Dynapac CP224, CP224W Instruction Manual

Instructions manualInstructions manual

ICP224-BR1EN3.pdfICP224-BR1EN3.pdf

Operating & MaintenanceOperating & Maintenance

Rubber wheel rollerRubber wheel roller

CP224/224WCP224/224W

Diesel engineDiesel engine

Cummins QSB 3.3Cummins QSB 3.3

Serial numberSerial number

10000501x0B001387 -10000501x0B001387 -

Translation of original instructions.Translation of original instructions.

Reservation for changesReservation for changes Printed in SwedenPrinted in Sweden

ICP224-BR1EN3.pdf2012-01-25

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Slopes ......................................................................................................... 7

Driving near edges ...................................................................................... 8

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Edge cutter (Optional) ................................................................................. 9

Working lights - Xenon .............................................................................. 10

Special instructions ................................................................................................................ 11

Standard lubricants and other recommended oils and fluids .................... 11

Higher ambient temperatures, above +40°C (104°F)................................ 11

Lower ambient temperature - Freeze risk ................................................. 11

Temperatures............................................................................................ 11

High pressure cleaning ............................................................................. 11

Fire fighting ............................................................................................... 11

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12

Battery handling ........................................................................................ 12

Jump starting (24V)................................................................................... 13

Technical specifications ......................................................................................................... 15

Vibrations - Operator station ..................................................................... 15

Noise level................................................................................................. 15

Electrical system ....................................................................................... 15

Technical specifications - Dimensions ................................................................................... 17

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Dimensions ............................................................................................... 17

Weights and volumes................................................................................ 18

Working capacity....................................................................................... 19

General ..................................................................................................... 19

Tightening torque ...................................................................................... 20

ROPS - bolts ............................................................................................. 21

Hydraulic system....................................................................................... 21

Automatic Climate Control (ACC) (Optional)............................................. 21

Machine description ............................................................................................................... 23

Identification ............................................................................................................ 23

Product identification number on the frame .............................................. 23

Machine plate............................................................................................ 23

Explanation of 17PIN serial number.......................................................... 24

Engine plates ............................................................................................ 24

Location - decals ....................................................................................... 25

Safety decals............................................................................................. 26

Locations - Control panel and controls...................................................... 29

Function descriptions............................................................................................... 30

Display explanations ................................................................................. 32

Machine alarm........................................................................................... 34

H1-AC alarm ............................................................................................. 36

LIMITED mode............................................................................ 36

SAFE mode ................................................................................ 36

"MAIN MENU" ........................................................................................... 37

"USER SETTINGS" .................................................................... 38

Operator help when starting...................................................................... 39

Operator help Workmode.......................................................................... 39

.................................................................................................................. 39

Instruments and controls, cab ................................................................... 40

Function description of instruments and controls in the cab ..................... 41

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Using the cab controls............................................................................... 42

Defroster ..................................................................................... 42

Heat ............................................................................................ 42

AC/ACC ...................................................................................... 42

Electrical system...................................................................................................... 43

Fuses ........................................................................................................ 45

Fuses in cab.............................................................................................. 45

Operation ............................................................................................................................... 47

Before starting ......................................................................................................... 47

Master switch - Switching on..................................................................... 47

Control panel, adjustments ....................................................................... 47

Driver seat - Adjustment............................................................................ 48

Operator's seat, comfort (Optional) - Adjustments .................................... 48

Display - Control........................................................................................ 49

View .......................................................................................................... 49

Operator position....................................................................................... 50

Interlock..................................................................................................... 51

Starting .................................................................................................................... 52

Starting the engine .................................................................................... 52

Parking brake - Check............................................................................... 52

Throttle control and brake pedal. .............................................................. 53

Display when activating choice via the button set..................................... 54

Alarm descriptions..................................................................................... 54

Operating the roller ................................................................................... 55

Operating on a slope................................................................................. 56

Checking the treads on the tires ............................................................... 56

Edge cutting (Optional) ............................................................................. 56

Variable tire pressure (air-on-the-run) (Option)......................................... 57

Coconut mats (Option) .............................................................................. 57

Ballast box................................................................................................. 58

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Driving (Ground Pressure) ........................................................................ 59

Ground pressure ....................................................................................... 59

Low tire pressure - 240 kPa (34.8 psi). ..................................................... 60

Normal tire pressure - 480 kPa (69.6 psi) ................................................. 61

High tire pressure - 830 kPa (120.4 psi). .................................................. 61

Interlock/Emergency stop/Parking brake - Check ..................................... 62

Normal braking.......................................................................................... 62

Emergency braking ................................................................................... 63

Switching off.............................................................................................. 63

Chocking the wheels ................................................................................. 63

Master switch ............................................................................................ 64

Long-term parking.................................................................................................................. 65

Engine ....................................................................................................... 65

Battery....................................................................................................... 65

Air cleaner, exhaust pipe........................................................................... 65

Watering system ....................................................................................... 65

Fuel tank ................................................................................................... 65

Hydraulic reservoir .................................................................................... 65

Tires .......................................................................................................... 66

Steering cylinder, hinges, etc. ................................................................... 66

Hoods, tarpaulin ........................................................................................ 66

Miscellaneous ........................................................................................................................ 67

Lifting ....................................................................................................................... 67

Lifting the roller.......................................................................................... 67

Lifting the roller with jack:.......................................................................... 67

Roller prepared for transport ..................................................................... 68

Towing/Recovering.................................................................................................. 68

Short distance towing with the engine running.......................................... 69

Short distance towing when the engine is inoperative. ............................. 70

Towing the roller........................................................................................ 72

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Trailer eye (Option) ................................................................................... 72

Operating instructions - Summary ......................................................................................... 73

Preventive maintenance ........................................................................................................ 75

Acceptance and delivery inspection.......................................................... 75

Warranty.................................................................................................... 75

Maintenance - Lubricants and symbols ................................................................................. 77

Maintenance symbols ............................................................................... 78

Maintenance - Maintenance schedule ................................................................................... 79

Service and maintenance points ............................................................... 79

General ..................................................................................................... 79

Every 10 hours of operation (Daily)........................................................... 80

After the FIRST 50 hours of operation ...................................................... 80

Every 50 hours of operation (Weekly)....................................................... 81

Every 250 hours of operation (Monthly) .................................................... 81

Every 500 hours of operation (Every three months) ................................. 82

Every 1000 hours of operation (Every six months) ................................... 82

Every 2000 hours of operation (Yearly) .................................................... 83

Maintenance - 10h ................................................................................................................. 85

Diesel engine - Check oil level .................................................................. 85

Coolant level - Check ................................................................................ 86

Brake fluid level - Check ........................................................................... 86

Fuel tank - Refueling ................................................................................. 87

Hydraulic reservoir - Check fluid level....................................................... 87

Water tank, Std - Filling............................................................................. 88

Cleaning the coarse filter .......................................................................... 88

Sprinkler system

Cleaning of sprinkler nozzle ...................................................................... 89

Sprinkler system - Check .......................................................................... 89

Sprinkler system - Freeze risk................................................................... 90

Draining the system. ................................................................................. 90

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Freeze protection ...................................................................................... 90

Wheel scrapers

Control....................................................................................................... 91

Removing the scapers ................................................................ 91

Maintenance - 50h ................................................................................................................. 93

Air cleaner

Checking - Change the main air filter........................................................ 93

Backup filter - Change............................................................................... 94

Air cleaner

- Cleaning.................................................................................................. 94

Fuel filter - Draining................................................................................... 95

Air conditioning (Optional)

- Inspection................................................................................................ 96

Air conditioning (Optional)

- Cleaning.................................................................................................. 96

Tires - Tire pressure.................................................................................. 97

Upper/Lower Pivot bearing - Lubrication................................................... 98

Wheel gear - Oil change ........................................................................... 98

Maintenance - 250h ............................................................................................................... 99

Diesel engine

Oil change ................................................................................................. 99

Engine

Replacing oil filter.................................................................................... 100

Hydraulic fluid cooler

Checking - Cleaning................................................................................ 100

Air conditioning (Optional)

- Inspection.............................................................................................. 101

Battery

- Check condition .................................................................................... 101

Edge cutter (Optional)

- Lubrication ............................................................................................ 102

Upper/Lower Pivot bearing - Lubrication................................................. 102

Maintenance - 500h ............................................................................................................. 103

The engine fuel filter - replacement/cleaning .......................................... 103

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Seat bearing - Lubrication ....................................................................... 104

Hydraulic reservoir cap - Check .............................................................. 104

Pivot bearing - Lubrication ...................................................................... 105

Upper/Lower Pivot bearing - Lubrication................................................. 105

Maintenance - 1000h ........................................................................................................... 107

Air filter - Changing ................................................................................. 107

Backup filter - Change............................................................................. 107

Hydraulic filter

Change.................................................................................................... 108

Cab

Fresh air filter - Replacing ....................................................................... 109

Upper/Lower Pivot bearing - Lubrication................................................. 109

Wheel gear - Oil change ......................................................................... 110

Wheel gear - Replenishing the oil ........................................................... 110

Wheel gear - Checking the oil level......................................................... 111

Maintenance - 2000h ........................................................................................................... 113

Hydraulic reservoir

Fluid change............................................................................................ 113

Fuel tank

- Cleaning............................................................................................... 114

Watering system

- Draining................................................................................................ 114

Water tank - Cleaning ............................................................................. 115

Air conditioning (Optional)

- Overhaul ............................................................................................... 115

Air conditioning (Optional)

Drying filter - Inspection .......................................................................... 116

Engine

Replacing the coolant.............................................................................. 116

Upper/Lower Pivot bearing - Lubrication................................................. 117

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Introduction

ICP224-BR1EN3.pdf2012-01-25

Introduction

The machine

Dynapac CP224 is a heavy rubber wheel roller in the 21 tonnes class, with a working width of 1800 mm. CP224 is also available in a Wide-Base version, with wider tires, which provides a working width of 2280 mm.

It has three guide wheels at the front, and four drive wheels at the back. The hydrostatic drives, flexible ballast solution, and a wide range of optional equipment mean that the machine is available in many different configurations.

Intended use

CP224/224W is mainly used together with other asphalt rollers for surface sealing. Thanks to its weight, it is also suitable for soil compaction.

Warning symbols

WARNING ! Marks a danger or a hazardous procedure that can result in life threatening or serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous procedure that can result in damage to the machine or property if the warning is ignored.

Safety information

It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual.

It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual. Passengers are not allowed on the machine, and you must sit in the seat when operating the machine.

Passengers are not allowed on the machine, and you must sit in the seat when operating the machine.

The safety manual supplied with the machine must be read by all roller operators. Always follow the safety instructions. Do not remove the manual from the machine.

We recommend that the operator reads the safety instructions in this manual carefully. Always follow the safety instructions. Ensure that this manual is always easily accessible.

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Introduction

ICP224-BR1EN3.pdf 2012-01-25

Read the entire manual before starting the machine and before carrying out any maintenance.

Replace immediately the instruction manuals if lost, damaged or unreadable.

Ensure good ventilation (extraction of air by fan) where the engine is run indoors.

Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines. The operator may allow a person to remain in the danger area, but should then observe caution and operate the machine only when the person is visible or has given clear indications of where he or she is.

The operator may allow a person to remain in the danger area, but should then observe caution and operate the machine only when the person is visible or has given clear indications of where he or she is.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

General

This manual contains instructions for machine operation and maintenance.

The machine must be correctly maintained for maximal performance.

The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.

Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.

Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

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Introduction

ICP224-BR1EN3.pdf2012-01-25

THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous substances into the environment. Always send used filters, drain oil and fuel remnants to environmentally correct disposal.

This manual contains instructions for periodic maintenance normally carried out by the operator.

Additional instructions for the engine can be found in the manufactuer's engine manual.

CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)

This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also complies with other directives applicable for this machine.

A "Declaration of conformity" is supplied with this machine, which specifies the applicable directives and supplements, as well as the harmonized standards and other regulations that are applied.

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Introduction

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Safety - General instructions

ICP224-BR1EN3.pdf2012-01-25

Safety - General instructions

(Also read the safety manual)

1. The operator must be familiar with the contents of the OPERATION section before starting the roller.

2. Ensure that all instructions in the MAINTENANCE section are followed.2. Ensure that all instructions in the MAINTENANCE section are followed.

3. Only trained and/or experienced operators are to operate the roller. Passengers are not permitted on the roller. Remain seated at all times when operating the roller.

4. Never use the roller if it is in need of adjustment or repair.4. Never use the roller if it is in need of adjustment or repair.

5. Only mount and dismount the roller when it is stationary. Use the intended grips and rails. Always use the three-point grip (both feet and one hand, or one foot and both hands) when mounting or dismounting the machine. Never jump down from the machine.

6. The ROPS (Roll Over Protective Structure) should always be used when the machine is operated on unsafe ground.

7. Drive slowly in sharp bends.7. Drive slowly in sharp bends.

8. Avoid driving across slopes. Drive straight up or straight down the slope.8. Avoid driving across slopes. Drive straight up or straight down the slope.

9. When driving close to edges or holes, make sure that at least 2/3 of the wheels are on previously compacted material.

10. Make sure that there are no obstacles in the direction of travel, on the ground, in front of or behind the roller, or overhead.

11. Drive particularly carefully on uneven ground.11. Drive particularly carefully on uneven ground.

12. Use the safety equipment provided. The seat belt must be worn on machines fitted with ROPS.

13. Keep the roller clean. Clean any dirt or grease that accumulates on the operator platform immediately. Keep all signs and decals clean and legible.

14. Safety measures before refueling:

- Shut off the engine

- Do not smoke

- No naked flame in the vicinity of the machine

- Ground the filling device nozzle to the tank to avoid sparks

14. Safety measures before refueling:

- Shut off the engine

- Do not smoke

- No naked flame in the vicinity of the machine

- Ground the filling device nozzle to the tank to avoid sparks

15. Before repairs or service:

- Chock the wheels.

15. Before repairs or service:

- Chock the wheels.

16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

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Safety - General instructions

ICP224-BR1EN3.pdf 2012-01-25

17. Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given by Dynapac.

18. Avoid using the roller before the hydraulic fluid has reached its normal working temperature. Braking distances can be longer than normal when the fluid is cold. Refer to the operating instruction in the STOP section.

19. For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

19. For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

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Safety - when operating

ICP224-BR1EN3.pdf2012-01-25

Safety - when operating

Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines. The operator may allow a person to remain in the danger area, but should then observe caution and operate the machine only when the person is visible or has given clear indications of where he or she is.

The operator may allow a person to remain in the danger area, but should then observe caution and operate the machine only when the person is visible or has given clear indications of where he or she is.

Slopes

Fig. Operating on slopes

Max 20° or 36%

This angle has been measured on a hard, flat surface with the machine stationary.

The steering angle is zero, the tires have normal air pressure and all the tanks are full.

Always take into consideration that loose ground, the steering of the machine, different tire pressures, the operating speed and that an increase in the center of gravity can all cause the machine to topple even on slopes with lesser gradients than those specified here.

To exit the cab in an emergency, release the hammer on the rear right post and break the right opening side-windows.

It is recommended that ROPS (Roll Over Protective Structure) or a ROPS approved cab, is always used when driving on slopes or unsafe ground.

Where possible, avoid driving across a slope.Where possible, avoid driving across a slope.

Always use the lowest gear when operating on slopes.

Where possible, avoid driving across slopes. Drive instead straight up and down sloping ground.

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Safety - when operating

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Driving near edges

Fig. Position of wheels when driving near an edge

At least 1/4

When driving close to edges or holes, make sure that at least 1/4 of the outer tires are on the previously compacted material.

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Safety (Optional)

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Safety (Optional)

Air conditioning

The system contains pressurized refrigerant. It is forbidden to release refrigerants into the atmosphere.

Fig. Air conditioning (ACC)

Work on the refrigerant circuit is only to be carried out by authorized companies.

The cooling system is pressurized. Incorrect handling can result in serious personal injury. Do not disconnect or undo the hose couplings.

The system must be re-filled with an approved refrigerant by authorized personnel when necessary. See decal on or in the vicinity of the installation.

Edge cutter (Optional)

Fig. Edge cutter

1. Transport position

2. Operationing position

1

2

The operator must make sure that nobody is in the area of operation while the machine is in use.

The edge cutter consists of rotating components and there is a risk of being crushed.

The tool must be returned to the transport position (raised position) (1) every time it has been used.

If the edge cutter and its parts are dismantled, make sure that it is set in a relieved position and resting on the ground.

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Safety (Optional)

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Working lights - Xenon

Warning, high voltage!Warning, high voltage!

Figure. Xenon lighting on cab

The working lights of the Xenon type have a secondary high-voltage source.

Work on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected.

Contact a Dynapac dealer!

Warning, environmentally hazardous waste!Warning, environmentally hazardous waste!

Working lights of the Xenon type include a discharge lamp that contains mercury (Hg).

A defective lamp is to be considered as hazardous waste and shall be disposed off as per local directives.

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Special instructions

ICP224-BR1EN3.pdf2012-01-25

Special instructions

Standard lubricants and other recommended oils and fluids

Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 104°F).

Higher ambient temperatures, above +40°C (104°F)

For operation of the machine at higher ambient temperatures, however maximum +50°C (122°F), the following recommendations apply:

The diesel engine can be run at this temperature using normal oil. However, the following fluids must be used for other components:

Hydraulic system - mineral oil Shell Tellus T100 or similar.

Lower ambient temperature - Freeze risk

Make sure that the watering system is empty/drained of water (sprinkler, hoses, tank/s) or that anti-freeze has been added, to prevent the system freezing.

Temperatures

The temperature limits apply to standard versions of rollers.

Rollers equipped with additional equipment, such as noise suppression, may need to be more carefully monitored in the higher temperature ranges.

High pressure cleaning

Do not spray water directly onto electrical components or the instrument panels.

Place a plastic bag over the fuel filler cap and secure with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters.

Fire fighting

If the machine catches fire, use an ABC-class powder fire extinguisher.

A BE-class carbon dioxide fire extinguisher can also be used.

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Special instructions

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Roll Over Protective Structure (ROPS), ROPS approved cab

If the machine is fitted with a Roll Over Protective Structure (ROPS, or ROPS approved cab) never carry out any welding or drilling in the structure or cab.

Never attempt to repair a damaged ROPS structure or cab. These must be replaced with new ROPS structure or cabs.

Battery handling

When removing batteries, always disconnect the negative cable first.

When fitting batteries, always connect the positive cable first.

Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging the battery. This may shorten battery life.

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Special instructions

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Jump starting (24V)

Do not connect the negative cable to the negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed around the battery.

Check that the battery used for jump starting has the same voltage as the dead battery.

12V

24V

12V

Fig. Jump starting

1

2

3

4

Turn the ignition and all power consuming equipment off. Switch off the engine on the machine which is providing jump start power.

Jump leads must have 24V.

First connect the plus terminal (1) on the auxiliary battery to the plus terminal (2) on the flat battery, then connect the minus terminal (3) to a suitable earth point (4) on the machine.

Start the engine on the power providing machine. Let it run for a while. Now try to start the other machine. Disconnect the cables in the reverse order.

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Special instructions

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Technical specifications

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Technical specifications

Vibrations - Operator station

(ISO 2631)

Vibration levels have been measured according to the operational cycle described in the EU directive 2000/14/EC on machines equipped for the EU market with operator seat in transport position.

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive 2002/44/EC. (Limit is 1.15 m/s²)

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same directive. (Limit is 5 m/s²)

Noise level

Sound levels have been measured according to the operational cycle described in the EU directive 2000/14/EC on machines equipped for the EU market with operator seat in transport position.

Guaranteed sound power level, L

wA

103 dB (A)Guaranteed sound power level, L

wA

103 dB (A)

Sound pressure level at the operator's ear (platform), L

pA

85 ±3 dB (A)Sound pressure level at the operator's ear (platform), L

pA

85 ±3 dB (A)

Sound pressure level at the driver's ear (cab), L

pA

80 ±3 dB (A)Sound pressure level at the driver's ear (cab), L

pA

80 ±3 dB (A)

During operation the above values may differ because of the actual operational conditions.

Electrical system

Machines are EMC tested in accordance with EN 13309:2000 'Construction machinery'

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Technical specifications

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Technical specifications - Dimensions

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Technical specifications - Dimensions

Dimensions

Dimensions mm inDimensions mm in

A 4000 157A 4000 157

B 2360 93B 2360 93

H

1

3344 132H

1

3344 132

H

2

2990 118H

2

2990 118

K 270 10.5K 270 10.5

L 5180 204L 5180 204

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Technical specifications - Dimensions

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Weights and volumes

WeightsWeights

Service weight, standard equipped roller incl. ROPS, EN500

9450 kg 20,840 lbsService weight, standard equipped roller incl. ROPS, EN500

9450 kg 20,840 lbs

Weight without ballast 9050 kg 19,955 lbsWeight without ballast 9050 kg 19,955 lbs

Weight with ballast, wet sand

14150 kg 31,200 lbsWeight with ballast, wet

sand

14150 kg 31,200 lbs

Weight with max ballast 21000 kg 46,305 lbsWeight with max ballast 21000 kg 46,305 lbs

Fluid volumesFluid volumes

Hydraulic oil reservoir 95 liters 100.4 qts

Hydraulic oil, system 35 liter 37 qtsHydraulic oil, system 35 liter 37 qts

Lubrication oil, diesel engine

7,4 liters 7.8 qtsLubrication oil, diesel

engine

7,4 liters 7.8 qts

Coolant, diesel engine 14,6 liters 15.4 qtsCoolant, diesel engine 14,6 liters 15.4 qts

Fuel tank 210 liters 55.4 galFuel tank 210 liters 55.4 gal

T-gears 2 x 8 liters 2 x 8.5 qtsT-gears 2 x 8 liters 2 x 8.5 qts

Water tank 415 liters 109.6 galWater tank 415 liters 109.6 gal

Ballast box volume

2.2 m

3

77 cu. feet

Ballast box volume

2.2 m

3

77 cu. feet

Mixed ballast - max

11,6 tonnes 13 tons

Mixed ballast - max

11,6 tonnes 13 tons

The machine can use 4 steel blocks as ballast in the lower part of the frame. The bigger steel blocks (P/N

170226) weighs 2 tonnes (4,400 lbs) and the smaller steel blocks (P/N 170227) weighs 1,2 tonnes (2,245 lbs). They are used in pairs (P/N 170225). Either all 4, 2 at the front, or 2 at the back.

Use a suitable combination to achieve max ballast.

The roller's service weight consists of the weight of the roller plus the weight of the ballast.

Thicker layers require a heavier roller for compaction, than thinner layers do.

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Technical specifications - Dimensions

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Working capacity

Compaction dataCompaction data

Tire pressure:Tire pressure:

- Without ballast 1400 kg 3.085 lbs- Without ballast 1400 kg 3.085 lbs

- With wet sand ballast 2100 kg 4.630 lbs- With wet sand ballast 2100 kg 4.630 lbs

- With max ballast 3000 kg 6.615 lbs- With max ballast 3000 kg 6.615 lbs

General

EngineEngine

Manufacturer/Model Cummins QSB 3.3 T3

Power (SAE J1995) 82 kW 99 hpPower (SAE J1995) 82 kW 99 hp

Engine speed 2200 rpmEngine speed 2200 rpm

Electrical systemElectrical system

Battery 24V (2x12V 74Ah)Battery 24V (2x12V 74Ah)

Alternator 24V 60AAlternator 24V 60A

Fuses See the Electrical system section - fusesFuses See the Electrical system section - fuses

Bulbs (if mounted) Watt SocketBulbs (if mounted) Watt Socket

Drive lights, front 75/70 P43t (H4)Drive lights, front 75/70 P43t (H4)

Direction lights, front 21 BA9sDirection lights, front 21 BA9s

Side lights 5 SV8,5Side lights 5 SV8,5

Brake-Position lights 21/5 BAY15dBrake-Position lights 21/5 BAY15d

Direction lights, rear 21 BA15sDirection lights, rear 21 BA15s

License plate light 5 SV8,5License plate light 5 SV8,5

Working lights 70 PK22s (H3)Working lights 70 PK22s (H3)

35 Xenon35 Xenon

Cab lights 10 SV8,5Cab lights 10 SV8,5

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Technical specifications - Dimensions

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Tightening torque

Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench.

M thread

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, DryM -

thread

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

M6 8,4 9,4 12 13,4 14,6 16,3M6 8,4 9,4 12 13,4 14,6 16,3

M8 21 23 28 32 34 38M8 21 23 28 32 34 38

M10 40 45 56 62 68 76M10 40 45 56 62 68 76

M12 70 78 98 110 117 131M12 70 78 98 110 117 131

M14 110 123 156 174 187 208M14 110 123 156 174 187 208

M16 169 190 240 270 290 320M16 169 190 240 270 290 320

M20 330 370 470 520 560 620M20 330 370 470 520 560 620

M22 446 497 626 699 752 839M22 446 497 626 699 752 839

M24 570 640 800 900 960 1080M24 570 640 800 900 960 1080

M30 1130 1260 1580 1770 1900 2100M30 1130 1260 1580 1770 1900 2100

STRENGTH CLASS:

Metric coarse screw thread, bright galvanized (fzb):

Metric coarse thread, zinc-treated (Dacromet/GEOMET):

STRENGTH CLASS:

M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

M6 12,0 15,0 14,6 18,3M6 12,0 15,0 14,6 18,3

M8 28 36 34 43M8 28 36 34 43

M10 56 70 68 86M10 56 70 68 86

M12 98 124 117 147M12 98 124 117 147

M14 156 196 187 234M14 156 196 187 234

M16 240 304 290 360M16 240 304 290 360

M20 470 585 560 698M20 470 585 560 698

M22 626 786 752 944M22 626 786 752 944

M24 800 1010 960 1215M24 800 1010 960 1215

M30 1580 1990 1900 2360M30 1580 1990 1900 2360

20

Technical specifications - Dimensions

ICP224-BR1EN3.pdf2012-01-25

ROPS - bolts

Bolt dimensions : M20 (PN 904487)Bolt dimensions : M20 (PN 904487)

Strength class : 10.9Strength class : 10.9

Tightening torque : 800 Nm (Dacromet treated)Tightening torque : 800 Nm (Dacromet treated)

Hydraulic system

Opening pressure MPaOpening pressure MPa

Drive system 33,0Drive system 33,0

Supply system 2,0Supply system 2,0

Control systems 16,0Control systems 16,0

Brake release 1,9Brake release 1,9

Automatic Climate Control (ACC) (Optional)

The system described in this manual is type ACC (Automatic Climate Control), i.e. a system which maintains the set temperature in the cab provided the windows and doors are kept closed.

Coolant designation: HFC-R134:A

Coolant weight when full: 1350 gram (2.98 lbs)

21

Technical specifications - Dimensions

ICP224-BR1EN3.pdf 2012-01-25

22

Machine description

ICP224-BR1EN3.pdf2012-01-25

Machine description

Identification

Product identification number on the frame

1

Fig. Front frame

1. PIN

The machine's PIN (product identification number) is punched on the right edge of the frame (1). This number is the same number as the machine plate's PIN (serial number).

Machine plate

2

1

Fig. Operator platform

1. Machine plate

2. Engine plate

The machine plate (1) is fixed on the top step, on the left side of the operator platform.

The plate specifies the manufacturer's name and address, the type of machine, the PIN number (serial number), service weight, engine power and year of manufacture. (On machines supplied outside the EU, there are no CE markings and in some cases no year of manufacture.)

Please state the machine's PIN when ordering spares.

23

Machine description

ICP224-BR1EN3.pdf 2012-01-25

Explanation of 17PIN serial number

100 00123 V 0 A 123456100 00123 V 0 A 123456

A B C D E FA B C D E F

A= Manufacturer

B= Family/Model

C= Check letter

D= No coding

E= Production unit

F= Serial number

Engine plates

1

Fig. Engine

1. Type plate

The engine's type plate (1) is located on the cylinder head cover and is accessible when the hood is opened.

The type plate is also placed under the machine plate on the top step to the operator platform.

The plate specifies the type of engine, its serial number and the engine specification. Please specify the engine serial number when ordering spares. Refer also to the engine manual.

24

Machine description

ICP224-BR1EN3.pdf2012-01-25

Location - decals

20

10, 23

22

21

10, 23

21

20

11

14 14

13

14

16

9

2, 3

9

14

1

6

19

4

1

13

17

14

18

8

1. Warning, crush zone 4700903422 15. Warning, brake release 47009048951. Warning, crush zone 4700903422 15. Warning, brake release 4700904895

2. Warning, rotating engine components

4700903423 16. Sound power level 47007912732. Warning, rotating engine

components

4700903423 16. Sound power level 4700791273

3. Warning, burning hot surfaces 4700903424 17. Battery voltage 47003939593. Warning, burning hot surfaces 4700903424 17. Battery voltage 4700393959

4. Warning, instruction manual 4700903459 18. Water tank 47009916574. Warning, instruction manual 4700903459 18. Water tank 4700991657

6. Hoisting plate 4700904870 19. Warning, high pressure fluid 47003972866. Hoisting plate 4700904870 19. Warning, high pressure fluid 4700397286

7. Tire pressure 4700374765 20. Warning, starting gas 47007916427. Tire pressure 4700374765 20. Warning, starting gas 4700791642

8. Diesel fuel 4700991658 21. Emergency exit (cab only) 47009035908. Diesel fuel 4700991658 21. Emergency exit (cab only) 4700903590

9. Fixing point 4700357587 22. Warning, Edge cutter (optional) 47009040839. Fixing point 4700357587 22. Warning, Edge cutter (optional) 4700904083

10. Hydraulic fluid 4700272372 23. Biological hydraulic fluid

(optional)

470079277210. Hydraulic fluid 4700272372 23. Biological hydraulic fluid

(optional)

4700792772

11. Handbook compartment 4700903425 24. Coolant 470038844911. Handbook compartment 4700903425 24. Coolant 4700388449

13. Battery disconnector 4700904835 25. Warning, toxic gas 470090416513. Battery disconnector 4700904835 25. Warning, toxic gas 4700904165

14. Fixing point 470038275114. Fixing point 4700382751

25

19

7

6

14

24

18

25

Machine description

ICP224-BR1EN3.pdf 2012-01-25

Safety decals

Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal.

4700903422 Warning - Crush zone, wheel.

Maintain a safe distance from the crush zone.

4700903423 Warning - Rotating engine components.

Keep your hands at a safe distance from the danger zone.

4700903424 Warning - Hot surfaces in the engine compartment.

Keep your hands at a safe distance from the danger zone.

4700904895 Warning - Brake disengagement

Study the towing chapter before disengaging the brakes.

Danger of being crushed.

4700903459 Warning - Instruction manual

The operator must read the safety, operation and maintenance instructions before operating the machine.

4700791642 Warning - Starting gas

Starting gas is not to be used.

26

Machine description

ICP224-BR1EN3.pdf2012-01-25

4700904083 Warning - Edge cutter (option)

Warning of rotating parts.

Maintain a safe distance from the crush zone.

4700904165 Warning - Toxic gas (option, ACC)

Read the instruction manual.

4700397286 Warning - High pressure fluid

Make sure to drain the pressure in the accumulators before opening the hydraulic system.

27

Machine description

ICP224-BR1EN3.pdf 2012-01-25

Noise power level Diesel fuel Lifting pointNoise power level Diesel fuel Lifting point

Hoisting plate Handbook compartment Master switchHoisting plate Handbook compartment Master switch

Hydraulic fluid Tire pressure Securing pointHydraulic fluid Tire pressure Securing point

Battery voltage Emergency exit (cab only)Battery voltage Emergency exit (cab only)

28

Machine description

ICP224-BR1EN3.pdf2012-01-25

Locations - Control panel and controls

24

25

21

27

26

16

15

14

13

11

12

10

19

9

18

8

17

7

6

5

4

3

2

1

22

23

20

Fig. Control panel

1 Ignition switch 10*Manual sprinkler (MAN) 17*Edge cutter, up1 Ignition switch 10*Manual sprinkler (MAN) 17*Edge cutter, up 2 Forward/Reverse lever 11*Automatic sprinkler (AWC) 18*Edge cutter, down2 Forward/Reverse lever 11*Automatic sprinkler (AWC) 18*Edge cutter, down 3 Button set 12*Increase in watering/sprinkler

interval (timer) (+)

19*Edge cutter, sprinkling3 Button set 12*Increase in watering/sprinkler

interval (timer) (+)

19*Edge cutter, sprinkling

4 Warning indicator 13*Reduction of watering/sprinkler

interval (timer) (-)

20*Hazard warning lights4 Warning indicator 13*Reduction of watering/sprinkler

interval (timer) (-)

20*Hazard warning lights

5

*

Direction indicators 14*Working lights 21*Rotating beacon5

*

Direction indicators 14*Working lights 21*Rotating beacon

6

*

High beam indicator 15 Horn 22 Display6

*

High beam indicator 15 Horn 22 Display

7

*

Increase in tire pressure (+) 16 Emergency stop 23 Function buttons (5 pcs.)7

*

Increase in tire pressure (+) 16 Emergency stop 23 Function buttons (5 pcs.)

8

*

Decrease in tire pressure (-) 24 Brake pedal8

*

Decrease in tire pressure (-) 24 Brake pedal

9 Low/High speed 25 Throttle control9 Low/High speed 25 Throttle control

26 Brake test26 Brake test

*

Optional 27 Parking brake

*

Optional 27 Parking brake

29

Machine description

ICP224-BR1EN3.pdf 2012-01-25

FunctionsFunctions

1. Direction indicators1. Direction indicators

2. Driving lights2. Driving lights

3. Full/Dipped beam3. Full/Dipped beam

4. Parking lights4. Parking lights

5. Horn5. Horn

Figure. Steering column switch (optional)

Function descriptions

No Designation Symbol FunctionNo Designation Symbol Function

1 Ignition key The electric circuit is broken.1 Ignition key The electric circuit is broken.

All instruments and electric controls are supplied with power (Sytem control).

Starter motor activation.Starter motor activation.

2 Forward/Reverse lever To start the machine the lever must be in neutral

position, in the middle. Move the lever forward and press the accelerator to drive forwards; move the lever back and press the accelerator to drive backwards.

2 Forward/Reverse lever To start the machine the lever must be in neutral

position, in the middle. Move the lever forward and press the accelerator to drive forwards; move the lever back and press the accelerator to drive backwards.

3 Button set3 Button set

4 Central warning indication General fault indicating. See the display (22) for

description of the fault.

4 Central warning indication General fault indicating. See the display (22) for

description of the fault.

5 Direction indicators Shows direction indicators activated (Activated via the

steering column switch).

5 Direction indicators Shows direction indicators activated (Activated via the

steering column switch).

6 High beam indicator Shows that main beam is activated. (Activated via the

steering column switch.)

6 High beam indicator Shows that main beam is activated. (Activated via the

steering column switch.)

7 Increase in tire pressure (+) At activation, the tire pressure increases.7 Increase in tire pressure (+) At activation, the tire pressure increases.

8 Decrease in tire pressure (-) At activation, the tire pressure decreases.8 Decrease in tire pressure (-) At activation, the tire pressure decreases.

9 High/Low speed The roller always starts in High speed mode.

Lowspeed mode is obtained when activated.

9 High/Low speed The roller always starts in High speed mode.

Lowspeed mode is obtained when activated.

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Machine description

ICP224-BR1EN3.pdf2012-01-25

No Designation Symbol FunctionNo Designation Symbol Function

10 Manual sprinkler Gives continuous sprinkling of the wheels with water.10 Manual sprinkler Gives continuous sprinkling of the wheels with water.

11 Automatic sprinkler (AWC) When activated sprinkling is automatically switched

On/Off when the forward/Reverse lever is moved out of neutral.

11 Automatic sprinkler (AWC) When activated sprinkling is automatically switched

On/Off when the forward/Reverse lever is moved out of neutral.

12 Increase in watering/sprinkler

interval (timer) (+)

The sprinkling frequency increases each time you press, i.e. the volume of water for the tires.

12 Increase in watering/sprinkler

interval (timer) (+)

The sprinkling frequency increases each time you press, i.e. the volume of water for the tires.

13 Reduction of watering/sprinkler

interval (timer) (-)

Each time you press this decreases the sprinkling, i.e. reduces the volume of water for the tires.

13 Reduction of watering/sprinkler

interval (timer) (-)

Each time you press this decreases the sprinkling, i.e. reduces the volume of water for the tires.

14 Working lights By activating the working lights will turn ON.14 Working lights By activating the working lights will turn ON.

15 Horn Press to sound the horn.15 Horn Press to sound the horn.

16 Emergency stop Brakes the roller and turns OFF the Diesel engine. All

power supply will be turned OFF.

16 Emergency stop Brakes the roller and turns OFF the Diesel engine. All

power supply will be turned OFF.

17 Edge cutter, up When the machine is in Low speed mode the edge

cutter can be run up or down. When the machine is in High speed mode the edge cutter can only be run up. When activated the edge cutter moves up.

17 Edge cutter, up When the machine is in Low speed mode the edge

cutter can be run up or down. When the machine is in High speed mode the edge cutter can only be run up. When activated the edge cutter moves up.

18 Edge cutter, down When activated the edge cutter goes down.18 Edge cutter, down When activated the edge cutter goes down.

19 Edge cutter, sprinkling Activate edge cutter sprinkling by depressing the switch.19 Edge cutter, sprinkling Activate edge cutter sprinkling by depressing the switch.

20 Hazard warning lights Activate the hazard warning light by depressing the

button.

20 Hazard warning lights Activate the hazard warning light by depressing the

button.

21 Rotating beacon Activate the rotating beacon by depressing the button.21 Rotating beacon Activate the rotating beacon by depressing the button.

26 Brake test Tests the brakes when activated.26 Brake test Tests the brakes when activated.

31

Machine description

ICP224-BR1EN3.pdf 2012-01-25

No Designation Symbol FunctionNo Designation Symbol Function

27 Parking brake When pressed the parking brake is activated.

To release the brakes, slide the red part backwards (towards you) and change the position of the lever.

The parking brake must be activated to start the machine!

27 Parking brake When pressed the parking brake is activated.

To release the brakes, slide the red part backwards (towards you) and change the position of the lever.

The parking brake must be activated to start the machine!

Display explanations

Fig. Start screen

When the ignition key is activated to position I, a start screen is visible in display. This is shown for a few seconds and then switches over to the status screen.

Fig. Status screen

A status screen provides information on the fuel level, water level in the sprinkler tank, machine hours and voltage level. Fuel and water levels are specified in per cent (%).

This screen is active until the Diesel engine is started or an active screen choice is made via the function buttons below the display.

Fig. Main screen/Working screen

If the engine is started before any active screen choice is made the display will switch over to main screen.

This screen gives an overview and is kept during work:

- The speed is shown in the middle of the screen.

- High/Low speed mode is shown with a symbol in the middle of the display.

- The engine speed, asphalt temperature (Option) and tire pressure (Option) are shown in the corners.

32

Machine description

ICP224-BR1EN3.pdf2012-01-25

1

Fig. Main screen/Working screen with menu selection buttons (1)

A menu field is shown by pressing one of the menu select buttons. The field is visible for a short while, if no selection is made the field fades out. Menu field will appear again upon pressing either one of the selection buttons (1).

Example of menu field.

Scroll/Selection buttons to choose between available functions.

Alarm log button to display engine and machine alarms.

Settings/Button select menu, which opens the main menu. Settings can be changed in the main menu.

Exit/Return button returns 1 step at once. Pressing the button (approx. 2 sec.) displays the main menu again.

Fig. Temperature screen

The temperature screen shows the temperature of the engine (top of display) and hydraulic fluid (bottom of display). The values are shown in Celsius or Fahrenheit, depending on the choice of unit system.

33

Machine description

ICP224-BR1EN3.pdf 2012-01-25

Fig. Asphalt temperature screen

A menu for the asphalt temperature (Option)can also be shown when an accessory asphalt temperature gauge is installed on the machine. Set the upper and lower temperature limits with the function keys.

If the actual temperature of the asphalt is outside the temperature limits, the temperature value at the top right in the working display will flash. The temperature value will be illuminated continuously as long as you stay within the required interval.

When an engine alarm is activated, the alarm is shown on the display.

The engine alarm is sent out from the engine ECM, which handles the monitoring of the engine functions.

The message, which consists of an SPN and FMI code, can be interpreted via the engine supplier error code list.

The alarm message shown is acknowledged by pressing the "OK" button on the display.

When a machine alarm is activated the alarm is shown on the display, plus a warning text that describes the alarm.

The alarm message shown is acknowledged by pressing the "OK" button on the display.

Machine alarm

Symbol Designation FunctionSymbol Designation Function

Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at

full speed, the hydraulic fluid filter must be changed.

Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at

full speed, the hydraulic fluid filter must be changed.

Warning symbol, air filter If the symbol is shown when the engine is running at full

speed, the air filter must be cleaned or replaced.

Warning symbol, air filter If the symbol is shown when the engine is running at full

speed, the air filter must be cleaned or replaced.

Warning symbol, battery charging If the symbol is shown when the engine is running, then

the alternator is not charging. Stop the engine and locate the fault.

Warning symbol, battery charging If the symbol is shown when the engine is running, then

the alternator is not charging. Stop the engine and locate the fault.

34

Machine description

ICP224-BR1EN3.pdf2012-01-25

Symbol Designation FunctionSymbol Designation Function

Warning symbol, engine temperature If this symbol is shown, the engine is too hot. Stop the

engine immediately and locate the fault. Refer also to the engine manual.

Warning symbol, engine temperature If this symbol is shown, the engine is too hot. Stop the

engine immediately and locate the fault. Refer also to the engine manual.

Warning symbol, hydraulic fluid temperature

This symbol is shown when the hydraulic fluid is too hot. Do not drive the roller; allow the fluid to cool by running the engine on idle, and then locate the fault.

Warning symbol, hydraulic fluid temperature

This symbol is shown when the hydraulic fluid is too hot. Do not drive the roller; allow the fluid to cool by running the engine on idle, and then locate the fault.

Warning symbol, low fuel level This symbol is shown when the fuel level is 10%.Warning symbol, low fuel level This symbol is shown when the fuel level is 10%.

Warning symbol, low sprinkler water level

This symbol is shown when the sprinkler water level is 10% in the main tank.

Warning symbol, low sprinkler water level

This symbol is shown when the sprinkler water level is 10% in the main tank.

Warning symbol, low braking capacity

This symbol is shown when the oil level for the brakes is low and/or if there is low brake pressure. If this alarm is shown and remains after starting the machine, or is shown during operation, stop and switch off the machine immediately and contact Service.

Warning symbol, low braking capacity

This symbol is shown when the oil level for the brakes is low and/or if there is low brake pressure. If this alarm is shown and remains after starting the machine, or is shown during operation, stop and switch off the machine immediately and contact Service.

Warning symbol. Error: [xx] This symbol is shown when there is an alarm from the

H1-AC unit. Error codes as per table H1-AC Alarm.

Warning symbol. Error: [xx] This symbol is shown when there is an alarm from the

H1-AC unit. Error codes as per table H1-AC Alarm.

35

Machine description

ICP224-BR1EN3.pdf 2012-01-25

H1-AC alarm

Error code

Description Machine ActionError

code

Description Machine Action

11

SAFE MODE: <9V or >36V LIMITED MODE: <18V or >32V

SAFE mode / LIMITED mode

11

SAFE MODE: <9V or >36V LIMITED MODE: <18V or >32V

SAFE mode / LIMITED mode

13

Internal Reference Voltage SAFE mode

13

Internal Reference Voltage SAFE mode

14

Analog Injection Channel SAFE mode

14

Analog Injection Channel SAFE mode

15

Watchdog SAFE mode

15

Watchdog SAFE mode

16

Sensor Voltage Error SAFE mode

16

Sensor Voltage Error SAFE mode

21

Pump Forward Control Valve Error / Feedback Error LIMITED mode

21

Pump Forward Control Valve Error / Feedback Error LIMITED mode

22

Pump Reverse Control Valve Error / Feedback Error LIMITED mode

22

Pump Reverse Control Valve Error / Feedback Error LIMITED mode

25

Digital Outputs A1 / A2 SAFE mode

25

Digital Outputs A1 / A2 SAFE mode

26

Digital Outputs B1 / B2 SAFE mode

26

Digital Outputs B1 / B2 SAFE mode

28

Motor Control Valve Error / Feedback Error LIMITED mode

28

Motor Control Valve Error / Feedback Error LIMITED mode

30

Motor Brake Pressure Defeat Valve / Feedback Error LIMITED mode

30

Motor Brake Pressure Defeat Valve / Feedback Error LIMITED mode

31

Pump / Engine Speed RPM LIMITED mode

31

Pump / Engine Speed RPM LIMITED mode

35

FNR Error SAFE mode

35

FNR Error SAFE mode

39

Inch Sensor Error LIMITED mode

39

Inch Sensor Error LIMITED mode

40

Inch Sensor not calibrated Start Protection ON

40

Inch Sensor not calibrated Start Protection ON

43

Driving Sensor Error LIMITED mode

43

Driving Sensor Error LIMITED mode

47

Mode Switch-B Error LIMITED mode

47

Mode Switch-B Error LIMITED mode

58

Motor RPM Error LIMITED mode

58

Motor RPM Error LIMITED mode

59

Motor Direction Error LIMITED mode

59

Motor Direction Error LIMITED mode

70

CAN Hardware Error LIMITED mode

70

CAN Hardware Error LIMITED mode

72

CAN RX Message timeout LIMITED mode

72

CAN RX Message timeout LIMITED mode

98

CAN Shared Engine Control SAFE mode

98

CAN Shared Engine Control SAFE mode

LIMITED mode

Limits the speed to 50% of max. speed. This mode continues during the duration of the fault.

SAFE mode

The machine stops and cannot be operated before the fault has been corrected.

36

Machine description

ICP224-BR1EN3.pdf2012-01-25

Alarms received are saved/logged and can be seen by selecting Display alarms.

Selection of Display alarms.

"ENGINE ALARM"

Saved/Logged engine alarms.

"MACHINE ALARM"

Saved/Logged machine alarms. These alarms come from the other systems on the machine.

"MAIN MENU"

In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel only, requires pin code), and to see the version of installed software.

37

Machine description

ICP224-BR1EN3.pdf 2012-01-25

"USER SETTINGS"

Users can change the light settings, choose between the Metric or Imperial system, and set warning sounds On/Off.

Adjustment of the light and contrast settings on the display, including brightness of the panel light.

38

Machine description

ICP224-BR1EN3.pdf2012-01-25

Operator help when starting

When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display.

The missing conditions must be set before it is possible to start the machine.

Conditions that must be set:

- Activated P-brake

- Selector lever in neutral

- Speed selector for diesel engine in low (Low = idling) (not all models)

Operator help Workmode

When attempting to activate

- Edge cutter (Option)

with the machine in High speed mode the display will show "Low speed mode" for a few seconds.

To activate the above function it is necessary to make sure that the machine's Low speed mode is activated.

39

Machine description

ICP224-BR1EN3.pdf 2012-01-25

Instruments and controls, cab

14

Radio/CD (Option)

8

1

2

3

4

5

6

7

Fig. Cab roof, front

Fig. Rear right cab post

15

40

Machine description

ICP224-BR1EN3.pdf2012-01-25

Function description of instruments and controls in the cab

No Designation Symbol FunctionNo Designation Symbol Function

1 Heater control Turn to the right to increase heating.

Turn to the left to reduce heating.

1 Heater control Turn to the right to increase heating.

Turn to the left to reduce heating.

2 Ventilation fan, switch In the left position, the fan is off.

Turning the knob to the right increases the volume of air entering the cab.

2 Ventilation fan, switch In the left position, the fan is off.

Turning the knob to the right increases the volume of air entering the cab.

3 Air conditioning, switch Starts and stops the air conditioning.3 Air conditioning, switch Starts and stops the air conditioning.

