dynapac CC224HF, CC324HF, CC384HF, CC2200, CC3200 Instruction Manual
...
Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812159601_H.pdf4812159601_H.pdf
Vibratory rollerVibratory roller
CC224HF/324HF/384HFCC224HF/324HF/384HF
CC2200/3200/3800CC2200/3200/3800
CC3800HCC3800H
EngineEngine
Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Deutz TCD 3.6 L04 (stage V)Deutz TCD 3.6 L04 (stage V)
Serial numberSerial number
10000311xxA009344 -10000311xxA009344 10000315xxA009393 -10000315xxA009393 -
10000319xxA009520 -10000319xxA009520 10000336xxA012872 - 2571410000336xxA012872 - 25714
10000340xxA010700 - 2327210000340xxA010700 - 23272
10000344xxA012937 - 1750810000344xxA012937 - 17508
10000423xxA020964 -10000423xxA020964 -
10000427xxA021816 -10000427xxA021816 -
10000439xxA023043 -10000439xxA023043 -
10000456xxA025046 -10000456xxA025046 -
10000460xxA030824 -10000460xxA030824 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Signal symbols and meaning ...................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter/compactor ................................................................................ 9
Working lights - Xenon .............................................................................. 10
Chip spreader............................................................................................ 11
Special instructions ................................................................................................................ 13
Standard lubricants and other recommended oils and fluids .................... 13
Higher ambient temperatures, above +40°C (104°F)................................ 13
Lower ambient temperature - Freeze risk ................................................. 13
Temperatures............................................................................................ 13
High pressure cleaning ............................................................................. 14
Fire fighting ............................................................................................... 14
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 14
Battery handling ........................................................................................ 14
Jump starting (24V)................................................................................... 15
Technical specifications ......................................................................................................... 17
Vibrations - Operator station ..................................................................... 17
Noise level................................................................................................. 17
Electrical system ....................................................................................... 17
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Slopes ....................................................................................................... 17
Dimensions, side view............................................................................... 18
Dimensions, top view ................................................................................ 19
Weights and volumes................................................................................ 20
Working capacity....................................................................................... 20
General ..................................................................................................... 22
CO2-emission............................................................................................ 22
Hydraulic system....................................................................................... 23
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 23
Technical data, Chip Spreader (Optional)................................................. 24
Tightening torque ...................................................................................... 25
Machine description ............................................................................................................... 27
Diesel engine ............................................................................................ 27
Electrical system ....................................................................................... 27
Propulsion system..................................................................................... 27
Brake system ............................................................................................ 28
Steering system ........................................................................................ 28
Vibration system........................................................................................ 28
Cab............................................................................................................ 28
ROPS ........................................................................................................ 29
Identification ............................................................................................................ 29
Product and component plates ................................................................. 29
Product identification number on the frame .............................................. 30
Machine plate............................................................................................ 30
Explanation of 17PIN serial number.......................................................... 30
Engine plates ............................................................................................ 31
Decals...................................................................................................................... 32
Location - decals ....................................................................................... 32
Location - decals, chip spreader (Optional) .............................................. 33
Location - decals, CALIFORNIA ............................................................... 33
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Safety decals............................................................................................. 33
Info decals................................................................................................. 37
Instruments/Controls ............................................................................................... 38
Control panel and controls ........................................................................ 38
Function descriptions ................................................................................ 39
Forward & Reverse lever .......................................................................... 43
Function descriptions ................................................................................ 43
Forward & Reverse lever .......................................................................... 44
Function descriptions ................................................................................ 44
Display explanations ................................................................................. 44
Machine alarm........................................................................................... 47
"MAIN MENU" ........................................................................................... 50
"USER SETTINGS" .................................................................... 51
"MACHINE SETTINGS".............................................................. 52
Diesel engine (Stage V).............................................................. 52
"EXHAUST CLEANING"............................................................. 52
"SERVICE MENU"...................................................................... 53
"ABOUT"..................................................................................... 54
Operator help when starting...................................................................... 55
Operator help Workmode.......................................................................... 55
Instruments and controls, cab ................................................................... 56
Function description of instruments and controls in the cab ..................... 57
Using the cab controls............................................................................... 58
Defroster ..................................................................................... 58
Heat ............................................................................................ 58
AC/ACC ...................................................................................... 58
Electrical system (version 1).................................................................................... 59
Fuse boxes in main switchbox .................................................................. 59
Electrical system (version 2).................................................................................... 60
Fuse card in main switchbox..................................................................... 60
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Power in engine compartment/battery compartment ................................ 61
Main fuse panel (Cummins) ...................................................................... 61
Fuse box at master switch (Deutz)............................................................ 62
Fuses in cab.............................................................................................. 63
Operation ............................................................................................................................... 65
Before starting ......................................................................................................... 65
Master switch - Switching on..................................................................... 65
Control panel, adjustments ....................................................................... 65
Operator's seat - Adjustment..................................................................... 66
Belt reminder............................................................................................. 66
Operator's seat, comfort - Adjustments..................................................... 67
Parking brake ............................................................................................ 67
Display - Control........................................................................................ 68
Interlock..................................................................................................... 69
Operator position....................................................................................... 70
View .......................................................................................................... 70
Starting .................................................................................................................... 71
Starting the engine .................................................................................... 71
Display when activating choice via the button set..................................... 72
Alarm descriptions..................................................................................... 73
Driving ..................................................................................................................... 73
Operating the roller ................................................................................... 73
Interlock/Emergency stop/Parking brake - Check ..................................... 75
Pivotal steering (Optional)......................................................................... 76
Burnout of DPF-filter (Regeneration) - (stage V)....................................... 77
DPF displays ............................................................................................. 77
Edge cutting (Optional) ............................................................................. 79
Chip spreader (optional)............................................................................ 80
Adjusting the feed volume......................................................................... 80
Preparations before dismantling/assembly. .............................................. 83
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Vibration .................................................................................................................. 84
Manual/Automatic vibration....................................................................... 84
Manual vibration - Switching on ................................................................ 85
Amplitude/frequency - Changeover........................................................... 85
Braking .................................................................................................................... 85
Normal braking.......................................................................................... 85
Emergency braking ................................................................................... 86
Switching off.............................................................................................. 86
Parking .................................................................................................................... 87
Chocking the drums .................................................................................. 87
Master switch ............................................................................................ 87
Long-term parking.................................................................................................................. 89
Engine ....................................................................................................... 89
Battery....................................................................................................... 89
Air cleaner, exhaust pipe........................................................................... 89
Watering system ....................................................................................... 89
Fuel tank ................................................................................................... 89
Hydraulic reservoir .................................................................................... 89
Hoods, tarpaulin ........................................................................................ 90
Steering cylinder, hinges, etc. ................................................................... 90
Miscellaneous ........................................................................................................................ 91
Lifting ....................................................................................................................... 91
Locking the articulation ............................................................................. 91
Lifting the roller.......................................................................................... 92
Lifting the roller with jack:.......................................................................... 92
Unlocking the articulation .......................................................................... 93
Towing/Recovering.................................................................................................. 93
Short distance towing with the engine running.......................................... 94
Short distance towing when the engine is inoperative. ............................. 95
Towing the roller........................................................................................ 95
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Trailer eye ................................................................................................. 96
Transport ................................................................................................................. 96
Loading CC224-624, CC2200-6200, CO2200 .......................................... 97
Operating instructions - Summary ......................................................................................... 99
Preventive maintenance ...................................................................................................... 101
Acceptance and delivery inspection........................................................ 101
Warranty.................................................................................................. 101
Maintenance - Lubricants and symbols ............................................................................... 103
Maintenance symbols ............................................................................. 104
Maintenance - Maintenance schedule ................................................................................. 105
Service and maintenance points ............................................................. 105
General ................................................................................................... 105
Every 10 hours of operation (Daily)......................................................... 106
After the FIRST 50 hours of operation .................................................... 106
Every 50 hours of operation (Weekly)..................................................... 107
Every 250 hours of operation (Monthly) .................................................. 107
Every 500/1500 hours of operation ......................................................... 108
Every 1000 hours of operation (Every six months) ................................. 108
Every 2000 hours of operation ................................................................ 109
Maintenance, 10h ................................................................................................................ 111
Diesel engine - Check oil level ................................................................ 111
Coolant level - Check .............................................................................. 112
Fuel tank - Refueling ............................................................................... 112
Water tank, Std - Filling........................................................................... 113
Hydraulic reservoir - Check fluid level..................................................... 113
Sprinkler system/Drum
Check ...................................................................................................... 114
Cleaning the coarse filter ........................................................................ 114
Sprinkler system/Drum
Cleaning of sprinkler nozzle .................................................................... 115
