Page 1
Operang Instrucon
S/N 101 924 90 1001>
DL 008 203 58 EN
© 04/2018
Original Operang Instrucons
D.ONE
Mul-purpose compactors
Page 2
2
Page 3
Table of contents
Table of contents
1 Introduction........................................................................................................................................... 7
1.1 Foreword........................................................................................................................................ 8
1.2 Machine type plate and engine type plate................................................................................ 10
2 Technical data...................................................................................................................................... 11
2.1 Noise data.................................................................................................................................... 15
3 Concerning your safety...................................................................................................................... 17
3.1 Basic prerequisites..................................................................................................................... 18
3.1.1 General...................................................................................................................................... 18
3.1.2 Explanation of signal words used:.............................................................................................. 18
3.1.3 Personal protective equipment................................................................................................... 19
3.1.4 Intended use.............................................................................................................................. 20
3.1.5 Improper use.............................................................................................................................. 21
3.2 Definition of responsible persons............................................................................................. 22
3.2.1 Operating company.................................................................................................................... 22
3.2.2 Expert / qualified person............................................................................................................ 22
3.2.3 Driver / operator......................................................................................................................... 22
3.3 Basic safety regulations for safe operation............................................................................. 24
3.3.1 Remaining dangers, remaining risks.......................................................................................... 24
3.3.2 Regular safety inspections......................................................................................................... 24
3.3.3 Modifications and alterations to the machine............................................................................. 24
3.3.4 Damage, defects, misuse of safety devices............................................................................... 24
3.4 Handling fuels and lubricants.................................................................................................... 25
3.4.1 Preliminary remarks................................................................................................................... 25
3.4.2 Safety regulations and environmental protection regulations for handling diesel fuel............... 26
3.4.3 Safety regulations and environmental protection regulations for handling oil............................ 27
3.4.4 Safety regulations and environmental protection regulations for handling hydraulic oil............. 28
3.4.5 Safety regulations and environmental protection regulations for handling coolants.................. 29
3.4.6 Safety regulations and environmental protection regulations for handling battery acid............. 30
3.5 Loading/transporting the machine............................................................................................ 31
3.6 Start-up procedure...................................................................................................................... 32
3.6.1 Prior to start-up.......................................................................................................................... 32
3.6.2 Starting the engine..................................................................................................................... 32
3.6.3 Starting the engine with jump leads........................................................................................... 33
3.7 Operation with radio remote control......................................................................................... 34
3.8 Driving the machine; working operation.................................................................................. 35
3.8.1 Persons in the danger zone....................................................................................................... 35
3.8.2 Driving the machine................................................................................................................... 35
3.8.3 Driving up and down slopes....................................................................................................... 35
3.8.4 Cross slope................................................................................................................................ 35
3.8.5 Working with vibration................................................................................................................ 36
3.8.6 Parking the machine.................................................................................................................. 36
3.9 Refuelling..................................................................................................................................... 37
3.10 Emergency procedures............................................................................................................ 38
3.10.1 Actuating the emergency stop switch....................................................................................... 38
3
D.ONE
Page 4
Table of contents
3.10.2 Disconnecting the battery......................................................................................................... 38
3.10.3 Recovering the machine.......................................................................................................... 38
3.11 Maintenance work..................................................................................................................... 39
3.11.1 Preliminary remarks................................................................................................................. 39
3.11.2 Working on hydraulic lines....................................................................................................... 39
3.11.3 Working on the engine............................................................................................................. 39
3.11.4 Maintenance work on electric components and battery........................................................... 40
3.11.5 Cleaning work........................................................................................................................... 40
3.11.6 After maintenance work............................................................................................................ 40
3.12 Repair......................................................................................................................................... 41
3.13 Signage...................................................................................................................................... 42
4 Indicators and control elements........................................................................................................ 51
4.1 Operating mode toggle switch................................................................................................... 52
4.2 Display module............................................................................................................................ 53
4.3 Main battery switch..................................................................................................................... 54
4.4 Remote control............................................................................................................................ 55
4.4.1 Steering lever............................................................................................................................. 55
4.4.2 Vibration pre-selection toggle switch.......................................................................................... 56
4.4.3 Toggle switch for travel ranges................................................................................................... 56
4.4.4 Engine speed toggle switch....................................................................................................... 56
4.4.5 Travel lever................................................................................................................................ 57
4.4.6 Starter switch............................................................................................................................. 57
4.4.7 Start button................................................................................................................................. 57
4.4.8 Vibration toggle switch............................................................................................................... 58
4.4.9 Emergency stop switch.............................................................................................................. 58
4.4.10 Button for warning horn............................................................................................................ 58
4.4.11 Radio operation control light..................................................................................................... 59
5 Checks prior to start up...................................................................................................................... 61
5.1 Notes on safety........................................................................................................................... 62
5.2 Visual inspections and function tests....................................................................................... 63
5.3 Checking the engine oil level..................................................................................................... 64
5.4 Checking the fuel level; topping up fuel................................................................................... 65
5.5 Checking the hydraulic oil level................................................................................................ 66
5.6 Checking the coolant level......................................................................................................... 67
5.7 Checking the rubber buffers...................................................................................................... 68
6 Operation............................................................................................................................................. 69
6.1 Preliminary remarks.................................................................................................................... 70
6.1.1 BOSS safety system.................................................................................................................. 71
6.1.2 Notes on radio operation............................................................................................................ 72
6.2 Start-up procedure...................................................................................................................... 74
6.2.1 Preparing the remote control...................................................................................................... 74
6.2.2 Checking the remote control...................................................................................................... 75
6.2.3 Checking the BOSS safety system............................................................................................ 79
6.2.4 Starting the engine..................................................................................................................... 81
6.3 Travel operation.......................................................................................................................... 83
6.3.1 Preliminary remarks and safety notes........................................................................................ 83
4
D.ONE
Page 5
Table of contents
6.3.2 Driving the machine................................................................................................................... 84
6.4 Working with vibration............................................................................................................... 86
6.4.1 Preliminary remarks and safety notes........................................................................................ 86
6.4.2 Vibration in automatic mode....................................................................................................... 86
6.4.3 Manual vibration......................................................................................................................... 88
6.5 Parking the machine in secured condition............................................................................... 90
6.6 Remote control battery (radio operation)................................................................................. 92
6.6.1 Changing the battery.................................................................................................................. 92
6.6.2 Charging the power pack in the machine................................................................................... 93
6.6.3 Charging the power pack with the external battery charger....................................................... 94
7 Loading / transporting the machine.................................................................................................. 95
7.1 Preparation for transport............................................................................................................ 96
7.2 Loading the machine.................................................................................................................. 97
7.3 Lashing the machine to the transport vehicle.......................................................................... 98
7.4 Loading by crane........................................................................................................................ 99
7.5 After transport........................................................................................................................... 100
8 Maintenance...................................................................................................................................... 101
8.1 Preliminary remarks and safety notes.................................................................................... 102
8.2 Preparations/concluding work................................................................................................. 103
8.2.1 Opening the protection hoods.................................................................................................. 103
8.2.2 Engaging/releasing the articulation lock................................................................................... 103
8.3 Fuels and lubricants................................................................................................................. 105
8.3.1 Engine oil................................................................................................................................. 105
8.3.2 Fuel.......................................................................................................................................... 106
8.3.3 Coolant..................................................................................................................................... 107
8.3.4 Oil for exciter shaft housing...................................................................................................... 108
8.3.5 Hydraulic oil.............................................................................................................................. 108
8.4 List of fuels and lubricants...................................................................................................... 109
8.5 Running-in instructions............................................................................................................ 110
8.5.1 General..................................................................................................................................... 110
8.5.2 After 50 operating hours........................................................................................................... 110
8.5.3 After 250 operating hours......................................................................................................... 110
8.6 Maintenance Table..................................................................................................................... 111
8.7 Weekly........................................................................................................................................ 112
8.7.1 Air filter maintenance................................................................................................................ 112
8.7.2 Checking and cleaning the water separator............................................................................. 115
8.8 Every 250 operating hours/annually........................................................................................ 116
8.8.1 Change engine oil and oil filter cartridge.................................................................................. 116
8.8.2 Checking, tensioning the V-belt................................................................................................ 117
8.8.3 Replacing the air filter............................................................................................................... 118
8.8.4 Check the air intake lines......................................................................................................... 119
8.8.5 Changing the oil in the exciter housing.................................................................................... 120
8.8.6 Replacing the fuel filter; bleeding the fuel system.................................................................... 122
8.8.7 Draining the fuel tank sludge.................................................................................................... 124
8.8.8 Checking radiator hoses and hose clamps.............................................................................. 124
8.8.9 Servicing the battery; checking the main battery shutoff.......................................................... 125
5
D.ONE
Page 6
Table of contents
8.9 Every 500 operating hours....................................................................................................... 127
8.9.1 Replacing the V-belt................................................................................................................. 127
8.10 Every 1000 operating hours................................................................................................... 128
8.10.1 Adjusting the valve clearance................................................................................................ 128
8.11 Every 2000 operating hours................................................................................................... 131
8.11.1 Changing the hydraulic oil and filter....................................................................................... 131
8.11.2 Changing the coolant............................................................................................................. 133
8.11.3 Replacing hoses..................................................................................................................... 135
8.11.4 Check the injection valves...................................................................................................... 135
8.12 Every 3000 operating hours................................................................................................... 136
8.12.1 Checking the fuel injection pump........................................................................................... 136
8.13 As required.............................................................................................................................. 137
8.13.1 Checking/adjusting the scrapers............................................................................................ 137
8.13.2 Cleaning the radiator module................................................................................................. 137
8.13.3 Checking the central screw of the drive hub.......................................................................... 139
8.13.4 Measures prior to extended shutdown period........................................................................ 139
9 Setting up / refitting.......................................................................................................................... 143
9.1 Drum extension......................................................................................................................... 144
9.1.1 Preliminary remarks and safety notes...................................................................................... 144
9.1.2 Removing the drum extension................................................................................................. 144
9.1.3 Attaching the drum extension................................................................................................... 145
9.2 Teaching the BOSS safety field system.................................................................................. 146
10 Troubleshooting................................................................................................................................ 149
10.1 Starting the engine with jump leads...................................................................................... 150
10.2 Switching off the machine manually..................................................................................... 151
10.3 Decrease in the hydraulic oil level........................................................................................ 153
10.4 Fuse assignment..................................................................................................................... 155
10.4.1 Notes on safety...................................................................................................................... 155
10.4.2 Fuse box................................................................................................................................ 155
10.4.3 Main fuse................................................................................................................................ 156
10.5 Engine faults............................................................................................................................ 157
10.6 Remote control faults (cable operation)............................................................................... 159
10.7 Remote control faults (radio operation)................................................................................ 161
10.8 Faults in BOSS safety system............................................................................................... 163
10.9 Fault code display................................................................................................................... 164
10.10 Entering input codes via the display unit........................................................................... 165
11 Disposal............................................................................................................................................. 167
11.1 Final shut-down of machine................................................................................................... 168
12 Appendix............................................................................................................................................ 169
12.1 List of fault codes................................................................................................................... 170
12.2 Input codes for BLM control.................................................................................................. 181
6
D.ONE
Page 7
1 Introduction
Introduction
7
D.ONE
Page 8
Introduction – Foreword
1.1 Foreword
These operating and maintenance instructions are part of your
machine.
They provide necessary information to operate your machine
safely and properly.
They also contain information on required operating, maintenance
and repair measures.
Carefully read the operating and maintenance instructions before
taking your machine into operation.
Please observe the safety regulations strictly and follow all instructions to ensure safe operation.
If you are not yet acquainted with the indicators and control elements on this machine, you should thoroughly read the corresponding chapter Ä Chapter 4 „Indicators and control elements“ on page 51.
The description of the individual operating steps including the
notes on safety to be followed can be found in chapter “Operation”
Ä
Chapter 6 „Operation“ on page 69.
Before every start up, carry out all required visual inspections and
function tests Ä Chapter 5 „Checks prior to start up“ on page 61.
Ensure the compliance with the specified operating, maintenance
and repair measures to maintain the functional safety of your
machine.
A description of all necessary maintenance work, maintenance
intervals as well as information on fuels and lubricants can be
Ä
found in the chapter “Maintenance”
nance“ on page 101.
Do not service or repair your machine by yourself to avoid harming
persons or damaging material or environment.
The machine must only be serviced and repaired by qualified and
authorised personnel.
Contact our customer service to carry out the required maintenance work or necessary repairs.
In case of operating errors, inadequate maintenance or the use of
unapproved fuels and lubricants all warranty claims will become
null and void.
For your own personal safety you should only use original parts
from Dynapac.
For your machine we offer service kits to make maintenance
easier.
In the course of technical development we reserve the right for
technical modifications without prior notification.
These operating and maintenance instructions are also available in
other languages.
Apart from that, you can also order the spare parts catalogue
against the serial number of your machine.
Chapter 8 „Mainte-
8
D.ONE
Page 9
Introduction – Foreword
The above notes do not constitute an extension of the warranty
and liability conditions specified in the general sales and delivery
conditions of Dynapac GmbH.
We wish you successful work with your Dynapac machine.
9
D.ONE
Page 10
Made by
Designation Type
Nominal Power Operating Mass Year of Construction
Serial-No.
Made in Germany
Ammerländer Str. 93
D-26203 Wardenburg
1
2
B-924-0001
Introduction – Machine type plate and engine type plate
1.2 Machine type plate and engine type plate
Please enter here:
Machine type (1):
Serial number (2):
Fig. 1: Machine type plate (example)
Please enter here:
Engine type (Fig. 1)
Engine number (2):
Fig. 2: Engine type plate (example)
10
D.ONE
Page 11
2 Technical data
Technical data
11
D.ONE
Page 12
H
L
A
W
D
S
K
W
1
B-720-0110
Technical data
Dimensions
Fig. 3
A D H K L S W W
1000
(39)
Dimensions in millimetres
(Dimensions in inch)
Weights
Operating weight (CECE) 1595
Basic weight 1585
Mean axle load (CECE) 798
Drum extension (610/850 mm) + 48
520
(20.5)
1275
(50)
197
(7.8)
1897
(75)
16
(0.6)
850
(33.5)
(3516)
(3494)
(1759)
(+ 106)
1
610
(24)
(lbs)
(lbs)
(lbs)
(lbs)
kg
kg
kg
kg
12
D.ONE
Page 13
Technical data
Travel characteristics
Travel speed (1) forward/reverse 1.2
(0.7)
Travel speed (2) forward/reverse 2.8
(1.7)
km/h
(mph)
km/h
(mph)
Max. gradability without/with vibration (soil dependent) 55/45 %
Drive
Engine manufacturer Kubota
Type D1005
Cooling Water
Number of cylinders 3
Rated power ISO 3046 14.5 kW
Rated speed 2600
min
Drive system hydrostatic
Driven drum 4
-1
Brakes
Service brake hydrostatic
Parking brake hydro-mechanical
Steering
Type of steering Articulated joint
Steering operation hydrostatic
Exciter system
Vibrating drum front + rear
Drive system hydraulic
Frequency 42
(2520)
Amplitude 1/2 1.12/0.56
(0.044/0.022)
Centrifugal force 1/2 72/36
(16186/8093)
Hz
(vpm)
mm
(in)
kN
(lbf)
13
D.ONE
Page 14
Technical data
Filling capacities
Fuel (diesel) 24
(6)
Safety field system
Size of the safety field in front of/behind the machine 1.2
(1.3)
Safety field control
Voltage 8 to 30 V
Current consumption at 12 V 1.5 A
IP rating IP 55
Safety field frequency 125 kHz
Transponder in remote control
Voltage (cable operation) 9 to 30 V
(gal us)
m
(yd)
l
Voltage (battery operation) 3.6 V
Transmitting frequency range 868/916 MHz
Safety field antenna
IP rating IP 55
Transmitter
Frequency band F-band
Transmitting frequency range 868/916 MHz
Number of channels 1
Current consumption approx. 10 mA
Receiver
Receiver frequency range 868/916 MHz
14
D.ONE
Page 15
Technical data – Noise data
Transmitter power pack
Voltage 3.6 V
Capacity 1.2 Ah
Charger (optional equipment)
Operating voltage 110/230
12-24
2.1 Noise data
The following noise and vibration data were determined in accordance with the following guidelines under equipment specific conditions and by using harmonized standards:
n EU Machine Directive edition 2006/42/EU
n Noise Emission Directive 2000/14/EU, Noise Protection Direc-
tive 2003/10/EU
During operation these values may vary because of the prevailing
operating conditions.
Sound pressure level at the operator's stand
LpA = 84 dB(A), determined acc. to ISO 11201 and EN 500.
WARNING!
Loss of hearing caused by too high noise bur-
dens!
– Wear your personal protective equipment (ear
protection).
V (AC)
V (DC)
Guaranteed sound power level
LWA = 109 dB(A), determined acc. to ISO 3744 and EN 500
15
D.ONE
Page 16
Technical data – Noise data
16
D.ONE
Page 17
Concerning your safety
3 Concerning your safety
17
D.ONE
Page 18
Concerning your safety – Basic prerequisites
3.1 Basic prerequisites
3.1.1 General
This machine has been built in compliance with the latest technical
standard and complies with the applicable regulations and technical rules.
However, dangers for persons and property may arise from this
machine, if:
n it is used for purposes other than the ones it is intended for,
n it is operated by untrained personnel,
n it is changed or converted in an unprofessional way,
n the safety instructions are not observed.
Each person involved in the operation, maintenance and repair of
the machine must therefore read and comply with these safety regulations. If necessary, the operating company must obtain the relevant signatures as confirmation.
Furthermore, the following obviously also applies:
n applicable accident prevention instructions,
n generally accepted safety and road traffic regulations,
n country/state specific safety regulations.
It is the duty of the operator to be acquainted with the safety regulations and to apply these accordingly. This also applies for local
regulations and regulations concerning different types of handling
activities. Should the recommendations in these instructions be different from the regulations valid in your country, you must comply
with the safety regulations valid in your country.
3.1.2 Explanation of signal words used:
DANGER!
Danger to life if failing to comply!
Sections marked accordingly indicate an extremely
dangerous situation that could lead to fatal or
severe injuries, if this warning is disregarded.
WARNING!
Danger to life or danger of severe injuries if
failing to comply!
Sections marked accordingly indicate a dangerous
situation that could lead to fatal or severe injuries,
if this warning is disregarded.
18
D.ONE
Page 19
Concerning your safety – Basic prerequisites
CAUTION!
Danger of injury if failing to comply!
Sections marked accordingly indicate a dangerous
situation that could lead to fatal or severe injuries,
if this warning is disregarded.
NOTICE!
Danger of material damage if failing to comply!
Sections marked accordingly indicate possible
dangers for machines or components.
Sections marked accordingly indicate technical
information or notes on using the machine or its
components.
ENVIRONMENT!
Environmental damage if failing to comply!
Paragraphs marked accordingly indicate practices
for safe and environment-friendly disposal of fuels
and lubricants as well as replacement parts.
3.1.3 Personal protective equipment
Depending on the work to be carried out, personal protective equipment is required (to be provided
by the operating company):
Working clothes Tight fitting working clothes with low tear resistance, tight
sleeves and without any projecting parts protect against
being caught by moving components.
Safety shoes To protect against heavy falling parts and slipping on
slippery ground.
Protective gloves To protect the hands against excoriation, punctures or
deep injuries, against irritating and caustic substances
as well as against burns.
19
D.ONE
Page 20
Concerning your safety – Basic prerequisites
Safety goggles To protect the eyes against airborne particles and
squirting fluids.
Face protection To protect the face against airborne particles and
squirting fluids.
Hard hat To protect the head against falling parts and to protect
against injuries.
Hearing protection To protect hearing against excessive noise.
Respiratory protection To protect respiratory tracts against substances or parti-
3.1.4 Intended use
cles.
This machine is only to be used for:
n Compaction of cohesive soils in trench construction
n Construction backfills
n Earthwork in sewer and pipeline construction
n Earthwork in railway and dam construction
n Earthwork in landfill construction
n Substructure and foundation works
The operator’s position is behind the machine.
When operating the machine from the opposite side, there is a discrepancy between the actuation of the control devices for the travel
movements and the respective control movement of the machine.
The remote control must be carried in front of the body, as
intended.
20
D.ONE
Page 21
3.1.5 Improper use
Concerning your safety – Basic prerequisites
Dangers may arise with the machine if it is used other than for its
intended purpose.
Any hazard caused by improper use is the sole responsibility of the
operating company or driver/operator, the manufacturer cannot be
held liable.
Examples of improper use are:
n Work with vibration on hard concrete, cured bitumen layers or
extremely frozen ground
n Driving on liquid/soft concrete
n Driving on non-load-bearing subsoil or inadequate contact
areas (danger of tilting)
n Using the machine for towing
n Operating the machine without visual contact
The transport of persons is prohibited.
Starting and operating the machine in explosive environments and
in underground mining is prohibited.
21
D.ONE
Page 22
Concerning your safety – Definition of responsible persons
3.2 Definition of responsible persons
3.2.1 Operating company
The operating company is the natural or juridical person who uses
the machine or in who's name the machine is used.
The operating company must make sure that the machine is only
used for the purpose it is intended for and in strict compliance with
the safety regulations mentioned in these operating and maintenance instructions.
The operating company must determine and assess the danger in
its company. It must then take appropriate action to ensure health
and safety at work for its employees and point out any remaining
dangers.
The operating company must determine whether there are special
operational hazards such as a toxic atmosphere or limiting soil
conditions. Such conditions require special, additional measures to
remove or reduce the hazard.
The operating company must make sure that all users read and
understand the information concerning safety.
The operating company is responsible for the planning and professional execution of regular safety inspections.
3.2.2 Expert / qualified person
3.2.3 Driver / operator
An expert / qualified person is a person who, based on his/her professional education and experience, has profound knowledge in
the field of construction equipment and the machine in question in
particular.
This person is acquainted with the applicable governmental industrial safety regulations, accident prevention instructions, guidelines
and generally acknowledged technical rules and regulations
(standards, directives, technical rules of other member states of
the European Union or other contractual states concerning the
agreement about the European Economic Area) in as far as is necessary to be able to judge the safe condition of this machine.
This machine must only be operated by trained, instructed persons
entrusted by the operating company aged 18 or more.
Observe your local laws and regulations.
Rights, obligations and rules of conduct for driver or operator:
The driver or operator must:
n be instructed about his rights and obligations,
n wear protective equipment as appropriate for the application,
n have read and understood the operating instructions,
22
D.ONE
Page 23
Concerning your safety – Definition of responsible persons
n have made himself familiar with the operation of the machine,
n be physically and psychologically able to drive and operate the
machine.
Persons under the influence of alcohol, medication or drugs are not
allowed to operate, service or repair the machine.
Maintenance and repair work requires specific knowledge and
must therefore only be performed by trained specialists.
23
D.ONE
Page 24
Concerning your safety – Basic safety regulations for safe operation
3.3 Basic safety regulations for safe operation
3.3.1 Remaining dangers, remaining risks
Despite careful work and compliance with standards and regulations it cannot be ruled out that further dangers may arise when
working with and handling the machine.
Both the machine as well as all other system components comply
with the currently valid safety regulations. Nevertheless, remaining
risks cannot be ruled out completely, even when using the machine
for the purpose it is intended for and following all information given
in the operating instructions.
A remaining risk can also not be excluded beyond the actual
danger zone of the machine. Persons remaining in this area must
pay particular attention to the machine, so that they can react
immediately in case of a possible malfunction, an incident or failure
etc.
All persons remaining in the area of the machine must be informed
about the dangers that arise from the operation of the machine.
3.3.2 Regular safety inspections
Have the machine inspected by an expert / qualified person as
required for the conditions the machine is working under, but at
least once every year.
3.3.3 Modifications and alterations to the machine
Unauthorized changes to the machine are prohibited for safety reasons.
Original parts and accessories have been specially designed for
this machine.
We wish to make explicitly clear that we have not tested or
approved any parts or accessories not supplied by us.
The installation and/or use of such products may have an adverse
effect on the active and/or passive safety.
3.3.4 Damage, defects, misuse of safety devices
Machines which are not safe to operate or in traffic must be immediately taken out of service and shall not be used, until these deficiencies have been properly rectified.
Safety installations and switches must neither be removed nor
must they be made ineffective.
24
D.ONE
Page 25
Concerning your safety – Handling fuels and lubricants
3.4 Handling fuels and lubricants
3.4.1 Preliminary remarks
The operating company must ensure that all professional users
have read and follow the corresponding safety data sheets for the
individual fuels and lubricants.
Safety data sheets provide valuable information about the following
characteristics:
n name of substance
n possible dangers
n composition / information on constituents
n first-aid measures
n fire fighting measures
n measures in case of accidental release
n handling and storage
n limitation and monitoring of exposure / personal protective
equipment
n physical and chemical properties
n stability and reactivity
n toxicological data
n environmental data
n notes on waste disposal
n information on transport
n legislation
n other data
25
D.ONE
Page 26
Concerning your safety – Handling fuels and lubricants
3.4.2
Fig. 4
Safety regulations and environmental protection regulations for handling
diesel fuel
WARNING!
Danger of burning by ignited diesel fuel!
– Do not allow diesel fuel to come into contact
with hot components.
– Smoking and open fire is prohibited!
– Wear your personal protective equipment (pro-
tective gloves, protective clothing).
CAUTION!
Health hazard caused by contact with diesel
fuel!
– Wear your personal protective equipment (pro-
tective gloves, protective clothing).
– Do not inhale any fuel fumes.
– Avoid contact.
CAUTION!
Danger of slipping on spilled diesel fuel!
– Immediately bind spilled diesel fuel with an oil-
binding agent.
ENVIRONMENT!
Diesel fuel is an environmentally hazardous
substance!
– Always keep diesel fuel in proper containers.
– Immediately bind spilled diesel fuel with an oil-
binding agent and dispose of properly.
– Dispose of diesel fuel and fuel filters according
to regulations.
26
D.ONE
Page 27
Concerning your safety – Handling fuels and lubricants
3.4.3 Safety regulations and environmental protection regulations for handling oil
WARNING!
Danger of burning by ignited oil!
– Do not allow oil to come into contact with hot
components.
– Smoking and open fire is prohibited!
– Wear your personal protective equipment (pro-
tective gloves, protective clothing).
Fig. 5
CAUTION!
Health hazard caused by contact with oil!
– Wear your personal protective equipment (pro-
tective gloves, protective clothing).
– Do not inhale any oil vapours.
– Avoid contact.
CAUTION!
Danger of slipping on spilled oil!
– Immediately bind spilled oil with an oil-binding
agent.
ENVIRONMENT!
Oil is an environmentally hazardous substance!
– Always keep oil in proper containers.
– Immediately bind spilled oil with an oil-binding
agent.
– Dispose of oil and oil filter according to regula-
tions.
27
D.ONE
Page 28
Concerning your safety – Handling fuels and lubricants
3.4.4
Fig. 6
Safety regulations and environmental protection regulations for handling
hydraulic oil
WARNING!
Danger of injury caused by escaping pressure
fluid!
– Always depressurize the hydraulic system
before starting work in the hydraulic system.
– Wear your personal protective equipment (pro-
tective gloves, protective clothing, goggles).
Should pressure fluid penetrate the skin, immediate medical help is required.
WARNING!
Danger of burning by ignited hydraulic oil!
– Do not allow hydraulic oil to come into contact
with hot components.
– Smoking and open fire is prohibited!
– Wear your personal protective equipment (pro-
tective gloves, protective clothing).
CAUTION!
Health hazard caused by contact with hydraulic
oil!
– Wear your personal protective equipment (pro-
tective gloves, protective clothing).
– Do not inhale any oil vapours.
– Avoid contact.
CAUTION!
Danger of slipping on spilled oil!
– Immediately bind spilled oil with an oil-binding
agent.
ENVIRONMENT!
Oil is an environmentally hazardous substance!
– Always keep oil in proper containers.
– Immediately bind spilled oil with an oil-binding
agent.
– Dispose of oil and oil filter according to regula-
tions.
28
D.ONE
Page 29
Concerning your safety – Handling fuels and lubricants
3.4.5
Fig. 7
Safety regulations and environmental protection regulations for handling
coolants
WARNING!
Danger of scalding by hot fluid!
– Open the compensation tank only when the
engine is cold.
– Wear your personal protective equipment (pro-
tective gloves, protective clothing, goggles).
CAUTION!
Health hazard caused by contact with coolant
and coolant additives!
– Wear your personal protective equipment (pro-
tective gloves, protective clothing).
– Do not inhale any fumes.
– Avoid contact.
CAUTION!
Danger of slipping on spilled coolant!
– Immediately bind spilled coolant with an oil-
binding agent.
ENVIRONMENT!
Coolant is an environmentally hazardous sub-
stance!
– Always keep coolant and coolant additives in
proper containers.
– Immediately bind spilled coolant with an oil-
binding agent and dispose of it according to
regulations.
– Dispose of coolant according to regulations.
29
D.ONE
Page 30
Concerning your safety – Handling fuels and lubricants
3.4.6
Fig. 8:
Safety regulations and environmental protection regulations for handling battery acid
WARNING!
Danger of cauterization with acid!
– Wear your personal protective equipment (pro-
tective gloves, protective clothing, goggles).
– Do not allow clothes, skin or eyes to come into
contact with acid.
– Rinse off spilled battery acid immediately with
lots of water.
Rinse acid off clothes, skin or eyes immediately
with lots of clean water.
Immediately call for medical advice in case of cauterization.
WARNING!
Danger of injury caused by exploding gas mix-
ture!
– Remove the plugs before starting to recharge
the battery.
– Ensure adequate ventilation.
– Smoking and open fire is prohibited!
– Do not lay any tools or other metal objects on
the battery.
– Do not wear jewellery (watch, bracelets, etc.)
when working on the battery.
– Wear your personal protective equipment (pro-
tective gloves, protective clothing, goggles).
ENVIRONMENT!
Battery acid is an environmentally hazardous
substance!
– Dispose of battery and battery acid according
to regulations.
30
D.ONE
Page 31
Concerning your safety – Loading/transporting the machine
3.5 Loading/transporting the machine
Use only stable loading ramps of sufficient load bearing capacity.
Loading ramps and transport vehicle must be free of grease, oil,
snow and ice.
The ramp inclination must be less than the gradeability of the
machine.
Make sure that persons are not endangered by the machine tipping
or sliding.
Secure the machine with the articulation lock after driving it onto
the transport vehicle or prior to lifting.
Do not use lifting points that are damaged or impaired in any way.
Always use appropriate lifting tackle at the lifting points.
Use lifting tackle only in the specified loading direction.
Lifting tackle must not be damaged by machine parts.
Secure the machine on the transport vehicle against rolling, slipping and turning over.
Loads may only be attached and hoisted by an expert/qualified
person.
Only use lifting and lashing tackle with sufficient load bearing
capacity for the weight to be loaded.
Fasten the lifting gear only at the specified lifting points.
Danger to the life of persons if they step or stand under a suspended load.
When lifting the machine, make sure the load does not move in an
uncontrolled way. If necessary, hold the load steady with guide
ropes.
After the transport loosen the articulation lock again, as otherwise
the machine would not be steerable.
31
D.ONE
Page 32
Concerning your safety – Start-up procedure
3.6 Start-up procedure
3.6.1 Prior to start-up
Only use machines which have been serviced at regular intervals.
Become acquainted with the equipment, the indicators and control
elements, the working principle of the machine and the working
area.
Use your personal protective equipment (hard hat, safety boots, if
necessary also goggles and ear protection).
Do not take any loose objects with you or fasten them to the
machine.
Before start-up, check whether:
n persons or obstructions are beside or under the machine;
n the machine is free of oily and combustible materials;
n all protective devices are in place;
n all maintenance flaps and doors are closed and locked.
Before start-up, carry out all required visual inspections and function tests.
If the tests reveal damage or other defects, the machine must not
be operated until these have been rectified.
Do not operate the machine with defective indicators and control
elements.
3.6.2 Starting the engine
Before starting and moving the machine, make sure that there is
nobody in the danger zone.
The operator’s position is behind the machine.
The machine must only be started and operated from the operator’s position.
The remote control must be carried in front of the body, as
intended.
To start, set all control levers to “neutral position”.
Do not use any starting aids like start pilot or ether.
The machine must not be operated with damaged, missing or nonfunctional safety devices.
After starting, check all display instruments.
Do not inhale exhaust fumes, because they contain toxic substances, which could cause damage to health, unconsciousness or
even death.
For operation in closed or partly closed rooms ensure adequate
ventilation.
32
D.ONE
Page 33
Concerning your safety – Start-up procedure
3.6.3 Starting the engine with jump leads
Connect positive with positive and negative with negative (ground
cable) – always connect the ground strap last and disconnect it
first! A wrong connection will cause severe damage in the electric
system.
Do not start the engine by shorting the electric terminals on the
starter motor, because the machine may start to drive immediately.
33
D.ONE
Page 34
Concerning your safety – Operation with radio remote control
3.7 Operation with radio remote control
The machine must only be operated within the operator’s field of
vision.
In case of radio interferences, watch the fault code display and
switch to cable remote control, if necessary.
Shut down defective radio remote controls immediately. Actuate
the emergency stop. Disconnect the connecting cable on the
receiver from the machine socket.
The radio remote control must only be repaired by the manufacturer or specialists authorised by the manufacturer.
The radio remote control must never be left unattended.
If several machines are in operation at the same time, the system
numbers on the radio remote control and receiver must be compared before start-up to ensure another machine within range is
not accidentally started up.
34
D.ONE
Page 35
Concerning your safety – Driving the machine; working operation
3.8 Driving the machine; working operation
3.8.1 Persons in the danger zone
Before taking up work, also after breaks, you should always convince yourself that the danger zone is free of persons or obstructions, especially when driving in reverse.
Give warning signals, if necessary. Stop work immediately if persons remain in the danger zone, despite the warning.
3.8.2 Driving the machine
Only drive on load-bearing surfaces.
In case of unusual noises and development of smoke perform troubleshooting to determine the cause and have the fault corrected.
Match the speed to the working conditions.
Always keep a safe distance to excavation pit borders, embankments and edges.
Refrain from any work that could adversely affect the stability of the
machine.
3.8.3 Driving up and down slopes
Do not drive on gradients or slopes exceeding the maximum gradeability of the machine Ä Chapter 2 „Technical data“ on page 11.
Drive extremely carefully on gradients and always directly up or
down the slope.
Soil conditions and weather influences impair the gradeability of
the machine.
Wet and loose soil considerably reduces traction of the machine on
inclinations and slopes. Increased danger of accident!
3.8.4 Cross slope
The tipping angle was measured on level, hard ground with the
machine stopped and without steering.
The specified angle must not be exceeded.
With loose soil, acceleration/deceleration, running vibration,
steering or attached accessories the tipping angle may be considerably lower.
Driving across slopes should therefore be strictly avoided, because
of the high risk of tipping over and the related risk of severe or
even fatal accidents.
Fig. 9: Maximum cross slope
35
D.ONE
Page 36
Concerning your safety – Driving the machine; working operation
3.8.5 Working with vibration
When compacting with vibration you must always check the effect
of the vibration on nearby buildings and underground supply lines
(gas, water, sewage, electric power). If necessary stop compacting
with vibration.
Do not activate the vibration on hard (frozen, concrete) ground.
Components may get damaged.
3.8.6 Parking the machine
Park the machine on horizontal, level, firm ground.
Before leaving the machine:
n shift all control levers to “neutral position”, “off” or “0”;
n switch off the engine and remove the ignition key;
n remove the main battery switch;
n secure the machine against unauthorised use.
Mark machines, which could be in the way, with a clearly visible
sign.
When parking on ascents or descents use appropriate means to
secure the machine against rolling.
36
D.ONE
Page 37
3.9 Refuelling
Concerning your safety – Refuelling
Do not inhale any fuel fumes.
Refuel only with the engine shut down.
Do not refuel in closed rooms.
No open fire, do not smoke.
Static charges may be generated in the fuel as it passes through
the filling system. The discharge of these charges in the presence
of combustible vapours can cause fire or an explosion.
Ultra-low sulphur diesel fuel poses a higher risk of combustion
caused by the static charging than diesel fuel with a higher sulphur
content.
You should therefore always make sure that the filling system is
properly grounded and that there is equipotential bonding to the
machine. If necessary use a connecting cable between filling
system and vehicle ground.
Monitor the entire refuelling process.
Do not spill any fuel. Collect leaking fuel, do not let it seep into the
ground.
Wipe off spilled fuel. Keep dirt and water away from the fuel.
A leaking fuel tank can cause an explosion. Ensure tight fit of the
fuel tank cover, if necessary replace immediately.
37
D.ONE
Page 38
Concerning your safety – Emergency procedures
3.10 Emergency procedures
3.10.1 Actuating the emergency stop switch
In events of emergency and in case of danger actuate the emergency stop switch immediately.
The machine is braked immediately; the engine is shut down.
Restart the machine only after the danger that caused the actuation of the emergency stop switch has been eliminated.
3.10.2 Disconnecting the battery
In events of emergency, e.g. in case of a cable fire, disconnect the
battery from the vehicle network.
Pull out the main battery switch or lift off the battery pole to do so.
3.10.3 Recovering the machine
The machine can be recovered by lifting it out of the danger zone.
Loads may only be attached and hoisted by an expert/qualified
person.
Before lifting the machine, lock it with the articulation lock.
Do not use lifting points that are damaged or impaired in any way.
Use only lifting and lashing tackle with sufficient load bearing
capacity.
Fasten the lifting gear only at the specified lifting points.
Always use appropriate lifting and lashing tackle at the lifting
points.
Use lifting tackle only in the specified loading direction.
Lifting tackle must not be damaged by machine parts.
Danger to the life of persons if they step or stand under a suspended load.
When lifting the machine, make sure the load does not move in an
uncontrolled way. If necessary, hold the load steady with guide
ropes.
38
D.ONE
Page 39
3.11 Maintenance work
3.11.1 Preliminary remarks
Adhere to the specified operating, maintenance and repair measures.
The machine must only be serviced by qualified personnel authorised by the operating company.
Keep unauthorised persons away from the machine.
Perform maintenance work only with the engine shut down.
Make sure that the engine cannot be accidentally started during
maintenance work.
3.11.2 Working on hydraulic lines
Relieve hydraulic pressures before working on hydraulic lines.
Hydraulic oil escaping under pressure can penetrate the skin and
cause severe injury. Immediately call for medical assistance if
injured by hydraulic oil.
Do not step in front of or behind the machine when performing
adjustment work in the hydraulic system.
Do not change the setting of pressure relief valves.
Drain the hydraulic oil at operating temperature – danger of
scalding!
Any hydraulic oil must be collected and disposed of in an environmentally friendly way.
Always collect and dispose of hydraulic oils separately.
Do not start the engine after draining off the hydraulic oil. Once all
work is completed (with the system still depressurized!) check all
connections and fittings for leaks.
Hydraulic hoses must be visually inspected at regular intervals.
Do not mix up hoses by mistake.
Only genuine replacement hydraulic hoses ensure that the correct
hose type (pressure range) is used at the right location.
Concerning your safety – Maintenance work
3.11.3 Working on the engine
Do not work on the fuel system while the engine is running danger to life due to high pressures!
Wait until the engine has stopped, then wait approx. another 15
minutes.
Keep out of the danger zone during the initial test run.
In case of leaks return to the workshop immediately.
Drain the engine oil at operating temperature – danger of scalding!
39
D.ONE
Page 40
Concerning your safety – Maintenance work
Wipe off spilled oil, collect leaking oil and dispose of it in an environmentally friendly way.
Store used filters and other oil contaminated materials in a separate, specially marked container and dispose of them in an environmentally friendly way.
The settings for idle speed and highest speed must not be
changed, since this would affect the exhaust gas values and cause
damage to engine and power train.
Engine and exhaust system work at high temperatures. Keep combustible materials away and do not touch any hot surfaces.
Check and change coolant only when the engine is cold. Collect
coolant and dispose of it in an environmentally friendly way.
3.11.4 Maintenance work on electric components and battery
Before starting to work on electric parts of the machine disconnect
the battery and cover it with insulating material.
Do not use fuses with higher ampere ratings and do not bridge
fuses.
When working on the battery, smoking or open fire is prohibited!
Do not lay any tools or other metal objects on the battery.
Do not wear jewellery (watch, bracelets, etc.) when working on the
battery.
The connection cables of the battery must not touch or rub against
machine parts.
3.11.5 Cleaning work
3.11.6 After maintenance work
Do not perform cleaning work while the motor is running.
Allow the engine to cool down before starting cleaning work on
engine and exhaust system.
Never use gasoline or other easily inflammable substances for
cleaning.
When cleaning with a high pressure cleaner, do not subject electrical parts and insulation material to the direct jet of water, or cover
them beforehand.
Do not guide the water jet into the exhaust pipe and into the air
filter.
Reassemble all guards and protective devices.
Close all maintenance flaps and maintenance doors again.
40
D.ONE
Page 41
3.12 Repair
Concerning your safety – Repair
Identify a defective machine with a warning sign.
Only operate the machine after it has been repaired.
Repairs must only be performed by an expert/qualified person.
When replacing safety relevant components, only original spare
parts must be used.
41
D.ONE
Page 42
Concerning your safety – Signage
3.13 Signage
Keep stickers and signage in good and legible condition and
comply with their meaning.
Replace damaged and illegible stickers or signage immediately.
42
D.ONE
Page 43
5
START
OPERATION
STOP
1 2 3 4 5 6
1 2 3 4 5 6
7 8 9 10 11
1 2 3 4 5
AUTOMATIC
0
10s
START
MAX
MIN
AUTOMATIC
0
0
0
1-2 MINUTEN
MAX
MIN
STOP
MIN
MAX
AUTOMATIC
MIN
MAX
AUTOMATIC
Diesel
OIL SAE
15W40
HYDRAULIC OIL
HV46
DIESEL
WATER
IN FUEL
OIL SAE
15W40
7-9 mm
NEW
Hydraulik Oil
HV 46
NEW
Made by
Designation Type
Nominal Power Operating Mass Year of Construction
Serial-No.
Made in Germany
Ammerländer Str. 93
D-26203 Wardenburg
B-720-0100
Concerning your safety – Signage
Fig. 10
43
D.ONE
Page 44
Hydraulic Oil
Engine Coolant
Spec.: • MB 325.5
• Deutz DQC CC-14
B-720-0101
Concerning your safety – Signage
Fig. 11
Fig. 12
Warning sticker - Danger of crushing
44
D.ONE
Page 45
B-DEC-0196
Fig. 13
B-DEC-0197
Concerning your safety – Signage
Warning sticker - Hot surface
Warning sticker - Danger of being pulled in by cooling fan, and hot
surface Follow operating instructions
Fig. 14
Fig. 15
Prohibition sticker - High pressure cleaning
Instruction sticker - Wear ear defenders
Fig. 16
45
D.ONE
Page 46
B-DEC-0215
Diesel
B-DEC-0214
Hydraulic Oil
Concerning your safety – Signage
Information sticker - Lashing point
Fig. 17
Information sticker - Lifting point
Fig. 18
Fig. 19
Information sticker - Filler opening for diesel
Information sticker - Filler opening for hydraulic oil
Fig. 20
46
D.ONE
Page 47
B-DEC-0219
Fig. 21
B-DEC-0272
B-DEC-0198
B-DEC-0195
START
OPERATION
STOP
1 2 3 4 5 6
1 2 3 4 5 6
7 8 9 10 11
1 2 3 4 5
AUTOMATIC
0
10s
START
MAX
MIN
AUTOMATIC
0
0
0
1-2 MINUTEN
MAX
MIN
STOP
MIN
MAX
AUTOMATIC
MIN
MAX
AUTOMATIC
Concerning your safety – Signage
Information sticker - Disconnecting the battery
Information sticker - Low travel speed range
Fig. 22
Fig. 23
Information sticker - Engine start
Brief operating guide
Fig. 24
47
D.ONE
Page 48
B-DEC-0255
OIL SAE
15W40
HYDRAULIC OIL
HV46
DIESEL
WATER
IN FUEL
OIL SAE
15W40
7-9 mm
NEW
Hydraulik Oil
HV 46
NEW
008 312 84
B-DEC-0275
Engine Coolant
Spec.: • MB 325.5
• Deutz DQC CC-14
Concerning your safety – Signage
Maintenance sticker
Fig. 25
Information sticker - Guaranteed sound capacity level
Fig. 26
Fig. 27
Information sticker - Coolant
48
D.ONE
Page 49
Made by
Designation Type
Nominal Power Operating Mass Year of Construction
Serial-No.
Made in Germany
Ammerländer Str. 93
D-26203 Wardenburg
B-924-0002
Fig. 28
Concerning your safety – Signage
Machine type plate (example)
49
D.ONE
Page 50
Concerning your safety – Signage
50
D.ONE
Page 51
Indicators and control elements
4 Indicators and control elements
51
D.ONE
Page 52
3
2
4
1
B-924-0019
B-720-0013
Indicators and control elements – Operating mode toggle switch
Fig. 29
1 Remote control
2 Operating mode toggle switch
3 Display module
4 Main battery switch
4.1 Operating mode toggle switch
Position “left” Cable operation
Position “right” Radio operation
Fig. 30
52
D.ONE
Page 53
h
2
3
4
1
B-720-0035
Indicators and control elements – Display module
4.2 Display module
Fig. 31
1 Control and warning lights
2 Display field for operating hours and fault codes
3 Function key F2
4 Function key F1
Control and warning lights
Designation Note
Engine oil pressure warning
light
Charge control light Lights up if the battery is not being charged.
Coolant temperature
warning light
Safety device warning light Lights up when the operator with the remote control is within the
Pre-heating control light Lights up during pre-heating.
Tipping angle warning light Lights when the tipping angle of the machine has reached 45° in
Lights up if the engine oil pressure is too low. The engine is shut
down after a short while.
Check the engine oil level; if necessary, repair the engine.
Check the V-belt drive, if necessary repair the generator.
Lights up if the coolant temperature is too high.
Run the engine at idle speed or, if necessary, shut it down and
clean the radiator; if necessary, repair the engine.
safety field. The machine stops immediately.
To continue leave the machine’s safety field or move the machine
in the opposite direction.
lateral direction or 60° in travel direction. The engine is shut down.
To continue restart the engine and move the machine carefully out
of the danger zone.
53
D.ONE
Page 54
B-720-0073
Indicators and control elements – Main battery switch
4.3 Main battery switch
Position “on” Main battery switch locked
Normal position, operation
Turn anticlockwise Main battery switch can be pulled out
Disconnects the batteries from the onboard electrics, e.g. to prevent unauthorised use
Individual control units may still be connected to the on-board electrics despite
the main battery switch being pulled out
Fig. 32
54
D.ONE
Page 55
4.4 Remote control
MIN
MAX
AUTOMATIC
321
8
5
10 9
4
6
11
7
B-720-0041
MIN
MAX
AUTOMATIC
B-720-0023
Indicators and control elements – Remote control
Fig. 33
1 Steering lever
2 Vibration pre-selection toggle switch
3 Toggle switch for travel ranges
4 Engine speed toggle switch
5 Travel lever
6 Start button
7 Starter switch
8 Vibration toggle switch
9 Emergency stop switch
10 Radio operation control light
11 Button for warning horn
4.4.1 Steering lever
Shift to the left Machine steers to the left
Shift to the right Machine steers to the right
Fig. 34
55
D.ONE
Page 56
B-720-0026
B-720-0021
MAX
MIN
B-720-0020
Indicators and control elements – Remote control
4.4.2 Vibration pre-selection toggle switch
Position “front” Pre-selection “automatic”
Position “rear” Pre-selection “manual”
Fig. 35
4.4.3 Toggle switch for travel ranges
Position “front” Travel speed range 2
Position “rear” Travel speed range 1
Vibration is automatically switched on or
off when the travel speed exceeds or
falls below a certain value.
Vibration is switched on or off using the
vibration toggle switch.
Fig. 36
4.4.4 Engine speed toggle switch
Fig. 37
Vibration is automatically switched off in travel
speed range 2.
Position “front” Full load position
Position “rear” Idle speed position
56
D.ONE
Page 57
4.4.5 Travel lever
MIN
MAX
AUTOMATIC
B-720-0022
B-720-0040
B-720-0076
Fig. 38
4.4.6 Starter switch
Indicators and control elements – Remote control
Shift forward Forward travel
Pull back Backward travel
Position “0” Ignition off, key can be pulled out
Position “I” Ignition on: charge control light and
engine oil pressure warning light light up
(test function).
At low temperatures, the preheating control light lights up on the display module.
Fig. 39
4.4.7 Start button
Fig. 40
Set the starter switch
to position “I” and
press it
The engine starts.
57
D.ONE
Page 58
B-720-0036
P
u
s
h
-
P
u
l
l
-
B-SWI-1588
B-720-0075
Indicators and control elements – Remote control
4.4.8 Vibration toggle switch
Position “front” High amplitude
Position “middle” Vibration off
Position “rear” Low amplitude
Fig. 41
4.4.9 Emergency stop switch
Press In emergency situations and in case of
danger, actuate the emergency stop
switch immediately by pressing it down
fully. It automatically locks in end position.
The machine will be braked immediately.
The engine is shut down.
Fig. 42
4.4.10 Button for warning horn
Fig. 43
Switching off/
unlocking
Press Warning horn sounds
Pull up the emergency stop switch as far
as it will go.
58
D.ONE
Page 59
B-720-0037
Indicators and control elements – Remote control
4.4.11 Radio operation control light
Fig. 44
Flashes green when the radio remote
control is switched on
Lights up red when the battery charge in
the remote control drops too low.
The machine is automatically switched
off after 10 minutes if the battery is not
charged or if it is replaced.
A warning signal also sounds 1 minute
prior to shutdown.
Connect the remote control to the cable
as soon as it lights up and switch the
machine to cable operation (battery is
charged) or replace the battery.
59
D.ONE
Page 60
Indicators and control elements – Remote control
60
D.ONE
Page 61
Checks prior to start up
5 Checks prior to start up
61
D.ONE
Page 62
Checks prior to start up – Notes on safety
5.1 Notes on safety
If the following tests reveal damages or other defects, the machine
must not be operated, until these deficiencies have been corrected.
Do not operate the machine with defective indicators and control
elements.
Safety installations must not be removed or made ineffective.
Do not change any fixed settings.
WARNING!
Health hazard caused by fuels and lubricants!
– Safety regulations and environmental protec-
WARNING!
Danger of injury caused by rotating parts!
– Before starting work on the machine make sure
tion regulations must be followed when han-
dling fuels and lubricants Ä Chapter 3.4 „Han-
dling fuels and lubricants“ on page 25.
that the engine can not be started.
1.
Park the machine safely
in secured condition“ on page 90.
2. Open the protective hoods and secure them.
3. Close the protective hoods after work is completed.
Ä
Chapter 6.5 „Parking the machine
62
D.ONE
Page 63
Checks prior to start up – Visual inspections and function tests
5.2 Visual inspections and function tests
1. Check the condition of the hydraulic oil tank and hydraulic
lines and for leaks.
2. Check the condition of the fuel tank and fuel lines and for
leaks.
3. Check the cooling system for contamination, damage and
leaks.
4. Check the bolted connections are tight and secure.
5. Check the engine and exhaust system for leaks.
6. Check the belt drive for damage.
7. Check the machine and remote control for contamination and
damage.
63
D.ONE
Page 64
B-SYM-1068
B-720-0083
Checks prior to start up – Checking the engine oil level
5.3 Checking the engine oil level
NOTICE!
Danger of engine damage!
– If the engine is warm, shut it down and check
the oil level after five minutes. With a cold
Fig. 45
engine the oil level can be checked immediately.
– Use only oil of the permitted specification
Ä
Chapter 8.3.1 „Engine oil“ on page 105.
Fig. 46
Protective equipment:
Working clothes
n
Safety shoes
n
Protective gloves
n
1. Clean the area around the oil dipstick.
2. Pull the dipstick out, wipe it off with a lint-free, clean cloth and
reinsert it to the end stop.
3. Pull the dipstick out again.
The oil level must be between the “MIN” and “MAX”
ð
marks.
4. For topping up, clean the area around the filling port.
5. Unscrew the cap and fill with engine oil up to the “MAX”
mark.
6. Insert the dipstick.
7. Close the cap.
64
D.ONE
Page 65
B-SYM-1069
Diesel
B-720-0085
Checks prior to start up – Checking the fuel level; topping up fuel
5.4 Checking the fuel level; topping up fuel
NOTICE!
Danger of engine damage!
– Never run the fuel tank empty, as otherwise the
fuel system needs to be bled.
Fig. 47
1. Check the filling level in the fuel tank.
2. Refuel, if required, after first shutting down the engine.
– Monitor the entire refuelling process.
– Contaminated fuel can cause malfunction or
even damage of the engine. If necessary, fill in
fuel through a screen filter.
– Use only fuel of the permitted specification
Ä
Chapter 8.3.2 „Fuel“ on page 106.
Refuelling
Fig. 48
Protective equipment:
Working clothes
n
Safety shoes
n
Protective gloves
n
1. Clean the area around the filling port.
2. Unscrew the cap and fill with fuel.
3. Close the cap.
65
D.ONE
Page 66
B-SYM-1071
Hydraulic Oil
B-720-0061
Checks prior to start up – Checking the hydraulic oil level
5.5 Checking the hydraulic oil level
NOTICE!
Components may get damaged!
– Check the hydraulic oil level at room tempera-
ture (approx. 20 °C (68 °F)).
Fig. 49
– If, during the daily inspection of the oil level the
hydraulic oil level is found to have dropped,
check all lines, hoses and components for
leaks.
– Use only oil of the permitted specification
Ä
Chapter 8.3.5 „Hydraulic oil“ on page 108.
Fig. 50
Protective equipment:
Working clothes
n
Safety shoes
n
Protective gloves
n
1. Check the oil level in the inspection glass.
Normal level Approx. 3 cm (1.2 in) below the top
edge of the inspection glass
Minimum level Approx. middle of inspection glass
2. If necessary, check the lines, hoses and units for leaks.
In the event of an internal leakage in the
hydraulic system, hydraulic oil might collect
in the travel drive or exciter shaft housing.
3. If necessary, check the travel drive or exciter shaft housing
Ä
Chapter 10 „Troubleshooting“ on page 149.
4. For topping up, clean the area around the filling port.
5. Remove the cap and fill with hydraulic oil.
6. Close the cap.
66
D.ONE
Page 67
B-SYM-1072
B-720-0109
B-720-0059
Checks prior to start up – Checking the coolant level
5.6 Checking the coolant level
Fig. 51
NOTICE!
Danger of engine damage!
– If, during the daily inspection the coolant level
is found to have dropped, check all lines,
hoses and engine for leaks.
– Do not use radiator sealant to seal leaks.
– Use only coolant of the permitted specification
Ä
Chapter 8.3.3 „Coolant“ on page 107.
Fig. 52
Protective equipment:
Working clothes
n
Safety shoes
n
Protective gloves
n
Safety goggles
n
1. Check the coolant level in the compensation tank.
The coolant level must be between the “MIN” and “MAX”
ð
marks.
WARNING!
Danger of scalding by hot fluid!
– Open the compensation tank only when the
engine is cold.
– Wear your personal protective equipment (pro-
tective gloves, protective clothing, goggles).
2. For topping up, clean the area around the filling port.
3. Unscrew the cap and fill with coolant up to the “MAX” mark.
4. Close the cap.
Fig. 53
67
D.ONE
Page 68
B-SYM-1073
6x
B-720-0070
Checks prior to start up – Checking the rubber buffers
5.7 Checking the rubber buffers
Fig. 54
Fig. 55
Protective equipment:
Working clothes
n
Safety shoes
n
Protective gloves
n
1. Check the six rubber buffers on both the front and rear axle
are tight and secure, and check for cracks and tears.
2. Replace damaged rubber buffers immediately.
68
D.ONE
Page 69
6 Operation
Operation
69
D.ONE
Page 70
3
1
2
B-720-0112
Operation – Preliminary remarks
6.1 Preliminary remarks
The machine is operated by remote control (3).
Depending on how it is equipped, this may be in two operating
modes:
n Cable operation (1)
n Radio operation (2)
In both operating modes, the remote control functions are the
same.
However, for radio operation special operating instructions and performance tests have to be taken into account.
Fig. 56
70
D.ONE
Page 71
6.1.1 BOSS safety system
> 1,2 m
> 1.3 yd
B-720-0118
B-720-0116
B-720-0117
B-720-0119
Fig. 57
Operation – Preliminary remarks
The BOSS safety system protects the operator in close proximity to
the machine. For this purpose, the machine is surrounded by two
spherical electromagnetic safety fields.
The safety fields only protect the operator with the remote control
associated with the machine (same system numbers). Other persons or unrelated remote controls or objects in the danger zone
are not protected.
If the machine moves directly towards the operator, the machine
stops immediately when the front protective field is entered. To
continue driving, the safety field must be left or the machine moved
in the opposite direction of travel.
Fig. 58
Fig. 59
If the machine moves away from the operator, the operator can
enter the rear safety field a short distance before the machine is
stopped. To continue driving the safety field must be left.
If the operator is in the middle between the machine halves in both
safety fields, both travel directions of the machine are blocked.
The operator must be familiar with the size of the safety fields and
Ä
check the function of the safety device at each start-up
Chapter
6.2.3 „Checking the BOSS safety system“ on page 79.
Fig. 60
71
D.ONE
Page 72
Operation – Preliminary remarks
6.1.2 Notes on radio operation
6.1.2.1 Remote disconnection
The machine stops and the engine is shut down when the machine
leaves the remote control range.
To continue travelling reduce the distance and restart the engine
Ä
6.1.2.2 Radio interference
If the radio connection between the remote control and the
machine is interrupted or disturbed for more than two seconds, the
machine stops and the engine is switched off.
To continue travelling move into the radio transmission range of the
machine and restart the engine Ä Chapter 6.2.4 „Starting the
engine“ on page 81.
Chapter 6.2.4 „Starting the engine“ on page 81.
72
D.ONE
Page 73
6.1.2.3 Decrease in battery voltage
B-720-0018
2
1
B-720-0029
B-720-0013
Fig. 61
Operation – Preliminary remarks
If the battery voltage drops too much during operation, the radio
operation control light goes red (approx. 10 minutes before the
machine stops).
If the battery voltage drops further, the warning buzzer sounds
additionally (approx. 1 minute before the machine stops).
If the remote control battery is empty, the machine stops and the
engine is switched off.
1. When the control light lights up, drive the machine to a safe
place and stop.
2. Remove the safety cap (1) and connect the cable (2) to the
remote control.
The battery starts charging.
ð
Fig. 62
Fig. 63
3. Switch to cable operation with the toggle switch.
4.
If the engine is off, restart the engine
Ä
Chapter 6.2.4
„Starting the engine“ on page 81.
5. Continue to operate the machine in cable mode.
73
D.ONE
Page 74
3
2
1
B-720-0019
B-720-0012
ca. 1 m
approx. 1.1 yd
2
1
B-720-0029
B-720-0013
Operation – Start-up procedure
6.2 Start-up procedure
6.2.1 Preparing the remote control
1. Open the flap (1) and take the remote control (2) out of the
Fig. 64
2. Strap on the remote control and hold in front of your body.
holding fixture (3).
Fig. 65
Fig. 66
3. During cable operation, remove the safety cap (1) and connect the cable (2) to the remote control.
4. Use the toggle switch to select the required operating mode.
Fig. 67
74
D.ONE
Page 75
5. Close the flap.
B-720-0071
MAX
MIN
B-720-0074
Fig. 68
6.2.2 Checking the remote control
Operation – Start-up procedure
Preparations
Protective equipment:
Prerequisites:
n Main battery switch is switched on
n Emergency stop switch is unlocked
1.
Prepare the remote control
remote control“ on page 74.
2. If several machines are used at the same time, compare the
system numbers on the remote control and receiver.
The system numbers on both devices must match.
ð
3. Exchange the remote control, if necessary.
4. Switch the toggle switch for engine speed to "MIN” position.
Working clothes
n
Safety shoes
n
Protective gloves
n
Hearing protection
n
Ä
Chapter 6.2.1 „Preparing the
Fig. 69
75
D.ONE
Page 76
B-720-0014
B-720-0104
B-720-0077
MIN
MAX
AUTOMATIC
B-720-0022
Operation – Start-up procedure
Fig. 70
5. Set the vibration toggle switch to "middle" position.
6. Switch the toggle switch for travel speed ranges to the “rear”
position.
Fig. 71
Fig. 72
Checking the remote control
7. Turn the ignition key to position “I”.
1. Shift the travel lever forwards or backwards and hold in
place.
Fig. 73
76
D.ONE
Page 77
B-720-0043
MIN
MAX
AUTOMATIC
B-720-0023
MIN
MAX
AUTOMATIC
B-720-0022
MIN
MAX
AUTOMATIC
B-720-0023
Operation – Start-up procedure
2. Press the start button.
The engine should not start.
ð
3. Release the travel lever and check that it returns to the neutral position on its own.
The automatic return to neutral position can
be impaired by dirt (e.g. mortar, concrete residues).
Fig. 74
Fig. 75
4. If necessary, clean the travel lever with a clean cloth or
brush.
5. Shift the steering lever to the left or right and hold in place.
6. Press the start button again.
The engine should not start.
ð
7. Release the steering lever and check that it returns to the
neutral position on its own.
The automatic return to neutral position can
be impaired by dirt (e.g. mortar, concrete residues).
8. If necessary, clean the steering lever with a clean cloth or
brush.
9. Start the engine.
10. Before starting to drive make sure that the driving area is
absolutely safe.
11. Move the travel lever slowly forwards or backwards.
Make sure the machine travels in the chosen direction.
ð
Fig. 76
Fig. 77
12. Shift the steering lever to the left or right.
Make sure the machine steers in the chosen direction.
ð
13. Release the travel lever.
Make sure the machine brakes until it comes to a stand-
ð
still.
77
D.ONE
Page 78
P
u
s
h
-
P
u
l
l
-
B-SWI-1588
Operation – Start-up procedure
Fig. 78
14. Actuate the emergency stop switch.
Make sure the machine stops and the engine is shut
ð
down.
15.
If necessary, switch off the engine manually Ä Chapter 10.2
„Switching off the machine manually“ on page 151.
16. If this does not work correctly, shut down the remote control
and notify our Customer Service Department.
17. Only operate the machine again after it has been repaired.
78
D.ONE
Page 79
6.2.3 Checking the BOSS safety system
B-720-0012
ca. 1 m
approx. 1.1 yd
B-720-0115
B-720-0056
> 1,2 m
> 1.3 yd
Operation – Start-up procedure
Fig. 79
Protective equipment:
Working clothes
n
Safety shoes
n
Protective gloves
n
Hearing protection
n
1. Strap on the remote control and hold in front of your body.
To check the safety device make sure the
distance from the remote control to the floor
is 1 m (1.1 yd).
2. Turn the toggle switch for operating mode to the “right” position.
3.
Start the engine
Ä
Chapter 6.2.4 „Starting the
engine“ on page 81.
Fig. 80
Fig. 81
4. Walk behind the machine with the remote control.
5. Let the machine travel towards you slowly until it stops.
6. Measure the distance between the machine and the remote
control housing.
Nominal value > 1.2 m (1.3 yd)
79
D.ONE
Page 80
B-720-0057
> 1,2 m
> 1.3 yd
Operation – Start-up procedure
Fig. 82
7. Repeat the measurement of the safety field in front of the
machine.
8. If the distance behind or in front of the machine is too small,
check the safety device and have it repaired.
80
D.ONE
Page 81
6.2.4 Starting the engine
MAX
MIN
B-720-0074
B-720-0014
Operation – Start-up procedure
WARNING!
Loss of hearing caused by too high noise bur-
dens!
– Wear your personal protective equipment (ear
protection).
Fig. 83
Protective equipment:
Prerequisites:
n Main battery switch is switched on
n The protective hoods and flap are closed and locked
n Emergency stop switch is unlocked
n The travel lever and steering lever are in neutral position
1. Switch the toggle switch for engine speed to "MIN” position.
2. Set the vibration toggle switch to "middle" position.
Working clothes
n
Safety shoes
n
Protective gloves
n
Hearing protection
n
Fig. 84
81
D.ONE
Page 82
B-720-0077
B-SYM-0010
B-720-0043
Operation – Start-up procedure
Fig. 85
Fig. 86
3. Turn the ignition key to position “I”.
The preheating control light on the display module lights
ð
up.
The machine type code is displayed on the display
module screen for approx. 3 s.
The horn signal sounds on the machine as soon as the
machine is ready for operation.
If the horn does not sound, the machine
is faulty.
Two buzzer signals sound on the remote control as soon
as the remote control is ready for operation.
If the buzzer does not sound, there is a
fault in the remote control or the battery
is empty (for radio remote control).
4. With cold outside temperatures, wait up to 10 seconds before
starting (pre-warming).
5. Press the start button.
The starter cranks the engine.
ð
NOTICE!
Danger of engine damage!
– Warm up engine for a short while
before starting work. Do not operate
the engine immediately under full
load.
Fig. 87
82
D.ONE
Page 83
6.3 Travel operation
6.3.1 Preliminary remarks and safety notes
DANGER!
Danger to life caused by the machine turning
over!
– Never drive across a slope.
– Always drive straight up or down a slope.
Do not drive on gradients exceeding the maximum gradeability of
the machine.
Soil conditions and weather influences impair the gradeability of
the machine.
Wet and loose soil considerably reduces traction of the machine on
inclinations and slopes. Greater danger of accident!
Operation – Travel operation
83
D.ONE
Page 84
B-720-0072
MAX
MIN
B-720-0020
B-720-0021
Operation – Travel operation
6.3.2 Driving the machine
Fig. 88
Protective equipment:
Working clothes
n
Safety shoes
n
Protective gloves
n
Hearing protection
n
1. Take your place as operator behind the machine.
2. Switch the toggle switch for engine speed to the "front” posi-
tion.
Fig. 89
Fig. 90
3.
WARNING!
Injury caused by the machine turning
over!
– Do not activate travel speed range 2
when operating without a drum extension.
Use the toggle switch for travel speed ranges to select the
required travel speed range.
84
D.ONE
Page 85
MIN
MAX
AUTOMATIC
B-720-0022
Fig. 91
MIN
MAX
AUTOMATIC
B-720-0023
AUTOMATIC
MAX
MIN
B-720-0024
Operation – Travel operation
4. Before starting to drive make sure that the driving area is
absolutely safe.
5. Move the travel lever forwards or backwards.
The machine travels in the required travel direction.
ð
6. Shift the steering lever to the left or right.
The machine steers in the corresponding direction.
ð
Fig. 92
Fig. 93
7. Set the travel lever to “middle” position to stop the machine.
The machine decelerates to a standstill.
ð
85
D.ONE
Page 86
B-720-0104
Operation – Working with vibration
6.4 Working with vibration
6.4.1 Preliminary remarks and safety notes
NOTICE!
Possible damage to neighbouring buildings!
– When compacting with vibration you must
– If necessary stop compacting with vibration.
NOTICE!
Components may get damaged!
– Do not activate the vibration on hard (frozen,
Vibration at standstill causes transverse marks:
always check the effect of the vibration on
nearby buildings and underground supply lines
(gas, water, sewage, electric power).
concrete) ground.
n Switch the vibration on only after shifting the travel lever in the
n Switch the vibration off before stopping the machine.
In automatic mode, vibration is automatically activated when the
machine starts moving. When it stops, the vibration switches off
automatically.
This avoids the formation of transverse marks caused by vibration
with the machine at standstill.
6.4.2 Vibration in automatic mode
1. Switch the toggle switch for travel speed ranges to the “rear”
Fig. 94
desired travel direction.
position.
86
D.ONE
Page 87
B-720-0026
Fig. 95
B-720-0025
MIN
MAX
AUTOMATIC
B-720-0022
AUTOMATIC
MAX
MIN
B-720-0024
Operation – Working with vibration
2. Switch the toggle switch for vibration pre-selection to the
"front” position.
3. Use the toggle switch for vibration to pre-select the required
amplitude.
Fig. 96
Fig. 97
4. Move the travel lever forwards or backwards.
The machine travels in the required travel direction and
ð
the vibration is switched on.
5. To switch off vibration return the travel lever towards the
“middle” position.
The vibration is switched off and the machine brakes until
ð
it comes to a halt.
Fig. 98
87
D.ONE
Page 88
B-720-0014
B-720-0104
B-720-0027
MIN
MAX
AUTOMATIC
B-720-0022
Operation – Working with vibration
6. After finishing work, switch the toggle switch for vibration to
Fig. 99
6.4.3 Manual vibration
1. Switch the toggle switch for travel speed ranges to the “rear”
the “middle” position.
position.
Fig. 100
Fig. 101
2. Switch the toggle switch for vibration pre-selection to the
"rear” position.
3. Shift the travel lever slowly in the desired travel direction.
Fig. 102
88
D.ONE
Page 89
B-720-0025
Fig. 103
B-720-0014
Operation – Working with vibration
4.
NOTICE!
Vibration at standstill causes transverse
marks!
– Do not switch on vibration with the
machine at standstill.
Use the toggle switch for vibration to switch on the vibration
at the required amplitude.
5. To switch vibration off switch the toggle switch for vibration to
the “middle" position.
Fig. 104
89
D.ONE
Page 90
AUTOMATIC
MAX
MIN
B-720-0024
B-720-0028
B-SWI-0079
Operation – Parking the machine in secured condition
6.5 Parking the machine in secured condition
1. Switch the vibration off.
2. Drive the machine onto level, firm ground.
3. Set the travel lever to “middle” position to stop the machine.
NOTICE!
Danger of engine damage!
– Do not shut down the engine all of a sudden
from full load speed, but let it idle for about two
minutes.
Fig. 105
4. Turn the ignition key to position “0” and pull it out.
5. Open the flap.
Fig. 106
Fig. 107
6. Turn the main battery switch anticlockwise and pull it out.
90
D.ONE
Page 91
2
1
B-720-0029
3
2
1
B-720-0019
Operation – Parking the machine in secured condition
1. During cable operation, remove the cable (2) and screw on
the protective cap (1).
2.
NOTICE!
Remote control may be damaged by water
ingress!
– Do not cleaning the remote control with
water jets.
Fig. 108
Fig. 109
After work, clean the remote control with a clean cloth or
brush.
3. Place the remote control (2) in the holding fixture (3) and
close the flap (1).
91
D.ONE
Page 92
B-720-0028
B-720-0078
Operation – Remote control battery (radio operation)
6.6 Remote control battery (radio operation)
The remote control battery can be charged in different ways:
n Charge the battery in the machine via cable.
n Charge the battery in the external battery charger (optional
equipment).
Battery recharging time is approx. 6 hours.
Remote control operating time with a full charge is approx.
60 hours.
6.6.1 Changing the battery
1. Turn the ignition key to position “0” and pull it out.
Fig. 110
Fig. 111
2. Press the battery forwards to insert and downwards to
remove it from the battery compartment.
3. Insert the replacement battery into the battery compartment
and click into place.
92
D.ONE
Page 93
B-SWI-0079
2
1
B-720-0029
B-SWI-0079
Operation – Remote control battery (radio operation)
6.6.2 Charging the power pack in the machine
1.
Park the machine safely
in secured condition“ on page 90.
2. Switch on the main battery switch.
Fig. 112
3. Remove the safety cap (1) and connect the cable (2) to the
remote control.
The battery starts charging.
ð
Ä
Chapter 6.5 „Parking the machine
Fig. 113
Fig. 114
4. Once the battery is charged, turn the main battery switch
anticlockwise and pull it off.
93
D.ONE
Page 94
Operation – Remote control battery (radio operation)
6.6.3 Charging the power pack with the external battery charger
1. Push the lock (1) on the mains unit of the battery charger for-
wards and pull the plug (2) upwards out of the mains unit.
Fig. 115
2. Plug the country-specific plug onto the mains unit.
Fig. 116
Fig. 117
3. Remove the battery from the remote control and insert it in
the charger.
4. Connect the battery charger mains unit to a power source.
Make sure the two light emitting diodes on
the charger and mains unit light up.
The green LED on the charger flashes when the battery
ð
is charged.
Fig. 118
94
D.ONE
Page 95
Loading / transporting the machine
7 Loading / transporting the machine
95
D.ONE
Page 96
Loading / transporting the machine – Preparation for transport
7.1 Preparation for transport
1. Remove all loose objects from the machine or fasten them
properly.
2. Close and lock all protective hoods and flaps.
96
D.ONE
Page 97
L
H
B-720-0102
B-720-0104
Loading / transporting the machine – Loading the machine
7.2 Loading the machine
Centre-of-gravity position
Use only stable loading ramps of sufficient load bearing capacity.
Loading ramps and transport vehicle must be free of grease, oil,
snow and ice.
The ramp inclination must be less than the gradeability of the
machine.
Make sure that any persons keep a safety distance of at least 2
metres while the machine is driven onto or down from the transport
vehicle. The instructing person should not be inside the travel
range of the machine.
Fig. 119
Distance from middle of front drum Height
475 mm
18.7 in
512 mm
20.2 in
1. Switch the toggle switch for travel speed ranges to the “rear”
position.
2.
DANGER!
Danger to life caused by the machine slip-
ping or turning over!
– Make sure that no persons are in the
Drive the machine carefully onto the transport vehicle.
Fig. 120
3. Observe the centre of gravity.
4. Switch off the engine and remove the ignition key.
5.
Engage the articulation lock Ä Chapter 8.2.2.1 „Engaging the
articulation lock“ on page 103.
danger zone.
97
D.ONE
Page 98
B-720-0103
Loading / transporting the machine – Lashing the machine to the transport vehicle
7.3 Lashing the machine to the transport vehicle
Do not use lifting points that are damaged or impaired in any way.
Always use appropriate lifting and lashing tackle at the lifting
points.
Use lifting tackle only in the specified loading direction.
Lifting tackle must not be damaged by machine parts.
1. Fasten the lashing tackle at the marked lashing points.
2. Securely lash the machine to the transport vehicle using four
lashing straps.
Fig. 121
98
D.ONE
Page 99
7.4 Loading by crane
B-720-0034
Loading / transporting the machine – Loading by crane
Loads must only be attached and hoisted by an expert / capable
person.
Do not use damaged or in any other way impaired lashing points.
Use only lifting gear and lifting tackle with sufficient load bearing
capacity for the weight to be loaded. Minimum load bearing
capacity of lifting gear: see max. operating weight Ä Chapter 2
„Technical data“ on page 11.
Always use appropriate lifting and lashing means on the lifting and
lashing points.
Use lifting and lashing gear only in the prescribed direction of load
application.
Lifting tackle must not be damaged by machine components.
When lifting the machine avoid uncontrolled movements of the
load. If necessary hold the load with guide ropes.
1. Switch off the engine and remove the ignition key.
2.
Engage the articulation lock
articulation lock“ on page 103.
3. Attach the lifting tackle to the central lifting point.
4.
DANGER!
Danger to life caused by suspended
loads!
– Do not step or stand under suspended
loads.
Ä
Chapter 8.2.2.1 „Engaging the
Fig. 122
Lift the machine carefully and set down again at the intended
location.
99
D.ONE
Page 100
B-720-0104
Loading / transporting the machine – After transport
7.5 After transport
Use only stable loading ramps of sufficient load bearing capacity.
Loading ramps and transport vehicle must be free of grease, oil,
snow and ice.
The ramp inclination must be less than the gradeability of the
machine.
Make sure that any persons keep a safety distance of at least 2
metres while the machine is driven onto or down from the transport
vehicle. The instructing person should not be inside the travel
range of the machine.
1.
Loosen the articulation lock Ä Chapter 8.2.2.2 „Disengaging
the articulation lock“ on page 104.
2. Switch the toggle switch for travel speed ranges to the “rear”
position.
3.
DANGER!
Danger to life caused by the machine slip-
ping or turning over!
– Make sure that no persons are in the
danger zone.
Fig. 123
Drive the machine carefully off the transport vehicle.
100
D.ONE
Loading...