4 Cab air recirculation, switch Pressing the top opens the air damper so that

fresh air comes into the cab. Pressing the bottom closes the damper so that the air recirculates inside the cab.

4 Cab air recirculation, switch Pressing the top opens the air damper so that

fresh air comes into the cab. Pressing the bottom closes the damper so that the air recirculates inside the cab.

5 Front wiper, switch Press to operate the front screen wiper.5 Front wiper, switch Press to operate the front screen wiper.

6 Front and rear window screen

washers, switch

Press the upper edge to activate the front screen washers. Press the lower edge to activate the rear screen washers.

6 Front and rear window screen

washers, switch

Press the upper edge to activate the front screen washers. Press the lower edge to activate the rear screen washers.

7 Rear wiper, switch Press to operate the rear screen wiper.7 Rear wiper, switch Press to operate the rear screen wiper.

8 Fuse box Contains fuses for the electrical system in the

cab.

8 Fuse box Contains fuses for the electrical system in the

cab.

14 Defroster nozzle Turn the nozzle to direct the flow of air.14 Defroster nozzle Turn the nozzle to direct the flow of air.

15 Hammer for emergency exit To escape from the cab in an emergency,

release the hammer and break the opening windows on the right-hand side.

15 Hammer for emergency exit To escape from the cab in an emergency,

release the hammer and break the opening windows on the right-hand side.

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Machine description

ICP224-BR1EN3.pdf 2012-01-25

Using the cab controls.

Defroster

To quickly remove ice or mist, make sure that only the front and rear air nozzles are open.

Turn the heater and fan dial (1 and 2) to max.

Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

1

2 3

4

Heat

If the cab is cold, open the lower nozzle on the front columns and the middle nozzles just over the controls for the heater and fan.

Turn to max heat and max fan speed.

When the required temperature has been reached, open the other nozzles and if necessary turn down the heat and fan speed.

AC/ACC

NOTE: When using AC/ACC all the windows must be

closed for the system to work efficiently.

To quickly reduce the temperature in the cab, adjust the following settings on the control panel.

Turn on AC/ACC (3) and set the fresh air (4) in the lower position to switch off the fresh air valve.

Set the heater control (1) to minimum and turn up the fan speed (2). Keep only the front middle nozzles in the ceiling open.

When the temperature has dropped to a comfortable level, adjust the required temperature on the heater control (1) and reduce the fan speed (2).

Now open the remaining nozzles in the roof to achieve a comfortable temperature in the cab.

Reset the fresh air button (4) to the upper position for fresh air.

42

Machine description

ICP224-BR1EN3.pdf2012-01-25

Electrical system

3

Fig. Main switchbox

1. Control unit (ECU)

2. Fuses

3. Main relay

1

2

The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the switchbox and fuses.

On the plastic cover there is a 24V socket.

Fig. Battery bay

1. Master switch

2. Main fuse panel

1

2

The fuses in the engine compartment are located alongside the master switch.

The roller is equipped with 24 V electrical system and an AC alternator.

Connect the correct polarities (ground) to the battery. The cable between the battery and the alternator must not be disconnected when the engine is running.

43

Machine description

ICP224-BR1EN3.pdf 2012-01-25

7

5

Fig. Main fuse panel

1. Battery disconnector

2. Preheating relay (120A)

3. Fuse (F20)

4. Starter relay (50A)

5.Fuses (F13, F10, F11)

6. Fuse (F5)

7. 24V socket

6

4

3

1

2

The main fuse panel is placed behind the battery disconnector, on the left side under the hood.

F13 Engine ECU (30A)F13 Engine ECU (30A)

F10 Main fuse (50A)F10 Main fuse (50A)

F11 Cab (50A)F11 Cab (50A)

F20 Preheater unit (125A)F20 Preheater unit (125A)

F5 Cab / CD / Radio (10A)F5 Cab / CD / Radio (10A)

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Machine description

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Fuses

F1

F2

Fig. Fuse boxes.

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All fuses are flat pin fuses.

Fuse box F1Fuse box F1

1. Starter key, Main relay 5A 5. Master ECU PWR 3 20A1. Starter key, Main relay 5A 5. Master ECU PWR 3 20A

2. Master ECU, I/O Unit, Display unit 5A 6. Master ECU PWR 4 20A2. Master ECU, I/O Unit, Display unit 5A 6. Master ECU PWR 4 20A

3. Master ECU PWR 1 10A 7. Power outlet, 24 VDC 10A3. Master ECU PWR 1 10A 7. Power outlet, 24 VDC 10A

4. Master ECU PWR 2, options 10A 8. Power train, ECU 10A4. Master ECU PWR 2, options 10A 8. Power train, ECU 10A

Fuse box F2Fuse box F2

1.

Air on the run 5A

5.

Reserve

1.

Air on the run 5A

5.

Reserve

2.

DCA, asphalt 10A

6.

Reserve

2.

DCA, asphalt 10A

6.

Reserve

3.

Reserve

7.

Driving lights 7.5A

3.

Reserve

7.

Driving lights 7.5A

4.

Reserve

8.

Driving lights 20A

4.

Reserve

8.

Driving lights 20A

Fuses in cab

Fig. Cab roof fuse box

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All fuses are flat pin fuses.

Fuse box F7Fuse box F7

1. Interior lighting 10A 4. Heater fan 15A1. Interior lighting 10A 4. Heater fan 15A

2. CD/Radio 10A 5. Windscreen wiper/washers, front/rear 10A2. CD/Radio 10A 5. Windscreen wiper/washers, front/rear 10A

3. AC Condensor unit 15A 6. Windscreen wiper/Washer, right side 10A3. AC Condensor unit 15A 6. Windscreen wiper/Washer, right side 10A

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Machine description

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Operation

ICP224-BR1EN3.pdf2012-01-25

Operation

Before starting

Master switch - Switching on

Fig. 10 Engine compartment

1. Battery disconnector

1

Remember to carry out daily maintenance. Refer to the maintenance instructions.

The battery disconector is located in the left, rear part of engine compartment. Turn the key (1) to the On position. The roller is now supplied with power.

If the main battery/master switch is covered, the engine hood must be unlocked during operation, to be able to reach the switch in an emergency.

Control panel, adjustments

1

2

3

Fig. Operator position

1. Locking lever - transverse travel

2. Locking lever - rotation

3. Locking lever - steering column angle

The control unit has three adjustment options, transverse travel, rotation and steering column angle.

For transverse travel, raise the inner lever (1), which releases the catch.

For rotation, pull up the outer lever (2). Make sure the control unit locks in position before operating the machine.

Release locking lever (3) to adjust the steering column. Lock in the new position.

To adjust the operator's seat, see the section for basic/comfort seat.

Adjust all settings when the machine is stationary.Adjust all settings when the machine is stationary.

Always ensure that the seat is in locked position before operating the roller.

Never release the lock for side travel if the machine is standing sideways on a slope.

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Operation

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1

2

3

4

Fig. Driver seat

1. Locking lever - Length adjustment

2. Weight adjustment

3. Backrest angle

4. Seat belt

Driver seat - Adjustment

Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach.

The seat can be adjusted as follows.

- Length adjustment (1)

- Weight adjustment (2)

- Back support angle (3)

Always make sure that the seat is secure before beginning operation.

Do not forget to use the seatbelt (4).Do not forget to use the seatbelt (4).

Operator's seat, comfort (Optional) Adjustments

6

7

4

2

1

3

5

Fig. Operator’s seat

1. Lever - length adjustment

2. Wheel - height adjustment

3. Wheel - seat cushion inclination

4. Wheel - backrest inclination

5. Wheel - armrest inclination

6. Wheel - lumbar support adjustment

7. Seat belt

Adjust the operator's seat so that the position is comfortable and so that the controls are within easy reach.

The seat can be adjusted as follows:

- Length adjustment (1)

- Height adjustment (2)

- Seat-cushion inclination (3)

- Backrest inclination (4)

- Armrest inclination (5)

- Lumbar support adjustment (6)

Always ensure that the seat is locked in position before operating the roller.

Remember to use the seat belt (7).Remember to use the seat belt (7).

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Operation

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Display - Control

1

2

Fig. Control panel

1. Ignition key

2. Status screen

Sit down for all operations.

Turn the ignition key (1) to position I, the start screen will be shown in display.

4

6

5

3

Fig. Status screen

3. Fuel level

4. Water level

5. Hour meter

6. Voltmeter

Check that the voltmeter (6) shows at least 24 volts and the levels for fuel (3) and water (4) indicates a percentage value.

The hourmeter (5) registers and shows the total number of hours the engine has run.

View

Fig. View

Before starting, make sure that the view ahead, to the rear, and to the sides is unobstructed.

All cab windows should be clean and the rear view mirrors should be correctly adjusted.

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Operation

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Operator position

1

2

3

5

2

3

Fig. Driver seat

1. Seat belt

2. Safety rails

3. Locking knob

4. Anti-slip

If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet.

Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of force.

The safety railings (2) around the operator station are adjustable, and can be set in the inner and the outer positions. Retract the railings when driving close to walls or other obstacles.

Release the locking knob (3), set the the railings in the required position and relock in position.

Make sure that the anti-slip (4) on the platform is in good condition. Replace if the friction is poor.

If the machine is fitted with a cab, make sure that the door is closed when in motion.

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Operation

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Interlock

The roller is equipped with Interlock.

The diesel engine switches off after 4 seconds if the operator rises from the seat when going forwards/backwards.

If the Forward/reverse lever is in neutral when the operator stands up a buzzer will be activated until the Forward/Reverse lever is moved to the parking position.

The engine does not stop if the parking brake is activated.

The engine will switch off immediately if for any reason the Forward/Reverse lever is moved out of neutral when the operator is not sitting down in the seat.

Sit down for all operations!Sit down for all operations!

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Operation

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Starting

Starting the engine

3

1

Fig. Control panel

1. Forward/Reverse lever

2. Ignition lock

3. Ignition key

2

Make sure that the emergency stop is not activated (upper position), and that the Forward/Reverse lever is in the neutral position. Also make sure that the parking brake is activated.

The diesel engine cannot be started in any other position of the control.

Sit down in the driver seat and turn the ignition key (3) to the right to the first position (allow the start image to change to the status image) and then to the start position. Release as soon as the engine starts.

Do not run the starter motor for too long (max. 30 seconds). If the engine will not start, wait a minute before trying again.

Let the engine idle for a few minutes to warm up, longer if the ambient temperature is below +10°C (50°F).

Ensure that there is good ventilation (air extraction) if the engine is run indoors. Risk of carbon monoxide poisoning.

Parking brake - Check

2

3

1

Fig. Control panel

1. Forward/Reverse lever

2. Parking brake

3. Brake test

The parking brake must be activated to start the machine!

With the engine idling and the parking brake activated, move the Forward/Reverse lever forward to position F. Press the brake test button and keep it pressed while increasing the engine speed with the accelerator. The machine should not move. Driving with an activated parking brake only takes place when the brake test button is pressed. The brake test can also be done in reverse R.

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Operation

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Figure. Display - Status image

Check during warming up of the engine that fuel and water levels are shown correctly and that the voltage is at least 24V.

When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and that braking distances can be longer than normal until the machine reaches the working temperature.

The machine always starts in the High speed position.

Throttle control and brake pedal.

1

Fig. Pedals

1. Throttle control

2. Brake pedal

2

Position the seat so that the throttle control (1) and brake pedal (2) can easily be reached, and so that the driving position is comfortable.

The direction of travel is selected, either fowards or backwards, with the Forward/Reverse lever. The speed positions High and Low produce different maximum speeds and different starting and stopping ramps. Softer start/stop in Low speed position and harder start/stop in High speed position. Increase or decrease the roller speed within the area with the accelerator (1).

Check the main brake. It is very important to make sure that the brakes are working properly. Run the machine slowly forward, and press the brake pedal to confirm the function.

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Operation

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Display when activating choice via the button set.

The parking symbol is shown when the parking brake is activated.

= Display of alarm, see table for information.

= Automatic Water Control (AWC), sprinkling is activated when the F/R lever is outside neutral.

= Tire pressure (+)

= Sprinkler, activation of sprinkler for edge cutter.

= Low speed

= High/Low speed mode

Alarm descriptions

Symbol Designation FunctionSymbol Designation Function

Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full

speed, the hydraulic filter must be changed.

Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full

speed, the hydraulic filter must be changed.

Warning lamp, air filter If the lamp comes on while the engine is running at full

speed, the air filter must be cleaned or replaced.

Warning lamp, air filter If the lamp comes on while the engine is running at full

speed, the air filter must be cleaned or replaced.

Warning lamp, battery charging If the lamp comes on while the engine is running, the

alternator is not charging. Stop the engine and locate the fault.

Warning lamp, battery charging If the lamp comes on while the engine is running, the

alternator is not charging. Stop the engine and locate the fault.

Warning light, engine temperature If the lamp comes on, the engine is too hot. Stop the

engine immediately and locate the fault. Refer also to the engine manual.

Warning light, engine temperature If the lamp comes on, the engine is too hot. Stop the

engine immediately and locate the fault. Refer also to the engine manual.

Warning lamp, hydraulic fluid temperature

If the lamp comes on, the hydraulic fluid is too hot. Do not drive the roller. Cool the fluid by allowing the engine to idle and locate the fault.

Warning lamp, hydraulic fluid temperature

If the lamp comes on, the hydraulic fluid is too hot. Do not drive the roller. Cool the fluid by allowing the engine to idle and locate the fault.

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Operation

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Operating the roller

Under no circumstances is the machine to be operated from the ground. The operator must be seated inside the machine during all operation.

Fig. Control panel

1. Manual sprinkling

2. Automatic sprinkling

1

2

Activate the operating speed with the accelerator, placed on the right side of the steering column.

Check that the steering is working correctly by turning the steering wheel once to the right and once to the left while the roller is stationary.

When compacting asphalt, remember to turn on the sprinkler system (1) or (2).

Make sure that the area in front of and behind the roller is clear.

Release the parking brake button (1) by sliding the red lock on the button backwards and changing the postion of the lever. Remember that the roller can start rolling, if it is on a slope.

2

1

3

Fig. Control panel

1. Forward/Reverse lever

2. Parking brake control

3. Low speed

Activate the button for low speed (3).

Move the Forward/Reverse lever (1) forwards or backwards, depending on which direction of travel is required.

Increase or decrease the roller speed by using the throttle control.

Check the function of the parking brake by activating the parking brake and mowing the Forward/Reverse lever to position F or R. Keep the brake test button pressed in. When you press the throttle control the machine should not move.

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Operation

ICP224-BR1EN3.pdf 2012-01-25

Operating on a slope

Under no circumstances is the machine to be operated from the ground. The operator must be seated inside the machine during all operation.

When transporting on steep ground (downward slope > 5%) make sure not to exceed the maximum speed for the roller.

Take your foot off the accelerator and brake with the engine. Use the main brake as well if the speed continues to increase.

Selecting low speed increases the efficiency of the engine brake and prolongs the brake life.

Low speed should always be selected when working and transporting on steep slopes (>15%).

The driving and braking rear wheels should also always be pointing down the slope, i.e. the roller is driven forwards up the slope and reversed down the slope.

Make sure that the area in front of and behind the roller is clear.

Checking the treads on the tires

Inspect the tire treads from time to time to ensure no asphalt has stuck to the tires. This can occur before the tires are sufficiently warm. Mixing 2-4% cutting fluid to the tire sprinkler water can prevent this problem.

Edge cutting (Optional)

3

1

2

Fig. Switch

1. Edge cutter, Up

2. Edge cutter, Down

3. Sprinkler, edge cutter

The machine must be in the Low speed position to active the edge cutter.

With the machine in the Low speed position , and if the button (1) on the panel is pressed, this will lower the edge cutter to the surface of the asphalt by means of a hydraulic cylinder. To reset the edge cutter in its original position, press the button (2) on the panel to lift the edge cutter.

The tool can also be lifted if the machine is in transport position.

A bypass valve prevents the hydraulic system being overloaded.

There is a separate sprinkler system which the

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Operation

ICP224-BR1EN3.pdf2012-01-25

operator should use to avoid asphalt sticking to the edge cutter. The system is operated with a switch (3). The water is drawn from the main water tank, which is also used for the normal sprinkler system.

3

1

Fig. Keypad

1. Display

2. Tire pressure (+)

3. Tire pressure (-)

2

Variable tire pressure (air-on-the-run) (Option)

The operator can vary the pressure while work is in progress with the air pressure control on the roller. The pressure can be variably adjusted with the keys (2) and (3) on the keypad within the interval 240 kPa to 830 kPa (35 to 120 psi). The tire pressure is increased with the (2) key, and reduced with the (3) key. The pressure level in the tires is shown in the bottom left corner on the display.

When the tire pressure is at maximum level (830 kPa), or minimum level (240 kPa), it is not possible to increase/lower the pressure.

34

1

Fig. Coconut mats

1. Coconut mat

2. Scraper holder

3. Locking hook

4. Lock pin

2

Coconut mats (Option)

To apply cocunut mats on the wheels:

- Grip the handle in the middle of the scraper holder (2), and lift.

- Make sure that the lock pin (4) releases properly from the locking hook (3) and allow the scraper to rest against the tires in the working position.

To release the coconut mats:

- Grip the handle in the middle of the scraper holder (2), and lift.

- Make sure that the lock pin (4) hooks secure in the locking hook (3).

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Operation

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Ballast box

2

5

1

2

3

Fig. Ballast box cover

1. Top cover

2. Side cover

3. Plug (water draining)

4. Cover for ballast water

5. Side panel for steel ballast weights

4

Fill the box from above.

Remove the top cover (1), or fill with ballast water via the screw on the cover (4).

Leave the side cover (2) on, so that sand and water does not run out.

Do not remove the plug (3) because the water will run out when the ballast is supplemented with water.

Top up the ballast box when necessary with gravel, sand and steel.

Water can be added when filling with sand, which spreads out the sand and fills out the spaces between the ballast.

When using the roller with mixed ballast, start with the available steel objects and then add the requisite amount of sand and water.

Distribute the ballast evenly.Distribute the ballast evenly.

When sand is filled in the ballast section it should be moistened with water. This causes the sand to be spread evenly.

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Operation

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Driving (Ground Pressure)

1

Fig. Ground contact surface

1. Contact surface at high tire pressure

2. Contact surface at low tire pressure

2

Ground pressure

The contact surface of the tire can be changed by means of tire pressure.

High tire pressure gives a smaller contact surface (1).

Low tire pressure gives a larger contact surface (2).

The total service weight divided by the number of tires give the pressure per wheel. See Table.

The ground contact surface of the tire is relevant for the compaction result.

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Operation

ICP224-BR1EN3.pdf 2012-01-25

Ground pressure

Wheel pressure, kg

Tire pressure, kPa

Wheel pressure, kg

Tire pressure, kPa

240 350 480 620 720 830240 350 480 620 720 830

GROUND PRESSURE, kPa

1125 200 240 270 300 330 3401125 200 240 270 300 330 340

1375 220 260 300 330 350 3801375 220 260 300 330 350 380

1825 240 280 340 380 400 4301825 240 280 340 380 400 430

2250 250 310 360 410 440 4802250 250 310 360 410 440 480

2750 260 320 390 440 480 5202750 260 320 390 440 480 520

3000 270 330 410 460 490 5403000 270 330 410 460 490 540

Wheel pressure, kg

Tire pressure, psi

Wheel pressure, kg

Tire pressure, psi

35 50 70 90 105 120

GROUND PRESSURE, psi

2500 29 35 39 44 47 492500 29 35 39 44 47 49

3000 31 38 44 48 51 553000 31 38 44 48 51 55

4000 35 41 49 55 58 624000 35 41 49 55 58 62

5000 37 45 52 60 64 695000 37 45 52 60 64 69

6000 38 47 57 64 70 756000 38 47 57 64 70 75

6500 39 48 59 66 71 786500 39 48 59 66 71 78

Low tire pressure - 240 kPa (34.8 psi).

Fig. Low ground pressure, larger area

The lower the tire pressure, the lower the pressure on the contact surface due to larger contact surface.

Is used on lots of loose material.

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Operation

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Normal tire pressure - 480 kPa (69.6 psi)

Fig. Normal ground pressure

Used for degradation session.

High tire pressure - 830 kPa (120.4 psi).

Fig. High ground pressure, smaller area

The higher the tire pressure, the greater the pressure on the contact surface due to smaller contact surface.

Used for thick layers and finishing sessions.

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Operation

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Interlock/Emergency stop/Parking brake Check

The interlock, emergency stop and parking brake must be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

The interlock function is checked by the operator standing up from the seat when the roller is moving very slowly forwards/backwards. (Check in both directions). Hold the steering wheel firmly and brace yourself for a sudden stop. A buzzer goes on and after 4 seconds the engine switches off and the brakes are activated.

Check the function of the emergency stop by pressing the emergency stop button when the roller is moving slowly forwards/backwards. (Check in both directions). Hold the steering wheel firmly and brace yourself for a sudden stop. The engine switches off and the brakes are activated.

Check the function of the parking brake by activating the parking brake when the roller is moving very slowly forwards/backwards. (Check in both directions). Hold the steering wheel and brace yourself for a sudden stop when the brakes are activated. The engine does not switch off.

Normal braking

2

1

Fig. Control panel

1. Throttle control

2. Brake pedal

Release the throttle control (1) and press the brake pedal (2).

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Operation

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Emergency braking

3

Fig. Control panel

3. Emergency stop

The brake pedal is normally used to brake.

For emergency braking, press the emergency stop (3), hold the steering wheel firmly and be prepared for a sudden stop. The engine stops.

The Diesel engine will stop and must be restarted.

When starting after emergency braking, the Forward/Reverse lever must be in the "N" position, and the parking brake has to be activated.

Switching off

2

1

Fig. Control panel

1. Display

2. Ignition key

Allow the engine to low idle for a few minutes to cool down.

Check the display to see if any faults are indicated. Switch off all lights and other electrical functions.

Push in the parking brake switch.

Turn the ignition switch (1) to the left to the shut off position.

Fit the instrument cover on the display and top of the control box (on rollers without cab), and lock it.

Chocking the wheels

Fig. Chocking the wheels

1. Chocks

1

Never leave the roller when the engine is running, unless the parking brake is activated.

Make sure that the roller is parked in a safe area, free from traffic. Chock the wheels if the roller is parked on sloping ground.

Keep in mind that there is a risk of freezing during the winter. Drain the water tanks and water lines.

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Operation

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Master switch

1

Fig. 10 Engine compartment

1. Battery disconnector

Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle.

This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine. Lock the service doors/covers.

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Long-term parking

ICP224-BR1EN3.pdf2012-01-25

Long-term parking

The following instructions should be followed when long term parking (more than one month).

Fig. Roller weather protection

These measures apply when parking for a period of up to 6 months.

Before re-commissioning the roller, the points marked with an asterisk * must be returned to the pre-storage state.

Wash the machine and touch up the paint finish to avoid rusting.

Treat exposed parts with anti-rust agent, lubricate the machine thoroughly and apply grease to unpainted surfaces.

Engine

* Refer to the manufacturer’s instructions in the engine manual that is supplied with the roller.

Battery

* Remove the battery/battteries from the machine, clean the outside and trickle charge once a month.

Air cleaner, exhaust pipe

* Cover the air cleaner (see under the heading 'Every 50 hours of operation' or 'Every 1000 hours of operation') or its opening with plastic or tape. Also cover the exhaust pipe opening. This is to avoid moisture entering the engine.

Watering system

* Empty the water tank and all hoses of water. Empty the filter housing and the water pump. Undo all sprinkler nozzles.

See maintenance sections for "Watering system draining".

Fuel tank

Fill the fuel tank completely full to prevent condensation.

Hydraulic reservoir

Fill the hydraulic reservoir to the uppermost level mark (see under the heading ‘Every 10 hours of operation.’)

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Long-term parking

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Tires

Make sure that tire pressures are at least 200 kPa (29 psi).

Steering cylinder, hinges, etc.

Grease the steering cylinder piston with conservation grease.

Grease the hinges on the doors to the engine compartment and the cab.

Hoods, tarpaulin

* Lower the instrument cover over the instrument panel.

* Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground.

* If possible, store the roller indoors and ideally in a building where the temperature is constant.

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Miscellaneous

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Miscellaneous

Lifting

1

Weight: refer to the hoisting plate on the roller

1

Fig. Roller prepared for lifting

1. Hoisting plate

Lifting the roller

Ensure that the front wheels are parallel with the frame before the roller is lifted.

Place the lifting chains in the lifting eyes and make sure that no parts are damaged by the chains when lifting.

The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical specifications.

Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in accordance with the relevant safety regulations for the lifting equipment.

Stand well clear of the hoisted machine! Make sure that the lifting hooks are properly secured.

Weight: refer to the hoisting plate on the roller

1

Figure. Roller lifted with jack

1. Lifting plate

2. Jack

2

Lifting the roller with jack:

The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical specifications.

The lifting device such as a jack (2), or equivalent, must be dimensioned according to the safety regulations for lifting devices.

Do not go under a lifted load! Make sure that the lifting device is secure in its position, and on a level and stable suface.

The machine must only be lifted with a jack, or the like, positioned as per the markings. The frame is reinforced at these points to withstand the tension. Lifting at any other place can result in damage to the machine or personal injury.

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Roller prepared for transport

3

Fig. Positioning

1. Chocks

2. Blocks

3. Straps

1

2

3

2

Activate the parking brake.

Make sure that the machine is in a neutral position, i.e. that the front tires are pointing forwards.

Chock the tiers (1) and secure the chocks to the transport vehicle. The chock should have an angle of 37° and minimum height of 25 cm (9.9 inches). The tiers should be chocked both forwards and backwards.

Block under the frame (2) to ensure tensioned chains if the air goes out of the tires. Block up the machine as shown in figure

Secure the roller with chains in all four corners. The attachment points are shown on the decals. Place the chains in symmetrical pairs crossing each other.

Make sure that the chains, blocks and attachments in the transport vehicle are approved and have the requisite breaking strain. Check at regular intervals that the chains are not slack.

Towing/Recovering

The roller can be moved up to 300 meters (1,000 ft) using the instructions below.

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Short distance towing with the engine running

1

Fig. Propulsion pump

1. By-pass valves

Activate the parking brake, and temporarily stop the engine. Chock the wheels to prevent the roller from moving.

Open the hood and make sure that the propulsion pump is accessible.

On the pump there are two by-pass valves (1) (hex screws), which should be turned three turns anticlockwise to put the system in by-pass mode.

By-pass mode means that A and B sides on the pump are freely connected to the pressure side.

This function enables a machine to be moved without the drive shaft rotating.

Start the engine and allow it to idle.

Place the Forward/Reverse lever in the forward or reverse position. If the lever is in neutral, the brakes in the hydraulic motors are activated.

The roller can now be towed and can also be steered if the steering system is otherwise functioning.

To disengage the by-pass mode, turn back the by-pass valves (1) three turns clockwise.

The machine must not be moved at a speed higher than 5 km/h, and no more than 300 meters. Otherwise there is a risk of damaging the drives. Make sure to reset the towing valves (by turning them three turns clockwise) after towing.

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Short distance towing when the engine is inoperative.

2

1

Fig. Brake release valve

1. Valve

2. Pump arm

Chock the wheels to prevent the roller from moving when the brakes are hydraulically disengaged.

2

3

Fig. Valve block

2. Pump arm

3. Towing valve

Open the hood and make sure that the propulsion pump is accessible.

On the pump there are two by-pass valves (1) (hex screws), which should be turned three turns anticlockwise to put the system in by-pass mode.

By-pass mode means that A and B sides on the pump are freely connected to the pressure side.

This function enables a machine to be moved without the drive shaft rotating.

The release pump for the brakes is located on the left side in the engine compartment.

Pump with the arm (2) until the brakes are released.

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Fig. Propulsion pump

1. By-pass valve

1

To quickly drain the brake release pressure, start or run the engine for a few seconds with the starter.

To drain quickly when the starter is not working, screw the towing valve (3) four turns anticlockwise.

It is important to reset the towing valve with four turns clockwise.

To disengage the by-pass mode, turn back the hex screws (1) three turns clockwise.

The roller can now be towed.

The machine must not be moved at a speed higher than 5 km/h, and no more than 300 meters. Otherwise there is a risk of damaging the drives. Make sure to reset the towing valves (by turning them three turns clockwise) after towing.

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Miscellaneous

ICP224-BR1EN3.pdf 2012-01-25

Towing the roller

When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used as the roller has no brakes.

The roller must be towed slowly, max. 5 km/h (3 mph) and only towed a short distance, max. 300 m (1,000 ft).

Fig. Towing

When towing/retrieving a machine, the towing device must be connected to both lifting holes in the diagram.

Pulling forces should act parallel to the machine's longitudinal axis, as illustrated. See table below for maximum permitted pulling force for machine model.

Model kN lbfModel kN lbf

CP224 324 72,900CP224 324 72,900

Reverse the towing preparations made to the hydraulic pump and/or the motor.

Trailer eye (Option)

Fig. Trailer eye

The roller can be fitted with a trailer eye.

The trailer eye is not designed to be used for towing/recovery. It is only designed for towing objects weighing no more than 4,000 kg.

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Operating instructions - Summary

ICP224-BR1EN3.pdf2012-01-25

Operating instructions - Summary

1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.

2. Make sure that all instructions in the MAINTENANCE section are followed.2. Make sure that all instructions in the MAINTENANCE section are followed.

3. Turn the master switch to the ON position.3. Turn the master switch to the ON position.

4. Move the forward/reverse lever to position "P".4. Move the forward/reverse lever to position "P".

5. Set the Emergency stop in the pulled-out position. The machine always starts in Highspeed mode.

6. Start the engine and allow it to warm up.6. Start the engine and allow it to warm up.

7. Move the forward/reverse lever to the NEUTRAL position.7. Move the forward/reverse lever to the NEUTRAL position.

8. Operate the roller. The Forward/Reverse lever gives the required direction of travel. Use the accelerator carefully.

9. Test the brakes. Remember that the braking distance will be longer if the hydraulic fluid is cold.

10. Check that the tires are thoroughly sprinkled when this is necessary.10. Check that the tires are thoroughly sprinkled when this is necessary.

11. IN AN EMERGENCY:

- Press the EMERGENCY STOP.

- Hold the steering wheel firmly.

- Brace yourself for a sudden stop.

11. IN AN EMERGENCY:

- Press the EMERGENCY STOP.

- Hold the steering wheel firmly.

- Brace yourself for a sudden stop.

12. When parking:

- Move the forward/reverse lever to position "P".

- Stop the engine and chock the wheels.

12. When parking:

- Move the forward/reverse lever to position "P".

- Stop the engine and chock the wheels.

13. When lifting: - Refer to the relevant section in the Instruction Manual.13. When lifting: - Refer to the relevant section in the Instruction Manual.

14. When towing: - Refer to the relevant section in the Instruction Manual.14. When towing: - Refer to the relevant section in the Instruction Manual.

15. When transporting: - Refer to the relevant section in the Instruction Manual.15. When transporting: - Refer to the relevant section in the Instruction Manual.

16. When recovering - Refer to the relevant section in the Instruction Manual.16. When recovering - Refer to the relevant section in the Instruction Manual.

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Operating instructions - Summary

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74

Preventive maintenance

ICP224-BR1EN3.pdf2012-01-25

Preventive maintenance

Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost.

The Maintenance section includes the periodic maintenance that must be carried out on the machine.

The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.

Acceptance and delivery inspection

The machine is tested and adjusted before it leaves the factory.

On arrival, before delivery to the customer, delivery inspection must be conducted as per the check list in the warranty document.

Any transport damage must be immediately reported to the transport company.

Warranty

The warranty is only valid if the stiplulated delivery inspection and the separate service inspection have been completed as per the warranty document, and when the machine has been registered for starting under the warranty.

The warranty is not valid if damage has been caused by inadequate service, incorrect use of the machine, the use of lubricants and hydraulic fluids other than those specified in the manual, or if any other adjustments have been made without the requisite authorisation.

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Preventive maintenance

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76

Maintenance - Lubricants and symbols

ICP224-BR1EN3.pdf2012-01-25

Maintenance - Lubricants and symbols

Always use high-quality lubricants and the amounts recommended. Too much grease or oil can cause overheating, resulting in rapid wear.

DYNAPACDYNAPAC

ENGINE OIL Air temperature -15°C - +50°C

(5°F-122°F)

Shell Rimula R4 L 15W-40, API CH-4 or equivalent.

ENGINE OIL Air temperature -15°C - +50°C

(5°F-122°F)

Shell Rimula R4 L 15W-40, API CH-4 or equivalent.

HYDRAULIC FLUID Air temperature -15°C - +40°C

(5°F-104°F)

Shell Tellus T68 or equivalent.

HYDRAULIC FLUID Air temperature -15°C - +40°C

(5°F-104°F)

Shell Tellus T68 or equivalent.

Air temperature over +40°C (104°F)

Shell Tellus T100 or equivalent.

Air temperature over +40°C (104°F)

Shell Tellus T100 or equivalent.

BIOLOGICAL HYDRAULIC FLUID, PANOLIN

When it leaves the factory, the machine may be filled with biologically degradable fluid. The same type of fluid must be used when changing or topping up.

PANOLIN HLP Synth 46 (www.panolin.com)

BIOLOGICAL HYDRAULIC FLUID, PANOLIN

When it leaves the factory, the machine may be filled with biologically degradable fluid. The same type of fluid must be used when changing or topping up.

PANOLIN HLP Synth 46 (www.panolin.com)

GREASE Shell Retinax LX2 or

equivalent.

Dynapac Roller Grease

(0.4kg), P/N 4812030095

GREASE Shell Retinax LX2 or

equivalent.

Dynapac Roller Grease

(0.4kg), P/N 4812030095

FUEL See engine manual. - -FUEL See engine manual. - -

COOLANT Anti-freeze protection down to

about -37°C (-34.6°F)

GlycoShell or equivalent, (mixed 50/50 with water)

COOLANT Anti-freeze protection down to

about -37°C (-34.6°F)

GlycoShell or equivalent, (mixed 50/50 with water)

Other fuel and lubricants are required when operating in areas with extremely high or extremely low ambient temperatures. See the ‘Special instructions’ chapter, or consult Dynapac.

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Maintenance - Lubricants and symbols

ICP224-BR1EN3.pdf 2012-01-25

Maintenance symbols

Engine, oil level Air filterEngine, oil level Air filter

Engine, oil filter BatteryEngine, oil filter Battery

Hydraulic fluid tank, level SprinklerHydraulic fluid tank, level Sprinkler

Hydraulic fluid, filter Sprinkler waterHydraulic fluid, filter Sprinkler water

Lubricating oil RecyclingLubricating oil Recycling

Coolant level Fuel filterCoolant level Fuel filter

Air pressure Transmission, oil levelAir pressure Transmission, oil level

SprinklerSprinkler

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Maintenance - Maintenance schedule

ICP224-BR1EN3.pdf2012-01-25

Maintenance - Maintenance schedule

Service and maintenance points

23

22

21

20

21

20

22 23

14

Fig. Service and maintenance points

9

19

2

16

12

18

14

8

5, 6, 7

1

9

14

12

11

14

12

17

18

15

4

15

3

17

13

1. Engine oil 8. Hydraulic fluid cooler 15. Seat bearing1. Engine oil 8. Hydraulic fluid cooler 15. Seat bearing

2. Oil filter 9. Coolant 16. Battery2. Oil filter 9. Coolant 16. Battery

3. Fuel filter 10. Air cleaner 17. Cab, air filter3. Fuel filter 10. Air cleaner 17. Cab, air filter

4. Hydraulic filter 11. Refueling 18. Cab, AC4. Hydraulic filter 11. Refueling 18. Cab, AC

5. Hydraulic fluid level 12. Scrapers 19. Edge cutter5. Hydraulic fluid level 12. Scrapers 19. Edge cutter

6. Hydraulic fluid, filling 13. Water tank, filling 20. Lower pivot bearing6. Hydraulic fluid, filling 13. Water tank, filling 20. Lower pivot bearing

7. Hydraulic tank cap 14. Sprinkling system 21. Upper pivot bearing7. Hydraulic tank cap 14. Sprinkling system 21. Upper pivot bearing

22. Pivot bearing22. Pivot bearing

23. Wheel gear23. Wheel gear

General

Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used.

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Maintenance - Maintenance schedule

ICP224-BR1EN3.pdf 2012-01-25

Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or grease.

The manufacturer’s instructions found in the engine manual also apply.

Every 10 hours of operation (Daily)

Refer to the contents to find the page number of the sections referred to !

Pos. in fig

Action CommentPos.

in fig

Action Comment

Before starting up for the first time on that dayBefore starting up for the first time on that day

2 Check the engine oil level Refer to the engine manual2 Check the engine oil level Refer to the engine manual

9 Check the engine coolant level9 Check the engine coolant level

6 Check the hydraulic reservoir level6 Check the hydraulic reservoir level

11 Refuel11 Refuel

13 Fill the water tanks13 Fill the water tanks

14 Check the sprinkler system14 Check the sprinkler system

12 Check the scraper setting12 Check the scraper setting

After the FIRST 50 hours of operation

Refer to the contents to find the page number of the sections referred to !

Pos. in fig

Action CommentPos.

in fig

Action Comment

1, 2 Change the engine oil and oil filter Refer to the engine manual1, 2 Change the engine oil and oil filter Refer to the engine manual

3 Change the fuel filter Refer to the engine manual3 Change the fuel filter Refer to the engine manual

4 Change the hydraulic fluid filter Refer to 1000h.4 Change the hydraulic fluid filter Refer to 1000h.

20 Lubricate lower pivot bearing20 Lubricate lower pivot bearing

21 Lubricate upper pivot bearing21 Lubricate upper pivot bearing

23 Change the oil in the wheel gear23 Change the oil in the wheel gear

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Maintenance - Maintenance schedule

ICP224-BR1EN3.pdf2012-01-25

Every 50 hours of operation (Weekly)

Refer to the contents to find the page number of the sections referred to !

Pos. in fig

Action CommentPos.

in fig

Action Comment

Check the air intake systemCheck the air intake system

Check the tire pressureCheck the tire pressure

Retighten the wheel nutsRetighten the wheel nuts

Inspect/clean the filter element in the air cleaner Replace as requiredInspect/clean the filter element in the air cleaner Replace as required

Draining the fuel prefilterDraining the fuel prefilter

Inspect the air conditioning OptionalInspect the air conditioning Optional

Inspect/lubricate the edge cutter OptionalInspect/lubricate the edge cutter Optional

20 Lubricate lower pivot bearing20 Lubricate lower pivot bearing

21 Lubricate upper pivot bearing21 Lubricate upper pivot bearing

Every 250 hours of operation (Monthly)

Refer to the contents to find the page number of the sections referred to !

Pos. in fig

Action CommentPos.

in fig

Action Comment

1,2 Change the diesel engine oil and oil filter Refer to the engine1,2 Change the diesel engine oil and oil filter Refer to the engine

8 Clean the hydraulic fluid cooler/water cooler Or when required8 Clean the hydraulic fluid cooler/water cooler Or when required

Check the AC OptionalCheck the AC Optional

Check the batteries condition.Check the batteries condition.

Grease the pilot bearings and link bearingsGrease the pilot bearings and link bearings

20 Lubricate lower pivot bearing20 Lubricate lower pivot bearing

21 Lubricate upper pivot bearing21 Lubricate upper pivot bearing

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Maintenance - Maintenance schedule

ICP224-BR1EN3.pdf 2012-01-25

Every 500 hours of operation (Every three months)

Refer to the contents to find the page number of the sections referred to !

Pos. in fig

Action CommentPos.

in fig

Action Comment

3 Change the engine fuel filter Refer to the engine manual3 Change the engine fuel filter Refer to the engine manual

3 Change the engine pre-filter3 Change the engine pre-filter

Check bolted jointsCheck bolted joints

7 Check the hydraulic reservoir cover/breather7 Check the hydraulic reservoir cover/breather

15 Grease the chair bearing15 Grease the chair bearing

20 Lubricate lower pivot bearing20 Lubricate lower pivot bearing

21 Lubricate upper pivot bearing21 Lubricate upper pivot bearing

22 Lubricate pivot bearing22 Lubricate pivot bearing

Every 1000 hours of operation (Every six months)

Refer to the contents to find the page number of the sections referred to !

Pos. in fig

Action CommentPos.

in fig

Action Comment

Check engine valve clearances Refer to the engine manualCheck engine valve clearances Refer to the engine manual

Check the engine belt drive system Refer to the engine manualCheck the engine belt drive system Refer to the engine manual

10 Replace the air cleaner's main filter and backup filter.10 Replace the air cleaner's main filter and backup filter.

4 Change the hydraulic fluid filter4 Change the hydraulic fluid filter

17 Replace the air cleaner filter in the cab17 Replace the air cleaner filter in the cab

20 Lubricate lower pivot bearing20 Lubricate lower pivot bearing

21 Lubricate upper pivot bearing21 Lubricate upper pivot bearing

23 Change the oil in the wheel gear23 Change the oil in the wheel gear

23 Check the oil level in the wheel gear23 Check the oil level in the wheel gear

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Maintenance - Maintenance schedule

ICP224-BR1EN3.pdf2012-01-25

Every 2000 hours of operation (Yearly)

Refer to the contents to find the page number of the sections referred to !

Pos. in fig

Action CommentPos.

in fig

Action Comment

6 Change the hydraulic fluid6 Change the hydraulic fluid

11 Drain and clean the fuel tank11 Drain and clean the fuel tank

13 Drain and clean the water tank13 Drain and clean the water tank

Check the condition of the pilot bearingsCheck the condition of the pilot bearings

Overhaul the air conditioning OptionalOverhaul the air conditioning Optional

Changing the coolant Refer to the engine manualChanging the coolant Refer to the engine manual

20 Lubricate lower pivot bearing20 Lubricate lower pivot bearing

21 Lubricate upper pivot bearing21 Lubricate upper pivot bearing

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Maintenance - Maintenance schedule

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84

Maintenance - 10h

ICP224-BR1EN3.pdf2012-01-25

Maintenance - 10h

Park the roller on a level surface. When checking and making adjustments to the roller, switch the engine off and make sure the Forward/Reverse lever is in the "P" position.

Ensue that there is good ventilation (air extraction) if the engine is run indoors. Risk of carbon monoxide poisoning.

Diesel engine - Check oil level

2

Fig. Engine compartment

1. Dipstick

2. Oil filler cap

1

The dip stick is accessible under the hood.

Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk of burns.

The dipstick is located down on the left side of the engine.

Pull out the dipstick (1) and check that the oil level is between the upper and lower marks.

For further details, refer to the engine's instruction manual.

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Maintenance - 10h

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Coolant level - Check

3

4

1

2

Fig. Expansion tank

1. Filler cap

2. Level marking

3. Protective plate

4. Bolt

The expansion tank is placed in the middle, between the operator platform and the engine compartment. Refilling takes place from over the black cover between the operator platform and the hood.

To access the expansion tank you have to remove the protective plate (3) via two bolts (4).

Check that the coolant level is between the max. and min. marks (2).

Observe great caution if the cap has to be opened while the engine is hot. Wear protective gloves and goggles.

Fill with a mixture of 50% water and 50% anti freeze. See the lubrication specification in these instructions and the engine manual.

Flush the system every other year and change the coolant. Also check that the air has unobstructed passage through the reservoir.

Brake fluid level - Check

2

1

Fig. Brake fluid container

1. Brake fluid container

2. Filler cap

Check every day that the fluid level is between the max/min marks.

Open the container, which is placed under a plastic cover on the right side of the steering column.

Top up with hydraulic oil to the max mark on the container if the level is below the min mark.

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Maintenance - 10h

ICP224-BR1EN3.pdf2012-01-25

Fuel tank - Refueling

Fig. Fuel tank

1. Tank cap

2. Filler pipe

1

2

Never refuel while the engine is running. Do not smoke and avoid spilling fuel.

The filler pipe and tank cap are behind the operator platfrom on the left side of the frame.

Refuel the tank every day before starting work, or fill the tank at end of work. Unscrew the lockable tank cap (1) and fill fuel up to the lower edge of the filler pipe.

The tank holds 210 liters (55.4 gal) of fuel. Refer to the engine manual for information on diesel grade.

Hydraulic reservoir - Check fluid level

2

Figure. Hydraulic reservoir

1. Oil sight glass

2. Filler cap

1

The filler pipe and sight glass are on the left side of the fan cover in the engine compartment.

Place the roller on a level surface and check that the oil level in the sight glass (1) is between the max and min markings. Top up with the type of hydraulic fluid specified in the lubricant specification, if the level is too low.

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Maintenance - 10h

ICP224-BR1EN3.pdf 2012-01-25

Water tank, Std - Filling

Fig. Water tank

1. Tank cap

1

There are two filler caps on the top of the tank.

Unscrew the tank cap (1) and fill with clean water. Do not remove the strainer.

Fill the water tank; it holds 900 liters (238 gal).

Only additive: A small amount of environment-friendly antifreeze.

Cleaning the coarse filter

2

3

Fig. Pump system, front frame right side

1. Coarse filter

2. Stop cock

3. Drain cock, filter

4. Water pump

5. Drain cock

1

4

5

To clean the coarse filter (1) open the drain cock (3) on the filter and allow any dirt to run out.

If necessary close the cock (2) and clean the filter and filter housing. Check that the rubber gasket in the filter housing is intact.

After inspecting and cleaning, reset and start the system to check that it works.

A drain cock (5) is placed under the water tank on the left side of the front part of the frame. This can be used to drain the tank and the pump system.

An extra pump (6) can be installed in case the standard water pump stops working. See section for emergency watering.

To drain the complete sprinkler system, see section for Watering system - Draining, 2,000 h.

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Maintenance - 10h

ICP224-BR1EN3.pdf2012-01-25

Sprinkler system Cleaning of sprinkler nozzle

2

Figure. Nozzle

1. Sleeve, nozzle, filter

2. Packing

1

Dismantle the blocked nozzle by hand.

Blow the nozzle and fine filter (1) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on.

Nozzle Colour Ø (mm) l/min

(2.0 bar)

gal/min (40 psi)

Nozzle Colour Ø (mm) l/min

(2.0 bar)

gal/min (40 psi)

Standard yellow 0.8 0.63 0.20Standard yellow 0.8 0.63 0.20

Option blue 1.0 1.00 0.31Option blue 1.0 1.00 0.31

Option red 1.2 1.25 0.39Option red 1.2 1.25 0.39

Option brown 1.3 1.63 0.50Option brown 1.3 1.63 0.50

After inspecting and carrying out any necessary cleaning, start the system and check that it works.

Wear protective goggles when working with compressed air.

Sprinkler system - Check

Fig. Wheel rack

1. Water tank

2. Sprinkler nozzle

1

2

Fill the tank with emulsion fluid, e.g. water mixed with 2% cutting fluid. Check that the sprinkler nozzles (2) are not blocked, and if necessary clean them and the filter. See under Sprinkler system, Check - Cleaning, for detailed instructions.

Inspect the tire treads from time to time to ensure that no asphalt has stuck to the tires. This can happen before the tires have warmed up.

Fluids that are flammable or detrimental to the environment must not be used in the emulsion tank.

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Maintenance - 10h

ICP224-BR1EN3.pdf 2012-01-25

Sprinkler system - Freeze risk

Fig. Sprinkler pump

1. Valve

2. Hose

3. Coarse filter

4. Valve

4

1

3

2

Preventive measures when there is a risk of freezing.

Draining the system.

• Close the valve (1)

• Separate the hose (2)

• Open the coarse filter (3)

• Loosen the intake to the pump by moving the plastic clamp to the left and pulling the white plastic adapter from the pump housing.

• Open the valves in the ends (4) of the sprinkler pipes.

• Allow the fluid to run out and run the sprinkler pump for about 10 seconds.

Freeze protection

Freeze protection can also be achieved by connecting a separate container, after dividing the hose, with water mixed with glycol and running approx. 2 liters in the system.

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Dynapac CP224, CP224W Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual