dynapac CC224HF, CC324HF, CC384HF, CC2200, CC3200 Instruction Manual

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Instruction manualInstruction manual

Operating & MaintenanceOperating & Maintenance

4812159601_H.pdf4812159601_H.pdf

Vibratory rollerVibratory roller

CC224HF/324HF/384HFCC224HF/324HF/384HF

CC2200/3200/3800CC2200/3200/3800

CC3800HCC3800H

EngineEngine

Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)

Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)

Deutz TCD 3.6 L04 (stage V)Deutz TCD 3.6 L04 (stage V)

Serial numberSerial number

10000311xxA009344 -10000311xxA009344 10000315xxA009393 -10000315xxA009393 -

10000319xxA009520 -10000319xxA009520 10000336xxA012872 - 2571410000336xxA012872 - 25714 10000340xxA010700 - 2327210000340xxA010700 - 23272 10000344xxA012937 - 1750810000344xxA012937 - 17508

10000423xxA020964 -10000423xxA020964 -

10000427xxA021816 -10000427xxA021816 -

10000439xxA023043 -10000439xxA023043 -

10000456xxA025046 -10000456xxA025046 -

10000460xxA030824 -10000460xxA030824 -

Translation of original instructionTranslation of original instruction

Reservation for changesReservation for changes Printed in SwedenPrinted in Sweden

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Signal symbols and meaning ...................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Driving near edges ...................................................................................... 7

Work driving ................................................................................................ 8

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Edge cutter/compactor ................................................................................ 9

Working lights - Xenon .............................................................................. 10

Chip spreader............................................................................................ 11

Special instructions ................................................................................................................ 13

Standard lubricants and other recommended oils and fluids .................... 13

Higher ambient temperatures, above +40°C (104°F)................................ 13

Lower ambient temperature - Freeze risk ................................................. 13

Temperatures............................................................................................ 13

High pressure cleaning ............................................................................. 14

Fire fighting ............................................................................................... 14

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 14

Battery handling ........................................................................................ 14

Jump starting (24V)................................................................................... 15

Technical specifications ......................................................................................................... 17

Vibrations - Operator station ..................................................................... 17

Noise level................................................................................................. 17

Electrical system ....................................................................................... 17

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Slopes ....................................................................................................... 17

Dimensions, side view............................................................................... 18

Dimensions, top view ................................................................................ 19

Weights and volumes................................................................................ 20

Working capacity....................................................................................... 20

General ..................................................................................................... 22

CO2-emission............................................................................................ 22

Hydraulic system....................................................................................... 23

Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 23

Technical data, Chip Spreader (Optional)................................................. 24

Tightening torque ...................................................................................... 25

Machine description ............................................................................................................... 27

Diesel engine ............................................................................................ 27

Electrical system ....................................................................................... 27

Propulsion system..................................................................................... 27

Brake system ............................................................................................ 28

Steering system ........................................................................................ 28

Vibration system........................................................................................ 28

Cab............................................................................................................ 28

ROPS ........................................................................................................ 29

Identification ............................................................................................................ 29

Product and component plates ................................................................. 29

Product identification number on the frame .............................................. 30

Machine plate............................................................................................ 30

Explanation of 17PIN serial number.......................................................... 30

Engine plates ............................................................................................ 31

Decals...................................................................................................................... 32

Location - decals ....................................................................................... 32

Location - decals, chip spreader (Optional) .............................................. 33

Location - decals, CALIFORNIA ............................................................... 33

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Safety decals............................................................................................. 33

Info decals................................................................................................. 37

Instruments/Controls ............................................................................................... 38

Control panel and controls ........................................................................ 38

Function descriptions ................................................................................ 39

Forward & Reverse lever .......................................................................... 43

Function descriptions ................................................................................ 43

Forward & Reverse lever .......................................................................... 44

Function descriptions ................................................................................ 44

Display explanations ................................................................................. 44

Machine alarm........................................................................................... 47

"MAIN MENU" ........................................................................................... 50

"USER SETTINGS" .................................................................... 51

"MACHINE SETTINGS".............................................................. 52

Diesel engine (Stage V).............................................................. 52

"EXHAUST CLEANING"............................................................. 52

"SERVICE MENU"...................................................................... 53

"ABOUT"..................................................................................... 54

Operator help when starting...................................................................... 55

Operator help Workmode.......................................................................... 55

Instruments and controls, cab ................................................................... 56

Function description of instruments and controls in the cab ..................... 57

Using the cab controls............................................................................... 58

Defroster ..................................................................................... 58

Heat ............................................................................................ 58

AC/ACC ...................................................................................... 58

Electrical system (version 1).................................................................................... 59

Fuse boxes in main switchbox .................................................................. 59

Electrical system (version 2).................................................................................... 60

Fuse card in main switchbox..................................................................... 60

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Power in engine compartment/battery compartment ................................ 61

Main fuse panel (Cummins) ...................................................................... 61

Fuse box at master switch (Deutz)............................................................ 62

Fuses in cab.............................................................................................. 63

Operation ............................................................................................................................... 65

Before starting ......................................................................................................... 65

Master switch - Switching on..................................................................... 65

Control panel, adjustments ....................................................................... 65

Operator's seat - Adjustment..................................................................... 66

Belt reminder............................................................................................. 66

Operator's seat, comfort - Adjustments..................................................... 67

Parking brake ............................................................................................ 67

Display - Control........................................................................................ 68

Interlock..................................................................................................... 69

Operator position....................................................................................... 70

View .......................................................................................................... 70

Starting .................................................................................................................... 71

Starting the engine .................................................................................... 71

Display when activating choice via the button set..................................... 72

Alarm descriptions..................................................................................... 73

Driving ..................................................................................................................... 73

Operating the roller ................................................................................... 73

Interlock/Emergency stop/Parking brake - Check ..................................... 75

Pivotal steering (Optional)......................................................................... 76

Burnout of DPF-filter (Regeneration) - (stage V)....................................... 77

DPF displays ............................................................................................. 77

Edge cutting (Optional) ............................................................................. 79

Chip spreader (optional)............................................................................ 80

Adjusting the feed volume......................................................................... 80

Preparations before dismantling/assembly. .............................................. 83

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Vibration .................................................................................................................. 84

Manual/Automatic vibration....................................................................... 84

Manual vibration - Switching on ................................................................ 85

Amplitude/frequency - Changeover........................................................... 85

Braking .................................................................................................................... 85

Normal braking.......................................................................................... 85

Emergency braking ................................................................................... 86

Switching off.............................................................................................. 86

Parking .................................................................................................................... 87

Chocking the drums .................................................................................. 87

Master switch ............................................................................................ 87

Long-term parking.................................................................................................................. 89

Engine ....................................................................................................... 89

Battery....................................................................................................... 89

Air cleaner, exhaust pipe........................................................................... 89

Watering system ....................................................................................... 89

Fuel tank ................................................................................................... 89

Hydraulic reservoir .................................................................................... 89

Hoods, tarpaulin ........................................................................................ 90

Steering cylinder, hinges, etc. ................................................................... 90

Miscellaneous ........................................................................................................................ 91

Lifting ....................................................................................................................... 91

Locking the articulation ............................................................................. 91

Lifting the roller.......................................................................................... 92

Lifting the roller with jack:.......................................................................... 92

Unlocking the articulation .......................................................................... 93

Towing/Recovering.................................................................................................. 93

Short distance towing with the engine running.......................................... 94

Short distance towing when the engine is inoperative. ............................. 95

Towing the roller........................................................................................ 95

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Trailer eye ................................................................................................. 96

Transport ................................................................................................................. 96

Loading CC224-624, CC2200-6200, CO2200 .......................................... 97

Operating instructions - Summary ......................................................................................... 99

Preventive maintenance ...................................................................................................... 101

Acceptance and delivery inspection........................................................ 101

Warranty.................................................................................................. 101

Maintenance - Lubricants and symbols ............................................................................... 103

Maintenance symbols ............................................................................. 104

Maintenance - Maintenance schedule ................................................................................. 105

Service and maintenance points ............................................................. 105

General ................................................................................................... 105

Every 10 hours of operation (Daily)......................................................... 106

After the FIRST 50 hours of operation .................................................... 106

Every 50 hours of operation (Weekly)..................................................... 107

Every 250 hours of operation (Monthly) .................................................. 107

Every 500/1500 hours of operation ......................................................... 108

Every 1000 hours of operation (Every six months) ................................. 108

Every 2000 hours of operation ................................................................ 109

Maintenance, 10h ................................................................................................................ 111

Diesel engine - Check oil level ................................................................ 111

Coolant level - Check .............................................................................. 112

Fuel tank - Refueling ............................................................................... 112

Water tank, Std - Filling........................................................................... 113

Hydraulic reservoir - Check fluid level..................................................... 113

Sprinkler system/Drum

Check ...................................................................................................... 114

Cleaning the coarse filter ........................................................................ 114

Sprinkler system/Drum

Cleaning of sprinkler nozzle .................................................................... 115

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Emergency watering (Accessory) - Extra pump in pump system............ 116

Scrapers, spring-action

Check ...................................................................................................... 116

Scrapers

Setting - Adjustment................................................................................ 117

Maintenance - 50h ............................................................................................................... 119

Fuel filter - Draining................................................................................. 119

Drum gear - Checking the oil level .......................................................... 120

Maintenance - 250h ............................................................................................................. 121

Diesel engine

Oil change ............................................................................................... 121

Engine

Replacing oil filter.................................................................................... 122

Hydraulic fluid cooler

Checking - Cleaning................................................................................ 122

Battery

- Check condition .................................................................................... 123

Air conditioning (Optional)

- Inspection.............................................................................................. 123

Air conditioning (Optional)

Drying filter - Inspection .......................................................................... 124

Edge cutter (Optional)

- Lubrication ............................................................................................ 124

Maintenance - 500h ............................................................................................................. 125

Diesel engine

Oil change ............................................................................................... 125

Engine

Replacing oil filter.................................................................................... 126

The engine fuel filter - replacement/cleaning .......................................... 126

Hydraulic fluid cooler

Checking - Cleaning................................................................................ 127

Battery

- Check condition .................................................................................... 127

Air cleaner

Checking - Change the main air filter...................................................... 128

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Backup filter - Change............................................................................. 128

Air cleaner

- Cleaning................................................................................................ 129

Drum - oil level

Inspection - filling .................................................................................... 129

Rubber elements and attachment screws

Check ...................................................................................................... 130

Seat bearing - Lubrication ....................................................................... 130

Pivot bearing (Optional) - Lubrication...................................................... 131

Hydraulic reservoir cap - Check .............................................................. 131

Air conditioning (Optional)

- Inspection.............................................................................................. 132

Air conditioning (Optional)

Drying filter - Inspection .......................................................................... 132

Edge cutter (Optional)

- Lubrication ............................................................................................ 133

Maintenance - 1000h ........................................................................................................... 135

Diesel engine

Oil change ............................................................................................... 135

Engine

Replacing oil filter.................................................................................... 136

The engine fuel filter - replacement/cleaning .......................................... 136

Hydraulic fluid cooler

Checking - Cleaning................................................................................ 137

Battery

- Check condition .................................................................................... 137

Air cleaner

Checking - Change the main air filter...................................................... 138

Backup filter - Change............................................................................. 138

Air cleaner

- Cleaning................................................................................................ 139

Hydraulic filter

Change.................................................................................................... 140

Drum - Oil change ................................................................................... 141

Drum gear - Oil change........................................................................... 141

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Drum gear - Checking the oil level .......................................................... 142

Rubber elements and attachment screws

Check ...................................................................................................... 142

Seat bearing - Lubrication ....................................................................... 143

Pivot bearing (Optional) - Lubrication...................................................... 143

Hydraulic reservoir cap - Check .............................................................. 144

Steering hitch - Tightening ...................................................................... 144

Cab

Fresh air filter - Replacing ....................................................................... 145

Air conditioning (Optional)

- Overhaul ............................................................................................... 145

Air conditioning (Optional)

Drying filter - Inspection .......................................................................... 146

Edge cutter (Optional)

- Lubrication ............................................................................................ 146

Maintenance - 2000h ........................................................................................................... 147

Diesel engine

Oil change ............................................................................................... 147

Engine

Replacing oil filter.................................................................................... 148

The engine fuel filter - replacement/cleaning .......................................... 148

Hydraulic fluid cooler

Checking - Cleaning................................................................................ 149

Battery

- Check condition .................................................................................... 149

Air cleaner

Checking - Change the main air filter...................................................... 150

Backup filter - Change............................................................................. 150

Air cleaner

- Cleaning................................................................................................ 151

Hydraulic filter

Change.................................................................................................... 152

Drum - Oil change ................................................................................... 153

Drum gear - Oil change........................................................................... 153

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Drum gear - Checking the oil level .......................................................... 154

Rubber elements and attachment screws

Check ...................................................................................................... 154

Seat bearing - Lubrication ....................................................................... 155

Pivot bearing (Optional) - Lubrication...................................................... 155

Hydraulic reservoir cap - Check .............................................................. 156

Hydraulic reservoir

Fluid change............................................................................................ 156

Fuel tank

- Cleaning............................................................................................... 157

Watering system

- Draining................................................................................................ 157

Water tank - Cleaning ............................................................................. 158

Steering joint - Check.............................................................................. 158

Steering hitch - Tightening ...................................................................... 159

Cab

Fresh air filter - Replacing ....................................................................... 159

Air conditioning (Optional)

- Overhaul ............................................................................................... 160

Air conditioning (Optional)

Drying filter - Inspection .......................................................................... 160

Edge cutter (Optional)

- Lubrication ............................................................................................ 161

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Introduction

The machine

Dynapac CC224HF/324HF/384HF, CC2200/3200/3800 are models of vibratory tandem rollers in 8/8/9.5 metric tonnes class featuring 1500/1730/1730 mm (59/68/68 in) wide drums. The machines are equipped with drive, brakes, vibration and timer for water sprinkler on both drums.

