Page 1
Forward Moving Vibrating Plate
Petrol engine:
These instructions apply from PIN (S/N):
We reserve the right to change specifications without notice.
Printed in Sweden.
Operation & Maintenance
Diesel engine:
KEEP THIS MANUAL
AVAILABLE FOR
FUTURE USE
ILF090EN2, December 2003
LF90
Honda GX160
Hatz 1B20
LF90 PIN (S/N) *29011003 - 29011017*
PIN (S/N) *29011200 -
Dynapac's forward vibratory plates are used for soil compaction where speed, flexibility
and efficiency are critical, for example on new constructions, repairs and maintenance.
The plate is designed to be as user-friendly as possible; as standard it is equipped with a very
effective, ergonomic, vibration-relieved handle and easily accessible throttle control. The sturdy
protective arch provides effective shielding of the vital parts of the plate, and also serves as a
general guard in case the machine is subjected to rough treatment or mechanical shock.
Like all other machines that are powered by a combustion engine, the plates are designed
for operation in well-ventilated areas.
Page 2
2
LF90 ILF090EN2
CONTENTS
WARNING Indicates danger or hazardous
procedure that could result in serious or fatal
personal injury if the warning is ignored.
CAUTION Indicates danger or hazardous procedure that could result in damage to machine or
property if the warning is ignored.
The safety instructions are included in this
manual and must be studied by the operator.
Always follow the safety rules and keep the
manual available for future use.
Read through the entire manual before
starting any maintenance operations.
Ensure good ventilation (air extraction) if the
engine is run indoors.
WARNING SYMBOLS
SAFETY INSTRUCTIONS
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of
its constituents are known to the State
of California to cause cancer, birth
defects, and other reproductive harm.
Page
General ............................................................................ 3
Machine plate ................................................................... 3
Safety instructions (For all Light products).................... 4-6
Safety when driving.......................................................... 7
Safety decals, Location/Description............................. 8, 9
Fuel and lubricants......................................................... 10
Technical data................................................................ 11
Technical data – Dimensions ......................................... 12
Operation – Hatz 1B20................................................... 13
Operation – Honda GX160............................................. 14
Lifting, salvaging and transport ...................................... 15
Maintenance – Service points ................................... 16-18
Maintenance – Every 10 hours of operation................... 19
Maintenance – Every 100 hours of operation................. 20
Maintenance – Every 300 hours of operation................. 21
Maintenance – Every 1000 hours of operation............... 22
Page 3
3LF90 ILF090EN2
MACHINE PLATE
Fill in all data below, when delivering and
commissioning the machine.
....................................... ......................................
Engine Model Engine Number
GENERAL
It is important that the machine is maintained correctly to
ensure proper function. It should be kept clean so that any
leakage, loose bolts and loose connections can be discovered in time.
Make a habit of inspecting the machine every day before
starting up by checking all round it to detect any sign of
leakage or other faults.
SPARE A THOUGHT FOR THE ENVIRONMENT!
Do not let oil, fuel and other environmentally hazardous substances contaminate the environment.
Always dispose of used filters, drained oil and any
remaining fuel properly.
This manual contains instructions for periodic attention
which should normally be carried out by the operator.
There are additional instructions relating to the
engine, for which the manufacturer’s instructions
are detailed in the engine manual.
L000609A
Page 4
4
LF90 ILF090EN2
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
Safety equipment
Long exposure to loud noise without
ear protectors can cause permanent
damage to hearing.
Long exposure to vibrations can damage the hands, fingers and wrists. Do
not use the machine if you experience
discomfort, cramp or pain. Consult a
doctor before resuming work with
the machine.
Always use approved safety equipment. The
operator, and people in the immediate vicinity of
the working area, must wear:
• Safety helmet
• Safety goggles
• Ear protectors
•
Dust mask in dusty environments
•
High-visibility clothing
• Protective gloves
• Protective shoes
Avoid wearing loosely fitting clothing that might
get caught in the machine. If you have long hair,
cover it with a hair net. Vibrations from hand-held
machines are transmitted into the hands via the
handles of the machine. Dynapac’s machines
are equipped with vibration-relieved handles.
Depending on operation, the course and duration of exposure, the recommended limit values
for hand and arm vibration can be exceeded.
Take suitable measures as required, eg, wear
protective gloves, and do not vibrate already
compacted material.
Be alert to acoustic signals from other machines
in the working area.
Working area
Do not use the machine near flammable material
or in explosive environments. Sparks can be
emitted from the exhaust pipe, and these can
ignite flammable material. When you take a pause
or have finished working with the machine, do not
park it on or near flammable materials. The exhaust pipe can get very hot during operation, and
can cause certain material to ignite. Make sure
that there are no other personnel inside the working area while the machine is in use. Keep the
worksite clean and free of extraneous objects.
Store the machine in a safe place, out of unauthorized’s reach, preferably in a locked container.
Symbols
The signal words WARNING and CAUTION
used in the safety instructions have the following meanings:
WARNING: Indicates danger or
hazardous procedure that could
lead to serious or mortal injury if
the warning is neglected.
CAUTION: Indicates danger or hazardous procedure that could lead to
machine or property damage if the
warning is neglected.
Important rules for your safety
The machine must not be modified
without the prior consent of the manufacturer. Use only original parts.
Use only the accessories recommended by Dynapac. If modifications
not approved by Dynapac are carried
out, these could result in serious injury to yourself or other personnel.
• These recommendations are based on
international safety standards.
• You must also observe any local safety
regulations which may be in force. Read all
instructions carefully before operating the
machine. Keep the instructions in a safe place.
• Signs and stickers giving important information
about safety and maintenance are supplied
with every machine. Make sure that they are
always legible. The ordering numbers for new
stickers can be found in the spare parts list.
• Use of the machine and its accessories is
restricted to the applications specified in the
product literature.
• For reasons of product safety, the machine
must not be modified in any way.
• Replace damaged parts immediately.
Replace all wear parts in good time.
Be alert
Always pay attention to what you are doing, and
use your common sense. Do not use the machine if you are tired or under the influence of
drugs, alcohol or other substances which can
effect your vision, reaction ability or judgement.
Page 5
5LF90 ILF090EN2
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
Filling with fuel (Gasoline/diesel)
Petrol has an extremely low flashpoint and can be explosive in certain
situations. Do not smoke. Make sure
that worksite ventilation is good.
Keep away from all hot or spark-generating
objects when handling fuel. Wait until the machine has cooled before filling the tank. Fill the
tank at least 3 metres away from where you
intend to use the machine. Avoid spilling petrol,
diesel or oil on the ground. Protect your hands
from contact with petrol, diesel and oil.
Open the tank cap slowly to release any
overpressure that might exist in the tank. Do
not overfill the tank. Inspect the machine for
fuel leakage regularly.
Do not use a machine that is leaking fuel.
Starting the machine
Before starting read instruction
book and make your self familiar
with the machine and make sure
that:
• All handles are free from grease, oil and dirt.
• The machine does not show any obvious faults.
• All protective devices are securely fastened in
their places.
• All control levers in ”neutral” position.
Start the machine according to the instructionbook.
Operation
Keep your feet well clear of the
machine.
Do not operate the machine in
poorly ventilated spaces. There is a
risk of carbon monoxide poisoning.
Use the machine only for the purpose for which
it is intended. Make sure you know how to stop
the machine quickly in the event of an emergency situation.
Always take extreme care when driving the machine on slopes. Always
drive straight up and down on slopes.
Do not exceed the maximum gradability of the machine according to the
instruction book. Stay clear of machine when operating on a slope or in
a trench.
Do not touch the engine, the exhaust pipe or
the eccentric element of the machine. They
gets very hot during operation and can cause
burn injuries.
Do not touch V-belts or rotating parts during
operation.
Parking
Park the machine on ground as level and firm
as possible. Before leaving machine:
•
Apply the parking brake.
•
Shut off the engine and pull the ignition key
out.
Loading/Unloading
Never remain under or in the
immediate vicinity of the machine
when it is lifted by a crane. Only use
marked lifting points. Always make
sure that all lifting devices are
dimensioned for the weight of the
products.
Maintenance
Maintenance work must only be carried out by
skilled personnel. Keep unauthorized persons
away from the machine. Do not carry out maintenance work while the machine is moving or the
engine is running.
Page 6
6
LF90 ILF090EN2
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
Working with the hydraulic system
Regular maintenance of the hydraulic system is
important. Minor damage or a split hose or coupling can have devastating consequences. Bear
in mind that the hydraulic hoses are made of
rubber and can deteriorate with age, which can
result in splitting. In all cases of uncertainty with
regard to durability or wear, replace the hoses
with new original hoses from Dynapac.
Working with battery
The battery contains poisonous and corrosive
sulphuric acid. Wear protective glasses and
avoid getting acid on your skin, clothes or on the
machines. If you get sulphuric acid on yourself,
rinse the skin with water. If you get acid in your
eyes, rinse them with water for at least 15 minutes and seek immediate medical treatment. The
gas that is emitted by the battery is explosive.
When fitting or replacing a battery, always take
care so that you do not short- circuit the battery
poles.
Repair
Never use a machine that is damaged. Qualified
repair work requires trained personnel, please
contact your nearest authorized workshop.
Extinguishing fires
If there is a fire in or on the machine, it is best
to use an ABE-class fire extinguisher.
However, a BE-class CO2 extinguisher is
also suitable.
Page 7
7LF90 ILF090EN2
SAFETY WHEN DRIVING
Slopes
Driving on slopes
Tipping angle on side slopes
When driving near an edge, at least two thirds of the
plate must be on firm solid ground.
If the machine tips over, switch off the
engine before attempting to lift the machine.
Make sure that the work site is safe. Wet and loose
earth reduces manoeuvrability especially on sloping
ground. Always observe particular caution on sloping
and uneven terrain.
Where possible, avoid all driving across a
slope. Instead, drive up and down on sloping ground.
Never work on slopes that are greater than the capability of the machine. Maximum slope of the machine in
operation is 20° (depending on condition of the ground).
The tilting angle is measured on a hard, level surface
with the machine stationary. Vibration switched OFF
and all tanks full. Remember that loose ground, vibration switched ON, and driving speed can all cause the
machine to topple even on a smaller slope than specified here.
Never leave the machine unattended with
the engine running.
Driving near an edge
Machine location when operating
on edges
Max 20°
or 36%
L000602A
Max 20°
or 36%
L000601A
At least
2/3
L000600A
Page 8
8
LF90 ILF090EN2
SAFETY DECALS, LOCATION/DESCRIPTION
31
L000603A
2
Page 9
9LF90 ILF090EN2
SAFETY DECALS, LOCATION/DESCRIPTION
1.
3.
Lifting
point
791292
104
2.
Guaranteed
Sound Power
level
(Hatz)
The operator must read the
safety manual, and the
operation and maintenance
instructions before using the
machine.
Warning, hand and arm
entanglement. Never reach
into the hazardous area.
Warning - hot surfaces in
the engine compartment.
Do not touch.
Use ear
protectors
Fuel
791290
Guaranteed
Sound Power
level
(Honda)
102
2.
Page 10
10
LF90 ILF090EN2
Stop the engine before refilling the fuel tank.
Never refuel near an open flame or sparks,
which could start a fire. Don't smoke. Use
pure fuel and clean filling equipment. Take
care not to spill fuel.
FUEL AND LUBRICANTS
Service parts P/N
Honda GX160 Hatz 1B20
Engine air filter element 23 93 23 93 70 13
Engine spark plug 23 95 65 –
V -belt 41 00 06 41 30 49
ENGINE OIL Use SAE 15W/40,
Shell Universal Engine Oil TX15W-40 or equivalent:
Hatz 0,6 l (0.63 qts)
Honda GX160 0,6 l (0.63 qts)
FUEL Honda
Use ordinary grade petrol (unleaded)
V olume: 3,8 l (4.0 qts)
FUEL Hatz
Use diesel oil which satisfy EN 590 or DIN 51601
V olume: 3,6 l (3.8 qts)
GREASE Use lubricating grease SKF LGHT3/50
RAMMING Use Shell Formula HD150
CYLINDER OIL V olume: 0,15 l (0.16 qts)
Page 11
11LF90 ILF090EN2
TECHNICAL DATA
The following sound and vibration levels are determined in accordance with the operating cycle
described by EU directive 2000/14/EC.
Guaranteed acoustic power level
L
wA
dB (A) 102 104
Sound-pressure level at the operator’s ear (ISO 6396)
L
pA
dB (A) 91 90
Hand and arm vibration (ISO 5349-1)
a
hv
m/s2, Standard handle 10,6 7,6
a
hv
m/s2, Vibration-damped handle 2,2 4,6
During operation these values may differ because of the actual operational conditions.
LF 90 LF 90
Honda Hatz
Weight
Net weight, kg (lbs) 98 (216) 111 (245)
Operating weight EN500, kg (lbs) 100 (221) 113 (249)
Compaction data
Vibr. frequency, Hz 83 83
Vibr. frequency, vpm 4980 4980
Centrifugal force, kN (lbf) 14 (3150) 14 (3150)
Amplitude, mm (in) 1,0 (0.039) 1,0 (0.039)
Operating data
Speed of travel, m/min (feet/min) 25 (82) 25 (82)
Max. tilt, ° 20 20
Volumes
Fuel tank, lit. (qts) 3,6 (3.8) 3,6 (3.8)
Crank case, lit. (qts) 0,6 (0.6) 0,6 (0.6)
Fuel consumtion, l/h (qts/h) 1,73 (1.83) 0,94 (99.4)
Engine
Model Honda Hatz
GX160 1B20
4-stroke Diesel
Recoil start Recoil start
Output, kW (hp) 4,1 (5.5) 2,5 (3.4)
Engine speed, rpm 3600 2600
Noise and Vibrations
Page 12
12
LF90 ILF090EN2
TECHNICAL DATA – DIMENSIONS
CONTACT AREA
B
D
E
C
L000603A
L000599A
A
F
LF90 LF90
Honda Hatz
A mm (inch) 1152 (45.4) 1152 (45.4)
848 (33.4) (Handle raised) 848 (33.4) (Handle raised)
B mm (inch) 505 (19.9) 505 (19.9)
C mm (inch) 591 (23.3) 630 (24.8)
D mm (inch) 950 (37.4) 950 (37.4)
E mm (inch) 647 (25.5) 647 (25.5)
F mm (inch) 848 (33.4) 848 (33.4)
Contact area, m
2
(sq feet) 0,25 (2.7) 0,25 (2.7)
Accessories Water sprinkler for Water sprinkler for
asphalt work asphalt work
Transport wheels Transport wheels
Catalytic converter Paving brick kit
Paving brick kit Vibration-damped handle
Vibration-damped handle
Page 13
13LF90 ILF090EN2
Before start
2
1
1. Check the oil level in the engine.
2. Fill the fuel tank with fuel.
3. Check that all operating controls are working.
Starting the engine
4. Open the fuel cock.
5. Move the throttle lever to START position.
6. Pull the starting cable out by the handle until you feel
a slight resistance. Let the cable run back; in this
way the entire length of the starting cable can be
used to start the engine.
If after several attempts of starting the exhaust
begins to emit white smoke, move the speed
control lever to the stop position and pull the
starting cable out slowly 5 times. Repeat the
starting procedure.
Stopping the engine
1. Move the throttle lever down to STOP position.
OPERATION – HATZ 1B20
L000241AL000077A
6
L000610A
L000246A
4
L000242A
5
L000611A
1
Page 14
14
LF90 ILF090EN2
OPERATION – HONDA GX160
1. Check the oil level in the engine.
2. Fill the fuel tank with fuel.
3. Check that all operating controls are working.
Starting the engine
4. Open the fuel cock.
5. Turn the engine switch to position I.
6. Put the throttle lever to middle position.
7. Close the choke if the engine is cold; if the engine is
warm or the ambient temperature high push it in half
way or let it stay open.
1/2
Before start
4
6
5
7
8. Pull back the handle slowly until resistance is felt, let
the handle move forward and then pull sharply to
start the engine. Do not allow the starter handle to hit
the engine. Release carefully to prevent damage to
the starting device.
9. While the engine is warming up, move the choke
control slowly to the right to open the choke fully.
9
Stopping the engine
1. Throttle in neutral position. Let the engine idle a few
minutes.
2. To stop the engine, turn the engine switch to O.
3. Close the fuel cock.
3
1
2
L000247A
L000155A
L000248A
L000153A
L000050A
8
L000039BL000077A
1
2
Page 15
15LF90 ILF090EN2
LIFTING, SALVAGING AND TRANSPORT
Lifting/Salvaging
Transportation
Never walk or stand underneath a hoisted
machine.
Use only the frame lifting hook (1) to lift the
machine.
All lifting equipment must be dimensioned in
conformance with current regulations. Ensure
before lifting that the shock absorbers (2) are
securely fixed and undamaged.
Always secure the machine firmly during
all transportation. Place lashing band in a
U shape around the bottom plate and
secure both front and rear.
Machine ready for lifting
1. Lifting hook
2. Shock absorbers
Machine ready for transportation
1. Lashing strap
T ransport wheels (Optional)
Fold the wheels in under the bottom plate to facilitate
manual transport.
Transport wheel set art. no.: 38 86 84.
L000590A
1
2
L000605B
L000606B
Page 16
16
LF90 ILF090EN2
MAINTENANCE – SERVICE POINTS
LF90
8. V-belt
9. Eccentric element
Honda GX160 – Petrol engine
1. Engine oil
2. Fuel tank
4. Fuel filter (Gasoline)
5. Air filter, engine
6. Cooling system, engine
7. Spark plug (Gasoline)
Hatz 1B20 – Diesel engine
1. Engine oil
2. Fuel tank
3. Oil filter, engine (Diesel)
5. Air filter, engine
6. Cooling system, engine
2
2
5
5
7
1
1
4
6
6
3
L000250A L000250A
8
9
L000609A
Page 17
17LF90 ILF090EN2
Item i n f i g . Maintenance see page Comments
2 Check and replenish fuel
1 Check and replenish lube oil 19
Check for oil leakage
Check and tighten engine parts 19
5 Clean / replace air cleaner elements 19
MAINTENANCE – SERVICE POINTS
Every 10 hours of operation (daily)
Item i n f i g . Maintenance see page Comments
1 Change lube oil 20
3 Clean / replace oil filter (Diesel) See engine manual
5 Clean / replace air cleaner elements 19 See engine manual
Check and adjust the engine valve See engine manual
clearance (Diesel)
After the first 20 hours of operation
Page 18
18
LF90 ILF090EN2
Item i n f i g . Maintenance see page Comments
Lap intake and exhaust valves See engine manual
Replace pistong rings See engine manual
Adjust valve head clearance for intake
and exhaust valves See engine manual
Every 1000 hours of operation (once every year)
Item i n f i g . Maintenance see page Comments
Every 300 hours of operation (once every year)
Item i n f i g . Maintenance see page Comments
1 Change engine oil 20
5 Clean / replace air cleaner elements 19 See engine manual
8 Check V-belt 20
2, 4 Clean/check fuel filter/tank
Every 100 hours of operation
MAINTENANCE – SERVICE POINTS
9 Check eccentric bearing 21
6 Clean / replace oil filter (Diesel) See engine manual
Check fuel injection pump (Diesel) See engine manual
Check fuel injection nozzle (Diesel) See engine manual
Page 19
19LF90 ILF090EN2
1.Check oil level engine's crankcase.
2.Check air cleaner.
We recommend reading the detailed motor instructions
supplied with the machine.
MAINTENANCE – EVERY 10 HOURS OF OPERATION
3. Check and, where necessary, tighten screws and
nuts.
1. Oil dipstick
2. Air cleaner
5. Keep machine clean.
When washing the machine, do not aim a jet of
water jet directly at the fuel cap. This is especially important when using a high-pressure
jet. Put a plastic bag over the filler cap of the
fuel tank and secure with an elastic band.
1
2
1
2
Hatz 1B20
4. Clean or replace the air filter, depending on its
condition.
Hatz 1B20
L000252A
L000253A
L000028A
L000255AL000254A
L000607A
Honda
GX160
Honda
GX160
Page 20
20
LF90 ILF090EN2
MAINTENANCE – EVERY 100 HOURS OF OPERATION
1. Change oil (first change after 20 hours, together with
engine oil filter).
Use the accompanying hose to drain the oil.
Save the oil and dispose of it in an approved
manner.
1. Oil dipstick
2. Oil filter
3. Oil drain plug/drain hose
1
3
1
2
Hatz 1B20
3
1. Take off the protective cover and inspect the V belt.
2. To adjust belt tension, loosen the four engine-plate
bolts and slide it into position.
3. Tighten the bolts and replace the protective cover.
Never run the machine without the protective cover over the V belt.
L000128A
L000252A
L000253A
1. Check and clean the fuel filter and the fuel tank.
1. Fuel tank
2. Fuel filter
1
2
1
Hatz 1B20
L000252A
L000253A
Honda
GX160
Honda
GX160
Page 21
21LF90 ILF090EN2
1. Clean / replace oil filter.
(For diesel, see the engine instruction manual.)
2. Clean / replace air cleaner elements.
(See the engine instruction manual).
3. Check fuel injection pump.
(For diesel, see the engine instruction manual.)
4. Check fuel injection nozzle.
(For diesel, see the engine instruction manual.)
Save the oil and dispose of it in an approved
manner. Also dispose of used oil filters properly.
Hatz 1B20
MAINTENANCE – EVERY 300 HOURS OF OPERATION
1. Bearing
Lubricate the eccentric element
1 1
L000258A
1. Inspect grease lubrication.
L000252A
L000253A
Honda
GX160
LF90
Page 22
22
LF90 ILF090EN2
MAINTENANCE – EVERY 1000 HOURS OF OPERATION
1. Lap intake and exhaust valves
(See engine manual).
2. Replace pistong rings
(See engine manual).
3. Adjust valve head clearance for intake and exhaust
valves (See engine manual).
Save the oil and dispose of it in an approved
manner. Also dispose of used oil filters properly.
Hatz 1B20
L000252A
L000253A
Honda
GX160
Page 23
Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00
Fax: +46 455 30 60 30
www.dynapac.com
Loading...