Dynapac CC1300C Instruction Manual

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Instruction manualInstruction manual

Operating & MaintenanceOperating & Maintenance

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Vibratory rollerVibratory roller

CC1300CCC1300C

EngineEngine

Kubota V2203Kubota V2203

Serial numberSerial number

10000335xxA012552 -10000335xxA012552 -

Translation of original instructionTranslation of original instruction

Reservation for changesReservation for changes Printed in SwedenPrinted in Sweden

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Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Work driving ................................................................................................ 7

Driving near edges ...................................................................................... 8

Special instructions .................................................................................................................. 9

Standard lubricants and other recommended oils and fluids ...................... 9

Higher ambient temperatures, above +40°C (104°F).................................. 9

Lower ambient temperature - Freeze risk ................................................... 9

Temperatures.............................................................................................. 9

High pressure cleaning ............................................................................... 9

Fire fighting ............................................................................................... 10

Roll Over Protective Structure (ROPS) ..................................................... 10

Battery handling ........................................................................................ 10

Jump starting............................................................................................. 11

Technical specifications ......................................................................................................... 13

Vibrations - Operator station ..................................................................... 13

Noise level................................................................................................. 13

Slopes ....................................................................................................... 13

Dimensions, top view ................................................................................ 14

Dimensions, side view............................................................................... 15

Weights and volumes................................................................................ 16

Working capacity....................................................................................... 16

General ..................................................................................................... 16

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Tightening torque ...................................................................................... 18

ROPS - bolts ............................................................................................. 19

Hydraulic system....................................................................................... 19

Machine description ............................................................................................................... 21

Diesel engine ............................................................................................ 21

Electrical system ....................................................................................... 21

Propulsion system/Transmission .............................................................. 21

Brake system ............................................................................................ 21

Steering system ........................................................................................ 21

ROPS ........................................................................................................ 21

Identification ............................................................................................................ 22

Product identification number on the frame .............................................. 22

Explanation of 17PIN serial number.......................................................... 22

Machine plate............................................................................................ 23

Engine plates ............................................................................................ 23

Location - decals ....................................................................................... 25

Safety decals............................................................................................. 26

Info decals................................................................................................. 28

Instruments/Controls ............................................................................................... 29

Locations - Instruments and controls ........................................................ 29

Locations - Control panel and controls...................................................... 30

Function description .................................................................................. 31

Electrical system...................................................................................................... 33

Fuses ........................................................................................................ 33

Fuses at battery master disconnect switch ............................................... 34

Operation ............................................................................................................................... 35

Before starting ......................................................................................................... 35

Master switch - Switching on..................................................................... 35

Driver seat (Std) - Adjustment................................................................... 35

Driver seat (Option) - Adjustment.............................................................. 36

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Instruments and lamps - Checking............................................................ 36

Interlock..................................................................................................... 37

Parking brake - Check............................................................................... 38

Operator position....................................................................................... 38

Starting .................................................................................................................... 39

Starting the engine .................................................................................... 39

Driving ..................................................................................................................... 41

Operating the roller ................................................................................... 41

Interlock/Emergency stop/Parking brake - Check ..................................... 42

Vibration .................................................................................................................. 42

Manual/Automatic vibration....................................................................... 42

Braking .................................................................................................................... 43

Normal braking.......................................................................................... 43

Emergency braking ................................................................................... 43

Switching off.............................................................................................. 44

Parking .................................................................................................................... 44

Chocking the wheels/drum........................................................................ 44

Battery disconnector ................................................................................. 45

Long-term parking.................................................................................................................. 47

Engine ....................................................................................................... 47

Battery....................................................................................................... 47

Air cleaner, exhaust pipe........................................................................... 47

Fuel tank ................................................................................................... 47

Hydraulic reservoir .................................................................................... 47

Water tank................................................................................................. 47

Steering cylinder, hinges, etc. ................................................................... 48

Hoods, tarpaulin ........................................................................................ 48

Miscellaneous ........................................................................................................................ 49

Lifting ....................................................................................................................... 49

Locking the articulation ............................................................................. 49

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Lifting the roller.......................................................................................... 49

Unlocking the articulation .......................................................................... 50

Towing ..................................................................................................................... 50

Short distance towing with switched off engine......................................... 50

Release the brakes ................................................................................... 51

Releasing the brake, wheel motors (Optional) .......................................... 52

Towing the roller........................................................................................ 53

Transport ................................................................................................................. 53

Securing CC1300C for loading ................................................................. 54

Retractable ROPS (Optional).................................................................... 55

Operating instructions - Summary ......................................................................................... 57

Preventive maintenance ........................................................................................................ 59

Acceptance and delivery inspection.......................................................... 59

Warranty.................................................................................................... 59

Maintenance - Lubricants and symbols ................................................................................. 61

Maintenance symbols ............................................................................... 62

Maintenance - Maintenance schedule ................................................................................... 63

Service and maintenance points ............................................................... 63

General ..................................................................................................... 63

Every 10 hours of operation (Daily)........................................................... 64

After the FIRST 50 hours of operation ...................................................... 65

Every 50 hours of operation (Weekly)....................................................... 65

Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 65

Every 500 / 1500 hours of operation ......................................................... 66

Every 1000 hours of operation .................................................................. 67

Every 2000 hours of operation .................................................................. 68

Service - Checklist................................................................................................... 69

Maintenance, 10h .................................................................................................................. 71

Coolers

Checking - Cleaning.................................................................................. 71

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Check - Coolant system ............................................................................ 72

Hydraulic reservoir, Level check - Filling................................................... 73

Lowering of engine hood........................................................................... 74

Air circulation - Check ............................................................................... 74

Fuel tank - Filling....................................................................................... 75

Water tank - Filling .................................................................................... 75

Sprinkler system/Drum

Checking - Cleaning.................................................................................. 76

Sprinkler system / Wheels

Check - Cleaning....................................................................................... 76

Scrapers, fixed

Checking - Setting..................................................................................... 77

Scrapers, spring-action (Optional)

Checking - Adjustment .............................................................................. 78

Scrapers

Check - Adjustment................................................................................... 78

Pump system / Tire

Check - Cleaning....................................................................................... 79

Brakes - Check.......................................................................................... 80

Maintenance - 50h ................................................................................................................. 81

Air cleaner indicator .................................................................................. 81

Air cleaner

Check - Replacement of main filter ........................................................... 81

Air filter indicator - Resetting ..................................................................... 82

Backup filter - Change............................................................................... 82

Air cleaner

- Cleaning.................................................................................................. 83

Steering cylinder and steering joint - Lubrication ...................................... 83

Tires - Tire pressure.................................................................................. 84

Maintenance measures - 250 h ............................................................................................. 85

Battery

- Check condition ...................................................................................... 85

Engine oil and oil filter - Change ............................................................... 86

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Maintenance measures - 500 h ............................................................................................. 87

Battery

- Check condition ...................................................................................... 87

Engine oil and oil filter - Change ............................................................... 88

Drum - oil level

Inspection - filling ...................................................................................... 89

Rubber elements and attachment screws

Check ........................................................................................................ 89

Hydraulic reservoir cap - Check ................................................................ 89

Controls - Lubrication ................................................................................ 90

Check - Coolant system ............................................................................ 92

Replacing the fuel filter.............................................................................. 92

Replacing the pre-filter .............................................................................. 93

Maintenance - 1000h ............................................................................................................. 95

Battery

- Check condition ...................................................................................... 95

Engine oil and oil filter - Change ............................................................... 96

Drum - oil level

Inspection - filling ...................................................................................... 97

Rubber elements and attachment screws

Check ........................................................................................................ 97

Hydraulic reservoir cap - Check ................................................................ 97

Controls - Lubrication ................................................................................ 98

Check - Coolant system .......................................................................... 100

Replacing the hydraulic oil filter .............................................................. 100

Hydraulic fluid reservoir - Draining .......................................................... 101

Replacing the fuel filter............................................................................ 102

Replacing the pre-filter ............................................................................ 103

Maintenance - 2000h ........................................................................................................... 105

Battery

- Check condition .................................................................................... 105

Engine oil and oil filter - Change ............................................................. 106

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Drum - oil level

Inspection - filling .................................................................................... 107

Rubber elements and attachment screws

Check ...................................................................................................... 107

Hydraulic reservoir cap - Check .............................................................. 107

Controls - Lubrication .............................................................................. 108

Check - Coolant system .......................................................................... 110

Replacing the hydraulic oil filter .............................................................. 110

Hydraulic fluid reservoir - Draining .......................................................... 111

Replacing the fuel filter............................................................................ 112

Replacing the pre-filter ............................................................................ 113

Water pump - Draining ............................................................................ 113

Hydraulic tank - Changing the fluid ......................................................... 114

Drum - Oil change ................................................................................... 115

Water tank - Draining .............................................................................. 115

Water tank - Cleaning ............................................................................. 116

Emulsion tank - Draining ......................................................................... 116

Fuel tank - Cleaning ................................................................................ 117

Steering joint - Check.............................................................................. 117

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Introduction

The machine

Dynapac CC1300C is a self-propelled vibratory combi roller in 4 metric tonnes class featuring a 1300 mm (51 in) wide drum and 1280 mm (50 in.) wide wheels. The machine is equipped with drive and brakes both front and rear and vibrations on front drum.

Intended use

The CC1300C is a small combi roller as are used for compacting of thin layers and soft asphalt compounds. The roller is mainly intended for smaller construction works, such as compacting asphalt on minor roads, sidewalks, cycle ways and garage driveways. The four rubber wheels on the CC1300C gives the asphalt a different surface structure, as sometimes aim at in comparison with a vibrating tandem roller.

Warning symbols

WARNING ! Marks a danger or a hazardous

WARNING ! Marks a danger or a hazardous procedure that can result in life threatening or

procedure that can result in life threatening or serious injury if the warning is ignored.

serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous

CAUTION ! Marks a danger or hazardous procedure that can result in damage to the

procedure that can result in damage to the machine or property if the warning is ignored.

machine or property if the warning is ignored.

Safety information

It is recommended to at least train operators in

It is recommended to at least train operators in handling and daily maintenance of the machine

handling and daily maintenance of the machine in accordance with the instruction manual.

in accordance with the instruction manual. Passengers are not allowed on the machine, and

Passengers are not allowed on the machine, and you must sit in the seat when operating the

you must sit in the seat when operating the machine.

machine.

The safety manual supplied with the machine

The safety manual supplied with the machine must be read by all roller operators. Always

must be read by all roller operators. Always follow the safety instructions. Do not remove

follow the safety instructions. Do not remove the manual from the machine.

the manual from the machine.

We recommend that the operator reads the

We recommend that the operator reads the safety instructions in this manual carefully.

safety instructions in this manual carefully. Always follow the safety instructions. Ensure

Always follow the safety instructions. Ensure that this manual is always easily accessible.

that this manual is always easily accessible.

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Introduction

Read the entire manual before starting the

Read the entire manual before starting the machine and before carrying out any

machine and before carrying out any maintenance.

maintenance.

Replace immediately the instruction manuals if

Replace immediately the instruction manuals if lost, damaged or unreadable.

lost, damaged or unreadable.

Ensure good ventilation (extraction of air by fan)

Ensure good ventilation (extraction of air by fan) where the engine is run indoors.

where the engine is run indoors.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

General

This manual contains instructions for machine operation and maintenance.

The machine must be correctly maintained for maximal performance.

The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.

Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics.

Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.

Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

THINK ENVIRONMENT ! Do not release oil,

THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous

fuel and other environmentally hazardous substances into the environment. Always send

substances into the environment. Always send used filters, drain oil and fuel remnants to

used filters, drain oil and fuel remnants to environmentally correct disposal.

environmentally correct disposal.

This manual contains instructions for periodic maintenance, where maintenance after every 10 and 50 hours of operation can be performed by the

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Introduction

machine operator. Other maintenance intervals must be carried out by accredited (Dynapac) service personnel.

Additional instructions for the engine can be

Additional instructions for the engine can be found in the manufactuer's engine manual.

found in the manufactuer's engine manual.

Specific maintenance and checks on diesel

Specific maintenance and checks on diesel engines must be carried out by the engine

engines must be carried out by the engine supplier’s certified personnel.

supplier’s certified personnel.

CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)

This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also complies with other regulations and directives applicable for this machine.

A "Declaration of conformity" is supplied with this machine, which specifies the applicable regulations and directives with supplements, as well as the harmonized standards and other regulations that are applied and according to the regulations must be declared in writing.

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Introduction

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Safety - General instructions

(Also read the safety manual)

1. The operator must be familiar with the contents of the OPERATION section

1. The operator must be familiar with the contents of the OPERATION section before starting the roller.

before starting the roller.

2. Ensure that all instructions in the MAINTENANCE section are followed.2. Ensure that all instructions in the MAINTENANCE section are followed.

3. Only trained and/or experienced operators are to operate the roller.

3. Only trained and/or experienced operators are to operate the roller. Passengers are not permitted on the roller. Remain seated at all times when

Passengers are not permitted on the roller. Remain seated at all times when operating the roller.

operating the roller.

4. Never use the roller if it is in need of adjustment or repair.4. Never use the roller if it is in need of adjustment or repair.

5. Only mount and dismount the roller when it is stationary. Use the intended

5. Only mount and dismount the roller when it is stationary. Use the intended footsteps, grips and rails. Always use the three-point grip (both feet and one

footsteps, grips and rails. Always use the three-point grip (both feet and one hand, or one foot and both hands) when mounting or dismounting the

hand, or one foot and both hands) when mounting or dismounting the machine. Never jump down from the machine.

machine. Never jump down from the machine.

6. The ROPS (Roll Over Protective Structure) should always be used when the

6. The ROPS (Roll Over Protective Structure) should always be used when the machine is operated on unsafe ground.

machine is operated on unsafe ground.

7. Drive slowly in sharp bends.7. Drive slowly in sharp bends.

8. Avoid driving across slopes. Drive straight up or straight down the slope.8. Avoid driving across slopes. Drive straight up or straight down the slope.

9. Never operate with roller outside the edge, if the substrate does not have full

9. Never operate with roller outside the edge, if the substrate does not have full bearing strength or is close to a slope. Avoid operating close to edges and

bearing strength or is close to a slope. Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the

ditches and the like as well as on poor ground conditions that influence the bearing strength and capacity to support the roller.

bearing strength and capacity to support the roller.

10. Make sure that there are no obstacles in the direction of travel, on the

10. Make sure that there are no obstacles in the direction of travel, on the ground, in front of or behind the roller, or overhead.

ground, in front of or behind the roller, or overhead.

11. Drive particularly carefully on uneven ground.11. Drive particularly carefully on uneven ground.

12. Use the safety equipment provided. The seat belt must be worn on machines

12. Use the safety equipment provided. The seat belt must be worn on machines fitted with ROPS/ROPS-cab.

fitted with ROPS/ROPS-cab.

13. Keep the roller clean. Clean any dirt or grease that accumulates on the

13. Keep the roller clean. Clean any dirt or grease that accumulates on the operator platform immediately. Keep all signs and decals clean and legible.

operator platform immediately. Keep all signs and decals clean and legible.

14. Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle to the tank opening to avoid sparks.

15. Before repairs or service:

- Chock the drums/wheels.

- Lock the articulation if necessary.

- Place blocks under overhanging equipment, such as strike-off blade and

- Place blocks under overhanging equipment, such as strike-off blade and chip spreader.

chip spreader.

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Safety - General instructions

16. Hearing protection is recommended if the noise level exceeds 80 dB(A). The

16. Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the

noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

surface the machine is being used on.

17. Do not make any changes or modifications to the roller that could affect

17. Do not make any changes or modifications to the roller that could affect safety. Changes are only to be made after written approval has been given

safety. Changes are only to be made after written approval has been given by Dynapac.

by Dynapac.

18. Avoid using the roller before the hydraulic fluid has reached its normal

18. Avoid using the roller before the hydraulic fluid has reached its normal working temperature. Braking distances can be longer than normal when the

working temperature. Braking distances can be longer than normal when the fluid is cold. See instructions in the STOP section.

fluid is cold. See instructions in the STOP section.

19. For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

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Safety - when operating

Prevent persons from entering or remaining in

Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m

the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

(23 ft) in all directions from operating machines. The operator may allow a person to remain in

The operator may allow a person to remain in the risk zone, however he/she must be attentive

the risk zone, however he/she must be attentive and operate the machine only when the person

and operate the machine only when the person is fully visible or has given a clear indication of

is fully visible or has given a clear indication of where he or she is.

where he or she is.

Avoid driving across a slope. Drive straight up

Avoid driving across a slope. Drive straight up and down sloping ground.

and down sloping ground.

Work driving

Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the bearing strength and capacity to support the roller. Pay attention to potential obstacles above the machine, such as overhead cables and the branches of trees etc.

Pay particular attention to the stability of the substrate when compacting close to edges and holes. Do not compact with a large overlap from the previous track in order to maintain roller stability. Consider other compaction methods such as remote-control or a walk-behind roller close to steep slopes or where the bearing strength of the substrate is unknown.

It is recommended that ROPS (Roll Over Protective

It is recommended that ROPS (Roll Over Protective Structure) or a ROPS-approved cab is always used

Structure) or a ROPS-approved cab is always used when driving on slopes or unsafe ground. Always

when driving on slopes or unsafe ground. Always wear a seat belt.

wear a seat belt.

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Driving near edges

Never operate with roller outside the edge, if the

Never operate with roller outside the edge, if the substrate does not have full bearing strength or is

substrate does not have full bearing strength or is close to a slope.

close to a slope.

Keep in mind that the machine's center of gravity

Keep in mind that the machine's center of gravity moves outwards when steering. For example, the

moves outwards when steering. For example, the center of gravity moves to the right when you steer

center of gravity moves to the right when you steer to the left.

to the left.

Safety - when operating

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Special instructions

Standard lubricants and other recommended oils and fluids

Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

The maximum ambient temperature for

The maximum ambient temperature for biological hydraulic fluid is +35°C (95°F).

biological hydraulic fluid is +35°C (95°F).

Higher ambient temperatures, above +40°C (104°F)

For operation of the machine at higher ambient temperatures, however maximum +50°C (122°F), the following recommendations apply:

The diesel engine can be run at this temperature using normal oil. However, the following fluids must be used for other components:

Hydraulic system - mineral oil Shell Tellus S2V100 or similar.

Lower ambient temperature - Freeze risk

Make sure that the watering system is empty/drained of water (sprinkler, hoses, tank/s) or that anti-freeze has been added, to prevent the system freezing.

Temperatures

The temperature limits apply to standard versions of rollers.

Rollers equipped with additional equipment, such as noise suppression, may need to be more carefully monitored in the higher temperature ranges.

High pressure cleaning

Do not spray water directly onto electrical components or the instrument panels.

Place a plastic bag over the fuel filler cap and secure with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters.

Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics.

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Special instructions

Never aim the water jet directly at the fuel tank

Never aim the water jet directly at the fuel tank cap, or into exhaust pipe. This is particularly

cap, or into exhaust pipe. This is particularly important when using a high-pressure cleaner.

important when using a high-pressure cleaner.

Fire fighting

If the machine catches fire, use an ABC-class powder fire extinguisher.

A BE-class carbon dioxide fire extinguisher can also be used.

Roll Over Protective Structure (ROPS)

If the machine is fitted with a Roll Over

If the machine is fitted with a Roll Over Protective Structure (ROPS) never carry out any

Protective Structure (ROPS) never carry out any welding or drilling in the structure or cab.

welding or drilling in the structure or cab.

Never attempt to repair a damaged ROPS

Never attempt to repair a damaged ROPS structure or cab. These must be replaced with

structure or cab. These must be replaced with new ROPS structure or cabs.

new ROPS structure or cabs.

Battery handling

When removing batteries, always disconnect the

When removing batteries, always disconnect the negative cable first.

negative cable first.

When fitting batteries, always connect the

When fitting batteries, always connect the positive cable first.

positive cable first.

Dispose of old batteries in an environmentally

Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead.

friendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging the

Do not use a quick-charger for charging the battery. This may shorten battery life.

battery. This may shorten battery life.

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Jump starting

Do not connect the negative cable to the

Do not connect the negative cable to the negative terminal on the dead battery. A spark

negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed

can ignite the oxy-hydrogen gas formed around the battery.

around the battery.

Check that the battery used for jump starting

Check that the battery used for jump starting has the same voltage as the dead battery.

has the same voltage as the dead battery.

Special instructions

Fig. Jump starting

Turn the ignition and all power consuming equipment off. Switch off the engine on the machine which is providing jump start power.

First connect the jump start battery's positive terminal (1) to the flat battery's positive terminal (2).Then connect the jump start battery's negative terminal (3) to, for example, a bolt (4) or the lifting eye on the machine with the flat battery.

Start the engine on the power providing machine. Let it run for a while. Now try to start the other machine. Disconnect the cables in the reverse order.

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Special instructions

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Technical specifications

Vibrations - Operator station

(ISO 2631)

The vibration levels are measured in accordance with the operational cycle described in

The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched

EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

on, on soft polymer material and with the operator’s seat in the transport position.

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive 2002/44/EC. (Limit is 1.15 m/s²)

2002/44/EC. (Limit is 1.15 m/s²)

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same directive. (Limit is 5 m/s²)

directive. (Limit is 5 m/s²)

Noise level

The noise level is measured in accordance with the operational cycle described

The noise level is measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with the

in EU directive 2000/14/EC on machines equipped for the EU market, with the vibration switched on, on soft polymer material and with the operator's seat in

vibration switched on, on soft polymer material and with the operator's seat in the transport position.

the transport position.

Guaranteed sound power level, L

Sound pressure level at the operator's ear (platform), L

During operation the above values may differ because of the actual operational

During operation the above values may differ because of the actual operational conditions.

conditions.

105 dB (A)Guaranteed sound power level, L

105 dB (A)

80 ±3 dB (A)Sound pressure level at the operator's ear (platform), L

80 ±3 dB (A)

Slopes

This angle has been measured on a hard, flat surface with the machine stationary.

The steering angle was zero, the vibration was

Max 20° or 36%Max 20° or 36%

switched OFF and all tanks were full.

Always take into consideration that loose ground, steering the machine, vibration on, machine speed across the ground and raising the center of gravity can all cause the machine to topple at smaller slope angles than those specified here.

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Technical specifications

Dimensions, top view

Dimensions mm inDimensions mm in

B Machine width 1450 57B Machine width 1450 57

B (Without ROPS)

ROPS)

Machine width 1400 55B (Without

Machine width 1400 55

Turning radius, outer 4240 167R

Turning radius, outer 4240 167

Turning radius, inner 2940 116R

Turning radius, inner 2940 116

Wheel width 1280 50W

Wheel width 1280 50

Drum width 1300 51W

Drum width 1300 51

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Technical specifications

Dimensions, side view

Dimensions mm inDimensions mm in

A Wheel base 1925 76A Wheel base 1925 76

D Diameter, drum 802 32D Diameter, drum 802 32

Height, with ROPS 2750 108H

Height, with ROPS 2750 108

Height, without ROPS 1910 75H

Height, without ROPS 1910 75

260 10K

260 10

600 24K

600 24

L Length 2725 107L Length 2725 107

S Thickness, drum shell 16 0.6S Thickness, drum shell 16 0.6

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Technical specifications

Weights and volumes

WeightsWeights

Weight CECE, Standard equipped roller

equipped roller

Fluid volumesFluid volumes

Fuel tank 50 liter 52.9 qts

Emulsions tank 40 liter 42.2 qtsEmulsions tank 40 liter 42.2 qts

Water tank 200 liter 211.4 qtsWater tank 200 liter 211.4 qts

Compaction dataCompaction data

Static linear load 14,8 kg/cm 82.9 psi

Amplitude 0,5 mm 0.019 inAmplitude 0,5 mm 0.019 in

Vibration frequency 52 Hz 3,120 vpmVibration frequency 52 Hz 3,120 vpm

Centrifugal force 33 kN 7,425 lbCentrifugal force 33 kN 7,425 lb

3750 kg 8,270 lbsWeight CECE, Standard

3750 kg 8,270 lbs

Working capacity

Note: The frequency is measured at high revs. The amplitude is measured as the real value and not the nominal.

PropulsionPropulsion

Speed range 0-10 km/h 0-6.2 mphSpeed range 0-10 km/h 0-6.2 mph

Climbing capacity (theoretical) 36 %Climbing capacity (theoretical) 36 %

General

EngineEngine

Manufacturer/Model Kubota V2203-M-E3BManufacturer/Model Kubota V2203-M-E3B

Power (SAE J1995) 33,3 kW 45 hpPower (SAE J1995) 33,3 kW 45 hp

Engine speed 2600 rpmEngine speed 2600 rpm

TiresTires

Tire dimensions 7.50-16Tire dimensions 7.50-16

Air pressure (kPa) 240 - 300 34.8 - 43.5 psiAir pressure (kPa) 240 - 300 34.8 - 43.5 psi

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Electrical systemElectrical system

Battery 12V 74AhBattery 12V 74Ah

Alternator 12V 60AAlternator 12V 60A

Fuses See the Electrical system

section - fuses

Technical specifications

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Tightening torque

Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench.

Metric coarse screw thread, bright galvanized (fzb):

STRENGTH CLASS:

Technical specifications

M thread

thread

M6 8,4 9,4 12 13,4 14,6 16,3M6 8,4 9,4 12 13,4 14,6 16,3

M8 21 23 28 32 34 38M8 21 23 28 32 34 38

M10 40 45 56 62 68 76M10 40 45 56 62 68 76

M12 70 78 98 110 117 131M12 70 78 98 110 117 131

M14 110 123 156 174 187 208M14 110 123 156 174 187 208

M16 169 190 240 270 290 320M16 169 190 240 270 290 320

M20 330 370 470 520 560 620M20 330 370 470 520 560 620

M22 446 497 626 699 752 839M22 446 497 626 699 752 839

M24 570 640 800 900 960 1080M24 570 640 800 900 960 1080

M30 1130 1260 1580 1770 1900 2100M30 1130 1260 1580 1770 1900 2100

Metric coarse thread, zinc-treated (Dacromet/GEOMET):

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, DryM -

8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

STRENGTH CLASS:

M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry M - thread 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry

M6 12,0 15,0 14,6 18,3M6 12,0 15,0 14,6 18,3

M8 28 36 34 43M8 28 36 34 43

M10 56 70 68 86M10 56 70 68 86

M12 98 124 117 147M12 98 124 117 147

M14 156 196 187 234M14 156 196 187 234

M16 240 304 290 360M16 240 304 290 360

M20 470 585 560 698M20 470 585 560 698

M22 626 786 752 944M22 626 786 752 944

M24 800 1010 960 1215M24 800 1010 960 1215

M30 1580 1990 1900 2360M30 1580 1990 1900 2360

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Technical specifications

ROPS-bolts which are to be torque tightened

ROPS-bolts which are to be torque tightened must be dry.

must be dry.

ROPS - bolts

Bolt dimensions : M16 (PN 4700902889)Bolt dimensions : M16 (PN 4700902889)

Strength class : 10.9Strength class : 10.9

Tightening torque : 192 Nm, torque class 2

(Dacromet treated)

Hydraulic system

Opening pressure (Absolute pressure) MPaOpening pressure (Absolute pressure) MPa

Drive system 35,0Drive system 35,0

Supply system 2,2Supply system 2,2

Vibration system 20,0Vibration system 20,0

Control systems 20,0Control systems 20,0

Brake release 2,0Brake release 2,0

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Technical specifications

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Machine description

Diesel engine

The machine is equipped with a water-cooled, straight four cylinder, four-stroke, turbocharged diesel engine.

Electrical system

The machine has the following control units (ECU, Electronic Control Unit) and electronic units.

• Main ECU (for the machine)

Propulsion system/Transmission

The propulsion system is a hydrostatic system with a hydraulic pump supplying three motors connected in parallel. The motors drive the drum and wheels.

The speed of the machine is proportional to the deflection/angle of the control lever from neutral.

Brake system

The brake system consists of a service brake, secondary brake and parking brake. The service brake is hydrostatic and is activated by moving the control lever to neutral.

Secondary/Parking brake

The secondary and parking brake system consists of sprung multiple disc brakes in the motors. The brakes are released with hydraulic pressure and are operated with a switch on the instrument panel.

Steering system

The steering system is a hydrostatic system. The control value on the steering column distributes the flow to the control cylinder, which actuates the articulation. The steering angle is proportional to the deflection of the steering wheel.

ROPS

ROPS is the abbreviation for "Roll Over Protective Structure".

If any part of the ROPS structure's protective construction displays plastic deformation or cracks, the ROPS structure must be replaced immediately.

Never perform unauthorized modifications on the ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac

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Machine description

determines whether the modification could result in the approval according to the ROPS standards becoming invalid.

Identification

Product identification number on the frame

The machine PIN (product identification number) (1) is punched on the right edge of the front frame.

Fig. PIN Front frame

1. Serial number

100 00123 V x A 123456100 00123 V x A 123456

A B C FA B C F

Explanation of 17PIN serial number

A= Manufacturer

B= Family/Model

C= Check letter

F= Serial number

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Fig. Operator platform

1. Machine plate

Machine description

Machine plate

The machine type plate (1) is affixed on the left front edge of the operator's platform.

The plate specifies the manufacturer's name and address, the type of machine, the PIN number (serial number), service weight, engine power and year of manufacture. If the machine is delivered outside of the EU, the plate may not have a CE marking and the year of manufacture.

Fig. Engine

1. Type plate

Please state the machine's PIN (serial number) when ordering parts.

Engine plates

The engine's type plate (1) is located on top of the cylinder head cover.

The plate specifies the type of engine, its serial number and the engine specification.

Please specify the engine serial number when ordering spares. Refer also to the engine manual.

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Machine description

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Machine description

Location - decals

111213

Fig. Location, decals and signs

1. Warning, Crush zone 4700903422 10. Manual compartment 47009034251. Warning, Crush zone 4700903422 10. Manual compartment 4700903425

2. Warning, Rotating engine

3. Warning, Locking 4700908229 12. Fixing point 47003827513. Warning, Locking 4700908229 12. Fixing point 4700382751

4. Warning, Instruction manual 4700903459 13. Sound power level 47007912924. Warning, Instruction manual 4700903459 13. Sound power level 4700791292

5. Warning, Hot surfaces 4700903424 14. Hydraulic fluid level 47002723735. Warning, Hot surfaces 4700903424 14. Hydraulic fluid level 4700272373

6. Lifting plate 4700904870 15. Warning, Starting gas 47007916426. Lifting plate 4700904870 15. Warning, Starting gas 4700791642

7. Diesel fuel 4700991658 16. Starting instructions 48121159187. Diesel fuel 4700991658 16. Starting instructions 4812115918

8. Lifting point 4700357587 17. Tire pressure 48121169928. Lifting point 4700357587 17. Tire pressure 4812116992

9. Hydraulic fluid 4700272372 18. Warning, Locked during

components

8 12

4700903423 11. Battery disconnector 47009048352. Warning, Rotating engine

4700903423 11. Battery disconnector 4700904835

7 3

transport

48121253639. Hydraulic fluid 4700272372 18. Warning, Locked during

4812125363

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Machine description

Safety decals

Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal.

4700903422 Warning - Crush zone, articulation/drum.

Maintain a safe distance from the crush zone.

(Two crush zones on machines fitted with pivotal steering)

4700903423 Warning - Rotating engine components.

Keep your hands at a safe distance.

4700903424 Warning - Hot surfaces in the engine compartment.

Keep your hands at a safe distance.

4700903459 Warning - Instruction manual

The operator must read the safety, operation and maintenance instructions before operating the machine.

4700908229 Warning - Risk of crushing

The articulation must be locked when lifting.

Read the instruction manual.

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Machine description

4812125363 Warning - Locking

The articulation must be locked during transport and lifting,

but be open during operation.

Read the instruction manual.

4700791642 Warning - Starting gas

Starting gas is not to be used.

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Machine description

Info decals

Noise power level Diesel fuel Lifting pointNoise power level Diesel fuel Lifting point

Hoisting plate Handbook compartment Master switchHoisting plate Handbook compartment Master switch

Hydraulic fluid Hydraulic fluid level Securing pointHydraulic fluid Hydraulic fluid level Securing point

Biological hydraulic fluid, PANOLIN

PANOLIN

Starting instructionsStarting instructions

Water Tire pressureBiological hydraulic fluid,

Water Tire pressure

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Machine description

Instruments/Controls

Locations - Instruments and controls

1314

Fig. Instruments and control panel

12. Manual/automatic sprinkler 23. Low fuel level12. Manual/automatic sprinkler 23. Low fuel level

13.

14.

15. Working lights 26. Fuel level15. Working lights 26. Fuel level

16.

17.

18.

19. Horn 30. Hourmeter19. Horn 30. Hourmeter

20. Vibration manual/automatic 31. Parking brake On/Off20. Vibration manual/automatic 31. Parking brake On/Off

21. Sprinkler system, wheels21. Sprinkler system, wheels

22. Control panel22. Control panel

Sprinkler timer 24. Oil pressure, engine13.

Sprinkler timer 24. Oil pressure, engine

Driving lights 25. Parking brake lamp14.

Driving lights 25. Parking brake lamp

Hazard warning lights 27. Water temperature, engine16.

Hazard warning lights 27. Water temperature, engine

Hazard beacon 28. Battery/charging17.

Hazard beacon 28. Battery/charging

Direction indicators 29. Glow plug18.

Direction indicators 29. Glow plug

= Option

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4 6

Fig. Operator position

Machine description

Locations - Control panel and controls

Fig. Operator's station

1 Starter switch1 Starter switch 2 Throttle control2 Throttle control 3 Emergency stop3 Emergency stop 4 Vibration On/Off4 Vibration On/Off 5 Handbook compartment5 Handbook compartment 6 Forward/reverse lever6 Forward/reverse lever 7 Seat switch7 Seat switch 8 Fuse box8 Fuse box 9 Instrument cover9 Instrument cover

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Machine description

Function description

No Designation Symbol FunctionNo Designation Symbol Function

1. Starter switch Positions 1-2: Shut off position, key can be removed.1. Starter switch Positions 1-2: Shut off position, key can be removed.

Position 3a: All instruments and electric controls are supplied with

Position 3a: All instruments and electric controls are supplied with power.

power.

Position 3b: Glowing. Hold the starter switch in this position until

Position 3b: Glowing. Hold the starter switch in this position until the lamp goes out. The starter motor is activated in the next

the lamp goes out. The starter motor is activated in the next position.

position.

Position 3c: Starter motor activation.Position 3c: Starter motor activation.

2. Throttle control

3. Emergency stop When pressed, the emergency stop is activated. The engine

4. Vibration On/Off. Switch Press once and release to switch vibration on. Press again to

5. Handbook compartment Pull up and open the top of the compartment for access to

6. Forward/Reverse lever The engine can only be started when the lever is in neutral. The

7. Seat switch Remain seated at all times when operating the roller. If the

8. Fuse box (on control

8. Fuse box (on control column)

column)

9. Instrument cover Lowered over the instrument plate to protect the instruments from

In forward position, the engine idles.

In forward position, the engine idles. In backward position, the engine runs at full speed.

In backward position, the engine runs at full speed.

switches off and the brakes are activated. Brace yourself for a

switches off and the brakes are activated. Brace yourself for a sudden stop.

sudden stop.

switch the vibration off.

handbooks.

engine will not start if the forward/reverse lever is not in the

engine will not start if the forward/reverse lever is not in the neutral position.

neutral position. Direction of travel and speed of the roller is regulated with the

Direction of travel and speed of the roller is regulated with the forward/reverse lever. Move the lever forward to drive the roller

forward/reverse lever. Move the lever forward to drive the roller forwards, etc.

forwards, etc. The speed of the roller is proportional to the distance of the lever

The speed of the roller is proportional to the distance of the lever from the neutral position. The further the lever is from the neutral

from the neutral position. The further the lever is from the neutral position, the higher the speed.

position, the higher the speed.

operator stands up during operation, a buzzer sounds. After 4

operator stands up during operation, a buzzer sounds. After 4 seconds the brakes are activated and the engine stops.

seconds the brakes are activated and the engine stops.

Contains fuses for the electrical system. See under the heading

Contains fuses for the electrical system. See under the heading ‘Electrical system’ for a description of fuse functions.

‘Electrical system’ for a description of fuse functions.

the weather and sabotage. Lockable

12. Sprinkler, switch Upper position = switching on of flow of water to drum.

13. Sprinkler timer (Optional) Variable adjustment of water flow from 0-100%. Only works when

14. Driving lights, switch

14. Driving lights, switch (Optional)

(Optional)

Intermediate position = Sprinkling switched off

Intermediate position = Sprinkling switched off Lower position = switching on of water to drum via

Lower position = switching on of water to drum via forward/reverse lever. The flow of water can be controlled by

forward/reverse lever. The flow of water can be controlled by means of the sprinkler timer (13).

means of the sprinkler timer (13).

AUTO (12) is pressed in.

Upper position = Traffic lighting goes on

Upper position = Traffic lighting goes on Intermediate position = Lighting switched off

Intermediate position = Lighting switched off Lower position = Parking light goes on

Lower position = Parking light goes on

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Machine description

No Designation Symbol FunctionNo Designation Symbol Function

15. Working lights, switch When depressed, the working lights are on15. Working lights, switch When depressed, the working lights are on

16. Hazard warning lights, switch (Optional)

switch (Optional)

17. Hazard beacon, switch Where depressed, the hazard beacon is on17. Hazard beacon, switch Where depressed, the hazard beacon is on

18. Direction indicators, switch

18. Direction indicators, switch (Optional)

(Optional)

19. Horn, switch Press to sound the horn.19. Horn, switch Press to sound the horn.

20. Vibration MAN/AUTO,

20. Vibration MAN/AUTO, switch

switch

21. Sprinkler system tires,

21. Sprinkler system tires, switch

switch

Where depressed, the hazard warning lights are on16. Hazard warning lights,

Where depressed, the hazard warning lights are on

When depressed to the left, the left direction indicators are on etc.

When depressed to the left, the left direction indicators are on etc. In the middle position the function is shut off.

In the middle position the function is shut off.

In the upper position, the vibration is switched on/off with the

In the upper position, the vibration is switched on/off with the switch on the forward/reverse lever. The function is activated with

switch on the forward/reverse lever. The function is activated with the switch.

the switch. In the intermediate position the vibration system is completely

In the intermediate position the vibration system is completely switched off.

switched off. In the lower position the vibration is switched on or off

In the lower position the vibration is switched on or off automatically via the forward/reverse lever.

automatically via the forward/reverse lever.

Regulates water flow to the tires.

Regulates water flow to the tires. Upper position = Intermittent operation

Upper position = Intermittent operation Lower position = Continuous operation

Lower position = Continuous operation

22. Control panel22. Control panel

23. Warning lamp, low fuel level

level

24. Warning lamp, oil pressure This lamp lights if the lubricating pressure in the engine is too low.

25. Warning lamp, parking brake

brake

26. Fuel level Shows the fuel level in the diesel tank.26. Fuel level Shows the fuel level in the diesel tank.

27. Warning lamp, water temperature

temperature

28. Warning lamp, battery

28. Warning lamp, battery charging

charging

The lamp comes on when the fuel level in the tank is low.23. Warning lamp, low fuel

The lamp comes on when the fuel level in the tank is low.

Stop the engine immediately and locate the fault.

The lamp lights when the parking brake is activated.25. Warning lamp, parking

The lamp lights when the parking brake is activated.

The light comes on if the water temperature is too high.27. Warning lamp, water

The light comes on if the water temperature is too high.

If the lamp lights while the engine is running the alternator is not

If the lamp lights while the engine is running the alternator is not charging. Stop the engine and locate the fault.

charging. Stop the engine and locate the fault.

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Machine description

No Designation Symbol FunctionNo Designation Symbol Function

29. Warning lamp, glow plug The lamp must go out before the starter switch is moved to

30. Hourmeter Shows the number of hours the engine has run.30. Hourmeter Shows the number of hours the engine has run.

position 3c for activation of the starter motor.

31. Parking brake On/Off,

31. Parking brake On/Off, switch

switch

To activate the brakes, press the top of the switch to change the

To activate the brakes, press the top of the switch to change the position of the lever.

position of the lever. To disengage the brakes, press down the red part at the same

To disengage the brakes, press down the red part at the same time as the switch, and change the position of the lever.

time as the switch, and change the position of the lever. NOTE: When starting the machine, the parking brake must be

NOTE: When starting the machine, the parking brake must be activated.

activated.

Always use the parking brake when the machine is stationary

Always use the parking brake when the machine is stationary on a sloping surface.

on a sloping surface.

Electrical system

Fuses

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All

fuses are flat pin fuses.

Fig. Fuse boxes

1. Upper

2. Lower

Fuse box, Upper Fuse box, LowerFuse box, Upper Fuse box, Lower

1. ECU, Interlock, Instrument panel,

Sprinkler front, Vibration

2. Alternator, Horn, Fuel pump 10A 2. Flow divider, Sprinkler combi wheel 10A2. Alternator, Horn, Fuel pump 10A 2. Flow divider, Sprinkler combi wheel 10A

3. Indicators left 5A3. Indicators left 5A

4. Indicators right 5A4. Indicators right 5A

5. Hazard beacon 10A5. Hazard beacon 10A

6. Indicator relay, Power socket 12V 10A6. Indicator relay, Power socket 12V 10A

7. Position lights, Working lights front 15A7. Position lights, Working lights front 15A

8. Traffic lights, Working lights rear 15A8. Traffic lights, Working lights rear 15A

10A 1. Reserve

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Machine description

Fuses at battery master disconnect switch

The figure shows the position of the fuses.

Fig. Battery disconnector

The table below gives fuse amperage and function. All fuses are flat pin fuses.

1. F3 Main fuse 30A1. F3 Main fuse 30A

2. F4 Glow plug, Starter relay, Stop solenoid

solenoid

40A2. F4 Glow plug, Starter relay, Stop

40A

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Operation

Before starting

Master switch - Switching on

Remember to carry out daily maintenance. See the maintenance instructions.

The battery disconnector is on the left side in the engine compartment. Turn the key (1) to switched on position. The roller is

now supplied with power.

Fig. Engine compartment

1. Battery disconnector

2. Power socket, 12 V

1 23

Fig. Driver seat

1. Handle - Length adjustment

2. Handle - Backrest angle

3. Handle - Weight adjustment

The engine hood must be unlocked during

The engine hood must be unlocked during operation, unless the battery disconnector is freely

operation, unless the battery disconnector is freely accessible from the outside, so that the battery

accessible from the outside, so that the battery voltage can be quickly disconnected if necessary.

voltage can be quickly disconnected if necessary.

Driver seat (Std) - Adjustment

Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach.

The seat can be adjusted as follows.

- Length adjustment (1)

- Backrest adjustment (2)

- Weight adjustment (3)

Always check that the seat is in locked position

Always check that the seat is in locked position before starting.

before starting.

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Operation

Driver seat (Option) - Adjustment

Adjust the operator’s seat so that the position is

comfortable and so that the controls are within easy reach.

The seat can be adjusted as follows.

- Length adjustment (1)

- Weight adjustment (2)

Fig. Driver seat

1. Lock lever - Length adjustment

2. Weight adjustment

3. Back support angle

4. Seat belt

- Back support angle (3)

Always make sure that the seat is secure before

Always make sure that the seat is secure before beginning operation.

beginning operation.

Do not forget to use the seat belt (4).Do not forget to use the seat belt (4).

Instruments and lamps - Checking

Make sure that the emegency stop is pulled out

Make sure that the emegency stop is pulled out and the parking brake is activated. When the

and the parking brake is activated. When the forward/reverse lever is in neutral, the automatic

forward/reverse lever is in neutral, the automatic brake function is engaged.

brake function is engaged.

Turn the switch (1) to position 3a.

Figure. Instrument panel

1. Starter switch

3. Emergency stop

12. Switch, watering

21. Switch, watering wheels

22. Warning panel

Check that the warning lamps in the warning panel (22) come on.

Set the sprinkler switches (12) and (21) to the operating position and check that the system is functioning.

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Operation

Interlock

The roller is equipped with Interlock.

Roller equipped with Sauer-Danfoss ECU:

The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards.

If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.

The engine does not stop if the parking brake is activated.

The diesel engine will switch off immediately if for any reason the forward/reverse lever is moved out of neutral when the operator is not sitting down and the parking brake button has not been activated.

Roller equipped with HY-TTC 71 ECU:

If the operator is leaving the seat with the diesel engine running, travel lever in neutral position and parking brake disengaged, the buzzer will set and the diesel engine will shut down after four seconds.

During these four seconds the diesel engine shut down can be rescinded either by engaging the parking brake or to be seated.

If the operator is not seated and move the travel lever out of neutral position, the buzzer will set and the diesel engine will shut down instantly.

Sit down for all operations!Sit down for all operations!

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Operation

Fig. Instrument panel

6. Parking brake

9. Brake warning lamp

Parking brake - Check

Make sure that the parking brake (6) is activated.

Make sure that the parking brake (6) is activated. The roller can start to roll when the engine is

The roller can start to roll when the engine is started on sloping ground, if the parking brake is

started on sloping ground, if the parking brake is not applied.

not applied.

Operator position

If a ROPS (Roll Over Protective Structure) is fitted to the roller, always wear the seat belt (1) and wear a protective helmet.

Fig. Driver seat

1. Seat belt

2. Safety rails

3. Rubber element

4. Anti-slip

Always replace the seat belt (1) if it shows signs of

Always replace the seat belt (1) if it shows signs of wear or has been subjected to excessive strain.

wear or has been subjected to excessive strain.

Check that the platform's rubber elements (3) are

Check that the platform's rubber elements (3) are in good condition. If the elements are worn this

in good condition. If the elements are worn this will have a negative effect on comfort.

will have a negative effect on comfort.

Ensure that the anti-slip (4) on the platform is in

Ensure that the anti-slip (4) on the platform is in good condition. Replace where anti-slip friction is

good condition. Replace where anti-slip friction is poor.

poor.

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Starting

Starting the engine

Operation

Figure. Control panel

1. Starter switch

2. Throttle control

3. Emergency stop

6. Forward/Reverse lever

20. Vibration switch man/auto

29. Glow lamp

31. Parking brake

Make sure that the emergency stop (3) is pulled out and the parking brake (31) is activated.

The operator must remain seated when starting.The operator must remain seated when starting.

Set the forward/reverse lever (6) in neutral. The

engine can only be started when the lever is in neutral.

Set the vibration switch (20) for manual/automatic vibration in (position O).

Do not run the starter motor for too long. If

Do not run the starter motor for too long. If the engine does not start, wait a minute or so

the engine does not start, wait a minute or so before trying again.

before trying again.

At high ambient temperatures, set the throttle control (2) to the position just over idling.

Set the throttle control (2) to full speed when starting a cold engine. Preheating: Turn key to position II. When the glow lamp (29) goes off: Turn the starter switch (1) to the right. As soon as the engine starts, release the starter switch and reduce the engine speed to just over idling (because high revs can damage a cold engine). As soon as the engine is running smoothly, reduce the revs down to idling.

Warm up the engine at idling speed for a few minutes, although longer if ambient temperature is below +10°C (50°F).

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Fig. Instrument panel

20. Vibration switch

Operation

Check while warming the engine that the warning lamps for the oil pressure (24) and charging (28) go out.

The parking brake lamp (25) will remain on for as long as the parking brake switch is activated.

When starting and driving a machine that is cold,

When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and

remember that the hydraulic fluid is also cold and that braking distances can be longer than normal

that braking distances can be longer than normal until the machine reaches the working temperature.

until the machine reaches the working temperature.

Ensure that there is good ventilation (air

Ensure that there is good ventilation (air extraction) if the engine is run indoors. Risk of

extraction) if the engine is run indoors. Risk of carbon monoxide poisoning.

carbon monoxide poisoning.

Fig. Control panel

24. Oil pressure lamp

25. Brake lamp

28. Charging lamp

29. Glow lamp

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Figure. Instrument panel

1. Starter switch

2. Throttle control

3. Emergency stop

6. Forward/reverse lever

Operation

Driving

Operating the roller

Under no circumstances is the machine to be

Under no circumstances is the machine to be operated from the ground. The operator must be

operated from the ground. The operator must be seated inside the machine during all operation.

seated inside the machine during all operation.

Make sure that the area in front of and behind the

Release the parking brake and check that the parking brake lamp goes off.

Turn the throttle control (2) in backward position.

Check that the steering is working correctly by turning the steering wheel once to the right and once to the left while the roller is stationary.

When compacting asphalt, remember to turn on the sprinkler system (12).

Make sure that the area in front of and behind the roller is clear.

roller is clear.

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Operation

Interlock/Emergency stop/Parking brake Check

The interlock, emergency stop and parking brake must

The interlock, emergency stop and parking brake must be checked daily before operating. A function check of

be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

the interlock and emergency stop requires a restart.

The interlock function is checked by the operator

The interlock function is checked by the operator standing up from the seat when the roller is moving

standing up from the seat when the roller is moving very slowly forwards/backwards. (Check in both

very slowly forwards/backwards. (Check in both directions). Hold the steering wheel firmly and brace

directions). Hold the steering wheel firmly and brace yourself for a sudden stop. A buzzer goes on and after

yourself for a sudden stop. A buzzer goes on and after 4 seconds the engine switches off and the brakes are

4 seconds the engine switches off and the brakes are activated.

activated.

Check the function of the emergency stop by pressing

Check the function of the emergency stop by pressing the emergency stop when the roller is moving slowly

the emergency stop when the roller is moving slowly forwards/backwards. (Check in both directions). Hold

forwards/backwards. (Check in both directions). Hold the steering wheel firmly and brace yourself for a

the steering wheel firmly and brace yourself for a sudden stop. The engine switches off and the brakes

sudden stop. The engine switches off and the brakes are activated.

are activated.

Fig. Instrument panel

20. Man/Auto switch

Check the function of the parking brake by activating

Check the function of the parking brake by activating the parking brake when the roller is moving very

the parking brake when the roller is moving very slowly forwards/backwards. (Check in both

slowly forwards/backwards. (Check in both directions). Hold the steering wheel and brace yourself

directions). Hold the steering wheel and brace yourself for a sudden stop when the brakes are activated. The

for a sudden stop when the brakes are activated. The engine does not switch off.

engine does not switch off.

Vibration

Manual/Automatic vibration

Manual or automatic vibration activation/deactivation is selected using switch (20).

In the manual position, the operator must activate the vibration using the switch on underside of the forward/reverse lever grip.

In the automatic position, vibration is activated when the pre-set speed is reached. Vibration is automatically deactivated when the lowest pre-set speed is reached.

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Figure. Control panel

2. Throttle control

4. Vibration On/off

6. Forward/reverse lever

31. Parking brake

Operation

Braking

Normal braking

Press the switch (4) to switch off the vibration.

Move the forward/reverse lever (6) to the neutral position to stop the roller.

When starting and driving a machine that is cold,

When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and

remember that the hydraulic fluid is also cold and that braking distances can be longer than normal

that braking distances can be longer than normal until the machine reaches the working temperature.

until the machine reaches the working temperature.

Never leave the operator platform without

Never leave the operator platform without activating the parking brake (31).

activating the parking brake (31).

Fig. Control panel

3. Emergency stop

6. Forward/Reverse lever

Emergency braking

Braking is normally activated using the forward/reverse lever (6). The hydrostatic transmission brakes the roller when the lever is moved to the neutral position.

There is a brake in each drive motor that acts as an emergency brake during operation.

To brake in an emergency situation, push in the

To brake in an emergency situation, push in the emergency stop (3), hold the steering wheel firmly

emergency stop (3), hold the steering wheel firmly and be prepared for a sudden stop. The diesel

and be prepared for a sudden stop. The diesel engine stops.

engine stops.

After emergency braking, reset the forward/reverse lever (6) to neutral position, pull out the emergency stop and activate the parking brake. Restart the engine.

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Switching off

Operation

Figure. Instrument panel

1. Starter switch

2. Throttle control

9. Instrument cover

22. Panel for warning lamps

31. Parking brake

Turn the throttle control (2) back to idling. Allow the engine to idle for a few minutes to cool.

Activate the parking brake (31).

Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions.

Turn the starter switch (1) to the left to the switched off position. At the end of the shift, fold over the instrument cover (9) and lock.

Parking

Fig. Drum part

1. Chocks

Chocking the wheels/drum

Never disembark from the machine when the is

Never disembark from the machine when the is engine running, unless the parking brake is

engine running, unless the parking brake is activated.

activated.

Make sure that the roller is parked in a safe place

Make sure that the roller is parked in a safe place with respect to other road users. Chock the drum

with respect to other road users. Chock the drum and rubber wheels if the roller is parked on sloping

and rubber wheels if the roller is parked on sloping ground.

ground.

Remember that there is a risk of freezing during

Remember that there is a risk of freezing during the winter. Empty the water tank. Fill antifreeze in

the winter. Empty the water tank. Fill antifreeze in the engine's cooling system. See also

the engine's cooling system. See also maintenance instructions.

maintenance instructions.

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Fig. Battery bay

1. Battery disconnector

2. Power socket, 12 V

Operation

Battery disconnector

Before leaving the roller at the end of the shift, switch off the battery disconnector (1) and remove the key.

This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine. Lock also the engine cover.

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Operation

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Fig. Roller weather protection

Long-term parking

The following instructions should be followed

The following instructions should be followed when long term parking (more than one month).

when long term parking (more than one month).

These measures apply when parking for a period of up to 6 months.

Before re-commissioning the roller, the points marked with an asterisk * must be returned to the pre-storage state.

Wash the machine and touch up the paint finish to avoid rusting.

Treat exposed parts with anti-rust agent, lubricate the machine thoroughly and apply grease to unpainted surfaces.

Engine

* Refer to the manufacturer’s instructions in the engine manual that is supplied with the roller.

Battery

* Dismantle the battery/batteries from the machine, clean the outside and maintenance charge.

Air cleaner, exhaust pipe

* Cover the air cleaner (see under the heading 'Every 50 hours of operation' or 'Every 1000 hours of operation') or its opening with plastic or tape. Also cover the exhaust pipe opening. This is to avoid moisture entering the engine.

Fuel tank

Fill the fuel tank completely full to prevent condensation.

Hydraulic reservoir

Fill the hydraulic reservoir to the uppermost level mark (see under the heading ‘Every 10 hours of operation.’)

Water tank

Empty the water tank completely to avoid fouling.

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Long-term parking

Steering cylinder, hinges, etc.

Lubricate the steering joint bearings and both bearings on the steering cylinder with grease (see under the heading 'Every 50 hours of operation').

Grease the steering cylinder piston with conservation grease.

Grease the hinges on the doors to the engine compartment and the cab. Grease both ends of the forward/reverse control (bright parts) (see under the heading 'Every 500 hours of operation').

Hoods, tarpaulin

* Lower the instrument cover over the instrument panel.

* Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground.

* If possible, store the roller indoors and ideally in a building where the temperature is constant.

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Miscellaneous

Lifting

Locking the articulation

Before lifting the roller the steering joint must be

Before lifting the roller the steering joint must be locked to prevent it turning.

locked to prevent it turning.

Turn the steering wheel to the straight ahead position.

Fig. Left side of steering joint

1. Lock bar

2. Lock pin

3. Holder

Weight: refer to the hoisting plate on the roller

Fig. Lifting the roller

1. Lifting plate

Switch off the machine and activate the parking brake.

Pull down the galvanized lock bar (1) from its holder (3), and place it from underneath in the hole on the lower steering joint bracket. Press the bar through until the upper end is visible in the hole on the upper steering joint bracket.

Secure the bar with the lock pin (2).

Lifting the roller

The weight of the machine is shown on the lifting

The weight of the machine is shown on the lifting plate (1). See also Technical specifications.

plate (1). See also Technical specifications.

Lifting equipment such as chains, steel wires,

Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in

straps and lifting hooks must be dimensioned in accordance with the relevant safety regulations

accordance with the relevant safety regulations for the lifting equipment.

for the lifting equipment.

Stand well clear of the hoisted machine! Make sure

Stand well clear of the hoisted machine! Make sure that the lifting hooks are properly secured.

that the lifting hooks are properly secured.

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123

Fig. Left side of steering joint

1. Lock bar

2. Lock pin

3. Holder

Unlocking the articulation

Remember to refit the lock bar (1) in its holder

Remember to refit the lock bar (1) in its holder after operation.

after operation.

Towing

Miscellaneous

Fig. Propulsion pump

1. By-pass screw

The roller can be moved up to 300 meters (1,000 ft) using the instructions below.

Short distance towing with switched off engine

Chock the wheels to prevent the roller

Chock the wheels to prevent the roller from moving when the brakes are

from moving when the brakes are hydraulically disengaged.

hydraulically disengaged.

Open the hood and make sure that the propulsion pump is accessible.

On the pump there is a by-pass screw (1), which

should be unscrewed counterclockwise (maximum two turns) to set the system (ports A and B) in by-pass mode.

This function enables a machine to be moved without the drive shaft on the propulsion pump rotating.

When resetting the by-pass screw (1) tightened clockwise (maximum two turns).

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Fig. Left side of drum

1. Brake tool

2. Fastening screw

3. Disengagement nut

Miscellaneous

Release the brakes

Activate the parking brake, and stop the engine.

Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement;

Block the drum with a chock to prevent movement;

Remove the center plug (4) using a screwdriver.

the roller can start rolling when the brakes are

the roller can start rolling when the brakes are released.

released.

The disc brake in each drive motor must be

The disc brake in each drive motor must be disengaged mechanically, according to below

disengaged mechanically, according to below following instructions, before the roller can be

following instructions, before the roller can be towed.

towed.

Fig. Brake housing

4. Center plug

Screw off the brake tool (1) from its threaded fixing hole. Then fix the brake tool (1) in the center hole by tightening the screw (2) until it bottoms in the hole. Tighten the nut (3) against the brake tool until it stops, indicating that the brakes is now disengaged.

Disengaging the brakes

Screw out the nut again after towing. This returns the brakes to their normal mode. Screw off the brake tool and fit it back into its fixing holes. Refit the center plug (4) to counteract the information of rust inside the threaded hole.

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Miscellaneous

Releasing the brake, wheel motors (Optional)

1 2

Fig. Left wheel side

1. Release screw

2. Brake housing

3. Drive motor

Activate the parking brake, and stop the engine.

Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement;

Block the drum with a chock to prevent movement; the roller can start rolling when the brakes are

the roller can start rolling when the brakes are released.

released.

The disc brakes in each drive motor must be

The disc brakes in each drive motor must be released mechanically as shown below before the

released mechanically as shown below before the towing the roller.

towing the roller.

Use a key with an 18 mm socket.

Turn the release screw (1) a 1 1/2 turn clockwise to release the brake.

Release the brakes on both drums.

Turn the same screws a 1 1/2 turn anticlockwise to activate the brakes again after towing.

Fig. Brake housing

1. Release screw

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Fig. Towing

Miscellaneous

Towing the roller

The roller must be counter-braked during

The roller must be counter-braked during towing/recovery. Always use a towbar. There is no

towing/recovery. Always use a towbar. There is no braking capacity on the roller now.

braking capacity on the roller now.

The roller must be towed slowly, max. 3 kph (2

The roller must be towed slowly, max. 3 kph (2 mph) and only towed short distances, max. 300 m

mph) and only towed short distances, max. 300 m (1000 ft).

(1000 ft).

When towing/retrieving a machine, the towing device must be connected to both lifting holes. The pulling force shall act longitudinally on the machine as shown in the figure. Maximum total pulling force 130 kN (29225 lbf).

Reverse the towing preparations.Reverse the towing preparations.

Transport

Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable.

If not, tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place.

Never lash over the machine’s articulated joint, nor

Never lash over the machine’s articulated joint, nor over the machine’s operator platform.

over the machine’s operator platform.

Before securing the machine ensure that :

• the parking brake is applied and in good working condition

• the articulated joint is in closed position

• the machine is centered laterally on the platform

• the lashings are in good condition and fulfills the corresponding rules for transport securing.

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Roller loaded in forward direction

Direct of travel

Miscellaneous

Securing CC1300C for loading

Securing the CC1300C vibratory roller from Dynapac for transport.

1 - 2

1 - 2 3 - 4

3 - 4

= double lashings, i.e. one lashing with two parts secured to two different lashing mounts,

= double lashings, i.e. one lashing with two parts secured to two different lashing mounts, symmetrically located on the right and left sides.

symmetrically located on the right and left sides.

5 = rubber5 = rubber

The lashings' permitted distance interval in metersThe lashings' permitted distance interval in meters

(1 - 4: Double lashings, LC at least 1.7 tonnes (1700 daN), STF 300 kg (300daN))(1 - 4: Double lashings, LC at least 1.7 tonnes (1700 daN), STF 300 kg (300daN))

Double L1 - L

Double L3 - L

0,6 - 3,0 0,1 - 3,00,6 - 3,0 0,1 - 3,0

The distance L1 above is between points D and E. D is the projected point directly at right angles laterally in relation to

The distance L1 above is between points D and E. D is the projected point directly at right angles laterally in relation to the edge of the platform from the lashing mount C on the roller. E is the lashing mount at the edge of the platform. L2 –

the edge of the platform from the lashing mount C on the roller. E is the lashing mount at the edge of the platform. L2 –

L3 have a corresponding relationship.

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Miscellaneous

Load carrierLoad carrier

- When loaded, the vibratory roller is centered laterally on the platform (± 5 cm).- When loaded, the vibratory roller is centered laterally on the platform (± 5 cm).

- The parking brake is applied and in good working condition, and the articulated joint lock is

- The parking brake is applied and in good working condition, and the articulated joint lock is closed.

closed.

- The drum is placed on a rubber liner, so that the static friction between the surfaces is at least

0.6.

- The contact surfaces must be clean, wet or dry, and free from frost, ice and snow.- The contact surfaces must be clean, wet or dry, and free from frost, ice and snow.

- The lashing mounts on the load carrier have LC/MSL at least 2 tonnes.- The lashing mounts on the load carrier have LC/MSL at least 2 tonnes.

LashingsLashings

- The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least 1.7

- The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least 1.7 tonnes (1,700 daN) and a pre-tension STF of at least 300 kg (300 daN). The lashings are

tonnes (1,700 daN) and a pre-tension STF of at least 300 kg (300 daN). The lashings are re-tightened as required.

re-tightened as required.

- Each of lashings 1-3 is either a double or two single lashings. A double lashing runs in a sling

- Each of lashings 1-3 is either a double or two single lashings. A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the

through a lashing point or around a machine part and down into two different mounts on the platform.

platform.

- Lashings in the same direction are placed in different lashing mounts on the trailer. Lashings

- Lashings in the same direction are placed in different lashing mounts on the trailer. Lashings that are pulled in opposite directions may be placed in the same lashing mount, however.

that are pulled in opposite directions may be placed in the same lashing mount, however.

- The lashings are as short as possible.- The lashings are as short as possible.

- The lashing hooks must not lose grip if the lashings become slack.- The lashing hooks must not lose grip if the lashings become slack.

- The lashings are protected against sharp edges and corners.- The lashings are protected against sharp edges and corners.

- The lashings are located symmetrically in pairs on the right and left sides.- The lashings are located symmetrically in pairs on the right and left sides.

Fig. Retractable ROPS

Retractable ROPS (Optional)

The machine can be equipped with retractable ROPS.

Risk of crush injury when raising and lowering

Risk of crush injury when raising and lowering ROPS.

ROPS.

If the roller is equipped with a retractable ROPS,

If the roller is equipped with a retractable ROPS, the machine must only be operated when it is lifted

the machine must only be operated when it is lifted up and locked.

up and locked.

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Miscellaneous

To retract the ROPS, release the tensioning screw (1),

and pull out the pin (2) and stud (3). Do the same on both sides. Lower the ROPS backwards if there is space.

Remember to dismantle the rotating warning light

Remember to dismantle the rotating warning light before lowering the ROPS.

before lowering the ROPS.

After lowering the ROPS, replace the pin and stud.After lowering the ROPS, replace the pin and stud.

Fig. ROPS locking device

1. Tensioning screw

2. Pin

3. Stud

4. Rubber buffer

To lift the ROPS proceed in the reserve order.

Always make sure the ROPS is locked in raised

Always make sure the ROPS is locked in raised position before operation.

position before operation.

Grease the tensioning screw (1) and stud (3) periodically.

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Operating instructions - Summary

1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.1. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual.

2. Make sure that all instructions in the MAINTENANCE section are followed.2. Make sure that all instructions in the MAINTENANCE section are followed.

3. Turn the master switch to the ON position.3. Turn the master switch to the ON position.

4. Move the forward/reverse lever to the NEUTRAL position.4. Move the forward/reverse lever to the NEUTRAL position.

5. Set the switch for Manual/Automatic vibration to the 0 position.5. Set the switch for Manual/Automatic vibration to the 0 position.

6. Set the throttle control to more than half.6. Set the throttle control to more than half.

7. Set the emergency stop brake button in the pulled out position.7. Set the emergency stop brake button in the pulled out position.

8. Start the engine and allow it to warm up.8. Start the engine and allow it to warm up.

9. Set the throttle control to the operating position.9. Set the throttle control to the operating position.

10. Drive the roller. Operate the forward/reverse lever with care.10. Drive the roller. Operate the forward/reverse lever with care.

11. Check the brakes, drive slowly. Remember that the braking distance will be

11. Check the brakes, drive slowly. Remember that the braking distance will be longer if the roller is cold.

longer if the roller is cold.

12. Use vibration only when the roller is in motion.12. Use vibration only when the roller is in motion.

13. Check that the drum and wheels are thoroughly watered when watering is required.13. Check that the drum and wheels are thoroughly watered when watering is required.

14. IN AN EMERGENCY:

- Press the EMERGENCY STOP BUTTON

- Hold the steering wheel firmly.

- Brace yourself for a sudden stop. The engine stops.

15. Parking: - Stop the engine,chock the drum and wheels.15. Parking: - Stop the engine,chock the drum and wheels.

16. When lifting: - Refer to the relevant section in the Instruction Manual.16. When lifting: - Refer to the relevant section in the Instruction Manual.

17. When towing: - Refer to the relevant section in the Instruction Manual.17. When towing: - Refer to the relevant section in the Instruction Manual.

18. When transporting: - Refer to the relevant section in the Instruction Manual.18. When transporting: - Refer to the relevant section in the Instruction Manual.

19. When recovering - Refer to the relevant section in the Instruction Manual.19. When recovering - Refer to the relevant section in the Instruction Manual.

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Operating instructions - Summary

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Preventive maintenance

Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost.

The Maintenance section includes the periodic maintenance that must be carried out on the machine.

The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.

Acceptance and delivery inspection

The machine is tested and adjusted before it leaves the factory.

On arrival, before delivery to the customer, delivery inspection must be conducted as per the check list in the warranty document.

Any transport damage must be reported immediately to the transport company, as this is not covered by the product warranty.

Warranty

The warranty is only valid if the stiplulated delivery inspection and the separate service inspection have been completed as per the warranty document, and when the machine has been registered for starting under the warranty.

The warranty is not valid if damage has been caused by inadequate service, incorrect use of the machine, the use of lubricants and hydraulic fluids other than those specified in the manual, or if any other adjustments have been made without the requisite authorisation.

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Preventive maintenance

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Maintenance - Lubricants and symbols

Fluid volumesFluid volumes

Hydraulic tank 45 liters 47.5 qtsHydraulic tank 45 liters 47.5 qts

Diesel engine 9,5 liters 10 qtsDiesel engine 9,5 liters 10 qts

Drum 6 liters 6.3 qtsDrum 6 liters 6.3 qts

Coolant 8 liters 8.5 qtsCoolant 8 liters 8.5 qts

Always use high-quality lubricants and the

Always use high-quality lubricants and the amounts recommended. Too much grease or

amounts recommended. Too much grease or oil can cause overheating, resulting in rapid

oil can cause overheating, resulting in rapid wear.

wear.

ENGINE OIL Air temperature -15°C - +50°C

HYDRAULIC FLUID Air temperature -15°C - +50°C

BIOLOGICAL

BIOLOGICAL HYDRAULIC FLUID,

HYDRAULIC FLUID, PANOLIN

PANOLIN

DRUM OIL Air temp. -15°C - +40°C

GREASE Dynapac Roller Grease

FUEL See engine manual. - -FUEL See engine manual. - -

COOLANT Anti-freeze protection down to

(5°F-122°F)

(5°F-104°F)

Air temperature over +50°C (104°F)

(104°F)

When it leaves the factory, the

When it leaves the factory, the machine may be filled with

machine may be filled with biologically degradable fluid.

biologically degradable fluid. The same type of fluid must be

The same type of fluid must be used when changing or topping

used when changing or topping up.

up.

(5°F-104°F)

Air temperature 0°C - over

Air temperature 0°C - over +40°C (32°F- over 104°F)

+40°C (32°F- over 104°F)

about -37°C (-34.6°F)

Dynapac Engine Oil

Dynapac Engine Oil 200

200

Dynapac Hydraulic 300 P/N 4812161868 (20 liter)

Shell Tellus S2 V100Air temperature over +50°C

Shell Tellus S2 V100

PANOLIN HLP Synth 46

PANOLIN HLP Synth 46 (www.panolin.com)

(www.panolin.com)

Dynapac Drum Oil 1000 P/N 4812161887 (5 liter)

Shell Spirax AX

Shell Spirax AX 85W/140, API GL-5

85W/140, API GL-5

GlycoShell/Carcoolant

GlycoShell/Carcoolant 774C (mixed 50/50 with

774C (mixed 50/50 with water)

water)

P/N 4812161855 (5 liter)

P/N 4812161855 (5 liter) P/N 4812161856 (20 liter)

P/N 4812161856 (20 liter) P/N 4812161857 (209 liter)

P/N 4812161857 (209 liter)

P/N 4812161869 (209 liter)

P/N 4812161888 (20 liter)

P/N 4812161888 (20 liter) P/N 4812161889 (209 liter)

P/N 4812161889 (209 liter)

P/N 4812030096 (0.4 kg)

Other fuel and lubricants are required when

Other fuel and lubricants are required when operating in areas with extremely high or

operating in areas with extremely high or extremely low ambient temperatures. See the

extremely low ambient temperatures. See the ‘Special instructions’ chapter, or consult

‘Special instructions’ chapter, or consult Dynapac.

Dynapac.

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Maintenance - Lubricants and symbols

Maintenance symbols

Engine, oil level Air filterEngine, oil level Air filter

Engine, oil filter BatteryEngine, oil filter Battery

Hydraulic reservoir, level SprinklerHydraulic reservoir, level Sprinkler

Hydraulic fluid, filter Sprinkler waterHydraulic fluid, filter Sprinkler water

Drum, oil level RecyclingDrum, oil level Recycling

Lubricating oil Fuel filterLubricating oil Fuel filter

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Maintenance - Maintenance schedule

Service and maintenance points

2 3 4 5 6 7

Fig. Service and maintenance points

1. Fuel tank 9. Scrapers 17. Filler plugs/Drum1. Fuel tank 9. Scrapers 17. Filler plugs/Drum

2. Refueling 10. Shock absorbers and

3. Cooler 11. Hydraulic fluid refilling3. Cooler 11. Hydraulic fluid refilling

4. Air cleaner 12. Hydraulic fluid tank 20. Tires/air pressure4. Air cleaner 12. Hydraulic fluid tank 20. Tires/air pressure

5. Battery 13. Hydraulic fluid filter 21. Sprinkler system/Wheels5. Battery 13. Hydraulic fluid filter 21. Sprinkler system/Wheels

6. Diesel engine 14. Hydraulic fluid level glass 22. Scrapers/Wheels6. Diesel engine 14. Hydraulic fluid level glass 22. Scrapers/Wheels

7. Water tank 15. Steering joint 23. Emulsion tank7. Water tank 15. Steering joint 23. Emulsion tank

8. Sprinkler system/Drum 16. Steering cylinder bracket 24. Emergency stop8. Sprinkler system/Drum 16. Steering cylinder bracket 24. Emergency stop

attachment screws

1516 1718

18. Oil level in drum2. Refueling 10. Shock absorbers and

18. Oil level in drum

General

Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used.

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Maintenance - Maintenance schedule

Remove all dirt before filling, when checking

Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or

oils and fuel and when lubricating using oil or grease.

grease.

The manufacturer’s instructions found in the

The manufacturer’s instructions found in the engine manual also apply.

engine manual also apply.

Specific maintenance and checks on diesel

Specific maintenance and checks on diesel engines must be carried out by the engine

engines must be carried out by the engine supplier’s certified personnel.

supplier’s certified personnel.

Every 10 hours of operation (Daily)

Refer to the contents to find the page number of the sections referred to !

Pos. in fig

in fig

3 Clean the outside of the cooler package In dusty conditions when

4 Check coolant level4 Check coolant level

6 Check the engine oil level Refer to the engine manual6 Check the engine oil level Refer to the engine manual

14 Check the hydraulic reservoir level14 Check the hydraulic reservoir level

3 Check for free circulation of cooling air3 Check for free circulation of cooling air

1 Fill the fuel tank1 Fill the fuel tank

7 Fill the water tank7 Fill the water tank

8 Check the sprinkler system/Drum8 Check the sprinkler system/Drum

9 Check the scraper setting/Drum9 Check the scraper setting/Drum

22 Check the spring loaded scrapers Optional22 Check the spring loaded scrapers Optional

21 Check the sprinkler system - tires21 Check the sprinkler system - tires

22 Check the scraper setting - tires22 Check the scraper setting - tires

19 Test the brakes19 Test the brakes

Action CommentPos.

Action Comment

Before starting up for the first time on that dayBefore starting up for the first time on that day

necessary

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Maintenance - Maintenance schedule

After the FIRST 50 hours of operation

See Contents to find the page number of the sections referred to!

Pos. in fig

in fig

6 Change the engine oil and oil filter Refer to the engine manual6 Change the engine oil and oil filter Refer to the engine manual

6 Change the fuel filter Refer to the engine manual6 Change the fuel filter Refer to the engine manual

13 Change the hydraulic fluid filter13 Change the hydraulic fluid filter

10 Check bolted joints10 Check bolted joints

Action CommentPos.

Action Comment

Every 50 hours of operation (Weekly)

See Contents to find the page numbers of the sections referred to!

Pos. in fig

in fig

4 Check indicator for air cleaner

15 Grease the steering joint15 Grease the steering joint

16 Grease the steering cylinder brackets16 Grease the steering cylinder brackets

Action CommentPos.

Action Comment

Optional4 Check indicator for air cleaner

Optional

Check that the air hoses are in good condition and

Check that the air hoses are in good condition and that the connections are tight

that the connections are tight

20 Check the tire pressure20 Check the tire pressure

Every 250 / 750 / 1250 / 1750 hours of operation

See Contents to find the page number of the sections referred to!

Pos. in fig

in fig

5 Check the battery condition5 Check the battery condition

6 Change the engine oil and oil filter Refer to the engine manual6 Change the engine oil and oil filter Refer to the engine manual

Action CommentPos.

Action Comment

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Maintenance - Maintenance schedule

Every 500 / 1500 hours of operation

See Contents to find the page number of the sections referred to!

Pos. in fig

in fig

5 Check the condition of the battery5 Check the condition of the battery

6 Change engine oil and oil filter Refer to the engine manual6 Change engine oil and oil filter Refer to the engine manual

18 Check the oil level in the drum18 Check the oil level in the drum

10 Check rubber elements and bolted joints10 Check rubber elements and bolted joints

11 Check the hydraulic reservoir cover/breather11 Check the hydraulic reservoir cover/breather

6 Lubricate hinges and controls6 Lubricate hinges and controls

6 Check engine's V-belt Refer to the engine manual6 Check engine's V-belt Refer to the engine manual

3 Check coolant freezing point Change the coolant every

4 Change air filter elements4 Change air filter elements

6 Change the engine's fuel filter Refer to the engine manual6 Change the engine's fuel filter Refer to the engine manual

6 Change the fuel pre-filter Refer to the engine manual6 Change the fuel pre-filter Refer to the engine manual

Action CommentPos.

Action Comment

other year

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Maintenance - Maintenance schedule

Every 1000 hours of operation

See Contents to find the page number of the sections referred to!

Pos. in fig

in fig

5 Check the condition of the battery5 Check the condition of the battery

6 Change engine oil and oil filter Refer to the engine manual6 Change engine oil and oil filter Refer to the engine manual

18 Check the oil level in the drum18 Check the oil level in the drum

10 Check the rubber elements and bolted joints10 Check the rubber elements and bolted joints

11 Check the hydraulic reservoir cover/breather11 Check the hydraulic reservoir cover/breather

6 Lubricate hinges and controls6 Lubricate hinges and controls

6 Check the V-belt on the engine Refer to the engine manual6 Check the V-belt on the engine Refer to the engine manual

3 Check coolant freezing point Change the coolant every

4 Change air filter elements4 Change air filter elements

13 Change the hydraulic fluid filter13 Change the hydraulic fluid filter

12 Drain condensate from hydraulic tank12 Drain condensate from hydraulic tank

6 Change the engine's fuel filter Refer to the engine manual6 Change the engine's fuel filter Refer to the engine manual

6 Change the engine's pre-filter Refer to the engine manual6 Change the engine's pre-filter Refer to the engine manual

6 Check the engine's toothed belt Refer to the engine manual6 Check the engine's toothed belt Refer to the engine manual

Action CommentPos.

Action Comment

other year

6 Check engine's valve clearances Refer to the engine manual6 Check engine's valve clearances Refer to the engine manual

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Maintenance - Maintenance schedule

Every 2000 hours of operation

See Contents to find the page numbers of the sections referred to!

Pos. in fig

in fig

5 Check the battery condition5 Check the battery condition

6 Change the engine oil and oil filter Refer to the engine manual6 Change the engine oil and oil filter Refer to the engine manual

18 Check the oil level in the drum18 Check the oil level in the drum

10 Check rubber elements and bolted joints10 Check rubber elements and bolted joints

11 Check the hydraulic reservoir cover/breather11 Check the hydraulic reservoir cover/breather

6 Lubricate hinges and controls6 Lubricate hinges and controls

6 Check engine's V-belt6 Check engine's V-belt

3 Check coolant freezing point Change the coolant every

4 Change air filter elements4 Change air filter elements

13 Change the hydraulic fluid filter13 Change the hydraulic fluid filter

12 Drain condensate from hydraulic tank12 Drain condensate from hydraulic tank

6 Change the engine's fuel filter Refer to the engine manual6 Change the engine's fuel filter Refer to the engine manual

6 Change the engine's pre-filter Refer to the engine manual6 Change the engine's pre-filter Refer to the engine manual

6 Check the engine's toothed belt Refer to the engine manual6 Check the engine's toothed belt Refer to the engine manual

Action CommentPos.

Action Comment

other year

6 Check engine's valve clearances Refer to the engine manual6 Check engine's valve clearances Refer to the engine manual

12 Change the hydraulic fluid12 Change the hydraulic fluid

18 Change the oil in the drum18 Change the oil in the drum

7 Drain and clean the water tank7 Drain and clean the water tank

23 Drain and clean the emulsions tank23 Drain and clean the emulsions tank

1 Drain and clean the fuel tank1 Drain and clean the fuel tank

Check the condition of the articulationCheck the condition of the articulation

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Maintenance - Maintenance schedule

Service - Checklist

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Maintenance - Maintenance schedule

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Maintenance, 10h

Every 10 hours of operation (Daily)

Park the roller on a level surface.

Park the roller on a level surface. The engine must be switched off and the

The engine must be switched off and the parking brake activated when checking or

parking brake activated when checking or adjusting the roller, unless otherwise specified.

adjusting the roller, unless otherwise specified.

Ensure that there is good ventilation (air

Ensure that there is good ventilation (air extraction) if the engine is run indoors. Risk of

extraction) if the engine is run indoors. Risk of carbon monoxide poisoning.

carbon monoxide poisoning.

Coolers Checking - Cleaning

Fig. Engine compartment

1. Water cooler

2. Hydraulic fluid cooler

Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner.

Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

Take care when using a high-pressure water jet.

Take care when using a high-pressure water jet. Do not hold the nozzle too near the cooler.

Do not hold the nozzle too near the cooler.

Wear protective goggles when working with

Wear protective goggles when working with compressed air or high-pressure water jets.

compressed air or high-pressure water jets.

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Check - Coolant system

Maintenance, 10h

Figure. Cooling water container

1. Filler cap

2. Level marking

Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification.

Take great care when opening the radiator cap

Take great care when opening the radiator cap while the engine is hot. Wear protective gloves and

while the engine is hot. Wear protective gloves and goggles.

goggles.

Also check the freezing point. Change the coolant

Also check the freezing point. Change the coolant every other year.

every other year.

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Fig. Hydraulic fluid tank

1. Sight glass

Maintenance, 10h

Hydraulic reservoir, Level check - Filling

Check that the level is between the min and max markings. Top up with hydraulic fluid as per lubricant specifications if level is too low.

Fig. Engine compartment

1. Hydraulic fluid refilling

Open the engine hood and unscrew the filler cap, top up with hydraulic fluid (as per lubricant specification) if the level is too low.

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Fig. Engine compartment

1. Engine hood

2. Gas spring

3. Button

Maintenance, 10h

Lowering of engine hood

Stand on the left side of the engine hood. Press in the

Stand on the left side of the engine hood. Press in the red button (3) and carefully lower the engine hood

red button (3) and carefully lower the engine hood until the gas spring (2) goes into the slot. Release the

until the gas spring (2) goes into the slot. Release the red button (3) and then lower down the engine hood

red button (3) and then lower down the engine hood completely.

completely.

Air circulation - Check

Check that the engine has free circulation of cooling air through the grille (1) in the engine compartment.

Fig. Right drum side

1. Cooling air grille

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Fig. Fuel tank

1. Filler cap

Maintenance, 10h

Fuel tank - Filling

Refuel every day before starting to work. Screw off the lockable tank cap (1) and fill diesel fuel to the lower edge of the filler pipe.

Stop the diesel engine. Short-circuit (press) the

Stop the diesel engine. Short-circuit (press) the filler gun against a non-insulated part of the roller

filler gun against a non-insulated part of the roller before refuelling, and against the filler pipe while

before refuelling, and against the filler pipe while refuelling.

refuelling.

Never refuel while the engine is running. Do not

Never refuel while the engine is running. Do not smoke and avoid spilling fuel.

smoke and avoid spilling fuel.

The fuel tank holds 50 liters.

Fig. Water tank

1. Tank cap

Water tank - Filling

Unscrew the tank cap (1) and fill with clean water.

Unscrew the tank cap (1) and fill with clean water. Do not remove the strainer. See technical

Do not remove the strainer. See technical specifications for the tank volume.

specifications for the tank volume.

Only additive: A small amount of

Only additive: A small amount of environment-friendly antifreeze.

environment-friendly antifreeze.

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Fig. Drum

1. Nozzle

Maintenance, 10h

Sprinkler system/Drum Checking - Cleaning

Start the sprinkler system and make sure that no nozzles (1) are clogged. If necessary, clean clogged nozzles and the coarse filter located by the water pump; see figures below.

The sprinkler system

The sprinkler system should be drained if there

should be drained if there is a risk of freezing.

is a risk of freezing.

Sprinkler system / Wheels Check - Cleaning

Fig. Wheel rack

1. Filler cap

2. Nozzle (one for each tire)

Fill the rear tank with emulsion fluid; for example, water mixed with 2% cutting fluid. Make sure that the sprinkler nozzles (2) are not clogged. Clean them and the filter if necessary. See under Sprinkler system/Drum; Check - Cleaning, for detailed instructions.

Check the tire treads now and then to see if any

Check the tire treads now and then to see if any asphalt compound has stuck. This can occur

asphalt compound has stuck. This can occur before the tires are sufficiently warm.

before the tires are sufficiently warm.

Fluids that are flammable or detrimental to the

Fluids that are flammable or detrimental to the environment must not be used in the emulsion

environment must not be used in the emulsion tank.

tank.

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Maintenance, 10h

Fig. Nozzle

1. Sleeve

2. Nozzle

3. Gasket

4. Strainer

Dismantle the blocked nozzle by hand. Blow the nozzle (2) and fine filter (4) clean with compressed air,

or install replacement parts and clean the clogged parts later.

Wear protective goggles when working with

Wear protective goggles when working with compressed air.

compressed air.

Scrapers, fixed Checking - Setting

Make sure that the scrapers are undamaged. Adjust the scrapers so that they are 1-2 mm from the drum. For special asphalt compounds, it may be better if the scraper blades (1) lie lightly against the drums.

Fig. Drum

1. Scraper blade

2. Adjusting screws

Asphalt remnants can accumulate on the scraper and affect the contact force. Clean as required.

Loosen the screws (2) to adjust the contact pressure of the scraper blade against the drum.

Remember to tighten all the screws after any adjustment.

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Fig. Spring-action scrapers

1. Scraper blade

2. Adjusting screws

Maintenance, 10h

Scrapers, spring-action (Optional) Checking - Adjustment

The scrapers must be lifted from the drum during

The scrapers must be lifted from the drum during transport.

transport.

Scrapers Check - Adjustment

Fig. Wheel scrapers

1. Scraper

2. Scraper blade

3. Lock pin

4. Adjusting screw

Make sure that the scraper (1) is flush with the tire when compacting asphalt.

The scrapers must hang clear of the tires during transport. Lift up the scraper beam (2) by moving up the cotter (3) to the uppermost hole.

The angle of the scraper to the tire can be adjusted by releasing the screws (4) to adjust the scraper, and

then tightening the screws.

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Maintenance, 10h

Fig. Pump system

1. Water filter

2. Stop cock

3. Water pump

and loosen the filter housing.

Clean the filter and filter housing. Check that the rubber gasket in the filter housing is intact.

After inspecting and carrying out any necessary

When cleaning the coarse filter (1), open the cock (2)

cleaning, start the system and check that it works.

A drain cock is placed on the left side of the pump system area. This can be used to drain the tank and the pump system.

Pump system / Tire Check - Cleaning

When cleaning, close the stop cock (2) and undo the filter house (1). Clean the filter and filter housing. Listen to or put your hand on the water pump to check that it is working.

Fig. Left footstep

1. Filter housing

2. Cock

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Brakes - Check

Maintenance, 10h

Figure. Instrument panel

3. Emergency stop

25. Parking brake lamp

Check operation of the brakes as follows:Check operation of the brakes as follows:

Run the roller very slowly forward. Hold the steering

wheel firmly and brace yourself for a sudden stop.

Press in the emergency stop (3). The roller will stop abruptly and the engine will switch off.

After testing the brakes, set the forward/reverse lever in neutral.

Pull out the emergency stop (3). Start the engine.

The roller is now ready for operation.

Refer also to the section in the manual on operation.

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Maintenance - 50h

Every 50 hours of operation (Weekly)

Park the roller on a level surface.

Park the roller on a level surface. The engine must be switched off and the

The engine must be switched off and the parking brake activated when checking or

parking brake activated when checking or adjusting the roller, unless otherwise specified.

adjusting the roller, unless otherwise specified.

Ensure that there is good ventilation (air

Ensure that there is good ventilation (air extraction) if the engine is run indoors. Risk of

extraction) if the engine is run indoors. Risk of carbon monoxide poisoning.

carbon monoxide poisoning.

Air cleaner indicator

Fig. Air cleaner

1. Indicator

2. Main filter

If the indicator (1) on the air cleaner turns red, replace

the main filter (2) on the air cleaner. The dust pouch is emptied by pressing the rubber bellows with your fingers. Check also that the air hoses are in good condition.

Clean the air cleaner when operated in extremely dusty environments.

Air cleaner Check - Replacement of main filter

Replace the air cleaner's main filter when the

Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on

indicator shows red. The indicator is mounted on the air cleaner's connecting pipe.

the air cleaner's connecting pipe.

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Maintenance - 50h

Fig. Air cleaner

1. Clips

2. Cover

3. Main filter

4. Backup filter

5. Filter housing

6. Dust valve

Fig. Indicator

1. Button

Release the clips (1), pull off the cover (2), and pull out the main filter (3).

Do not remove the backup filter (4).

Clean the air cleaner if necessary, see section Air cleaner - Cleaning.

4 5

When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

Check the condition of the dust valve (6); replace if necessary.

When refitting the cover, make sure that the dust valve is positioned downwards.

Air filter indicator - Resetting

The air filter indicator is located on the filter, or in its immediate vicinity.

The air filter indicator must be reset after replacing the air filter.

Press the "button" (1) on the top of the indicator to reset.

Fig. Air filter

1. Backup filter

Backup filter - Change

Change the backup filter with a new filter after every third replacement of the main filter.

To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

Clean the air cleaner if necessary, see section Air cleaner - Cleaning.

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Maintenance - 50h

Air cleaner

- Cleaning

Wipe clean the inside of the cover (2) and the filter housing (5). See the previous illustration.

Wipe clean on both sides of the outlet pipe.

Inner edge of outlet pipe.

Outer edge of outlet pipe.

Wipe also both surfaces for the outlet pipe; see adjacent figure.

Check that the hose clamps between the filter

Check that the hose clamps between the filter housing and the suction hose are tight and that

housing and the suction hose are tight and that the hoses are intact. Inspect the entire hose

the hoses are intact. Inspect the entire hose system, all the way to the engine.

system, all the way to the engine.

Steering cylinder and steering joint Lubrication

Do not allow anyone to remain in the vicinity of the

Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger

steering joint when the engine is running. Danger of crush injury when the steering is operated.

of crush injury when the steering is operated. Activate the parking brake before lubricating.

Activate the parking brake before lubricating.

Fig. Main filter

1. Grease nipples

Turn the steering wheel fully to the left. All four grease nipples (1) can now be accessed from the right side of the machine.

Wipe the grease nipples (1). Grease each nipple with five strokes of the hand-operated grease gun. Make sure that grease penetrates into the bearing. If grease does not penetrate the bearings, it may be necessary to relieve the articulation joint with a jack while repeating the greasing process.

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Fig. Tire

1. Air valve

Maintenance - 50h

Tires - Tire pressure

Check the air pressure with a pressure gauge.

Make sure that the tires have the same pressure.

Recommended pressure: See Technical Specifications.

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Maintenance measures - 250 h

Every 250/750/1250/1750..... hours of operation (every

3 months)

Park the roller on a level surface.

Park the roller on a level surface. The engine must be switched off and the

The engine must be switched off and the parking brake activated when checking or

parking brake activated when checking or adjusting the roller, unless otherwise specified.

adjusting the roller, unless otherwise specified.

Ensure that there is good ventilation (air

Ensure that there is good ventilation (air extraction) if the engine is run indoors. Risk of

extraction) if the engine is run indoors. Risk of carbon monoxide poisoning.

carbon monoxide poisoning.

Battery

- Check condition

Fig. Battery

The battery is sealed and maintenance-free.

Make sure there is no open flame in the vicinity

Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas

when checking the electrolyte level. Explosive gas is formed when the alternator charges the battery.

is formed when the alternator charges the battery.

When disconnecting the battery, always

When disconnecting the battery, always disconnect the negative cable first. When

disconnect the negative cable first. When connecting the battery, always connect the

connecting the battery, always connect the positive cable first.

positive cable first.

The cable shoes should be clean and well-tightened. Corroded cable shoes should be cleaned and greased with acid-free Vaseline.

Wipe the top of the battery.

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Maintenance measures - 250 h

Engine oil and oil filter - Change

Fig. Engine compartment right side

1. Drain hose

2. Drain plug

3. Filler cap

4. Oil filter

Run the engine until it is warm before draining the oil .

Switch off the engine and push in the emergency

Switch off the engine and push in the emergency stop.

stop.

Take great care when draining fluids and oils.

Take great care when draining fluids and oils. Wear protective gloves and goggles.

Wear protective gloves and goggles.

Set a container which can hold at least 8 liters (2 gal) under the drain plug (2).

Undo the oil filler cap (3), and undo the drain plug (2) in the end of the drain hose (1). Let all the engine oil flow out.

Deliver the drained oil to special waste handling.Deliver the drained oil to special waste handling.

Refer to the engine manual for detailed

Refer to the engine manual for detailed instructions when changing oil and filters.

instructions when changing oil and filters.

Remove the oil filter (4) and fit a new filter.

Collect any spillage.

Fit the drain plug (2) to the end of the hose.

Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

Start the engine and allow it to idle for a few minutes. During this time, check around the oil filter and drain plug for leaks.

Switch off the engine, wait for a minute or so and then check the oil level. Top up with more oil if necessary.

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Maintenance measures - 500 h

Every 500/1500..... hours of operation (every six

months)

Park the roller on a level surface.

Park the roller on a level surface. The engine must be switched off and the

The engine must be switched off and the parking brake activated when checking or

parking brake activated when checking or adjusting the roller, unless otherwise specified.

adjusting the roller, unless otherwise specified.

Ensure that there is good ventilation (air

Ensure that there is good ventilation (air extraction) if the engine is run indoors. Risk of

extraction) if the engine is run indoors. Risk of carbon monoxide poisoning.

carbon monoxide poisoning.

Battery

- Check condition

Fig. Battery

The battery is sealed and maintenance-free.

Make sure there is no open flame in the vicinity

Make sure there is no open flame in the vicinity when checking the electrolyte level. Explosive gas

when checking the electrolyte level. Explosive gas is formed when the alternator charges the battery.

is formed when the alternator charges the battery.

When disconnecting the battery, always

When disconnecting the battery, always disconnect the negative cable first. When

disconnect the negative cable first. When connecting the battery, always connect the

connecting the battery, always connect the positive cable first.

positive cable first.

The cable shoes should be clean and well-tightened. Corroded cable shoes should be cleaned and greased with acid-free Vaseline.

Wipe the top of the battery.

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Maintenance measures - 500 h

Engine oil and oil filter - Change

Fig. Engine compartment right side

1. Drain hose

2. Drain plug

3. Filler cap

4. Oil filter

Run the engine until it is warm before draining the oil .

Switch off the engine and push in the emergency

Switch off the engine and push in the emergency stop.

stop.

Take great care when draining fluids and oils.

Take great care when draining fluids and oils. Wear protective gloves and goggles.

Wear protective gloves and goggles.

Set a container which can hold at least 8 liters (2 gal) under the drain plug (2).

Undo the oil filler cap (3), and undo the drain plug (2) in the end of the drain hose (1). Let all the engine oil flow out.

Deliver the drained oil to special waste handling.Deliver the drained oil to special waste handling.

Refer to the engine manual for detailed

Refer to the engine manual for detailed instructions when changing oil and filters.

instructions when changing oil and filters.

Remove the oil filter (4) and fit a new filter.

Collect any spillage.

Fit the drain plug (2) to the end of the hose.

Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

Start the engine and allow it to idle for a few minutes. During this time, check around the oil filter and drain plug for leaks.

Switch off the engine, wait for a minute or so and then check the oil level. Top up with more oil if necessary.

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Fig. Drum, drive side

1. Oil plug

Maintenance measures - 500 h

Drum - oil level Inspection - filling

Run the roller slowly until the oil plug (1) is aligned with the semicircular recess in the drum suspension.

Unscrew the plug and check that the oil level reaches up to the bottom of the hole. Top up with new oil if necessary. Use oil as specified in the lubricants specification.

Clean the magnetic oil plug (1) from any metallic residue, and refit the plug.

Fig. Drum, vibration side

1. Rubber element

2. Attachment screws

Rubber elements and attachment screws Check

Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in).

Check using a knife blade or pointed object.

Check also that the attachment screws (2) are tightened.

Hydraulic reservoir cap - Check

Screw off the tank cap and check that it is not clogged. Air must have unobstructed passage through the cap in both directions.

If clogged in either direction, clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one.

Wear protective goggles when working with

Wear protective goggles when working with compressed air.

compressed air.

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Maintenance measures - 500 h

Controls - Lubrication

Lubricate the forward/reverse lever in the engine compartment with a few drops of oil.

If the lever gets stiff after a prolonged period of use, remove the cover and lever and lubricate.

Fig. Engine compartment

1. Forward/Reverse lever

2. Hydraulic reservoir cap

4812161201_F.pdf 2018-04-17

Dynapac CC1300C Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual