Dynamite DYN4064 Operation Manual

PASSPORT ULTRA AC/DC CHARGER CYCLER
OPERATION MANUAL
WWW.DYNAMITERC.COM
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Dynamite Ultra AC/DC Charger/Cycler
Introduction
Thank you for purchasing the Dynamite® Passport™ Ultra AC/DC Peak Detection Charger/Cycler. The Passport line of chargers are high performance battery management chargers that can improve the reliability and life of most battery packs.
The Passport Ultra has built-in balance ports to monitor and balance 1S to 6S lithium battery packs during the charge process. The LCD display allows you to view the charge indicator, charge time, current, voltage and unbalanced voltage. It also charges 1- to 14-cell Ni-Cd and Ni-MH packs.
The discharge and cycling features allow unsurpassed battery conditioning and provides battery performance details to allow you to determine the quality of your batteries and improve their performance.
Be sure to read the entire manual to become familiar with the features of the charger. Failure to understand the features of the charger can cause serious damage to the charger, battery or cause serious injury and damage to personal properly.
Never leave the charger
unattended during use.
Specications
Input: AC 100 to 240V DC 11 to 18V
Battery Type: Ni-Cd/Ni-MH/Li-Po/Li-Fe/Pb
Battery Cell: Ni-Cd/Ni-MH; 1 to 14-Cell
(1.2 to 16.8V) Li-Po; 1S to 6S (3.7~22.2V) Li-Fe; 1S to 6S (3.2~19.2V) Pb; 2V, 6V or 12V
Charge Rate: 0.1A ~ 8.0A (0.1A Per gradation)
Discharge Rate: 0.1A ~ 5.0A (0.1A Per gradation)
Charging Capacity: 1 to 9900mAh
Safety Timer: 10 to 720 minutes or OFF
Trickle Charge Rate: 0.05 to 0.2A or OFF
Peak Sensitivity (-ΔV): 0~15mV
Table of Contents
Introduction ............................................................2
Specications ...........................................................2
Features ....................................................................3
Available Charge Cords and Adapters ..............3
Available Balance Adapters ..................................4
Input Power Connection ......................................5
Charge Mode ..........................................................5
Discharge Mode .....................................................5
Discharge/Charge Cycle Mode ...........................5
Operating Instructions ..........................................5
User Setup Menu ...................................................6
Ni-MH and Ni-Cd Charge Mode .......................7
Ni-MH Discharge Mode .......................................8
Ni-MH Discharge/Charge Cycle Mode .............9
Li-Ion, Li-Po and Li-Fe Charge Mode .............. 10
Li-Ion/Poly Balance Charge Mode ................... 12
Li-Ion/Poly Discharge Mode ............................. 13
Pb Charge Mode ................................................. 14
Warning Information .......................................... 15
Safety Precautions ............................................... 16
Warranty Period ................................................. 16
Limited Warranty ................................................ 16
Damage Limits ..................................................... 17
Safety Precautions ............................................... 17
Questions, Assistance, and Repairs .................17
Inspection or Repairs ......................................... 17
Warranty Inspection and Repairs .................... 17
Non-Warranty Repairs ...................................... 18
CE Compliance Information
for the European Union .............................. 19
Declaration of Conformity ............................... 19
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Features
• 4-in-1,16-bitmicrochipCPUcontroller.
• Built-insystemtemperatureprotectionwith
additional battery temperature sensor for added safety.
• ConvenientACorDCinputlowvoltage10-
11V option.
• Integrated,internalbalancerforLi-Poand
Li-Fe balance charging with no need for an externally attached balancer.
• Adjustablenegativedelta*voltageforprecise
peak charging.
• Cyclingfunction
• Automaticaccidentalreverseinputand
output protection.
• Memoryfunctionsforchargingand
discharging parameters.
• Durable,compactandportabledesignwith
an aluminum casing and plastic end caps.
• Large2-line,16-characterdotmatrixLCD
display.
• RemovableACandDCplugsockets.
• Universalbanana-typeoutputterminal.
• 10-toneselectablebeepfunctionwith
volume control.
• Built-incoolingfan.
• Dischargeandcyclingfunctionsprovide
battery conditioning and useful data of the battery’s capacity, average voltage and cell balancing.
* Deltavoltage:Whenchargingabattery,the
voltage will continue to increase until the battery reaches its peak voltage. After it reaches this point, the voltage will begin to drop. This voltage drop is referred to as the “Delta Voltage.” The sensitivity of this voltage drop can be adjusted for precise charging of your battery pack.
Available Charge Cords
and Adapters
The Passport Ultra includes the Deans Ultra style charge cord (DYN5006). Dynamite offers charge cords and adapters for all your battery charging requirements. See the list below to order additional connectors.
DYN4003 Receiver Pack Charger Adapter
DYN5000 Charge Adapter Tamiya Female: Deans Male
DYN5001 Charge Adapter Tamiya Female: EC3 Female
DYN5002 Charge Adapter Tamiya Female: EC5 Female
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Dynamite Ultra AC/DC Charger/Cycler
DYN5003 Charge Adapt Tamiya Female: Losi Micro
DYN5004 Charge Adapt Tamiya Female to Losi Mini
DYN5005 Charge Adapt Banana to Tamiya Male
DYN5006 Charge Adapter Banana: Deans Ultra Male
DYN5007 Charge Adapter Banana: EC3 Female
DYN5008 Charge Adapter Banana: EC5 Female
DYN5010 12V DC Power Adapter with Cig Plug
Available Balance Adapters
You may also purchase adapters to adapt Thunder Power and Losi balance plugs to t the Dynamite balance charge sockets.
DYN5012 Adapter Cables-THP BAT-DYN
Balancer, 2–6S
DYN5011 Adapter Cables-LOS BAT-DYN
Balancer, 2–6S
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Input Power Connection
NOTE: Do not connect both AC and DC input power types to the charger simultaneously or damage to the charger may occur.
AC Voltage
Connect the 100–240 AC input power cord to the appropriate power receptacle.
DC Voltage
Connect the red alligator clip to the positive (+) terminal of a 11–18-volt DC power supply or battery. Connect the black alligator clip to the negative (-) terminal.
Charge Output Battery Connection
Choose the appropriate charge cord to match your battery pack and connect the positive (red) lead to the positive (+) output terminal. Connect the negative (black) lead to the negative (-) output terminal.
Charge Mode
A. Set the current rate before charging.
Adjustable charge rates from 0.1–8A. (Current rates can be adjusted by pressing the START button during charging.)
B. See the table below to select the charge
rate for Ni-Cd and Ni-MH battery packs. We recommend that you charge 1800mAh receiver packs at 1.8A(1C).
Battery Capacity Charge Rate Charge Time
600mAh 0.6A 60–80 Min.
1300mAh 1A 78–94 Min.
1800mAh 2A 54–65 Min.
3300mAh 5A 40–48 Min.
C. It is normal for the current rate to drop to
0 then resume during Ni-MH and Ni-Cd charging.
D. A completely discharged Li-Po or Li-Fe
battery pack can be fully recharged in approximately 2–3 hours with charge rate at 1C.
E. The built-in cooling fan will automatically
engage during charge and discharge functions.
F. Press the START button to return to the
previous menu after charging.
G. Press and hold the START button for 3
seconds to restart the charging process. This same process is used to start the discharge and cycling modes.
Discharge Mode
A. The discharge rate can be adjusted from
0.1–5A. Reset the current rate by pressing the START button during discharge.
B. When discharging Ni-MH and Ni-Cd
batteries, the minimum discharge voltage should not be set lower than .8 volts/cell (e.g. the cutoff voltage for a 6-cell pack is
4.8V(.8*6)).
Discharge/Charge Cycle Mode
A. Set three parameters: discharge current,
discharge voltage and charge current.
B. Press and hold the START button for 3
seconds to start.
NOTE: This mode is only suitable for Ni-Cd or Ni-MH battery, and could be set to 10 cycles (max).
Operating Instructions
A. Press the MODE button to change from the
main menu to the setting menu. Rotating the dial in the main menu lists all options available for the battery chemistry shown on the screen. Rotating the dial while in the settings menu lists menus that allow changes to the chargers functionality unrelated to the battery type.
B. Press the START button to change the
selected menu.
C. Press START to conrm the option. Press
STOP to clear settings.
D. Press and hold the START button for 3
seconds to charge/discharge.
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Dynamite Ultra AC/DC Charger/Cycler
User Setup Menu
NOTE: Screen samples are shown in the order in which they appear when the dial is rotated in a clockwise direction.
User Setup Mode
Type NiMH Batt
1. Select Battery Type
Press the MODE button until the User Setup mode appears. Scroll clockwise to view the following screens. Press the START dial to change values on each screen while ashing. Press the START button to accept settings.
Li-Ion/Poly
V-Type 3.7V
2. Select Li-Ion/Poly Voltage
Use this screen to select the Li-Ion/Poly charge cutoff voltage.
NiMH Sensitivity
D.Peak 3mV/Cell
3. Adjust Ni-MH Charge Sensitivity
The Ni-MH Sensitivity option allows the adjustment of the Ni-MH negative delta voltage cutoff/cell.
Nicd Sensitivity
D.Peak 5mV/Cell
4. Adjust Ni-Cd Charge Sensitivity
The Ni-Cd Sensitivity option allows adjustment of the Ni-Cd negative delta voltage cutoff/cell.
Batt Temp Cutoff
ON 50°C
5. Adjust Max Charge Temperature and change Celsius to Fahrenheit
As a safety feature, place temperature probe securely onto battery pack to allow temperature override.
Cycle Charge
Delay 1min
6. Adjust Charge/Discharge Delay Time
NiMH/Nicd/Pb
Trickle 100mA
7. Adjust Trickle Charge Current
Safety Timer
ON 720min
8. Adjust Max Charge Time
Capacity Cut Off
ON 9900 mAh
9. Adjust Max Charge Capacity
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