Dynapac CC524HF PARTS CATALOGUE

DYNAPAC
CC524HF
SPARE P ARTS
CA T ALOGUE
SCC524HF-CN1EN1
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00, Fax: +46 455 30 60 10
www.dynapac.com
Vibratory Roller
CC524HF
SCC524HF-CN1EN1
Valid from roller serial number:
*384C30001*
Diesel engines:
Cummins QSB 4.5
I
Published catalogue issues valid for these rollers:
Catalogue Issue date Valid for serial numbers
SCC524HF-CN1EN1 2008 -11 *384C30001 -
We reserve the right to change specifications without notice.
Printed in Sweden.
II
RESERVDELSBESTÄLLNING
Följande uppgifter ska lämnas vid beställning av reserv­delar för att undvika leveransfel:
1. Maskintyp.
2. Vältens serienummer.
3. Antal av önskad reservdel.
4. Reserdelens artikelnummer.
5. Reservdelens benämning.
6. Måttuppgifter vid beställning av metervara.
ERSATZTEILBESTELLUNG
Zur Vermeidung von Fehllieferungen sind bei der Bestel­lung von Ersatzteilen folgende Angaben zu machen:
1. Maschinentyp.
2. Herstellungsnummer.
3. Bestellmenge. (Quantity)
4. Ersatzteilnummer. (Part Nº)
5. Ersatzteilbenennung. (Denomination)
6. Massangaben bei Bestellung von Meterware.
ORDERING SPARE PARTS
To avoid errors in delivery, please give the following information when ordering spare parts:
1. Type of machine.
2. Roller serial number.
3. Quantity required.
4. Part number.
5. Parts denomination.
6. Dimensions when ordering per length.
ORDINI DI RICAMBI
Per evitare errori nelle consegne di ricambi, Vi preghiamo di comunicarci le seguenti informazioni al momento dell 'ordinazione:
1. Tipo di macchina.
2. Numero di serie della macchina.
3. Quantità dei pezzi desiderati. (Quantity)
4. Numero di codice del pezzo. (Part Nº)
5. Descrizione del pezzo di ricambio. (Denomination)
6. Misura, in caso di ordine per metro.
PEDIDO DE RECAMBIOS
Para evitar errores en las entregas, deberán indicarse los siguientes datos al hacer un pedido de recambios:
1. Tipo de máquina.
2. Número de serie.
3. Cantidad de piezas deseadas. (Quantity)
4. Número de artículo de la pieza de recambio. (Part Nº)
5. Denominación de la pieza. (Denomination)
6. Indíquese la medida al solicitar un artículo que se expide por metros.
YOUR AGENT/DEALER:
COMMANDE DE PIECES DE RECHANGE
Les indications suivantes doivent être fournies lors de la commande de piéces de rechange, afin d'éviter toute erreur de livraison:
1. Type de machine.
2. Numéro de série.
3. Quantité désirée de pièce de rechange. (Quantity)
4. Numéro de la piéce de rechange. (Part Nº)
5. Dénomination de la piéce de rechange. (Denomination)
6. Longueur en cas de commande au mètre.
III
The text pages is structured as the picture on the right.
1. This is the remarks for specific items and the descriptions of the remarks is at the bottom of the parts list.
2. Parts indicated by a dot and moved to the right are included when buying the assembled unit above.
3. Spare parts and service code for a specific part, mainly for internal use at Dynapac. "A" = Service part, "B" = Fast moving part, "C" = Suggested exchanged part and "D" = Regular spare part.
PARTS SERVICE INFO INFO
GROUP PAGE NOTES
Text pages
1
Changes
3
2
1
Notes
IV
Notes
V
PÄRMETIKETT
För att undvika fel vid reservdelsbeställning finns här nedan två etiketter som passar i fickorna på pärmarnas ryggar. På dessa kan man se från vilket vältnummer av aktuell maskin reservdelskatalogen gäller. Gör så här:
1. Tag denna sida ur pärmen.
2. Klipp ut etiketten till VÄNSTER (1) och sätt in den i fickan på DENNA pärmens rygg.
3. Finns det en etikett till HÖGER (2), kan denna an­vändas på pärmen för FÖREGÅENDE utgåva av denna katalog.
4. Kasta detta papper.
KATALOG-BESCHRIFTUNG
Zur Vermeidung von Fehlen bei der Ersatzteilbestellung benutzen Sie bitte die unteren Beschriftungen, um die Kataloge auf der Rückseite zu kennzeichen. Auf der Beschriftung ist angegaben, für welche Maschinennummern der jeweilige Katalog gültig ist. Ablauf:
1. Nehmen Sie dieses Blatt aus dem Katalog.
2. Schneiden Sie die LINKE Beschriftung (1) aus. Schie­ben Sie die Beschriftung in die tasche auf DEM Katalogrücke.
3. Sollte die Beschriftung unten RECHTS (2) mitgeliefert werden, kennzeichen Sie damit bitte die ÄLTERE Ausführung dieses Kataloges.
4. Den Rest dieses Blattes bitte vernichten.
BINDER LABEL
To avoid errors when ordering spare parts use the labels below to identify the catalogues on the back of the binder. The label contain the serial number range for which the catalogue is valid. Do like this:
1. Remove this page from the binder.
2. Cut out the LEFT label (1) and put it on THIS binders back.
3. If there is a label to the RIGHT (2), it can be used on thebinder for PRECEDING issue of this catalogue.
4. Throw away this paper.
ETICHETT A POST A SUL RACCOGLITORE
Per evitare errori quando ordinate pezzi di ricambio, usate le etichette in calce che servono ad identificare i cataloghi sul retro del raccoglitore. L'etichetta indica il numero di matricola delle maccine prese in considerazione nel catalo­go.
1. Rimuovete questa pagina dal raccoglitore.
2. Ritagliate l'etichetta posta a SINISTRA (1) e ponetela sul retro DEL raccoglitore.
3. Se trovate anche un'etichetta sulla DESTRA (2), ritagliatela e ponetela sul raccoglitore relativo alla PRECEDENTE edizione del catalogo.
4. Distruggete questo foglio.
ETIQUETA PARA LA CARPETA
Para evitar errores al pedir repuestos utilicen las etiquetas abajo descritas para identificar los catálogos en la parte trasera de la carpeta. En la etiqueta se ven los números de referencia de la serie para la cual es válido el catálogo. Instrucciones:
1. Quitar esta página de la carpeta.
2. Corta la etiqueta IZQUIERDA (1) y ponerla est ESTA carpeta en la parte trasera.
3. Si hay una etiqueta en la parte DERECHA (2) se puede utilizar en la carpeta para el catálogo que PRECEDE a esta.
4. Tirar esta hoja.
1.
ETIQUETAGE DU CATALOGUE
Afin d'éviter des erreurs lors de commandes de pièces de rechange, nous vous conseillons d'apposer les marquages ci-dessous à l'arrière du classeur, pour identifier les catalo­gues. Ce marquage indique les numéros de série pour lesquels le catalogue est adapté. Il convient de procéder de la façon suivante:
1. Retirez cette page du classeur.
2. Découpez l'étiquette de GAUCHE (1), et apposez-la à l'arrière de CE catalogue.
3. Si il y a une étiquette à DROITE (2), vous pourrez l'apposer sur le classeur de l'edition PRECEDENTE du catalogue.
4. Détruire cetta feuille.
CC524HF
Catalogue Valid from serial number:
*384C30001* -
SCC524HF-CN1EN1
Dynapac Compaction Equipment AB
TABLE OF CONTENTS Page
CC524HF SN 384C30001 - 2
Service kits 4
Service kit 50 h, Cummins QSB 4.5 T3945805 6 Service kit 500 h, Cummins QSB 4.5 T3945806 8 Service kit 1000 h, Cummins QSB 4.5 T3945807 10
Repair kits 12
Scraper kit CC524HF950151 14 Eccentric shaft kit CC424HF/524HF/624HF945903 16 Drum rotation kit938891 18 Shock absorber kit, drum CC424HF/524HF/624HF945904 20
Frame 22
Front frame 24
Front frame 26
Steering cylinder391023 28
Tank structure module 30
Tank structure module 32
Cover391307 34
Hitch module 36
Hitch link 38
Filling pipe module 40
Filling pipe 42 Cover module 44 Holder 46 Grab handle module 48
Rear frame 50
Rear frame 52
Cover, cpl 54 Engine structure, module 56
Engine structure 58
Engine cover390157 60 Engine cover390158 62
Oil cooler 64
Oil cooler 66 Fan 68
Fan 70 Noise suppression plates 72 Noise suppression, covers 74 Grab handle module 76
Sprinkler system 78
Sprinkler pump module 80
Sprinkler pump 82 Sprinkler pump, backup 84 Sprinkler pump, additonal sprinkler 86
Sprinkler pump mount 88 Filling pipe module 40
Filling pipe 42 Cover lock module 90
Lock bracket 92 Locking device module 94 Water hoses 96
End frame, front 98
End frame, front 100
Frame 102 Fork, vibration side 104 Fork, propulsion side 106
TC 1
Dynapac Compaction Equipment AB
TABLE OF CONTENTS Page
Cover plate 108 Hose clamp, propulsion side 110 Hose clamp, vibration side 112 Step, vibration side 114
Step 116 Step, propulsion side 118
Step 120 Scraper module, without nozzles 122
Scraper assy 124 Scraper module, with nozzles 126
Scraper assy with nozzles 128 Scraper bracket, cpl394340 130 Grab handle, release 132 Grab handle, lift 134
End frame, rear 136
End frame, rear 138 End frame, rear offset 140
Frame 142
Connection block 144 Micro switch 146
Steering cylinder391024 148 Eyelet module 150 Eyelet module 152 SMV-sign module 154
SMV-sign 156
Grab handle, lift 134
Drum 158
Drum 160
Drum bearing module 162
Drum bearing 164
Propulsion motor module 166
Drive unit 168
Drum gear390604 170 Vibration motor module 172
Vibrating unit Sauer 174
Engine 176
Engine room 178
Engine 180
Engine module 182
Diesel engine 82kW390832 184
Diesel engine 93kW390831 186
Diesel engine 113kW379624 188 Air cooler hoses 190 Water cooler hoses 192 Air cleaner module 194 Air cleaner hose module 196 Muffler 198 Exhaust pipe module 200 Fuel hose module 202 Charge air cooler 204 Water cooler 206
Radiator, cpl 208
Expansion tank assembly 210
Expansion tank394155 212
Coolant hoses 214
Hydraulic system 216
Hydraulic system, front drum 218
TC 2
Dynapac Compaction Equipment AB
TABLE OF CONTENTS Page
Hydraulic system, rear drum std 220 Hydraulic hoses, frame std 222 Hydraulic system, steering Std 224
Hydraulic valve module 226
Hydraulic valve 228
Hose bracket 230
Hydraulic steering, sliding seat Std 232
Steering, slideable 234 Pilot valve, steering372424 236
Hydraulic hoses, engine structure std 238 Hydraulic pump module 240
Hydraulic pump 242
Hydraulic pump390602 244
Hydraulic valve module, offset 246
Hydraulic valve 248
Electrical equipment 250
Electric cables, power supply 252
Battery disconnector 254
Battery disconnector 256 Electric cables, power supply cab 258 Electric cables, engine-ECU 260
Standard ECU module 262
Standard ECU assembly 264 Electric cables, sensors/ horn/ back-up alarm 266
Back-up alarm 268
Back-up alarm 270
Horn module 272
Horn 274 Tachograph 276
Tachograph holder module 278 Cable harness kit 280 Power supply module 282
Driving & side direction lights 284
Accessories ECU module 286 Driving lights, front RH 288 Driving lights, front LH 290 Turn signals 292 Driving lights, rear 294 Steering column switch module 296 Cable harness and switch module 298 Registration plate light module 300
Registration plate light 302 Rotating beacon, working light 304
Rotating beacon module 306 Working light module H3 308 Working light module Xenon 310
Drivers platform 312
Platform, no cab 314
Platform no ROPS 316 Hand rail, left 318
Hand rail 320
Hand rail, right 322
Hand rail 324
Hand rail 326
Lunch box module 328
Canopy 330
Canopy assy 332 Bracket 334
TC 3
Dynapac Compaction Equipment AB
TABLE OF CONTENTS Page
Cab, asymmetric 336
Cab, cpl390864 338
Cab frame, right side 340
Roof 342
General parts 344
Windshield wiper, front 346
Windshield wiper, rear 348
Windshield washer reservoir 350
Electric equipment 352
Front panel 354
Door frame 356
Door395806 358 Cab screens 360 Rear covers 362 Air channel 364 Heater unit 366
Heater 368
Heater controls 370
Manual box 372
Cab heater system 374
Heater hoses 376 Cab noise cover 378 Radio and cd player 380
Radio and cd player module 382 Drivers seat 384
Seat frame structure 386
Seat frame 388
Steering column391163 390 Seat CE 392 Seat with suspension 394 Controls, slidable and turning 396 Cross sliding 398
Carrier 400
Drive control, cpl 402
Drive control 404 Control panel cover 406 Display unit 408
Display 410
Decals 412
Decals 414
Optional equipment 416
Air conditioning 418
Compressor module 420 Condensor module 422
Condensor 424 Evaporator module 426
Evaporator unit393584 428 Hose kit AC 430
Hose kit 432 Hose kit Compressor 434
Hose kit AC 436 ACC module 438
ACC controls 440
Edge cutter 442
Edge cutter, module 444
Edge cutter, cpl390998 446
Holder390999 448 Bearing unit391009 450
TC 4
Dynapac Compaction Equipment AB
TABLE OF CONTENTS Page
Hydraulic cylinder387275 452 Pressing roller, module 454 Hydraulic valve, module 456
Hydraulic valve 458
TC 5
CC524HF SN 384C30001 -
CC524100
Dynapac Compaction Equipment AB
2
SCC524HF-CN1EN1
CC524HF SN 384C30001 -
Service kits ( Page 4 )
Repair kits ( Page 12 ) 1 Frame ( Page 22 ) 2 Drum ( Page 158 ) 3 Engine ( Page 176 ) 5 Hydraulic system ( Page 216 ) 6 Electrical equipment ( Page 250 ) 7 Drivers platform ( Page 312 ) 8 Decals ( Page 412 ) 9 Optional equipment ( Page 416 )
Dynapac Compaction Equipment AB
CodePart No.Ref. No. Qty DescriptionRem.
SCC524HF-CN1EN1
3
Service kits
Dynapac Compaction Equipment AB
4
SCC524HF-CN1EN1
Service kits
1 945805 Service kit ( Page 6 ) 50 h, Cummins QSB 4.5 T31 2 945806 Service kit ( Page 8 ) 500 h, Cummins QSB 4.5 T31 3 945807 Service kit ( Page 10 ) 1000 h, Cummins QSB 4.5 T31
Dynapac Compaction Equipment AB
CodePart No.Ref. No. Qty DescriptionRem.
SCC524HF-CN1EN1
5
945805 Service kit 50 h, Cummins QSB 4.5 T3
18517
Dynapac Compaction Equipment AB
6
SCC524HF-CN1EN1
945805 Service kit 50 h, Cummins QSB 4.5 T3
945805 Service kit ( Page 6 ) 50 h, Cummins QSB 4.5 T3 1 945145 AOil filter element1 2 945624 AFuel filter element1 3 945147 APre-fuel filter element1 5 391433 AFilter element1
Dynapac Compaction Equipment AB
CodePart No.Ref. No. Qty DescriptionRem.
SCC524HF-CN1EN1
7
945806 Service kit 500 h, Cummins QSB 4.5 T3
18517
Dynapac Compaction Equipment AB
8
SCC524HF-CN1EN1
945806 Service kit 500 h, Cummins QSB 4.5 T3
945806 Service kit ( Page 8 ) 500 h, Cummins QSB 4.5 T3 1 945145 AOil filter element1 2 945624 AFuel filter element1 3 945147 APre-fuel filter element1
Dynapac Compaction Equipment AB
CodePart No.Ref. No. Qty DescriptionRem.
SCC524HF-CN1EN1
9
945807 Service kit 1000 h, Cummins QSB 4.5 T3
18517
Dynapac Compaction Equipment AB
10
SCC524HF-CN1EN1
945807 Service kit 1000 h, Cummins QSB 4.5 T3
945807 Service kit ( Page 10 ) 1000 h, Cummins QSB 4.5 T3 1 945145 AOil filter element1 2 945624 AFuel filter element1 3 945147 APre-fuel filter element1 5 391433 AFilter element1 7 391026 B AVentilating filter1 8 390995 AMain filter element1 9 390994 ASafety filter element1
10 945760 Valve cover gasket1
B) Ventilated oil filler cap for the hydraulic oil tank
Dynapac Compaction Equipment AB
CodePart No.Ref. No. Qty DescriptionRem.
SCC524HF-CN1EN1
11
Repair kits
Dynapac Compaction Equipment AB
12
SCC524HF-CN1EN1
Repair kits
-1 Repair kits 1 950151 Scraper kit ( Page 14 ) CC524HF1 2 945903 Eccentric shaft kit ( Page 16 ) CC424HF/524HF/624HF2 3 938891 Drum rotation kit ( Page 18 )2 4 945904 Shock absorber kit, drum ( Page 20 ) CC424HF/524HF/624HF2
Dynapac Compaction Equipment AB
CodePart No.Ref. No. Qty DescriptionRem.
SCC524HF-CN1EN1
13
950151 Scraper kit CC524HF
950151
Dynapac Compaction Equipment AB
14
SCC524HF-CN1EN1
950151 Scraper kit CC524HF
950151 Scraper kit ( Page 14 ) CC524HF
1 395114 Scraper blade4
Dynapac Compaction Equipment AB
CodePart No.Ref. No. Qty DescriptionRem.
SCC524HF-CN1EN1
15
945903 Eccentric shaft kit CC424HF/524HF/624HF
945903
Dynapac Compaction Equipment AB
16
SCC524HF-CN1EN1
945903 Eccentric shaft kit CC424HF/524HF/624HF
945903 Eccentric shaft kit ( Page 16 ) CC424HF/524HF/624HF 1 160344 DO-ring 702 2 792270 DSpherical roller bearing2 3 160045 O-ring 701
Dynapac Compaction Equipment AB
CodePart No.Ref. No. Qty DescriptionRem.
SCC524HF-CN1EN1
17
938891 Drum rotation kit
RAMLAGER
Dynapac Compaction Equipment AB
18
SCC524HF-CN1EN1
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