Dynamic Cooking Systems PHFS-DW-BL Service Manual

THE PH3 PATIO HEATER
Use and Care Guide
Models:
PHFS-DW-SS
PHFS-DW-BK
PHFS-DW-WT
PHFS-DW-BL
PHFS-DW-BZ
1
A Message To Our Customers
1
We are glad you selected the PH3 by DCS. Because this appliance contains features not found on any other patio heater, we recommend that you read this entire booklet before your first use. Keep it in a handy place as it has answers to questions that may occur during future use. Feel free to contact us if we can help you. When you write please include the model number of the heater. We thank you for buying the patio heater Made in America and wish you many years of enjoyment.
To help serve you better, please fill out and return the Ownership Registration Card and keep this guide handy, as it will help answer questions that may arise as you use your DCS PH3.
For your convenience, product questions can be answered by a DCS Customer Service
Representative by phone: 1-714-372-7000, or Fax: 714-372-7003,
or by mail: DCS Attention Customer Service, 5800 Skylab Road, Huntington Beach, CA 92647
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
PRECAUTION
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before use, installing or servicing this equipment. For outdoor use only.
FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS
• Shut off gas to the appliance.
• Extinguish any open flame.
• If odor continues, immediately call your gas supplier.
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
2
Tab le O f Contents
2
SAFETY PRACTICES AND PRECAUTIONS
......................................................................3
FEATURES...............................................................................................................................................4
ASSEMBLY TOOL & FASTENERS
.............................................................................................4
ASSEMBLY INSTRUCTIONS
.....................................................................................................5-8
LP GAS HOOK-UP
................................................................................................................................9
GAS SOUNDNESS
..............................................................................................................................10
REFLECTOR SHIELD ASSEMBLY INSTRUCTIONS
...................................................11
LOCATING HEATER FOR USE
.................................................................................................12
LIGHTING INSTRUCTIONS
......................................................................................................13
STORAGE / INSECT WARNING
..............................................................................................14
BURNER REMOVAL / INSTALLATION
...............................................................................15
PILOT CLEANING
..............................................................................................................................16
TROUBLESHOOTING GUIDE
.............................................................................................17-18
PARTS LIST
.......................................................................................................................................19-20
HOW TO OBTAIN SERVICE
......................................................................................................21
WARRANTY
...........................................................................................................................................22
3
Safety Practices & Precautions
• Read and become familiar with the entire manual.
• Do not use in an explosive atmosphere, keep heater away from areas where gasoline or other flammable liquids or vapors are stored or used.
• Before each use check for damaged parts such as hoses, regulators, pilot or burner.
• Do not attempt to alter unit in any manner, ie: shorten post length, bypass safety valve or operate heater without the reflector.
• Heater must always be placed on a hard and level surface.
• Always maintain proper clearance to combustible materials. (Top 19’’ sides and rear 27”), see page 12.
• Never replace or substitute the regulator with any other regulator other than a factory suggested replacement.
• It is imperative that the control compartment, burners, and circulating air passageways of the heater must be kept clean. The heater should be inspected before each use, and at least annually by a qualified service person, for the presence of spiders, webs or other insects. The burner area is a common and desired spider haven. Spider webs can present a dangerous condition which can damage the heater and render it unsafe for use.
CHECK THE HEATER IMMEDIATELY IF ANY OF THE FOLLOWING CONDITIONS EXIST
1) The smell of gas in conjunction with extreme yellow tipping of the burner flames.
2) The heater does not reach temperature.
3) The heater glow is excessively uneven.
4) The burner makes popping noises during use. (a slight popping noise is normal when the
burner is extinguished).
• Installation must be carried out in accordance with local regulations in force.
• Do not clean heater with combustible or corrosive cleaners.
• Do not use if wind velocity is greater than 10 miles per hour, because of flame out possibility.
• To avoid the risk of burns or accidental clothing ignition, do not touch the heater anywhere near the burner assembly during operation.
• Do not touch the burner assembly or reflector shield until after the heater has cooled for approximately 20 minutes after use.
• Carefully monitor young children in the vicinity of any operating heater.
• Never connect an unregulated gas supply.
• Always ensure that there is ample fresh air ventilation. this unit is for
outdoor use only.
• Do not hang clothing or any other flammable materials from, on, or near the heater.
• A minimum inlet pressure must not exceed 100 psi.
• The heater is shipped from the factory for LP use. never substitute gases without first converting the
heater with a factory supplied conversion kit.
A minimum supply pressure of 11.2 in W.C. is required for the purpose of input adjustment.
Do not paint either the emitter screen, valve panel or reflector.
All leak tests should be done with a soap solution.
Matches should never be used for this purpose.
The LP tank should be turned off when the heater is not in use.
Do not install unit in basements or below ground level.
Avoid twisting the flexible tube. Regularly check the gas supply hose for wear, replace as necessary.
Servicing must be carried out by a qualified technician.
4
Features
• Weatherproof All High Heat Parts Made Of Stainless Steel
• Uniform Heat Pattern • Flame Out Protection Safety Control Valve
• Durable Non-Slip Wheels Weighted Base For Stability / Low Maintenance
• Piezo Spark Ignition Easy Access Door With A Positive Latch
• Heats (16’-20’) Diameter Area • Large Stainless Steel Emitter Grid
• Uses 5 Gallon 20 lbs. LP Tank
(not included) Adaptable For Natural Gas
TOOLS NEEDED
• Phillips Head Screwdriver Channel Lock Pliers (Min. 2” Capacity)
• Pipe Wrench ( 2” or larger) • Open End (7/16”, 3/4”, 7/8”, and 15 /16” Wrenches
FASTENER DIRECTORY
ITEM
1
2
3
4
5
6
7
PICTORIAL
DESCRIPTION
1/4-20 ACORN NUT
1/4-20 BOLT
WASHER - FLAT - SS
WASHER - SPLIT - SS
no. 10 - 24 X 1/2 S/S SCREWS
1/4-20 KEPS NUT
NYLON WASHER
PART NUMBER
15019-02
15003-06
15005-15
15005-10
15001-26
15021-09
15005-08
QTY.
4
8
12
4
3
12
8
5
As s emb ly I nstructions
NOTE: Assembly of this heater requires basic mechanical skills. Proper assembly is the responsibility of
the installer.
STEP 1
Remove all individual components from all cartons. Dispose of the remaining packaging.
STEP 2
Remove one protective end cap from the intake pipe, make certain pipe threads remain wrapped with white teflon tape.
• Do not tape over the first two threads at the of the intake pipe (fig. 01)
STEP 3
Locate the heater head assembly. Place the head assembly on a stable horizontal surface. Please allow for the entire length of the patio heater when establishing a work area (i.e. workbench, floor). Remove valve panel by removing the knob then the (4) screws. Be careful when removing valve panel so as not to tug on igniter wire that is still attached. Carefully remove wire, (attached with a push/pull connection).
Firmly holding the safety valve with channel lock pliers, thread the intake pipe clockwise into safety valve until tight. Reattach the valve panel and continue to step 4 to attach the post assembly.
FIG.01
Dynamic Co
oking Systems, Inc.
FIG.02
Match Light Cover
6
As semb ly I ns tructions
STEP 4
Remove the protective endcap at the bottom of the intake pipe. Make certain that the threads remain bare. Locate the reducer fitting and thread it onto the open end of the intake pipe. Hold the intake pipe above the threads with your channel lock pliers and tighten the reducer fitting clockwise onto the intake pipe.
HARDWARE USED
1) P/N 18159 Reducer Fitting (1)
FIG.03
STEP 4
INTAKE PIPE
CHANNEL LOCK
PLIERS
INSTALL REDUCER
FITTING
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