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Emergency watering (Accessory) - Extra pump in pump system............ 116
Scrapers, spring-action
Check ...................................................................................................... 116
Scrapers
Setting - Adjustment................................................................................ 117
Maintenance - 50h ............................................................................................................... 119
Fuel filter - Draining................................................................................. 119
Drum gear - Checking the oil level .......................................................... 120
Maintenance - 250h ............................................................................................................. 121
Diesel engine
Oil change ............................................................................................... 121
Engine
Replacing oil filter.................................................................................... 122
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 122
Battery
- Check condition .................................................................................... 123
Air conditioning (Optional)
- Inspection.............................................................................................. 123
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 124
Edge cutter (Optional)
- Lubrication ............................................................................................ 124
Maintenance - 500h ............................................................................................................. 125
Diesel engine
Oil change ............................................................................................... 125
Engine
Replacing oil filter.................................................................................... 126
The engine fuel filter - replacement/cleaning .......................................... 126
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 127
Battery
- Check condition .................................................................................... 127
Air cleaner
Checking - Change the main air filter...................................................... 128
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Backup filter - Change............................................................................. 128
Air cleaner
- Cleaning................................................................................................ 129
Drum - oil level
Inspection - filling .................................................................................... 129
Rubber elements and attachment screws
Check ...................................................................................................... 130
Seat bearing - Lubrication ....................................................................... 130
Pivot bearing (Optional) - Lubrication...................................................... 131
Hydraulic reservoir cap - Check .............................................................. 131
Air conditioning (Optional)
- Inspection.............................................................................................. 132
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 132
Edge cutter (Optional)
- Lubrication ............................................................................................ 133
Maintenance - 1000h ........................................................................................................... 135
Diesel engine
Oil change ............................................................................................... 135
Engine
Replacing oil filter.................................................................................... 136
The engine fuel filter - replacement/cleaning .......................................... 136
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 137
Battery
- Check condition .................................................................................... 137
Air cleaner
Checking - Change the main air filter...................................................... 138
Backup filter - Change............................................................................. 138
Air cleaner
- Cleaning................................................................................................ 139
Hydraulic filter
Change.................................................................................................... 140
Drum - Oil change ................................................................................... 141
Drum gear - Oil change........................................................................... 141
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Drum gear - Checking the oil level .......................................................... 142
Rubber elements and attachment screws
Check ...................................................................................................... 142
Seat bearing - Lubrication ....................................................................... 143
Pivot bearing (Optional) - Lubrication...................................................... 143
Hydraulic reservoir cap - Check .............................................................. 144
Steering hitch - Tightening ...................................................................... 144
Cab
Fresh air filter - Replacing ....................................................................... 145
Air conditioning (Optional)
- Overhaul ............................................................................................... 145
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 146
Edge cutter (Optional)
- Lubrication ............................................................................................ 146
Maintenance - 2000h ........................................................................................................... 147
Diesel engine
Oil change ............................................................................................... 147
Engine
Replacing oil filter.................................................................................... 148
The engine fuel filter - replacement/cleaning .......................................... 148
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 149
Battery
- Check condition .................................................................................... 149
Air cleaner
Checking - Change the main air filter...................................................... 150
Backup filter - Change............................................................................. 150
Air cleaner
- Cleaning................................................................................................ 151
Hydraulic filter
Change.................................................................................................... 152
Drum - Oil change ................................................................................... 153
Drum gear - Oil change........................................................................... 153
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Drum gear - Checking the oil level .......................................................... 154
Rubber elements and attachment screws
Check ...................................................................................................... 154
Seat bearing - Lubrication ....................................................................... 155
Pivot bearing (Optional) - Lubrication...................................................... 155
Hydraulic reservoir cap - Check .............................................................. 156
Hydraulic reservoir
Fluid change............................................................................................ 156
Fuel tank
- Cleaning............................................................................................... 157
Watering system
- Draining................................................................................................ 157
Water tank - Cleaning ............................................................................. 158
Steering joint - Check.............................................................................. 158
Steering hitch - Tightening ...................................................................... 159
Cab
Fresh air filter - Replacing ....................................................................... 159
Air conditioning (Optional)
- Overhaul ............................................................................................... 160
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 160
Edge cutter (Optional)
- Lubrication ............................................................................................ 161
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Introduction
Introduction
The machine
Dynapac CC224HF/324HF/384HF,
CC2200/3200/3800 are models of vibratory tandem
rollers in 8/8/9.5 metric tonnes class featuring
1500/1730/1730 mm (59/68/68 in) wide drums. The
machines are equipped with drive, brakes, vibration
and timer for water sprinkler on both drums.
CC224HF/324HF, CC2200/3200 is also available as
Combi with four rubber wheels at rear replacing the
steel drum.
A variety of different engine power settings, operator
platforms, control possibilities and options makes the
machine available in a lot of different configurations.
Intended use
The machine is mainly designed to be used for thin
and thick asphalt layers with regards to dual vibration
amplitudes that are optimized for this purpose. It is
also possible to compact granular soil material, such
as sand and gravel.
Signal symbols and meaning
WARNING ! Indicates potential hazardous
WARNING ! Indicates potential hazardous
situation/procedure which, if not avoided, could
situation/procedure which, if not avoided, could
result in death or serious injury.
result in death or serious injury.
CAUTION ! Indicates potential hazardous
CAUTION ! Indicates potential hazardous
situation/procedure which, if not avoided, could
situation/procedure which, if not avoided, could
result in minor or moderate injury, damage to
result in minor or moderate injury, damage to
the machine or property.
the machine or property.
Safety information
It is recommended to at least train operators in
It is recommended to at least train operators in
handling and daily maintenance of the machine
handling and daily maintenance of the machine
in accordance with the instruction manual.
in accordance with the instruction manual.
Passengers are not allowed on the machine, and
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
you must sit in the seat when operating the
machine.
machine.
The safety manual supplied with the machine
The safety manual supplied with the machine
must be read by all roller operators. Always
must be read by all roller operators. Always
follow the safety instructions. Do not remove
follow the safety instructions. Do not remove
the manual from the machine.
the manual from the machine.
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1
Introduction
We recommend that the operator reads the
We recommend that the operator reads the
safety instructions in this manual carefully.
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
that this manual is always easily accessible.
Read the entire manual before starting the
Read the entire manual before starting the
machine and before carrying out any
machine and before carrying out any
maintenance.
maintenance.
Replace immediately the instruction manuals if
Replace immediately the instruction manuals if
lost, damaged or unreadable.
lost, damaged or unreadable.
Ensure good ventilation (extraction of air by fan)
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
where the engine is run indoors.
CALIFORNIA
Proposition 65
Decal and location of decal shown in section
Machine description.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
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Introduction
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
If faults or suspected damage are detected on the
roller, contact the responsible supervisor for any action.
THINK ENVIRONMENT ! Do not release oil,
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
fuel and other environmentally hazardous
substances into the environment. Always send
substances into the environment. Always send
used filters, drain oil and fuel remnants to
used filters, drain oil and fuel remnants to
environmentally correct disposal.
environmentally correct disposal.
This manual contains instructions for periodic
maintenance, where maintenance after every 10 and
50 hours of operation can be performed by the
machine operator. Other maintenance intervals must
be carried out by accredited (Dynapac) service
personnel.
Additional instructions for the engine can be
Additional instructions for the engine can be
found in the manufacturer's engine manual.
found in the manufacturer's engine manual.
Specific maintenance and checks on diesel
Specific maintenance and checks on diesel
engines must be performed by engine supplier
engines must be performed by engine supplier
authorized personnel.
authorized personnel.
CE marking and Declaration of conformity
(Applies to machines marketed in EU/EEC)
This machine is CE marked. This shows that on
delivery it complies with the basic health and safety
directives applicable for the machine in accordance
with machinery directive 2006/42/EC and that it also
complies with other regulations and directives
applicable for this machine.
A "Declaration of conformity" is supplied with this
machine, which specifies the applicable regulations
and directives with supplements, as well as the
harmonized standards and other regulations that are
applied and according to the regulations must be
declared in writing.
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Introduction
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Safety - General instructions
Safety - General instructions
(Also read the safety manual)
•
•
The operator must be familiar with the contents of the OPERATION section
The operator must be familiar with the contents of the OPERATION section
before starting the roller.
before starting the roller.
•
•
Ensure that all instructions in the MAINTENANCE section are followed.
Ensure that all instructions in the MAINTENANCE section are followed.
•
•
Only the operator is allowed to be on the roller. Remain seated at all times
Only the operator is allowed to be on the roller. Remain seated at all times
when operating the roller.
when operating the roller.
•
•
Never use the roller if it is in need of adjustment or repair.
Never use the roller if it is in need of adjustment or repair.
•
•
Only ascend and descend the roller when it is stationary. Use the intended
Only ascend and descend the roller when it is stationary. Use the intended
footsteps, grips and rails. Always use the three-point grip (both feet and one
footsteps, grips and rails. Always use the three-point grip (both feet and one
hand, or one foot and both hands) when ascending or descending the
hand, or one foot and both hands) when ascending or descending the
machine. Never jump down from the machine.
machine. Never jump down from the machine.
•
•
Dynapac always recommends mounted ROPS (Roll Over Protective
Dynapac always recommends mounted ROPS (Roll Over Protective
Structure), or a ROPS-approved cab and seat belt usage.
Structure), or a ROPS-approved cab and seat belt usage.
•
•
Drive slowly in sharp bends.
Drive slowly in sharp bends.
•
•
Avoid driving across slopes. Drive straight up or straight down the slope.
Avoid driving across slopes. Drive straight up or straight down the slope.
•
•
Never operate with the drum outside the edge, the substrate might not have
Never operate with the drum outside the edge, the substrate might not have
full bearing strength or the edge is close to a slope. Avoid operating close to
full bearing strength or the edge is close to a slope. Avoid operating close to
edges and ditches and the like as well as on poor ground conditions that
edges and ditches and the like as well as on poor ground conditions that
jeopardizes the bearing strength and capacity to support the roller.
jeopardizes the bearing strength and capacity to support the roller.
•
•
Make sure that there are no obstacles in the direction of travel, on the
Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
ground, in front of or behind the roller, or overhead.
•
•
Drive particularly carefully on uneven ground.
Drive particularly carefully on uneven ground.
•
•
Keep the roller clean. Clean any dirt or grease that accumulates on the
Keep the roller clean. Clean any dirt or grease that accumulates on the
footsteps or operator platform to avoid slipping risk. Keep all signs and
footsteps or operator platform to avoid slipping risk. Keep all signs and
decals clean and legible.
decals clean and legible.
•
•
Safety measures before refueling:
Safety measures before refueling:
- Stop the engine
- Stop the engine
- Do not smoke.
- Do not smoke.
- No naked flames in the vicinity of the roller.
- No naked flames in the vicinity of the roller.
- Earth the filling equipment nozzle by keeping it in contact to the tank
- Earth the filling equipment nozzle by keeping it in contact to the tank
opening to avoid sparks.
opening to avoid sparks.
•
•
Before repairs or service:
Before repairs or service:
- Chock the drums/wheels.
- Chock the drums/wheels.
- Lock the articulation if necessary.
- Lock the articulation if necessary.
- Place blocks under overhanging equipment, such as strike-off blade, edge
- Place blocks under overhanging equipment, such as strike-off blade, edge
cutter/compactor and chip spreader.
cutter/compactor and chip spreader.
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Safety - General instructions
•
•
Hearing protection is recommended if the noise level exceeds 80 dB(A). The
Hearing protection is recommended if the noise level exceeds 80 dB(A). The
noise level can vary depending on the equipment on the machine and the
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
surface the machine is being used on.
•
•
Modifications to the roller, including the use of any attachment/equipment,
Modifications to the roller, including the use of any attachment/equipment,
not approved by Dynapac that might compromise safety (including visibility)
not approved by Dynapac that might compromise safety (including visibility)
are not allowed. Any modifications are only to be made after written approval
are not allowed. Any modifications are only to be made after written approval
has been given by Dynapac.
has been given by Dynapac.
•
•
Avoid using the roller before the hydraulic fluid has reached its normal
Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
working temperature. Braking distances can be longer than normal when the
fluid is cold.
fluid is cold.
•
•
For your own protection always wear:
For your own protection always wear:
- working boots with steel toecaps
- working boots with steel toecaps
- ear protectors
- ear protectors
- reflecting clothing/high visibility jacket
- reflecting clothing/high visibility jacket
Also wear:
Also wear:
- helmet if no cab or FOPS, or if required by worksite management
- helmet if no cab or FOPS, or if required by worksite management
- working gloves if no cab and for work outside operator´s platform.
- working gloves if no cab and for work outside operator´s platform.
•
•
If the machine seems to be responding abnormally during travel, stop and
If the machine seems to be responding abnormally during travel, stop and
check it.
check it.
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Safety - when operating
Safety - when operating
Prevent persons from entering or remaining in
Prevent persons from entering or remaining in
the risk zone, i.e. a distance of at least 7 m (23
the risk zone, i.e. a distance of at least 7 m (23
ft) in all directions from operating machines.
ft) in all directions from operating machines.
The operator may allow a person to remain in
The operator may allow a person to remain in
the risk zone, however he/she must be attentive
the risk zone, however he/she must be attentive
and operate the machine only when the person
and operate the machine only when the person
is fully visible or has given a clear indication of
is fully visible or has given a clear indication of
where he or she is.
where he or she is.
Avoid driving across a slope. Drive straight up
Avoid driving across a slope. Drive straight up
and down sloping ground.
and down sloping ground.
Driving near edges
Never operate with the drum outside the edge, the
Never operate with the drum outside the edge, the
substrate might not have full bearing strength or
substrate might not have full bearing strength or
the edge is close to a slope.
the edge is close to a slope.
Keep in mind that the machine's center of gravity
Keep in mind that the machine's center of gravity
moves outwards when steering. For example, the
moves outwards when steering. For example, the
center of gravity moves to the right when you steer
center of gravity moves to the right when you steer
to the left.
to the left.
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Safety - when operating
Work driving
To exit the cab in an emergency, release the
To exit the cab in an emergency, release the
hammer on the rear right post and break the rear
hammer on the rear right post and break the rear
window.
window.
Dynapac always recommends mounted ROPS
Dynapac always recommends mounted ROPS
(Roll Over Protective Structure), or a
(Roll Over Protective Structure), or a
ROPS-approved cab and seat belt usage.
ROPS-approved cab and seat belt usage.
Avoid operating close to edges and ditches and the
like as well as on poor ground conditions that
jeopardizes the bearing strength and capacity to
support the roller. Pay attention to potential obstacles
above the machine, such as overhead cables and the
branches of trees etc.
Pay particular attention to the stability of the substrate
when compacting close to edges and holes. Do not
compact with a large overlap from the previous track in
order to maintain roller stability. Consider other
compaction methods such as remote-control or a
walk-behind roller close to steep slopes or where the
bearing strength of the substrate is unknown.
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Safety (Optional)
Air conditioning
The system contains pressurized refrigerant. It is
The system contains pressurized refrigerant. It is
forbidden to release refrigerants into the
forbidden to release refrigerants into the
atmosphere.
atmosphere.
Work on the refrigerant circuit is only to be carried
Work on the refrigerant circuit is only to be carried
out by authorized companies.
out by authorized companies.
The cooling system is pressurized. Incorrect
The cooling system is pressurized. Incorrect
handling can result in serious personal injury. Do
handling can result in serious personal injury. Do
not disconnect or undo the hose couplings.
not disconnect or undo the hose couplings.
Safety (Optional)
Fig. Air conditioning (ACC)
3
1
2
Fig. Edge cutter/compactor
1. Transport position
2. Operating position
3. Holder for cutter/compactor wheel.
The system must be re-filled with an approved
The system must be re-filled with an approved
refrigerant by authorized personnel when
refrigerant by authorized personnel when
necessary. See decal on or in the vicinity of the
necessary. See decal on or in the vicinity of the
installation.
installation.
Edge cutter/compactor
The operator must make sure that nobody is in the
The operator must make sure that nobody is in the
area of operation while the machine is in use.
area of operation while the machine is in use.
The edge cutter consists of rotating components
The edge cutter consists of rotating components
and there is a risk of being crushed.
and there is a risk of being crushed.
The tool must be returned to the transport
The tool must be returned to the transport
position (raised position) (1) every time it has
position (raised position) (1) every time it has
been used.
been used.
If the edge cutter and its parts are dismantled,
If the edge cutter and its parts are dismantled,
make sure that it is set in a relieved position and
make sure that it is set in a relieved position and
resting on the ground.
resting on the ground.
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Figure. Xenon lighting on cab
Safety (Optional)
Working lights - Xenon
Warning, high voltage!Warning, high voltage!
The working lights of the Xenon type have a
secondary high-voltage source.
Work on the lighting should only be conducted by an
authorized electrician and with the primary voltage
disconnected.
Contact a Dynapac dealer!
Warning, environmentally hazardous waste!Warning, environmentally hazardous waste!
Working lights of the Xenon type include a discharge
lamp that contains mercury (Hg).
A defective lamp is to be considered as hazardous
waste and shall be disposed off as per local directives.
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Fig. Chip spreader
Chip spreader
The machine must not be transported with chip in
The machine must not be transported with chip in
the chip spreader. The weight for the chip
the chip spreader. The weight for the chip
spreader is noted on the sign plate of the unit. This
spreader is noted on the sign plate of the unit. This
weight is not included in the machine weight noted
weight is not included in the machine weight noted
on the lift plate.
on the lift plate.
The operator must make sure that nobody is in
The operator must make sure that nobody is in
the area of operation while the machine is in
the area of operation while the machine is in
use.
use.
Risk of crushing and pinch injuries. The chip
Risk of crushing and pinch injuries. The chip
spreader has rotating parts.
spreader has rotating parts.
The chip spreader must be reset in transport
The chip spreader must be reset in transport
mode after it has been used.
mode after it has been used.
Safety (Optional)
Fitting the chip spreader changes the total length
Fitting the chip spreader changes the total length
of the machine.
of the machine.
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Safety (Optional)
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Special instructions
Special instructions
Standard lubricants and other recommended
oils and fluids
Before leaving the factory, the systems and
components are filled with the oils and fluids specified
in the lubricant specification. These are suitable for
ambient temperatures in the range -15°C to +40°C
(5°F - 105°F).
The maximum ambient temperature for
The maximum ambient temperature for
biological hydraulic fluid is +35°C (95°F).
biological hydraulic fluid is +35°C (95°F).
Higher ambient temperatures, above +40°C
(104°F)
For operation of the machine at higher ambient
temperatures, however maximum +50°C (122°F), the
following recommendations apply:
The diesel engine can be run at this temperature using
normal oil. However, the following fluids must be used
for other components:
Hydraulic system - mineral oil Shell Tellus S2V100 or
similar.
Lower ambient temperature - Freeze risk
Make sure that the watering system is empty/drained
of water (sprinkler, hoses, tank/s) or that anti-freeze
has been added, to prevent the system freezing.
The outlet hose from the central tank can be
disconnected and the end placed in a container with
antifreeze to run this through the pump/filter.
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
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Special instructions
High pressure cleaning
Do not spray directly onto electrical components.
Do not use high pressure cleaning for
Do not use high pressure cleaning for
dashboard/display.
dashboard/display.
The Electrical Drive Control and the computer
The Electrical Drive Control and the computer
box may not be washed with high pressure
box may not be washed with high pressure
cleaning and not at all with water. Clean them
cleaning and not at all with water. Clean them
with a dry wiper.
with a dry wiper.
Detergent that can destroy electrical parts, or
Detergent that can destroy electrical parts, or
which is conductive, must not be used.
which is conductive, must not be used.
Place a plastic bag over the fuel filler cap and secure
with a rubber band. This is to avoid high pressure
water entering the vent hole in the filler cap. This could
cause malfunctions, such as the blocking of filters.
Never aim the water jet directly at the fuel tank
Never aim the water jet directly at the fuel tank
cap, or into exhaust pipe. This is particularly
cap, or into exhaust pipe. This is particularly
important when using a high-pressure cleaner.
important when using a high-pressure cleaner.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
Roll Over Protective Structure (ROPS), ROPS
approved cab
If the machine is fitted with a Roll Over
If the machine is fitted with a Roll Over
Protective Structure (ROPS, or ROPS approved
Protective Structure (ROPS, or ROPS approved
cab) never carry out any welding or drilling in
cab) never carry out any welding or drilling in
the structure or cab.
the structure or cab.
Never attempt to repair a damaged ROPS
Never attempt to repair a damaged ROPS
structure or ROPS structure in cab. These must
structure or ROPS structure in cab. These must
be replaced with new ROPS structure or new
be replaced with new ROPS structure or new
cab.
cab.
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Battery handling
When removing batteries, always disconnect the
When removing batteries, always disconnect the
negative cable first.
negative cable first.
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When fitting batteries, always connect the
When fitting batteries, always connect the
positive cable first.
positive cable first.
Dispose of old batteries in an environmentally
Dispose of old batteries in an environmentally
friendly way. Batteries contain toxic lead.
friendly way. Batteries contain toxic lead.
Do not use a quick-charger for charging the
Do not use a quick-charger for charging the
battery. This may shorten battery life.
battery. This may shorten battery life.
Jump starting (24V)
Do not connect the negative cable to the
Do not connect the negative cable to the
negative terminal on the dead battery. A spark
negative terminal on the dead battery. A spark
can ignite the oxy-hydrogen gas formed
can ignite the oxy-hydrogen gas formed
around the battery.
around the battery.
Check that the battery used for jump starting
Check that the battery used for jump starting
has the same voltage as the dead battery.
has the same voltage as the dead battery.
Special instructions
2
12V
12V
Fig. Jump starting
1
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
providing jump start power.
3
24V
Jump leads must have 24V.
First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifjting eye on the
machine with the flat battery.
4
Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Disconnect the cables in the reverse order.
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Special instructions
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Technical specifications
Technical specifications
Vibrations - Operator station
(ISO 2631)
The vibration levels are measured in accordance with the operational cycle described in
The vibration levels are measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched
EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched
on, on soft polymer material and with the operator’s seat in the transport position.
on, on soft polymer material and with the operator’s seat in the transport position.
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
2002/44/EC. (Limit is 1.15 m/s²)
2002/44/EC. (Limit is 1.15 m/s²)
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
directive. (Limit is 5 m/s²)
directive. (Limit is 5 m/s²)
Noise level
The noise level is measured in accordance with the operational cycle described in
The noise level is measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer
EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer
material with vibration switched on and the operator's seat in the transport position.
material with vibration switched on and the operator's seat in the transport position.
Guaranteed sound power level, L
wA
wA
55/60kW 106 dB (A)Guaranteed sound power level, L
55/60kW 106 dB (A)
74/75kW 107 dB (A)74/75kW 107 dB (A)
Sound pressure level at the operator's ear (platform), L
Sound pressure level at the operator's ear (cab), L
During operation the above values may differ because of the actual operational
During operation the above values may differ because of the actual operational
conditions.
conditions.
pA
pA
pA
pA
Electrical system
Machines are EMC tested in accordance with EN
13309:2000 'Construction machinery'
Slopes
91 ±3 dB (A)Sound pressure level at the operator's ear (platform), L
91 ±3 dB (A)
85 ±3 dB (A)Sound pressure level at the operator's ear (cab), L
85 ±3 dB (A)
Max 20° or 36%Max 20° or 36%
The recommended max slope angle is for a machine
that runs straight on hard, flat surface.
Unstable ground, vibration on, speed and steering the
machine can all cause the machine to topple at
smaller angles than specified here.
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Technical specifications
Dimensions, side view
Dimensions mm inDimensions mm in
A Wheel base 3340 131A Wheel base 3340 131
D Diameter, drum 1150 45D Diameter, drum 1150 45
H1 Height, with ROPS/cab 2990 118H1 Height, with ROPS/cab 2990 118
H2 Height, without ROPS/cab 2275 90H2 Height, without ROPS/cab 2275 90
K Ground clearance 310 12K Ground clearance 310 12
L Length, standard variant 4490 177L Length, standard variant 4490 177
S Thickness, drum amplitude, Nominal 18 0.7S Thickness, drum amplitude, Nominal 18 0.7
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