remove
cover (4).
4. Unscrew screw (11) and remove the drum.
5. Clean the contact surfaces carefully.
6. Mount new drum and fasten with screw (11).
Note! Torque, and locking.
7. Assemble cover (4). Note that there is a seal.
8. Place the scrapers (5) and (16)
Note! Torque, and locking.
Change the O rings when assembling the drum motors. Fasten the
wheelmotor with bolt (14) and
washer (13) on both sides. Then fix
with the bolt (8) and nut (9) and tight
to final torque 280 Nm in a star
pattern.
CAUTION
Page 34
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00
Fax: +46 455 30 60 30
www.dynapac.com
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