CC224HF/324HF, CC2200/3200 is also available as Combi with four rubber wheels at rear replacing the steel drum.

A variety of different engine power settings, operator platforms, control possibilities and options makes the machine available in a lot of different configurations.

Intended use

The machine is mainly designed to be used for thin and thick asphalt layers with regards to dual vibration amplitudes that are optimized for this purpose. It is also possible to compact granular soil material, such as sand and gravel.

Signal symbols and meaning

WARNING ! Indicates potential hazardous

WARNING ! Indicates potential hazardous situation/procedure which, if not avoided, could

situation/procedure which, if not avoided, could result in death or serious injury.

result in death or serious injury.

CAUTION ! Indicates potential hazardous

CAUTION ! Indicates potential hazardous situation/procedure which, if not avoided, could

situation/procedure which, if not avoided, could result in minor or moderate injury, damage to

result in minor or moderate injury, damage to the machine or property.

the machine or property.

Safety information

It is recommended to at least train operators in

It is recommended to at least train operators in handling and daily maintenance of the machine

handling and daily maintenance of the machine in accordance with the instruction manual.

in accordance with the instruction manual. Passengers are not allowed on the machine, and

Passengers are not allowed on the machine, and you must sit in the seat when operating the

you must sit in the seat when operating the machine.

machine.

The safety manual supplied with the machine

The safety manual supplied with the machine must be read by all roller operators. Always

must be read by all roller operators. Always follow the safety instructions. Do not remove

follow the safety instructions. Do not remove the manual from the machine.

the manual from the machine.

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Introduction

We recommend that the operator reads the

We recommend that the operator reads the safety instructions in this manual carefully.

safety instructions in this manual carefully. Always follow the safety instructions. Ensure

Always follow the safety instructions. Ensure that this manual is always easily accessible.

that this manual is always easily accessible.

Read the entire manual before starting the

Read the entire manual before starting the machine and before carrying out any

machine and before carrying out any maintenance.

maintenance.

Replace immediately the instruction manuals if

Replace immediately the instruction manuals if lost, damaged or unreadable.

lost, damaged or unreadable.

Ensure good ventilation (extraction of air by fan)

Ensure good ventilation (extraction of air by fan) where the engine is run indoors.

where the engine is run indoors.

CALIFORNIA

Proposition 65

Decal and location of decal shown in section Machine description.

General

This manual contains instructions for machine operation and maintenance.

The machine must be correctly maintained for maximal performance.

The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.

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Introduction

Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.

Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

If faults or suspected damage are detected on the roller, contact the responsible supervisor for any action.

THINK ENVIRONMENT ! Do not release oil,

THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous

fuel and other environmentally hazardous substances into the environment. Always send

substances into the environment. Always send used filters, drain oil and fuel remnants to

used filters, drain oil and fuel remnants to environmentally correct disposal.

environmentally correct disposal.

This manual contains instructions for periodic maintenance, where maintenance after every 10 and 50 hours of operation can be performed by the machine operator. Other maintenance intervals must be carried out by accredited (Dynapac) service personnel.

Additional instructions for the engine can be

Additional instructions for the engine can be found in the manufacturer's engine manual.

found in the manufacturer's engine manual.

Specific maintenance and checks on diesel

Specific maintenance and checks on diesel engines must be performed by engine supplier

engines must be performed by engine supplier authorized personnel.

authorized personnel.

CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)

This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also complies with other regulations and directives applicable for this machine.

A "Declaration of conformity" is supplied with this machine, which specifies the applicable regulations and directives with supplements, as well as the harmonized standards and other regulations that are applied and according to the regulations must be declared in writing.

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Introduction

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Safety - General instructions

(Also read the safety manual)

•

The operator must be familiar with the contents of the OPERATION section

The operator must be familiar with the contents of the OPERATION section before starting the roller.

before starting the roller.

•

Ensure that all instructions in the MAINTENANCE section are followed.

•

Only the operator is allowed to be on the roller. Remain seated at all times

Only the operator is allowed to be on the roller. Remain seated at all times when operating the roller.

when operating the roller.

•

Never use the roller if it is in need of adjustment or repair.

•

Only ascend and descend the roller when it is stationary. Use the intended

Only ascend and descend the roller when it is stationary. Use the intended footsteps, grips and rails. Always use the three-point grip (both feet and one

footsteps, grips and rails. Always use the three-point grip (both feet and one hand, or one foot and both hands) when ascending or descending the

hand, or one foot and both hands) when ascending or descending the machine. Never jump down from the machine.

machine. Never jump down from the machine.

•

Dynapac always recommends mounted ROPS (Roll Over Protective

Dynapac always recommends mounted ROPS (Roll Over Protective Structure), or a ROPS-approved cab and seat belt usage.

Structure), or a ROPS-approved cab and seat belt usage.

•

Drive slowly in sharp bends.

•

Avoid driving across slopes. Drive straight up or straight down the slope.

•

Never operate with the drum outside the edge, the substrate might not have

Never operate with the drum outside the edge, the substrate might not have full bearing strength or the edge is close to a slope. Avoid operating close to

full bearing strength or the edge is close to a slope. Avoid operating close to edges and ditches and the like as well as on poor ground conditions that

edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller.

jeopardizes the bearing strength and capacity to support the roller.

•

Make sure that there are no obstacles in the direction of travel, on the

Make sure that there are no obstacles in the direction of travel, on the ground, in front of or behind the roller, or overhead.

ground, in front of or behind the roller, or overhead.

•

Drive particularly carefully on uneven ground.

•

Keep the roller clean. Clean any dirt or grease that accumulates on the

Keep the roller clean. Clean any dirt or grease that accumulates on the footsteps or operator platform to avoid slipping risk. Keep all signs and

footsteps or operator platform to avoid slipping risk. Keep all signs and decals clean and legible.

decals clean and legible.

•

Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle by keeping it in contact to the tank

- Earth the filling equipment nozzle by keeping it in contact to the tank opening to avoid sparks.

opening to avoid sparks.

•

Before repairs or service:

- Chock the drums/wheels.

- Lock the articulation if necessary.

- Place blocks under overhanging equipment, such as strike-off blade, edge

- Place blocks under overhanging equipment, such as strike-off blade, edge cutter/compactor and chip spreader.

cutter/compactor and chip spreader.

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Safety - General instructions

•

Hearing protection is recommended if the noise level exceeds 80 dB(A). The

Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the

noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

surface the machine is being used on.

•

Modifications to the roller, including the use of any attachment/equipment,

Modifications to the roller, including the use of any attachment/equipment, not approved by Dynapac that might compromise safety (including visibility)

not approved by Dynapac that might compromise safety (including visibility) are not allowed. Any modifications are only to be made after written approval

are not allowed. Any modifications are only to be made after written approval has been given by Dynapac.

has been given by Dynapac.

•

Avoid using the roller before the hydraulic fluid has reached its normal

Avoid using the roller before the hydraulic fluid has reached its normal working temperature. Braking distances can be longer than normal when the

working temperature. Braking distances can be longer than normal when the fluid is cold.

fluid is cold.

•

For your own protection always wear:

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- reflecting clothing/high visibility jacket Also wear:

Also wear:

- helmet if no cab or FOPS, or if required by worksite management

- working gloves if no cab and for work outside operator´s platform.

•

If the machine seems to be responding abnormally during travel, stop and

If the machine seems to be responding abnormally during travel, stop and check it.

check it.

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Safety - when operating

Prevent persons from entering or remaining in

Prevent persons from entering or remaining in the risk zone, i.e. a distance of at least 7 m (23

the risk zone, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

ft) in all directions from operating machines. The operator may allow a person to remain in

The operator may allow a person to remain in the risk zone, however he/she must be attentive

the risk zone, however he/she must be attentive and operate the machine only when the person

and operate the machine only when the person is fully visible or has given a clear indication of

is fully visible or has given a clear indication of where he or she is.

where he or she is.

Avoid driving across a slope. Drive straight up

Avoid driving across a slope. Drive straight up and down sloping ground.

and down sloping ground.

Driving near edges

Never operate with the drum outside the edge, the

Never operate with the drum outside the edge, the substrate might not have full bearing strength or

substrate might not have full bearing strength or the edge is close to a slope.

the edge is close to a slope.

Keep in mind that the machine's center of gravity

Keep in mind that the machine's center of gravity moves outwards when steering. For example, the

moves outwards when steering. For example, the center of gravity moves to the right when you steer

center of gravity moves to the right when you steer to the left.

to the left.

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Safety - when operating

Work driving

To exit the cab in an emergency, release the

To exit the cab in an emergency, release the hammer on the rear right post and break the rear

hammer on the rear right post and break the rear window.

window.

Dynapac always recommends mounted ROPS

Dynapac always recommends mounted ROPS (Roll Over Protective Structure), or a

(Roll Over Protective Structure), or a ROPS-approved cab and seat belt usage.

ROPS-approved cab and seat belt usage.

Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller. Pay attention to potential obstacles above the machine, such as overhead cables and the branches of trees etc.

Pay particular attention to the stability of the substrate when compacting close to edges and holes. Do not compact with a large overlap from the previous track in order to maintain roller stability. Consider other compaction methods such as remote-control or a walk-behind roller close to steep slopes or where the bearing strength of the substrate is unknown.

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Safety (Optional)

Air conditioning

The system contains pressurized refrigerant. It is

The system contains pressurized refrigerant. It is forbidden to release refrigerants into the

forbidden to release refrigerants into the atmosphere.

atmosphere.

Work on the refrigerant circuit is only to be carried

Work on the refrigerant circuit is only to be carried out by authorized companies.

out by authorized companies.

The cooling system is pressurized. Incorrect

The cooling system is pressurized. Incorrect handling can result in serious personal injury. Do

handling can result in serious personal injury. Do not disconnect or undo the hose couplings.

not disconnect or undo the hose couplings.

Safety (Optional)

Fig. Air conditioning (ACC)

Fig. Edge cutter/compactor

1. Transport position

2. Operating position

3. Holder for cutter/compactor wheel.

The system must be re-filled with an approved

The system must be re-filled with an approved refrigerant by authorized personnel when

refrigerant by authorized personnel when necessary. See decal on or in the vicinity of the

necessary. See decal on or in the vicinity of the installation.

installation.

Edge cutter/compactor

The operator must make sure that nobody is in the

The operator must make sure that nobody is in the area of operation while the machine is in use.

area of operation while the machine is in use.

The edge cutter consists of rotating components

The edge cutter consists of rotating components and there is a risk of being crushed.

and there is a risk of being crushed.

The tool must be returned to the transport

The tool must be returned to the transport position (raised position) (1) every time it has

position (raised position) (1) every time it has been used.

been used.

If the edge cutter and its parts are dismantled,

If the edge cutter and its parts are dismantled, make sure that it is set in a relieved position and

make sure that it is set in a relieved position and resting on the ground.

resting on the ground.

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Figure. Xenon lighting on cab

Safety (Optional)

Working lights - Xenon

Warning, high voltage!Warning, high voltage!

The working lights of the Xenon type have a secondary high-voltage source.

Work on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected.

Contact a Dynapac dealer!

Warning, environmentally hazardous waste!Warning, environmentally hazardous waste!

Working lights of the Xenon type include a discharge lamp that contains mercury (Hg).

A defective lamp is to be considered as hazardous waste and shall be disposed off as per local directives.

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Fig. Chip spreader

Chip spreader

The machine must not be transported with chip in

The machine must not be transported with chip in the chip spreader. The weight for the chip

the chip spreader. The weight for the chip spreader is noted on the sign plate of the unit. This

spreader is noted on the sign plate of the unit. This weight is not included in the machine weight noted

weight is not included in the machine weight noted on the lift plate.

on the lift plate.

The operator must make sure that nobody is in

The operator must make sure that nobody is in the area of operation while the machine is in

the area of operation while the machine is in use.

use.

Risk of crushing and pinch injuries. The chip

Risk of crushing and pinch injuries. The chip spreader has rotating parts.

spreader has rotating parts.

The chip spreader must be reset in transport

The chip spreader must be reset in transport mode after it has been used.

mode after it has been used.

Safety (Optional)

Fitting the chip spreader changes the total length

Fitting the chip spreader changes the total length of the machine.

of the machine.

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Safety (Optional)

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Special instructions

Standard lubricants and other recommended oils and fluids

Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

The maximum ambient temperature for

The maximum ambient temperature for biological hydraulic fluid is +35°C (95°F).

biological hydraulic fluid is +35°C (95°F).

Higher ambient temperatures, above +40°C (104°F)

For operation of the machine at higher ambient temperatures, however maximum +50°C (122°F), the following recommendations apply:

The diesel engine can be run at this temperature using normal oil. However, the following fluids must be used for other components:

Hydraulic system - mineral oil Shell Tellus S2V100 or similar.

Lower ambient temperature - Freeze risk

Make sure that the watering system is empty/drained of water (sprinkler, hoses, tank/s) or that anti-freeze has been added, to prevent the system freezing.

The outlet hose from the central tank can be disconnected and the end placed in a container with antifreeze to run this through the pump/filter.

Temperatures

The temperature limits apply to standard versions of rollers.

Rollers equipped with additional equipment, such as noise suppression, may need to be more carefully monitored in the higher temperature ranges.

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Special instructions

High pressure cleaning

Do not spray directly onto electrical components.

Do not use high pressure cleaning for

Do not use high pressure cleaning for dashboard/display.

dashboard/display.

The Electrical Drive Control and the computer

The Electrical Drive Control and the computer box may not be washed with high pressure

box may not be washed with high pressure cleaning and not at all with water. Clean them

cleaning and not at all with water. Clean them with a dry wiper.

with a dry wiper.

Detergent that can destroy electrical parts, or

Detergent that can destroy electrical parts, or which is conductive, must not be used.

which is conductive, must not be used.

Place a plastic bag over the fuel filler cap and secure with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters.

Never aim the water jet directly at the fuel tank

Never aim the water jet directly at the fuel tank cap, or into exhaust pipe. This is particularly

cap, or into exhaust pipe. This is particularly important when using a high-pressure cleaner.

important when using a high-pressure cleaner.

Fire fighting

If the machine catches fire, use an ABC-class powder fire extinguisher.

A BE-class carbon dioxide fire extinguisher can also be used.

Roll Over Protective Structure (ROPS), ROPS approved cab

If the machine is fitted with a Roll Over

If the machine is fitted with a Roll Over Protective Structure (ROPS, or ROPS approved

Protective Structure (ROPS, or ROPS approved cab) never carry out any welding or drilling in

cab) never carry out any welding or drilling in the structure or cab.

the structure or cab.

Never attempt to repair a damaged ROPS

Never attempt to repair a damaged ROPS structure or ROPS structure in cab. These must

structure or ROPS structure in cab. These must be replaced with new ROPS structure or new

be replaced with new ROPS structure or new cab.

cab.

Battery handling

When removing batteries, always disconnect the

When removing batteries, always disconnect the negative cable first.

negative cable first.

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When fitting batteries, always connect the

When fitting batteries, always connect the positive cable first.

positive cable first.

Dispose of old batteries in an environmentally

Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead.

friendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging the

Do not use a quick-charger for charging the battery. This may shorten battery life.

battery. This may shorten battery life.

Jump starting (24V)

Do not connect the negative cable to the

Do not connect the negative cable to the negative terminal on the dead battery. A spark

negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed

can ignite the oxy-hydrogen gas formed around the battery.

around the battery.

Check that the battery used for jump starting

Check that the battery used for jump starting has the same voltage as the dead battery.

has the same voltage as the dead battery.

Special instructions

12V

Fig. Jump starting

Turn the ignition and all power consuming equipment off. Switch off the engine on the machine which is providing jump start power.

24V

Jump leads must have 24V.

First connect the jump start battery's positive terminal (1) to the flat battery's positive terminal (2).Then connect the jump start battery's negative terminal (3) to, for example, a bolt (4) or the lifjting eye on the machine with the flat battery.

Start the engine on the power providing machine. Let it run for a while. Now try to start the other machine. Disconnect the cables in the reverse order.

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Special instructions

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Technical specifications

Vibrations - Operator station

(ISO 2631)

The vibration levels are measured in accordance with the operational cycle described in

The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched

EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

on, on soft polymer material and with the operator’s seat in the transport position.

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive 2002/44/EC. (Limit is 1.15 m/s²)

2002/44/EC. (Limit is 1.15 m/s²)

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same directive. (Limit is 5 m/s²)

directive. (Limit is 5 m/s²)

Noise level

The noise level is measured in accordance with the operational cycle described in

The noise level is measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer

EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer material with vibration switched on and the operator's seat in the transport position.

material with vibration switched on and the operator's seat in the transport position.

Guaranteed sound power level, L

55/60kW 106 dB (A)Guaranteed sound power level, L

55/60kW 106 dB (A) 74/75kW 107 dB (A)74/75kW 107 dB (A)

Sound pressure level at the operator's ear (platform), L

Sound pressure level at the operator's ear (cab), L

During operation the above values may differ because of the actual operational

During operation the above values may differ because of the actual operational conditions.

conditions.

Electrical system

Machines are EMC tested in accordance with EN 13309:2000 'Construction machinery'

Slopes

91 ±3 dB (A)Sound pressure level at the operator's ear (platform), L

91 ±3 dB (A)

85 ±3 dB (A)Sound pressure level at the operator's ear (cab), L

85 ±3 dB (A)

Max 20° or 36%Max 20° or 36%

The recommended max slope angle is for a machine that runs straight on hard, flat surface.

Unstable ground, vibration on, speed and steering the machine can all cause the machine to topple at smaller angles than specified here.

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Technical specifications

Dimensions, side view

Dimensions mm inDimensions mm in

A Wheel base 3340 131A Wheel base 3340 131

D Diameter, drum 1150 45D Diameter, drum 1150 45

H1 Height, with ROPS/cab 2990 118H1 Height, with ROPS/cab 2990 118

H2 Height, without ROPS/cab 2275 90H2 Height, without ROPS/cab 2275 90

K Ground clearance 310 12K Ground clearance 310 12

L Length, standard variant 4490 177L Length, standard variant 4490 177

S Thickness, drum amplitude, Nominal 18 0.7S Thickness, drum amplitude, Nominal 18 0.7

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Dimensions mm inDimensions mm in

B1 Machine width, standardB1 Machine width, standard

Technical specifications

Dimensions, top view

CC224HF, CC2200 1640 64.5CC224HF, CC2200 1640 64.5

CC324HF/384HF, CC3200/3800 1870 74CC324HF/384HF, CC3200/3800 1870 74

CC3800H 2020 79.5CC3800H 2020 79.5

B2 Machine width, asymmetricalB2 Machine width, asymmetrical

CC224HF, CC2200 1900 75CC224HF, CC2200 1900 75

CC324HF, CC3200 2010 79CC324HF, CC3200 2010 79

CC384HF, CC3800 2045 80.5CC384HF, CC3800 2045 80.5

CC3800H 2085 82CC3800H 2085 82

R1 Turning radius, outerR1 Turning radius, outer

CC224HF, CC2200 6570 / 5190* 259 / 204*CC224HF, CC2200 6570 / 5190* 259 / 204*

CC324HF, CC3200 6685 / 5305* 263 / 209*CC324HF, CC3200 6685 / 5305* 263 / 209*

CC384HF, CC3800 6685 263CC384HF, CC3800 6685 263

R2 Turning radius, innerR2 Turning radius, inner

CC224HF, CC2200 5570 / 3225* 219 / 127*CC224HF, CC2200 5570 / 3225* 219 / 127*

CC324HF, CC3200 - -CC324HF, CC3200 - -

CC384HF, CC3800 - -CC384HF, CC3800 - -

W Drum widthW Drum width

CC224HF, CC2200 1500 59CC224HF, CC2200 1500 59

CC324HF/384HF, CC3200/3800 1730 68CC324HF/384HF, CC3200/3800 1730 68

*) with offset*) with offset

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Technical specifications

Weights and volumes

WeightsWeights

Service weight ROPS

(EN500)

CC224HF, CC2200 STD (kg) 7 600 7 800CC224HF, CC2200 STD (kg) 7 600 7 800

(lbs) 16 760 17 200(lbs) 16 760 17 200

OFFSET (kg) 8 100 8 300OFFSET (kg) 8 100 8 300

(lbs) 17 860 18 300(lbs) 17 860 18 300

CC324HF, CC3200 STD (kg) 8 100 8 300CC324HF, CC3200 STD (kg) 8 100 8 300

(lbs) 17 860 18 300(lbs) 17 860 18 300

OFFSET (kg) 8 600 8 900OFFSET (kg) 8 600 8 900

(lbs) 18 960 19 630(lbs) 18 960 19 630

CC384HF, CC3800 STD (kg) 9 400 9 600CC384HF, CC3800 STD (kg) 9 400 9 600

(lbs) 20 730 21 170(lbs) 20 730 21 170

CC3800H STD (kg) 9 800 10 000CC3800H STD (kg) 9 800 10 000

(lbs) 21 600 22 050(lbs) 21 600 22 050

CabService weight ROPS

Cab

Fluid volumesFluid volumes

Fuel tank 130 liters 34 galFuel tank 130 liters 34 gal

Water tank 750 liters 198 galWater tank 750 liters 198 gal

Working capacity

Compaction dataCompaction data

Static linear load (Front) (Rear)Static linear load (Front) (Rear)

CC224HF, CC2200 25,7 25,7 (kg/cm)CC224HF, CC2200 25,7 25,7 (kg/cm)

144 144 (pli)144 144 (pli)

CC324HF, CC3200 23,6 23,6 (kg/cm)CC324HF, CC3200 23,6 23,6 (kg/cm)

132 132 (pli)132 132 (pli)

CC384HF, CC3800 27,2 27,2 (kg/cm)CC384HF, CC3800 27,2 27,2 (kg/cm)

152 152 (pli)152 152 (pli)

CC3800H 28,9 28,9 (kg/cm)CC3800H 28,9 28,9 (kg/cm)

162 162 (pli)162 162 (pli)

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Technical specifications

Amplitude High Low Low(CE-2006)Amplitude High Low Low(CE-2006)

CC224HF-384HF, CC2200-3800

CC2200-3800

CC3800H 0,6 0,3 (mm)CC3800H 0,6 0,3 (mm)

0,7 0,3 0,2 (mm)CC224HF-384HF,

0,7 0,3 0,2 (mm)

0.028 0.012 0.008 (in)0.028 0.012 0.008 (in)

0.024 0.012 (in)0.024 0.012 (in)

Vibration frequency High

amplitude

48 48 67 61 (Hz)48 48 67 61 (Hz)

2 850 2 850 4 020 3 660 (vpm)2 850 2 850 4 020 3 660 (vpm)

Centrifugal force High

amplitude

CC224HF, CC2200 78 72 67 38 (kN)CC224HF, CC2200 78 72 67 38 (kN)

17 550 16 200 15 075 8 550 (lb)17 550 16 200 15 075 8 550 (lb)

CC324HF/384HF,

CC3200/3800

90 77 75 43 (kN)CC324HF/384HF,

90 77 75 43 (kN)

20 250 17 325 16 875 9 675 (lb)20 250 17 325 16 875 9 675 (lb)

High

amplitude

(CE-2006)

High

amplitude

(CE-2006)

Low

amplitude

Low

amplitude

Low

amplitude

(CE-2006)

Low

amplitude

(CE-2006)

PropulsionPropulsion

Speed range 0-12 km/h 0-7.5 mphSpeed range 0-12 km/h 0-7.5 mph

Climbing capacity (theoretical)Climbing capacity (theoretical)

CC224HF, CC2200 42 %CC224HF, CC2200 42 %

CC324HF/384HF,

CC3200/3800

CC3800H 31 %CC3800H 31 %

37 %CC324HF/384HF,

37 %

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Technical specifications

General

EngineEngine

Manufacturer/Model Cummins QSB 3.3 (IIIA/T3)Manufacturer/Model Cummins QSB 3.3 (IIIA/T3)

Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)

Deutz TCD 3.6 L04 (stage V)Deutz TCD 3.6 L04 (stage V)

Power output (SAE J1995), 2200 rpm 60kW (IIIA/T3) 80hpPower output (SAE J1995), 2200 rpm 60kW (IIIA/T3) 80hp

74kW (IIIA/T3) 99hp74kW (IIIA/T3) 99hp

75kW (IIIB/T4i) 100hp75kW (IIIB/T4i) 100hp

55kW (IIIB/T4f) 74hp55kW (IIIB/T4f) 74hp

55kW (stage V) 74hp55kW (stage V) 74hp

Engine speedEngine speed

- idling 900 rpm- idling 900 rpm

- loading/unloading 1600 rpm- loading/unloading 1600 rpm

- work/transport 2 200 rpm- work/transport 2 200 rpm

Tier4i / T4f / Stage IIIB / Stage V engines require the use of Ultra Low Sulphur Diesel

Tier4i / T4f / Stage IIIB / Stage V engines require the use of Ultra Low Sulphur Diesel (ULSD) fuel, which has a sulphur content of 15 ppm (parts per million) or less. A

(ULSD) fuel, which has a sulphur content of 15 ppm (parts per million) or less. A higher sulphur content will cause operating problems and put the useful life of

higher sulphur content will cause operating problems and put the useful life of components at risk, which can lead to engine trouble.

components at risk, which can lead to engine trouble.

CO2-emission

CO2-emissions measured according to applicable test cycle in Regulation (EU) 2016/1628.

Manufacturer/Model Test-cycle CO2-emission

(g/kWh)

Deutz TCD 3.6 L04 Stage V NRTC 838,6Deutz TCD 3.6 L04 Stage V NRTC 838,6

NRTC: Non-road transient test cycles.NRTC: Non-road transient test cycles.

Electrical systemElectrical system

Battery 24V (2x12V 74Ah)Battery 24V (2x12V 74Ah)

Alternator 24V 60AAlternator 24V 60A

Fuses See the Electrical system section - fusesFuses See the Electrical system section - fuses

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Technical specifications

Bulbs (if mounted) Watt SocketBulbs (if mounted) Watt Socket

Drive lights, front 75/70 P43t (H4)Drive lights, front 75/70 P43t (H4)

Direction lights, front 2 BA9sDirection lights, front 2 BA9s

Side lights 5 SV8,5Side lights 5 SV8,5

Brake-Position lights 21/5 BAY15dBrake-Position lights 21/5 BAY15d

Direction lights, rear 21 BA15sDirection lights, rear 21 BA15s

License plate light 5 SV8,5License plate light 5 SV8,5

Working lights 70 PK22s (H3)Working lights 70 PK22s (H3)

35 Xenon35 Xenon

Cab lights 10 SV8,5Cab lights 10 SV8,5

Hydraulic system

Opening pressure MPa PsiOpening pressure MPa Psi

Drive system 35 5 080Drive system 35 5 080

Supply system 2.5 365Supply system 2.5 365

Vibration system 19 2 760Vibration system 19 2 760

Control systems 20 2 900Control systems 20 2 900

Brake release 1.8 260Brake release 1.8 260

Air Conditioning / Automatic Climate Control (ACC) (Optional)

The system described in this manual is an AC/ACC type (Automatic Climate Control). ACC is a system that maintains the set temperature in the cab, provided windows and doors are kept closed.

The system contains fluorinated greenhouse gases.

Coolant designation: HFC-134a

Coolant weight when full: 1.350 kg

CO2-equivalent: 1.930 ton

GWP: 1430

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Technical specifications

Technical data, Chip Spreader (Optional)

CC224HF/CC234HF CC2200/CC2300

CC2200/CC2300 CO2200

CO2200

Weight of container (empty)

(empty)

Max total extra weight (full)

weight (full)

Max permitted load volume

volume

Spreading width 1500 mm (59 in) 1800 mm (71 in) 1500 mm (59 in)Spreading width 1500 mm (59 in) 1800 mm (71 in) 1500 mm (59 in)

Length of spreader 1200 mm (47 in) 1200 mm (47 in) 1200 mm (47 in)Length of spreader 1200 mm (47 in) 1200 mm (47 in) 1200 mm (47 in)

Total length of machine (spreader

machine (spreader fitted)

fitted)

340 kg (750 lb) 410 kg (904 lb) 340 kg (750 lb)Weight of container

340 kg (750 lb) 410 kg (904 lb) 340 kg (750 lb)

1390 kg (3065 lb) 1700 kg (3748 lb) 1390 kg (3065 lb)Max total extra

1390 kg (3065 lb) 1700 kg (3748 lb) 1390 kg (3065 lb)

700 l (185 gal) 850 l (224 gal) 700 l (185 gal)Max permitted load

700 l (185 gal) 850 l (224 gal) 700 l (185 gal)

5685 mm (224 in) 5685 mm (224 in) 5190 mm (204 in)Total length of

5685 mm (224 in) 5685 mm (224 in) 5190 mm (204 in)

If to mount a chip spreader, check in the spare part catalogue for correct Dynapac P/N of the chip spreader for the machine and follow the mounting instructions.

CC324HF/CC334HF

CC324HF/CC334HF CC3200/CC3300

CC3200/CC3300

CG2300CC224HF/CC234HF

CG2300

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Tightening torque

Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench.

Metric coarse screw thread, bright galvanized (fzb):

STRENGTH CLASS:

Technical specifications

M thread

thread

M6 8,4 9,4 12 13,4 14,6 16,3M6 8,4 9,4 12 13,4 14,6 16,3

M8 21 23 28 32 34 38M8 21 23 28 32 34 38

M10 40 45 56 62 68 76M10 40 45 56 62 68 76

M12 70 78 98 110 117 131M12 70 78 98 110 117 131

M14 110 123 156 174 187 208M14 110 123 156 174 187 208

M16 169 190 240 270 290 320M16 169 190 240 270 290 320

M20 330 370 470 520 560 620M20 330 370 470 520 560 620

M22 446 497 626 699 752 839M22 446 497 626 699 752 839

M24 570 640 800 900 960 1080M24 570 640 800 900 960 1080

M30 1130 1260 1580 1770 1900 2100M30 1130 1260 1580 1770 1900 2100

Metric coarse thread, zinc-treated (Dacromet/GEOMET):

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, DryM -

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

STRENGTH CLASS:

M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

M6 12,0 15,0 14,6 18,3M6 12,0 15,0 14,6 18,3

M8 28 36 34 43M8 28 36 34 43

M10 56 70 68 86M10 56 70 68 86

M12 98 124 117 147M12 98 124 117 147

M14 156 196 187 234M14 156 196 187 234

M16 240 304 290 360M16 240 304 290 360

M20 470 585 560 698M20 470 585 560 698

M22 626 786 752 944M22 626 786 752 944

M24 800 1010 960 1215M24 800 1010 960 1215

M30 1580 1990 1900 2360M30 1580 1990 1900 2360

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Technical specifications

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Machine description

Diesel engine

The machine is equipped with a completely electronically controlled water-cooled four-cylinder, turbocharged (WGT) diesel engine with direct injection (HPCR) and intercooler.

WGT - Waste Gate Turbo HPCR - High Pressure Common Rail fuel injection

(IIIB/T4i/T4f)

The engine is also equipped with cooled exhaust gas recirculation (ceGR) and a diesel oxidation catalysator (DOC) system for exhaust after-treatment.

The engine has also an electronically controlled variable flow turbo (VFT) and closed crankcase ventilation.

ceEGR - External Cooled EGR-electronically controlled DOC - Diesel Oxidation Catalyst VFT - Variable Flow turbocharger-el. controlled

(stage V)

The engine is also equipped with cooled exhaust gas recirculation (ceEGR) and a diesel particle filter (DPF) system for exhaust after-treatment.

The engine has also an electronically controlled variable flow turbo (VFT) and closed crankcase ventilation.

ceEGR - External Cooled EGR-electronically controlled DPF - Diesel particle filter VFT - Variable Flow turbocharger-el. controlled

Electrical system

The machine has the following control units (ECU, Electronic Control Unit) and electronic units.

• Main ECU (for the machine)

• Diesel engine control unit (ECM)

• I/O board (Control board)

• Display

Propulsion system

The propulsion system is a hydrostatic system

A drive unit (propulsion motor + gear) drives each drum or wheel pair.

Machines with split drum/s has a drive unit per drum half and an anti-spin system.

All propulsion motors are connected in parallel, a

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Machine description

hydraulic pump supplies all motors with hydraulic oil.

The speed of the machine is proportional to the angle of the control lever (the deflection of the forward/reverse lever regulates the speed). A speed selector is available as option.

Brake system

The brake system comprises a service brake, secondary brake and parking brake. The service brake system produces retardation of the propulsion system, i.e. hydrostatic braking.

Secondary/Parking brake

The secondary and parking brake system comprises sprung disc brakes to each drum, drum half respectively wheel pair.The disc brakes are disengaged by hydraulic pressure.

Steering system

The steering system is a hydrostatic system. The steering wheel is connected to a steering valve that distributes the flow to the steering cylinders at the articulated joint. A hydraulic pump supplies the steering valve with oil.

The steering angle is proportional to the amount the steering wheel is turned.

In some markets, the machine is also equipped with an emergency steering system, either manually or electro-hydraulically.

Vibration system

The vibration system is a hydrostatic system in which a hydraulic motor drives the eccentric shaft, which generates the drum's vibrations.

An eccentric shaft in the front-resp. rear drum generates the the drum's vibrations.

Each eccentric shaft is driven by a hydraulic motor. A hydraulic pump supplies each hydraulic motor with oil.

High amplitude/low frequency or low amplitude/high frequency is controlled by the direction of rotation of the hydraulic motor.

Cab

The cab has a heating and ventilation system, with defrosters for all windows. The cab can be equipped with air conditioning (ACC).

Emergency exit

The cab has two emergency exits: the door and the

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Machine description

rear cab window, which can be broken with the emergency hammer located in the cab.

ROPS

ROPS is the abbreviation for "Roll Over Protective Structure".

The cab is approved as a protective cab in accordance with the ROPS standard.

If any part of the cab's or the ROPS structure's protective construction displays plastic deformation or cracks, the cab or the ROPS structure must be replaced immediately.

Never perform any modifications on the cab or ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the ROPS standard becoming invalid.

Identification

Product and component plates

1. Product plate - Product Identification Number (PIN), model/type designation1. Product plate - Product Identification Number (PIN), model/type designation

2. Engine plate - Type description, product and serial numbers2. Engine plate - Type description, product and serial numbers

3. Cab/ROPS plate - Certification, product and serial numbers3. Cab/ROPS plate - Certification, product and serial numbers

4. Component plate, drum - Product and serial numbers4. Component plate, drum - Product and serial numbers

1, 2

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Fig. PIN Front frame

Machine description

Product identification number on the frame

The machine PIN (Product Identification Number) (1) is punched on the right edge of the front frame.

Machine plate

The machine type plate (1) is attached to the front left side of the frame, beside the steering joint.

Fig. Operator platform

1. Machine plate

100 00123 V x A 123456100 00123 V x A 123456

A B C FA B C F

The plate specifies among other things the manufacturers name and address, the type of machine, the PIN, Product Identification Number (serial number), operating weight, engine power and year of manufacture. (In some cases there are no CE marking.)

Please state the machine's PIN when ordering spares.

Explanation of 17PIN serial number

A= Manufacturer

B= Family/Model

C= Check letter

F= Serial number

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Machine description

Engine plates

The engine type plates (1) are affixed to the top and on the right side of the engine.

The plates specify the type of engine, serial number and the engine specification.

Please specify the engine serial number when ordering spares. Refer also to the engine manual.

On certain machines there may be an engine plate along with the machine plate, if the original plate on the engine is covered with extra equipment/accessories.

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Decals

Location - decals

Machine description

Fig. Location, decals and signs

1. Warning, Crush zone 4700903422 12. Master switch 47009048351. Warning, Crush zone 4700903422 12. Master switch 4700904835

2. Warning, Rotating engine components

components

3. Warning, Hot surfaces 4700903424 14. Water 47009916573. Warning, Hot surfaces 4700903424 14. Water 4700991657

4. Warning, Brake release 4700904895 15. Hydraulic fluid level 47002723734. Warning, Brake release 4700904895 15. Hydraulic fluid level 4700272373

5. Warning, Instruction manual 4700903459 16. Hydraulic fluid

6. Warning, Edge cutter 4700904083 17. Diesel fuel 4700991658*

7. Warning, Locking 4700908229

9. Warning, Starting gas 4700791642 20. Lifting point 47003575879. Warning, Starting gas 4700791642 20. Lifting point 4700357587

10. Handbook compartment 4700903425 21. Sound effect level 4700791276/7710. Handbook compartment 4700903425 21. Sound effect level 4700791276/77

11. Battery voltage 4700393959 22. Emergency exit 470090359011. Battery voltage 4700393959 22. Emergency exit 4700903590

*) IIIA/T3 24 Fuel with a low sulphur content 4811000344***) IIIA/T3 24 Fuel with a low sulphur content 4811000344** **) IIIB/T4i/T4f/Stage V**) IIIB/T4i/T4f/Stage V

4700903423 13. Coolant 47003884492. Warning, Rotating engine

4700903423 13. Coolant 4700388449

4812125363

2 1

Biological hydraulic fluid

18. Fixing point 47003827517. Warning, Locking 4700908229

18. Fixing point 4700382751

19. Hoisting plate 470090487019. Hoisting plate 4700904870

23. Tire pressure (Combi) 4700355983

4700272372

4700272372 4700904601/792772

4700904601/792772

4811000345**

4812116992

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Fig. Location, decals and signs

Machine description

Location - decals, chip spreader (Optional)

1. Warning, Rotating components 48110000801. Warning, Rotating components 4811000080

Location - decals, CALIFORNIA

Fig. Location

Proposition 65

1. Warning, CALIFORNIA Proposition 65

Proposition 65

48121296731. Warning, CALIFORNIA

4812129673

Safety decals

Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal.

If a part is replaced and this part have a decal, make sure to also order the decal.

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Machine description

4700903422 Warning - Crush zone, articulation/drum.

Maintain a safe distance from the crush zone.

(Two crush zones on machines fitted with pivotal steering)

4700903423 Warning - Rotating engine components.

Keep your hands at a safe distance.

4700903424 Warning - Hot surfaces in the engine compartment.

Keep your hands at a safe distance.

4700904895 Warning - Brake disengagement

Study the towing chapter before disengaging the brakes.

Danger of being crushed.

4700903459 Warning - Instruction manual

The operator must read the safety, operation and maintenance instructions before operating the machine.

4700904083 Warning - Edge cutter (optional)

Warning of rotating parts.

Maintain a safe distance from the crush zone.

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Machine description

4700908229 Warning - Risk of crushing

The articulation must be locked when lifting.

Read the instruction manual.

4812125363 Warning - Locking

The articulation must be locked during transport and lifting,

but be open during operation.

Read the instruction manual.

4700791642 Warning - Starting gas

Starting gas is not to be used.

4811000080 Warning - Chip spreader (optional)

The spreader has rotating components.

Never insert your hands or any objects when the spreader is in operation.

Always stop the roller motor before carrying out adjustments or maintenance on the spreader.

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Machine description

4812129673 Warning

CALIFORNIA - Proposition 65

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Machine description

Info decals

Manual compartment Battery voltage Master switchManual compartment Battery voltage Master switch

Coolant Water Hydraulic fluid levelCoolant Water Hydraulic fluid level

Hydraulic fluid Biological hydraulic fluid Diesel fuelHydraulic fluid Biological hydraulic fluid Diesel fuel

Bio-hydraulic fluid PANOLIN Fuel with low sulphur content (IIIB/T4i/T4f/stageV)Bio-hydraulic fluid PANOLIN Fuel with low sulphur content (IIIB/T4i/T4f/stageV)

Fixing point Hoisting plate Lift pointFixing point Hoisting plate Lift point

Sound effect levelSound effect level

Tire pressure(combi) Emergency exitTire pressure(combi) Emergency exit

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Machine description

Instruments/Controls

Control panel and controls

1 Ignition switch 13 Vibration rear drum 25 Parking brake1 Ignition switch 13 Vibration rear drum 25 Parking brake 2 Forward & Reverse lever 14 Work mode (Off-set and

6 Button set 18 Auto sprinkler (AWC) 30 7 Central warning indicator 19 Decrease sprinkler (timer) 31 8 9 10 High amplitud 22 Emergency stop 34 Function buttons (5 pcs.)10 High amplitud 22 Emergency stop 34 Function buttons (5 pcs.) 11 Vibration front drum 23 Speed limiter 35 Sprinkling, emulsion tank

11 Vibration front drum 23 Speed limiter 35 Sprinkling, emulsion tank

12 Auto vibration control (AVC) 24 Rpm switch, diesel engine 36 Service socket12 Auto vibration control (AVC) 24 Rpm switch, diesel engine 36 Service socket

Direction indicators 20

Full beam indicator 21 Horn 33 Display9

Full beam indicator 21 Horn 33 Display

Optional

Fig. Control panel

15 CG – front drum steering only 27 16 Manual sprinkler 28 17 Increase sprinkler (timer) 29 Gear position switch17 Increase sprinkler (timer) 29 Gear position switch

vibration permitted plus soft

vibration permitted plus soft starting and stopping enabled)

starting and stopping enabled)

Working light 32

28/30/35

29/31

37 Height adjustment, control

Hazard lights2 Forward & Reverse lever 14 Work mode (Off-set and

Hazard lights

Rotating beacon15 CG – front drum steering only 27

Rotating beacon

Gravel spreader (not for combi)16 Manual sprinkler 28

Gravel spreader (not for combi)

Edge cutter, Up/Down6 Button set 18 Auto sprinkler (AWC) 30

Edge cutter, Up/Down

Edge cutter, sprinkling7 Central warning indicator 19 Decrease sprinkler (timer) 31

Edge cutter, sprinkling

Drum edge lights8

Drum edge lights

(combi)

panel

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Figure. Steering column switch (optional)

Machine description

FunctionsFunctions

1. Direction indicators1. Direction indicators

2. Driving lights2. Driving lights

3. Full/Dipped beam3. Full/Dipped beam

4. Parking lights4. Parking lights

5. Horn5. Horn

Function descriptions

No Designation Symbol FunctionNo Designation Symbol Function

1 Ignition key The electric circuit is broken.1 Ignition key The electric circuit is broken.

All instruments and electric controls are supplied with power.All instruments and electric controls are supplied with power.

Starter motor activation.Starter motor activation.

To start: Turn ignition key to the right until the display

To start: Turn ignition key to the right until the display LIGHTS UP, and wait until the displayed roller GOES OFF

LIGHTS UP, and wait until the displayed roller GOES OFF and changes to the status image.

and changes to the status image.

2 Forward/Reverse lever NOTE: The lever must be in neutral to start the machine. The

6 Button set6 Button set

engine will not start if the lever is in any other position.

engine will not start if the lever is in any other position. The direction and speed are controlled with the

The direction and speed are controlled with the forward/reverse lever. Moving the lever forward moves the

forward/reverse lever. Moving the lever forward moves the roller forward, and moving it back moves the roller back.

roller forward, and moving it back moves the roller back. The speed of the roller is proportional to the distance of the

The speed of the roller is proportional to the distance of the lever from neutral. The further the lever is from neutral, the

lever from neutral. The further the lever is from neutral, the higher the speed.

higher the speed.

7 Central warning indication General fault indication. See display (33) for fault description.7 Central warning indication General fault indication. See display (33) for fault description.

8 Direction indicators Shows direction indicators activated (Activated via the

9 Main beam indicator Shows main beam activated (Activated via the steering

10 Amplitude selector, high

amplitude

steering column switch).

column switch).

Activation produces high amplitude. (Low amplitude is the

Activation produces high amplitude. (Low amplitude is the basic mode if the button is not activated.)

basic mode if the button is not activated.)

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Machine description

No Designation Symbol FunctionNo Designation Symbol Function

11 Vibration, front drum Activation of vibration on front drum.

If Working mode (14) is not activated, there will be no vibration

If Working mode (14) is not activated, there will be no vibration on the drum.

on the drum.

12 Automatic vibration control

(AVC)

13 Vibration rear drum Activation of vibration on rear drum.

14 Work mode (Off-set and

vibration permitted plus soft

vibration permitted plus soft starting and stopping

starting and stopping enabled)

enabled)

(15) Front drum steering only (CG) Valid for pivot machines only (CG). By activating steering on

16 Manual sprinkler Continuous sprinkling on both drums.16 Manual sprinkler Continuous sprinkling on both drums.

17 Increasing sprinkling (timer) Each push on the button gives higher sprinkling water volume

By activating the vibrations will be switched ON and OFF

By activating the vibrations will be switched ON and OFF automatically when the F/R lever is moved from neutral and

automatically when the F/R lever is moved from neutral and the roller reaches a preset speed.

the roller reaches a preset speed.

If Working mode (14) is not activated, there will be no vibration

If Working mode (14) is not activated, there will be no vibration on the drum.

on the drum.

Activates working mode, which makes it possible to use

Activates working mode, which makes it possible to use vibration and offset (option), with soft start and stop activated.

vibration and offset (option), with soft start and stop activated. The roller always starts in transport mode.

The roller always starts in transport mode.

front drum only.

on drums.

18 Automatic sprinkling By activating the sprinkling water will engage and disengage

19 Decreasing sprinkling (timer) Each push on the button gives lower sprinkling water volume

20 Working lights By activating the working lights will turn ON.20 Working lights By activating the working lights will turn ON.

21 Horn Press to sound the horn.21 Horn Press to sound the horn.

22 Emergency stop Brakes the roller and switches off the engine. The power

23 Speed limiter Limitation of the machine's max. speed (max.speed is

automatically when the F/R lever is moved from neutral.

on drums.

supply goes off.

NOTE: The emergency stop must be deactivated when

starting the machine.

obtained with full deflection of the F/R lever). Set the knob to

obtained with full deflection of the F/R lever). Set the knob to the required position and read the speed on the display (30).

the required position and read the speed on the display (30).

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Machine description

No Designation Symbol FunctionNo Designation Symbol Function

24 Rpm switch, diesel engine Three-position switch for idling (LO), intermediate speed (MID)

25 Parking brake When pressed, the parking brake is activated.

and working speed (HI).

NOTE: The lever must be in neutral (LO) when starting the

machine. The engine also runs at low speed when stationary,

machine. The engine also runs at low speed when stationary, more than approx. 10 seconds if the F&R lever is in neutral.

more than approx. 10 seconds if the F&R lever is in neutral. If the F&R lever is moved out of neutral the speed will

If the F&R lever is moved out of neutral the speed will increase to the set speed again. If the machine has a fuel

increase to the set speed again. If the machine has a fuel optimization system, MID is replaced by ECO (and the switch

optimization system, MID is replaced by ECO (and the switch is green).

is green).

To release the brakes, slide the red part back (towards you)

To release the brakes, slide the red part back (towards you) and change the position of the lever.

and change the position of the lever.

NOTE: When starting the machine, the parking brake must

be activated.

To activate the brakes, press the top of the switch to change

To activate the brakes, press the top of the switch to change the position of the lever.

the position of the lever. To release the brakes, press down the red part at the same

To release the brakes, press down the red part at the same time as the switch and change the position of the lever.

time as the switch and change the position of the lever.

NOTE: When starting the machine, the parking brake must

be activated.

26 Hazard warning lights Activate the hazard warning light by depressing the button.26 Hazard warning lights Activate the hazard warning light by depressing the button.

27 Rotating beacon Activate the rotating beacon by depressing the button.27 Rotating beacon Activate the rotating beacon by depressing the button.

28 Gravel spreader Activating the gravel spreader. Manual/Automatic spreading.

29 Gear position switch Activates the three different gear positions: (1), (2), (3). The

(CC224-324, CC2200-3200)

current gear position is shown in the display by means of the

current gear position is shown in the display by means of the following figures.

following figures.

Position 1: Used for maximum hill-climbing capacity during

Position 1: Used for maximum hill-climbing capacity during vibratory compaction

vibratory compaction

Position 2: Normal positionPosition 2: Normal position

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Machine description

No Designation Symbol FunctionNo Designation Symbol Function

Position 3: Used for maximum transport speed or for high

Position 3: Used for maximum transport speed or for high speed during smooth rolling without vibration

speed during smooth rolling without vibration

30 Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the

31 Edge press/cutter, sprinkling Activate edge press/cutter sprinkling by depressing the switch.31 Edge press/cutter, sprinkling Activate edge press/cutter sprinkling by depressing the switch.

32 Drum edge lights Activate the drum edge lights by depressing the switch.32 Drum edge lights Activate the drum edge lights by depressing the switch.

machine is in the operating position. The edge cutter can only

machine is in the operating position. The edge cutter can only be moved up when the machine is in transport position.

be moved up when the machine is in transport position. Pressing on the lower edge moves the edge cutter down.

Pressing on the lower edge moves the edge cutter down. Pressing on the upper edge moves the edge cutter up.

Pressing on the upper edge moves the edge cutter up.

35 Sprinkler combi wheel Activate the emulsion sprinkler for combi wheels by

36 Service socket Diagnostic socket.

depressing the switch.

Gateway is connected here to read the CAN-Open system.

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Fig. Forward & Reverse lever

Machine description

Forward & Reverse lever

1 Vibration on/off 5*Edge cutter, Up1 Vibration on/off 5*Edge cutter, Up

2 Panic sprinkler (ON as long as

button depressed)

3*Offset left3*Offset left

4*Offset right4*Offset right

Optional

6*Edge cutter, Down2 Panic sprinkler (ON as long as

6*Edge cutter, Down

Function descriptions

No Designation Symbol FunctionNo Designation Symbol Function

1 Vibration on/off First push will start vibrations, second push will stop

2 Panic sprinkling Panic sprinkling of both drums. Push the button to get full flow

3, 4 Offset left/right The left button moves the rear drum to the left, the right button

5, 6 Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the

vibrations.

on sprinkler pump.

to the right.

to the right. Always stop in neutral and to switch to the other side press

Always stop in neutral and to switch to the other side press once again. Steady light in working mode. (flashes in offset)

once again. Steady light in working mode. (flashes in offset)

machine is in the operating position. The edge cutter can only

machine is in the operating position. The edge cutter can only be moved up when the machine is in transport position.

be moved up when the machine is in transport position.

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Machine description

Forward & Reverse lever

1 Vibration on/off 5*Edge cutter, Up1 Vibration on/off 5*Edge cutter, Up 2 Panic sprinkler (ON as long as

button depressed)

3*Offset left3*Offset left 4*Offset right4*Offset right

Optional

6*Edge cutter, Down2 Panic sprinkler (ON as long as

6*Edge cutter, Down

Fig. Forward & Reverse lever

Function descriptions

No Designation Symbol FunctionNo Designation Symbol Function

1 Vibration on/off First push will start vibrations, second push will stop

2 Panic sprinkling Panic sprinkling of both drums. Push the button to get full flow

3, 4 Offset left/right The left button moves the rear drum to the left, the right button

5, 6 Edge press/cutter, UP/DOWN The edge cutter can be moved up and down when the

vibrations.

on sprinkler pump.

to the right.

to the right. Always stop in neutral and to switch to the other side press

Always stop in neutral and to switch to the other side press once again. Steady light in working mode. (flashes in offset)

once again. Steady light in working mode. (flashes in offset)

machine is in the operating position. The edge cutter can only

machine is in the operating position. The edge cutter can only be moved up when the machine is in transport position.

be moved up when the machine is in transport position.

Fig. Start screen

Display explanations

When the ignition key is activated to position I, a start screen is visible in display. This is shown for a few seconds and then switches over to the status screen.

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Fig. Status screen

Fig. Main screen/Working screen

Machine description

A status screen provides information on the fuel level, water level in the sprinkler tank, machine hours and voltage level. Fuel and water levels are specified in per cent (%).

This screen is active until the Diesel engine is started or an active screen choice is made via the function buttons below the display.

If the engine is started before any active screen choice is made the display will switch over to main screen.

This screen gives an overview and is kept during work:

- The speed is shown in the middle of the screen.

- The engine speed, vibration frequencies for forward and reverse (Option), strokes/meter - Impactometer (Option), and asphalt temperature (Option), are shown in the corner.

Fig. Main screen/Working screen with menu selection buttons (1)

Example of menu field.

A menu field is shown by pressing one of the menu select buttons. The field is visible for a short while, if no selection is made the field fades out. Menu field will appear again upon pressing either one of the selection buttons (1).

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Machine description

Scroll/Selection buttons to choose

Scroll/Selection buttons to choose between available functions.

between available functions.

Alarm log button to display engine and

Alarm log button to display engine and machine alarms.

machine alarms.

Settings/Button select menu, which opens

Settings/Button select menu, which opens the main menu. Settings can be changed

the main menu. Settings can be changed in the main menu.

in the main menu.

Exit/Return button returns 1 step at once.

Exit/Return button returns 1 step at once. Pressing the button (approx. 2 sec.)

Pressing the button (approx. 2 sec.) displays the main menu again.

displays the main menu again.

The temperature screen shows the temperature of the engine (top of display) and hydraulic fluid (bottom of display). The values are shown in Celsius or Fahrenheit, depending on the choice of unit system.

Fig. Temperature screen

When an engine alarm is activated, the alarm is shown on the display.

The engine alarm is sent out from the engine ECM, which handles the monitoring of the engine functions.

The message, which consists of an SPN and FMI code, can be interpreted via the engine supplier error code list.

The alarm message shown is acknowledged by pressing the "OK" button on the display.

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When a machine alarm is activated the alarm is shown on the display, plus a warning text that describes the alarm.

The alarm message shown is acknowledged by pressing the "OK" button on the display.

Machine alarm

Symbol Designation FunctionSymbol Designation Function

Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at

full speed, the hydraulic fluid filter must be changed.

Machine description

Warning symbol, clogged air filter If this symbol is shown when the engine is running at full

Warning symbol, battery charging If the symbol is shown when the engine is running, then

Warning symbol, engine temperature If this symbol is shown, the engine is too hot. Stop the

Warning symbol, hydraulic fluid

Warning symbol, hydraulic fluid temperature

temperature

Warning symbol, low fuel level Less than 10% of the fuel is left if this symbol is shown.Warning symbol, low fuel level Less than 10% of the fuel is left if this symbol is shown.

Warning symbol, low sprinkler water

Warning symbol, low sprinkler water level

level

Warning symbol, low oil pressure,

Warning symbol, low oil pressure, diesel engine

diesel engine

Warning symbol, low coolant level If this symbol is shown, fill with coolant/glycol and search

speed, the air filter must be checked/replaced.

the alternator is not charging.

the alternator is not charging. Switch off the engine and locate the fault.

Switch off the engine and locate the fault.

engine immediately and locate the fault.

engine immediately and locate the fault. Refer also to the engine manual.

Refer also to the engine manual.

If this symbol is shown, the hydraulic fluid is too hot.

If this symbol is shown, the hydraulic fluid is too hot. Do not drive the roller; allow the fluid to cool by running the

Do not drive the roller; allow the fluid to cool by running the engine on idle, and then locate the fault.

engine on idle, and then locate the fault.

If this symbol is shown, there is less than 10% of the

If this symbol is shown, there is less than 10% of the sprinkler water left in the main tank.

sprinkler water left in the main tank.

If this symbol is shown, the engine's oil pressure is too low.

If this symbol is shown, the engine's oil pressure is too low. Switch off the engine immediately.

Switch off the engine immediately.

for leaks.

Warning symbol, water in the fuel If this symbol is shown, the engine must be stopped and

the fuel pre-filter drained of water.

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Machine description

Alarms received are saved/logged and can be seen by selecting Display alarms.

Selection of Display alarms.

"ENGINE ALARM"

Saved/Logged engine alarms.

"MACHINE ALARM"

Saved/Logged machine alarms. These alarms come from the other systems on the machine.

Fig. Compaction meter Evib (DCM Evib), Asphalt temperature, Impactometer

1. Compaction meter Evib (DCM Evib)

2. Asphalt temperature

3. Impactometer value

A screen for Compaction meter Evib (DCM Evib) (Optional), Asphalt temperature (Optional) and Impactometer value can also be shown in the display when installed on the machine.

Asphalt temperature meter (Optional, always included when Compaction meter Evib installed)

Asphalt temperatures are shown either in Celsius or Fahrenheit. (selected in User settings)

Dual temperature sensors, one front and one rear.

The one that goes first is highlighted and that is the one to be read to avoid disturbance of moisture from the drum water spray.

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Value adjustment

Choice of setting

Machine description

Setting of max and min values by plus or minus on the display screen, for Evib1 and 2 only the minimum value can be set.

Impactometer (impacts per meter)

The Impactometer shows how many impacts per meter the drum performs during vibration, the set minimum value is shown by a shaded left and right

Min

Fig. Value settings

Max

field on the meter image.

Setting of the minimum value by plus or minus on the display screen.

The Impactometer value is calculated based on the operating speed and the vibration frequency. A higher operating speed gives fewer impacts per meter.

The recommendation is to not fall below 33 impacts/meter (10 impacts/feet) to avoid wave formation on the road surface.

The choice of high or low amplitude also impacts on the compaction result and should be taken into consideration.

Frequency Speed ImpactsFrequency Speed Impacts

Hz vpm Km/h mph /meter /feetHz vpm Km/h mph /meter /feet

CC4200 70 4200 7,7 4,8 33 10CC4200 70 4200 7,7 4,8 33 10

51 3060 5,6 3,5 33 1051 3060 5,6 3,5 33 10

[I/m] = frequency/velocity [(I/s)/(m/s)]

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Machine description

Evib compaction meter (DCM Evib) (Optional)

Compaction meter measures compaction value Evib i MN / m2

Evib acceleration sensor on the front drum.

Min and max values of the Evib value (Evib 1 or Evib

2) on the relevant compaction meter can be adjusted by the plus and minus buttons on the display screen.

Evib 1 is calculated during the load cycle (when the drum is on the way down) during vibration, while Evib 2 is calculated during the load-relief cycle (when the drum is on the way up). It is up to the user to decide which value to use.

The best way of determining an Evib measurement value is to run a test surface with the same characteristics (substrate, material, temperature, amplitude and rolling speed, etc.) as the surface to be compacted and measured.

Compact the surface within the temperature interval for the asphalt in question, and note the Evib values for each run. The values should go up slightly with each run, with increased compaction, and falling temperature. The value read off for the final run, when the correct void content/compaction rate is reached, can then be used as guidance for the minimum or measured value

However, this must be viewed as indicative only. The maximum value is set rather higher and should not be exceeded. High values will occur in the case of low asphalt temperatures and high compaction levels. Further vibrating compaction in these cases risks crushing the stone aggregate, something which should be avoided.

Always keep track on the asphalt temperature and relate it to the compaction value. The Evib value will change not only with the degree of compaction but also with the asphalt temperature.

"MAIN MENU"

In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel only, requires pin code), and to see the version of installed software.

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Machine description

"USER SETTINGS"

Users can change the light settings, choose between the Metric or Imperial system, and set warning sounds On/Off.

Adjustment of the light and contrast settings on the display, including brightness of the panel light.

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Machine description

"MACHINE SETTINGS"

The selection "Sprinkler Pump: 1 & 2" is in machine settings.

If the machine is fitted with double sprinkler pumps (Option) this is the menu in which the selection is made for which of the sprinkler pumps are to be activated to water the drum(s).

If the machine is fitted with accessories, e.g. a Chip spreader, the settings for these can also be changed.

"WORKMODE SETTINGS"

This section is protected by Pin Code

There are 3 different modes that can be seleted in the machine's workmode. (Soft, Medium, Hard).

The machine alerts at startup when the setting is in Soft Mode.

Diesel engine (Stage V)

"EXHAUST CLEANING"

Normally not necessary to use.

Initiate cleaning can be used if the Exhaust System Cleaning Lamp is shown in the display. Then a so-called parked regeneration can be done and the parking button must be activated and that low speed is selected, then the speed will increase to 1000-1200rpm for 20-45 minutes depending on the soot load.

Note that the engine must have reached operating temperature before this can be done.

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Machine description

"SERVICE MENU"

The service menu is also accessible via the main menu for adjustments.

"ADJUSTMENTS"

"TESTMODES" - Installation personnel only, requires pin code.

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Machine description

"CALIBRATION" - service personnel only, requires

password.

"EDC Calibration" used to calibrate the joystick and speed potentiometer.

"TX Program" only used to change software in the display and requires special equipment and know-how.

"EDC CALIBRATION"

To calibrate, move the joystick fully forward (F) and press in both black buttons on the top of the joystick. (See also manual W3025)

Continue in the same way with the other positions for the joystick (N), (R) and the speed potentiometer.

Press the disk button to save the values.

"ABOUT"

It is also possible to see the version of the installed software.

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Machine description

Operator help when starting

When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display.

The missing conditions must be set before it is possible to start the machine.

Conditions that must be set:

- Activated P-brake

- Selector lever in neutral

- Speed selector for diesel engine in low (Low = idling) (not all models)

Operator help Workmode

When attempting to activate

- Vibration

- Offset control (Option)

- Edge cutter/compactor (Option)

with the machine in Transport mode the display will show "Workmode" for a few seconds.

To activate the above functions it is necessary to make sure that the machine's Workmode is activated.

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Radio/CD

Machine description

Instruments and controls, cab

Fig. Cab roof, front

Fig. Right rear cab post

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Machine description

Function description of instruments and controls in the cab

No Designation Symbol FunctionNo Designation Symbol Function

1 Heater control Turn to the right to increase heating.

2 Ventilation fan, switch In the left position, the fan is off.

3 Air conditioning, switch Starts and stops the air conditioning.3 Air conditioning, switch Starts and stops the air conditioning.

4 Cab air recirculation, switch Pressing the top opens the air damper so that

5 Front wiper, switch Press to operate the front screen wiper.5 Front wiper, switch Press to operate the front screen wiper.

Turn to the left to reduce heating.

Turning the knob to the right increases the

Turning the knob to the right increases the volume of air entering the cab.

volume of air entering the cab.

fresh air comes into the cab.

fresh air comes into the cab. Pressing the bottom closes the damper so that

Pressing the bottom closes the damper so that the air recirculates inside the cab.

the air recirculates inside the cab.

6 Front and rear window screen

washers, switch

7 Rear wiper, switch Press to operate the rear screen wiper.7 Rear wiper, switch Press to operate the rear screen wiper.

8 Fuse box Contains fuses for the electrical system in the

14 Defroster nozzle Turn the nozzle to direct the flow of air.14 Defroster nozzle Turn the nozzle to direct the flow of air.

15 Hammer for emergency exit To escape from the cab in an emergency,

Press the upper edge to activate the front screen

Press the upper edge to activate the front screen washers.

washers. Press the lower edge to activate the rear screen

Press the lower edge to activate the rear screen washers.

washers.

cab.

release the hammer and break the opening

release the hammer and break the opening windows on the right-hand side.

windows on the right-hand side.

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Machine description

Using the cab controls.

Defroster

To quickly remove ice or mist, make sure that only the front and rear air nozzles are open.

Turn the heater and fan dial (1 and 2) to max.

Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.

Heat

If the cab is cold, open the lower nozzle on the front columns and the middle nozzles just over the controls for the heater and fan.

Turn to max heat and max fan speed.

When the required temperature has been reached, open the other nozzles and if necessary turn down the heat and fan speed.

2 3

AC/ACC

NOTE: When using AC/ACC all the windows must be

closed for the system to work efficiently.

To quickly reduce the temperature in the cab, adjust the following settings on the control panel.

Turn on AC/ACC (3) and set the fresh air (4) in the lower position to switch off the fresh air valve.

Set the heater control (1) to minimum and turn up the fan speed (2). Keep only the front middle nozzles in the ceiling open.

When the temperature has dropped to a comfortable level, adjust the required temperature on the heater control (1) and reduce the fan speed (2).

Now open the remaining nozzles in the roof to achieve a comfortable temperature in the cab.

Reset the fresh air button (4) to the upper position for fresh air.

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Fig. Main electrical central

1. Control unit (ECU)

2. Fuses

3. Main relay

Machine description

Electrical system (version 1)

The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses.

On the plastic cover there is a 24V socket.

Fuse boxes in main switchbox

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All fuses are flat pin fuses, type C (medium).

Fig. Fuse box

Fuse box (F1)Fuse box (F1)

Main relay (F1.1) 5A

Supply, Main ECU, I/O unit, Display

(F1.2)

Power group 1, Main ECU (F1.3) 10A

Power group 2, Main ECU (F1.4) 10A

Fuse box (F2)Fuse box (F2)

1. 5.1. 5.

DCA Asphalt (F2.2) 10A

3. 7.

4. 8.

Power group 3, Main ECU (F1.5) 20A

Power group 4, Main ECU (F1.6) 20A

24V outlet, Lighting for tachograph (F1.7) 10A

Accessory ECU (F1.8) 20A

Process lightning (F2.6) 15A

Driving lights (turn signals) (F2.7) 7.5A

Driving lights (main.) (F2.8) 10A

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Fig. Main switchbox

1.Control unit (ECU) (A7)

2. Fuse card (A6)

3. Main relay (K2)

4. Relay, drum edge lights (K8)

5. Relay, direction indicators (K9)

6. Relay, driving lights (K10)

Machine description

Electrical system (version 2)

The machine's main switchbox (1) is located on the rear of the operator platform. There is a plastic cover over the distribution box and fuses.

On the plastic cover there is a 24V socket and a 12V socket (optional).

Fuse card in main switchbox

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All fuses are flat pin fuses, type C (medium).

Fig. Fuse card.

Fuse card (A6)Fuse card (A6)

F1 Main relay (K2), 24V outlet engine

compartment(X97)

F2 Supply, Main ECU (A7), I/O unit (A12), Display

(A13), Diagnostic socket engine (X22)*

F3 Power group 1, Main ECU, Power for frequency

sensor

F4 Power group 2, Main ECU, Terminal 15, Control

panel

F5 Power group 3, Main ECU 20A F13 Process lighting (Drum edge lighting) 15AF5 Power group 3, Main ECU 20A F13 Process lighting (Drum edge lighting) 15A

F6 Power group 4, Main ECU 20A F14 DCA computer (PC) (A25) 10AF6 Power group 4, Main ECU 20A F14 DCA computer (PC) (A25) 10A

F7 24V outlet driver seat (X96), Lighting tachograph 10A F15 Direction indicators 7.5AF7 24V outlet driver seat (X96), Lighting tachograph 10A F15 Direction indicators 7.5A

F8 Power for speed sensor, Fuel pump (M13)* 10A F16 Driving lights (Pos., Full/Dipped beam) 10AF8 Power for speed sensor, Fuel pump (M13)* 10A F16 Driving lights (Pos., Full/Dipped beam) 10A

*) Only valid for CC224-384, CC2200-3800 with

Deutz engine.

10A F9 Sprinkler pump 1 10AF1 Main relay (K2), 24V outlet engine

10A F9 Sprinkler pump 1 10A

5A F10 Sprinkler pump 2 10AF2 Supply, Main ECU (A7), I/O unit (A12), Display

5A F10 Sprinkler pump 2 10A

10A F11 24/12V converter (12V socket cab) 10AF3 Power group 1, Main ECU, Power for frequency

10A F11 24/12V converter (12V socket cab) 10A

10A F12 GPS receiver (DCA) (A26) 5AF4 Power group 2, Main ECU, Terminal 15, Control

10A F12 GPS receiver (DCA) (A26) 5A

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Fig. Battery bay

1. Master switch

2. Main fuse panel

Machine description

Power in engine compartment/battery compartment

The fuses in the engine compartment are located alongside the master switch.

The roller is equipped with 24 V electrical system and

an AC alternator.

Connect the correct polarities (ground) to the

Connect the correct polarities (ground) to the battery. The cable between the battery and the

battery. The cable between the battery and the alternator must not be disconnected when the

alternator must not be disconnected when the engine is running.

engine is running.

Main fuse panel (Cummins)

Fig. Main fuse panel

1. Master switch

2. Preheating relay (100A)

3. Fuse (F20) (125A)

4. Starter relay (50A)

5. Fuses (F13, F10, F11)

6. Power socket 24V

The main fuse panel is located behind the left engine compartment door.

The fuses are placed in the order shown below, starting by the plate.

F13 Engine ECU (30A)F13 Engine ECU (30A)

F10 Main fuse (50A)F10 Main fuse (50A)

F11 Cab (50A)F11 Cab (50A)

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Machine description

Main fuse panel (Deutz)

Fig. Main fuse panel

1. Master switch

2. Preheating relay (100A)

3. Starter relay

4. Power socket 24V

5. Fuse box (F4)

The main fuse panel is located behind the left engine compartment door.

Fuse box at master switch (Deutz)

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All fuses are flat pin fuses, type E (high).

Fig. Fuse box, master switch

F4 Fuse boxF4 Fuse box

F4.1. Main fuse 50AF4.1. Main fuse 50A F4.2. Cab 50AF4.2. Cab 50A F4.3. Preheating relay 100AF4.3. Preheating relay 100A F4.4. Diesel engine ECU 30AF4.4. Diesel engine ECU 30A

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Machine description

Fuses in cab

The electrical system in the cab has a separate fuse box located on the front right side of the cab roof.

Fig. Cab roof fuse box (F7)

1. Interior lighting 10A1. Interior lighting 10A

2. CD/Radio 10A2. CD/Radio 10A

3. AC condensor 15A3. AC condensor 15A

4. Cab fan 15A4. Cab fan 15A

5. Windscreen wiper/washers, front

front

6. Windscreen wiper/washers, rear

rear

7. Dyn@lyzer 7.5A7. Dyn@lyzer 7.5A

8. Reserve8. Reserve

10A5. Windscreen wiper/washers,

10A

10A6. Windscreen wiper/washers,

10A

The figure shows fuse amperage and function.

All fuses are flat pin fuses.

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Machine description

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Figure. Engine door, left

1. Master switch

Operation

Before starting

Master switch - Switching on

Remember to carry out daily maintenance. Refer to the maintenance instructions.

The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power.

If the main battery/master switch is covered, the

If the main battery/master switch is covered, the engine hood must be unlocked during operation,

engine hood must be unlocked during operation, to be able to reach the switch in an emergency.

to be able to reach the switch in an emergency.

Fig. Operator position

1. Locking lever - transverse travel

2. Locking lever - rotation

3. Locking lever - steering column angle

Control panel, adjustments

The control unit has three adjustment options, transverse travel, rotation and steering column angle.

For transverse travel, raise the inner lever (1), which releases the catch.

For rotation, lift the outer lever (2). Ensure that the control unit locks in position before operating the machine.

Release locking lever (3) to adjust the steering column. Lock in the new position.

To adjust the operator's seat, see the section for basic/comfort seat.

Adjust all settings when the machine is stationary.Adjust all settings when the machine is stationary.

Always ensure that the seat is in locked position

Always ensure that the seat is in locked position before operating the roller.

before operating the roller.

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Operation

Operator's seat - Adjustment

Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach.

The seat can be adjusted as follows.

- Length adjustment (1)

- Weight adjustment (2)

Fig. Operator's seat

1. Lock pack- Length adjustment

2. Weight adjustment

3. Back support angle

4. Seat belt

- Back support angle (3)

Always make sure that the seat is secure before

Always make sure that the seat is secure before beginning operation.

beginning operation.

Do not forget to use the seatbelt (4).Do not forget to use the seatbelt (4).

Belt reminder

The machine can be equipped with seat belt with belt reminder.

Unless the seat belt is used, a warning image appear in the display and a warning buzzer sounds to alert the driver to use the seat belt.

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Operation

Operator's seat, comfort - Adjustments

Adjust the operator's seat so that the position is comfortable and so that the controls are within easy reach.

Fig. Operator’s seat

1. Lever - length adjustment

2. Wheel - height adjustment

3. Wheel - seat cushion inclination

4. Wheel - backrest inclination

5. Wheel - armrest inclination

6. Wheel - lumbar support adjustment

The seat can be adjusted as follows:

- Length adjustment (1)

- Height adjustment (2)

- Seat-cushion inclination (3)

- Backrest inclination (4)

- Armrest inclination (5)

- Lumbar support adjustment (6)

Always ensure that the seat is locked in position

Always ensure that the seat is locked in position before operating the roller.

before operating the roller.

Parking brake

Ensure that the parking brake (1) is definitely

Ensure that the parking brake (1) is definitely switched on.

switched on.

Fig. Control panel

1. Parking brake

Brake is always activated in Neutral. (automatic 2 sec.)

The parking brake must be activated to start the machine!

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Display - Control

Operation

Fig. Control panel

1. Ignition key

2. Status screen

Sit down for all operations.

Turn the ignition key (1) to position I, the start screen will be shown in display.

Check that the voltmeter (6) shows at least 24 volts and the levels for fuel (3) and water (4) indicates a percentage value.

The hourmeter (5) registers and shows the total number of hours the engine has run.

Fig. Status screen

3. Fuel level

4. Water level

5. Hour meter

6. Voltmeter

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Operation

Interlock

The roller is equipped with Interlock.

The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards.

If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated.

If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.

The diesel engine will switch off immediately if for any reason the forward/reverse lever is moved out of neutral when the operator is not sitting down and the parking brake has not been activated.

Sit down for all operations!Sit down for all operations!

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Operation

Operator position

If a ROPS (Roll Over Protective Structure) or a cab is fitted to the roller, always wear the seat belt (1) provided and wear a protective helmet.

Fig. Operator position

1. Seat belt

2. Safety railing

3. Locking knob

4. Rubber element

5. Anti-slip

Replace the seat belt (1) if it shows signs of

Replace the seat belt (1) if it shows signs of wear or has been subjected to high levels of

wear or has been subjected to high levels of

force.

The safety rails (2) around the cab are adjustable

The safety rails (2) around the cab are adjustable in the inner and the outer positions. Pull in the

in the inner and the outer positions. Pull in the rails when driving close to walls or other

rails when driving close to walls or other obstacles, and when transporting the machine.

obstacles, and when transporting the machine.

Release the locking knob (3), set the the railings in the required position and relock in position.

Check that the rubber elements (4) on the

Check that the rubber elements (4) on the platform are intact. Worn elements will reduce

platform are intact. Worn elements will reduce comfort.

comfort.

Ensure that the anti-slip (5) on the platform is in

Ensure that the anti-slip (5) on the platform is in good condition. Replace where anti-slip friction is

good condition. Replace where anti-slip friction is poor.

poor.

Fig. View

If the machine is fitted with a cab, make sure that

If the machine is fitted with a cab, make sure that the door is closed when in motion.

the door is closed when in motion.

View

Before starting, make sure that the view forwards and backwards is unobstructed.

All cab windows should be clean and the rear view mirrors should be correctly adjusted.

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Operation

Starting

Starting the engine

Make sure that the emergency stop is OFF and the parking brake ON.

Fig. Control panel

1. F/R lever

2. Rpm switch

3. Ignition key

Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine.

The diesel engine cannot be started in any other position of the controls.

Turn the ignition key (3) right to position I and wait for the grid heater symbol to disappear from the display. Then engage the starter by turning it full right. Release back to I as soon as the engine starts.

While preheating of diesel engine is running the

While preheating of diesel engine is running the symbol grid heater is shown in the center of the

symbol grid heater is shown in the center of the display.

display. Do not run the starter motor for too long (max. 30

Do not run the starter motor for too long (max. 30 seconds). If the engine will not start, wait a

seconds). If the engine will not start, wait a minute before trying again.

minute before trying again.

At the start of the diesel engine when the ambient temperature is below +10 ° C (50 ° F), it must be warmed up at idle (low speed) until the hydraulic oil temperature exceeds +10 ° C (50 ° F).

Ensue that there is good ventilation (air extraction)

Ensue that there is good ventilation (air extraction) if the engine is run indoors. Risk of carbon

if the engine is run indoors. Risk of carbon monoxide poisoning.

monoxide poisoning.

Figure. Display - Status image

Check during warming up of the engine that fuel and water levels are shown correctly and that the voltage is at least 24V.

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Operation

When starting and driving a machine that is cold,

When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and

remember that the hydraulic fluid is also cold and that braking distances can be longer than normal

that braking distances can be longer than normal until the machine reaches the working temperature.

until the machine reaches the working temperature.

The machine always starts in the Transport

The machine always starts in the Transport position, without it being possible to use off-set,

position, without it being possible to use off-set, vibration or sprinkling.

vibration or sprinkling.

If the machine and drums are in off-set mode,

If the machine and drums are in off-set mode, switch to work mode and reset before loading the

switch to work mode and reset before loading the machine on a truck. This is indicated by a warning

machine on a truck. This is indicated by a warning in the display.

in the display.

Display when activating choice via the button set.

The parking symbol is shown when the parking brake is activated.

= Operating position, off-set, vibration and sprinkling possible. The symbol flashes in off-set mode, in neutral (reset off-set) the symbol shines constantly.

= Automatic Water Control (AWC), sprinkling is activated when the F/R lever is outside neutral.

= High amplitude

= Automatic Vibration Control (AVC), vibration is activated when the F/R lever is outside neutral.

= Display of alarm, see table for information.

= Vibration on front and rear drum.

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Alarm descriptions

Symbol Designation FunctionSymbol Designation Function

Warning lamp, hydraulic filter If the lamp comes on while the engine is running at full

Warning lamp, air filter If the lamp comes on while the engine is running at full

Warning lamp, battery charging If the lamp comes on while the engine is running, the

Warning light, engine temperature If the lamp comes on, the engine is too hot. Stop the

speed, the hydraulic filter must be changed.

speed, the air filter must be cleaned or replaced.

alternator is not charging.

alternator is not charging. Stop the engine and locate the fault.

Stop the engine and locate the fault.

engine immediately and locate the fault.

engine immediately and locate the fault. Refer also to the engine manual.

Refer also to the engine manual.

Operation

Warning lamp, hydraulic fluid

Warning lamp, hydraulic fluid temperature

temperature

Fig. Control panel

1. Rpm switch

2. Parking brake

3. Forward/Reverse lever

If the lamp comes on, the hydraulic fluid is too hot.

If the lamp comes on, the hydraulic fluid is too hot. Do not drive the roller. Cool the fluid by allowing the engine

Do not drive the roller. Cool the fluid by allowing the engine to idle and locate the fault.

to idle and locate the fault.

Driving

Operating the roller

Under no circumstances is the machine to be

Under no circumstances is the machine to be operated from the ground. The operator must be

Activate working speed (1) = HI or ECO if available.

In ECO, the machine automatically regulates the engine speed according to requirements.

If the machine is only to be transported, MID or ECO should be selected instead.

Check that the steering is working correctly by turning the steering wheel once to the right and once to the left while the roller is stationary.

operated from the ground. The operator must be seated inside the machine during all operation.

seated inside the machine during all operation.

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Operation

4. Manual sprinkling

5. Auto sprinkling (AWC)

When compacting asphalt, remember to turn on the sprinkler system (4) or (5).

Make sure that the area in front of and behind the

Make sure that the area in front of and behind the roller is clear.

roller is clear.

Release the parking brake (2).Release the parking brake (2).

Machine with gear change in separate spring-return switch (gear position switch)

Switch (1) is a spring-return gear position switch, where gear changing take place by stepping through the three different gear positions: Position 1, Position 2 and Position 3.

• Position 1: Used for maximum hill-climbing capacity during vibratory compaction

• Position 2: Normal position

Fig. Control panel

1. Gear position switch

2. Forward/Reverse lever

Fig. The display shows the selection in the middle (position 1, 2 or 3)

• Position 3: Used for maximum transport speed or for high speed during smooth rolling without vibration

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Operation

The machine's gear position is shown in the center of the speedometer; select the gear/speed for the task.

The machine does not need to be stopped to change gear position.

Max. speedMax. speed

= Position 1 6 km/h 3.8 mph= Position 1 6 km/h 3.8 mph

= Position 2 8 km/h 5 mph= Position 2 8 km/h 5 mph

= Position 3 12 km/h 7.5 mph= Position 3 12 km/h 7.5 mph

Carefully move the forward/reverse lever (2) forwards or backwards, depending on which direction of travel is required.

The speed increases as the lever is moved away from the neutral position.

Interlock/Emergency stop/Parking brake Check

The interlock, emergency stop and parking brake must

The interlock, emergency stop and parking brake must be checked daily before operating. A function check of

be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

the interlock and emergency stop requires a restart.

The interlock function is checked by the operator

The interlock function is checked by the operator standing up from the seat when the roller is moving

standing up from the seat when the roller is moving very slowly forwards/backwards. (Check in both

very slowly forwards/backwards. (Check in both directions). Hold the steering wheel firmly and brace

directions). Hold the steering wheel firmly and brace yourself for a sudden stop. A buzzer goes on and after

yourself for a sudden stop. A buzzer goes on and after 7 seconds the engine switches off and the brakes are

7 seconds the engine switches off and the brakes are activated.

activated.

Check the function of the emergency stop by pressing

Check the function of the emergency stop by pressing the emergency stop button when the roller is moving

the emergency stop button when the roller is moving slowly forwards/backwards. (Check in both

slowly forwards/backwards. (Check in both directions). Hold the steering wheel firmly and brace

directions). Hold the steering wheel firmly and brace yourself for a sudden stop. The engine switches off

yourself for a sudden stop. The engine switches off and the brakes are activated.

and the brakes are activated. If a function error is detected when testing the

If a function error is detected when testing the emergency stop, this should be replaced immediately.

emergency stop, this should be replaced immediately.

Check the function of the parking brake by activating

Check the function of the parking brake by activating the parking brake when the roller is moving very

the parking brake when the roller is moving very slowly forwards/backwards. (Check in both

slowly forwards/backwards. (Check in both directions). Hold the steering wheel and brace yourself

directions). Hold the steering wheel and brace yourself for a sudden stop when the brakes are activated. The

for a sudden stop when the brakes are activated. The engine does not switch off.

engine does not switch off.

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Fig. F/R lever

1. Offset steering

Operation

Pivotal steering (Optional)

The machine must be in the operating position to activate the pivotal steering. Use the two front buttons

(1) on the forward/reverse lever to operate the pivotal steering.

To reset the rear drum to neutral, adjust the buttons (1) until the display (2) shows that the machine has aligned the drums.

The symbol for Work mode shines continuously in neutral (drums in line)

If fault indication on the display is shown or if the buzzer sounds, stop immediately the roller in a safe place and shut off the Diesel engine. Check the cause for failure and remedy, see also maintenance manual, trouble shooting guide or engine manual.

Figure. Display

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Operation

Burnout of DPF-filter (Regeneration) - (stage V)

The machine is equipped with a diesel particle filter (DPF filter), and the engine performs an automatic burnout of soot and ash if necessary.

The burnout is performed after 6-10 hours of operation, depending on the operating mode.

3, 4

Fig. Control panel

1. Lamp

3. High exhaust temperature

4. Delayed burnout

When burnout starts, the yellow warning indication (1) lights continuously and then goes out after 2 min.

The burnout of the DPF filter lasts for approx. 30 minutes, and the machine can be operated as normal or be allowed to idle during this time.

An image indicating high exhaust temperature (3) is displayed when burnout starts (pop-up), and goes out after 10 seconds. An indication (3) in the display's status field is shown throughout the period when the engine is performing burnout.

If it is not appropriate to allow the machine to perform automatic burnout, perhaps because the machine is in an unsuitable location or the prevailing working conditions do not permit this, it is possible to delay burnout by activating delayed burnout.

Selection for delaying burnout is in the menu "Machine settings - EAT cleaning" on the display and delays filter burnout for 20 minutes.

An image indicating delayed burnout (4) is now instead shown in the display picture.

DPF displays

Display symbol Sound Soot

level

Beep <100% Delayed burnout selected, to delay burnout by

100% <114%

<114%

>100% This view appears after an active selection in

Comment "Yellow

20 min.

20 min. Deactivated automatically when the machine

Deactivated automatically when the machine is restarted.

is restarted.

the display screen.

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warning"

0.5Hz100% -

0.5Hz

Operation

Display symbol Sound Soot

level

Beep >=100% Normal burnout is taking place; if possible do

Long beep >100% Burnout delayed due to low engine

Long beep >=114% One of the stipulated requirements is not

Comment "Yellow

warning"

Flashes for a

not turn off the machine until burnout is

not turn off the machine until burnout is complete, approx. 25 min. or 100% reached.

complete, approx. 25 min. or 100% reached.

temperature.

temperature. The temperature of the engine must be above

The temperature of the engine must be above 70°C before burnout can start.

70°C before burnout can start.

Burnout delayed due to other engine fault.Burnout delayed due to other engine fault.

satisfied and burnout is delayed.

satisfied and burnout is delayed. Engine temperature below 70°C.

Engine temperature below 70°C.

Flashes for a few seconds,

few seconds, then lights

then lights continuously

continuously for 2 min.

for 2 min.

0.5HzLong beep >100% Burnout delayed due to low engine

0.5Hz

1HzLong beep >=114% One of the stipulated requirements is not

1Hz

Other engine faultOther engine fault

>=114% "Keep engine running" is displayed if burnout

Buzzer >125% The engine's output is reduced by 30% and

>143% "Red warning" flashes on the panel. The

>214% "Red warning" flashes on the panel. The

is in progress or if there is a delay due to low

is in progress or if there is a delay due to low engine temperature or other engine fault.

engine temperature or other engine fault.

Allow the engine to run until burnout is

Allow the engine to run until burnout is complete.

complete.

vibration may stop working.

Allow the engine to run until burnout is

Allow the engine to run until burnout is complete.

complete.

engine's output is reduced by 30% and max.

engine's output is reduced by 30% and max. 1200 rpm.

1200 rpm.

DEUTZ service must be contacted

engine's output is reduced by 30% and max.

engine's output is reduced by 30% and max. 1200 rpm.

1200 rpm.

DEUTZ service must be contacted

DEUTZ service must be contacted Burnout not possible, as DPF must be

Burnout not possible, as DPF must be replaced.

replaced.

1HzBuzzer >125% The engine's output is reduced by 30% and

1Hz

1Hz>143% "Red warning" flashes on the panel. The

1Hz

1Hz>214% "Red warning" flashes on the panel. The

1Hz

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Operation

Edge cutting (Optional)

The machine must be running to activate the edge cutter/compactor.

Figure. Switch

1. Edge cutter/compactor Up/Down

2. Sprinkler, edge cutter/compactor

When the machine is in the operating position and the switch (1) is pressed at the bottom, the edge cutter/compactor is lowered to the asphalt surface by means of a hydraulic cylinder. To reset the edge cutter/compactor in its original position, press the top of the switch to lift the edge cutter/compactor.

The edge cutter/compactor can also be lifted if the machine is in transport position.

A bypass valve prevents the hydraulic system being overloaded.

There is a separate sprinkler system which the operator should use to avoid asphalt sticking to the edge cutter/compactor. The system is operated with a switch (2). The water is drawn from the main water tank, which is also used for the normal sprinkler system.

The operator can choose between two tools, the edge cutter or edge compactor. The edge cutter (1) in the figure is shown in the operating position. The edge compactor (1) can easily be replaced with the edge cutter by releasing the bolted joint (3).

Fig. Changing the tool

1. Edge compactor

2. Edge cutter

3. Bolted joint

4. Holder for cutter/compactor wheel

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Operation

B C

Fig. Control panel

1. Switch, Chip spreader

Chip spreader (optional)

Chip spreading is started with the switch (1) on the control panel.

The control has three positions (A, B, C):

• A (upper position) = Manual, chip spreader starts directly.

• B (middle) = Off, chip spreader is switched off

• C (lower position) = Auto position, chip spreader starts at a set speed. (Can be changed via parameter in service tool on display)

Adjusting the feed volume

The quantity of chips spread per square metre is adusted by changing the speed of the feed roller.

This setting is made via the display in the menu "Machine Settings").

Preparations before adjustment / emptying.

The machine should be placed on a level surface

The machine should be placed on a level surface with the engine switched off and brake applied.

with the engine switched off and brake applied.

Emptying

Empty the spreader by setting it in transport mode over the required area and by fully opening the lever on the left-hand side.

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Operation

Washing the spreader

When corrosive material has been used the spreader must be flushed clean with water. This should also be done when the spreader is not to be used for a long period.

Adjusting the chain 1

Loosen the four bolts for the bearing housing and turn it to the correct position, where the chain has a clearance of approx. 10 mm. Tighten the bolts.

Adjusting the chain 2

Loosen the two nuts, see arrows, for the bearing housing and turn it to the correct position, where the chain has a clearance of approx. 10 mm. Tighten the nuts.

Lubrication

At the start of every season and after every 40 hours of operation. Once per season is sufficient during infrequent use.

Lubricate after every season before putting into storage.

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Operation

Changing the brush drum.

Release the protective cover.

Remove the chain.

Remove the chain wheel on the outfeed drum and mixer shaft.

Release the screws and pull off the chain wheel.

Release the eight screws holding the outfeed drum. Lift off the drum and bearing.

Unscrew the outfeed rubber.

Changing the brushes.

Remove the bearings and seals.

Remove the old brushes and fit the new brushes.

Refit the assembled brush drum in the spreader.

Fit the scraper iron and rubber mat.

Fit the scraper iron attachments (No.1) left and right.

Adjust the scraper iron so that it goes 1-3 mm into the brush.

Adjust the rubber mat so that it is flush with brush, approx. 5 mm.

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Operation

Preparations before dismantling/assembly.

The machine should be standing on a level surface with the engine switched off and the brakes on.

Make sure that the container is empty and does not contain any extra material before dismantling.

Attach the lifting devices in the eyes on both sides of the container.

1- Release the pin in the clamp and remove the clamp from the machine.

2- The clamp is now fitted at the base of the container as a foot.

3- Release the lock on the lower shaft.

4- Release the hydraulic hoses and cabling.

Plug the hoses (dust seals) with the enclosed plugs.

5- Now lift off the container with the requisite lifting device and place on a level surface.

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5, 6

Operation

Always place a parked container in a safe place

Always place a parked container in a safe place away from traffic and marked with reflectors so

away from traffic and marked with reflectors so that it can also be seen at night.

that it can also be seen at night.

6- Refit the protective beam on the suspension arms.

To fit the container, follow the instructions in the reverse order.

Vibration

Manual/Automatic vibration

Fig. Control panel

1. Automatic vibration control (AVC)

2. Switch, vibration On/Off

3. Rpm switch

4. Working mode

Activate the button for the Working mode (4).

Manual or automatic vibration activation/deactivation is selected using button (1).

In the manual position the operator has to activate the vibration via the bottom left switch on the forward/reverse lever (2).

In automatic mode (AVC), vibration is activated when the speed is ≥ x km/h (... mph) and turns off at a speed of x km/h (...mph)

Activation of vibration for the first time, as well as disconnection of automatic vibration, are performed with the switch (2) on the forward/reverse lever.

Note that vibration can only be activated when the working mode (4) is activated, and when the Rpm switch (3) for the engine is in high (HI) or Eco mode (ECO). After 10 seconds in neutral, the vibration is switched off and the machine drops to low speed.

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Operation

Manual vibration - Switching on

Never activate vibration when the roller is

Never activate vibration when the roller is stationary. This can damage both the surface and

stationary. This can damage both the surface and the machine.

the machine.

Engage and disengage vibration using the switch (1) on the front of the forward/reverse lever.

Always switch off vibration before the roller comes to a standstill.

Fig. F/R lever

1. Vibration ON/OFF

Fig. Control panel

1. High amplitude

2. Vibration fron drum

3. Vibration rear drum

When compacting thin layers of asphalt up to approx. 50 mm (2 inches) thick, the best results are achived with low amplitude/high frequency.

Amplitude/frequency - Changeover

The amplitude setting must not be change when

The amplitude setting must not be change when vibration is in operation

vibration is in operation Switch the vibration off and wait until vibration

Switch the vibration off and wait until vibration stops before changing amplitude.

stops before changing amplitude.

By pressing button (1) high amplitude is achieved.

The buttons (2) and (3) are used to get vibrations either on front or rear drum or on both.

- (2) vibration on front drum.

- (3) vibration on rear drum.

Fig. Control panel

1. Vibration On/Off switch

2. Forward/Reverse lever

3. Parking brake

Braking

Normal braking

Press the switch (1) to switch off the vibration.

Move the forward/reverse lever (2) to the neutral position to stop the roller.

Always activate the parking brake (3), before leaving the operator platform.

When starting and driving a machine that is cold,

When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and

remember that the hydraulic fluid is also cold and that braking distances can be longer than normal

that braking distances can be longer than normal until the machine reaches the working temperature.

until the machine reaches the working temperature.

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Operation

If the forward/reverse lever is moved quickly (forwards or backwards) toward/past neutral, the system switches to a rapid braking Mode and the machine stops.

Activate normal driving Mode again by moving the forward/reverse lever back to neutral.

Emergency braking

Braking is normally activated using the

forward/reverse lever. The hydrostatic transmission retards and slows the roller when the lever is moved towards the neutral position.

Fig. Control panel

1. Emergency stop

2. Parking brake

A disc brake in each drum motor/drum gear and the rear axle also acts a secondary brake when in motion, and as a parking brake when stationary. Activated with the parking brake (2).

For emergency braking, press the emergency stop

For emergency braking, press the emergency stop (1), hold the steering wheel firmly and be prepared

(1), hold the steering wheel firmly and be prepared for a sudden stop. The engine stops.

for a sudden stop. The engine stops.

The Diesel engine will stop and must be restarted.

After emergency braking, return the forward/reverse lever to neutral and deactivate the emergency stop.

Switching off

Set the speed control in idling position and allow the engine to idle for a few minutes to cool down.

Check the display to see if any faults are indicated. Switch off all lights and other electrical functions.

Activate the parking brake (3) and then turn the ignition lock (2) to the left to the off position.

Fit the instrument cover on the display and top of the control box (on rollers without cab), and lock it.

Fig. Control panel

1. Display

2. Ignition lock

3. Parking brake

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Parking

Chocking the drums

Never disembark from the machine when the

Never disembark from the machine when the diesel engine is running, unless the parking brake

diesel engine is running, unless the parking brake is activated.

is activated.

Make sure that the roller is parked in a safe place

Make sure that the roller is parked in a safe place with respect to other road users. Chock the drums

with respect to other road users. Chock the drums if the roller is parked on sloping ground.

if the roller is parked on sloping ground.

Operation

Fig. Positioning

1. Chocks

Figure. Engine door, left

1. Master switch

Keep in mind that there is a risk of freezing during

Keep in mind that there is a risk of freezing during the winter. Drain the water tanks, pumps and

the winter. Drain the water tanks, pumps and water lines.

water lines. Fill antifreeze in the engine cooling system and

Fill antifreeze in the engine cooling system and the washer fluid reservoir in the cab. Also see

the washer fluid reservoir in the cab. Also see maintenance instructions.

maintenance instructions.

Master switch

Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle.

Before switching off the master switch, wait for at

Before switching off the master switch, wait for at least 30 seconds after the ignition lock has been

This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine. Lock the service doors/covers.

least 30 seconds after the ignition lock has been switched off, in order to avoid the engine's

switched off, in order to avoid the engine's electronic control unit (ECU) sustaining damage.

electronic control unit (ECU) sustaining damage.

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Operation

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dynapac CC224HF, CC324HF, CC384HF, CC2200, CC3200 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual