Dynamic Cooking Systems ES-30 Installation Manual

INSTALLATION AND OPERATION
MANUAL
ELECTRIC FLOOR MODEL BRAISING PAN WITH MANUAL GEARBOX TILT
ES-40
CROWN FOOD SERVICE EQUIPMENT LTD.
70 OAKDALE ROAD, DOWNSVIEW, (TORONTO), ONTARIO, CANADA, M3N 1V9
TELEPHONE: (416) 746-2358, FAX: (416) 746-8324
PART NUMBER 10154R0 1 2005-02-14
PRINTED IN CANADA
INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
1.0 IMPORTANT NOTES FOR INSTALLATION AND OPERATION
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Adequate clearances must be maintained for servicing and proper operation.
WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or servicing this equipment.
This manual should be retained for future reference.
Intended for commercial use only. Not for household use.
PART NUMBER 10154 2 2005-02-14
INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
TABLE OF CONTENTS
DESCRIPTION PAGE
1.0 Important Notes for Installation and Operation .................................2
2.0 Service Connections ....................................................4
3.0 Installation Instructions ...................................................5
4.0 Operation Instructions ....................................................8
5.0 Cleaning Instructions ...................................................10
6.0 Cooking Guidelines ....................................................11
7.0 Maintenance .........................................................16
8.0 Troubleshooting .......................................................17
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
2.0 SERVICE CONNECTIONS
PART NUMBER 10154 4 2005-02-14
INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
3.0 INSTALLATION INSTRUCTIONS
UNPACKING
Immediately after unpacking, check for possible shipping damage. If the tilting braising pan is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
Before installing, verify that the electrical service agrees with the specifications on the rating plate located on the left side panel as you face the front of the braising pan. If the supply and equipment requirements do not agree, contact your dealer or Crown Food Service Equipment Ltd.
LOCATION
The installation location must allow adequate clearances for servicing and proper operation. A minimum front clearance of 36", and rear clearance of 6" is required.
INSTALLATION CODES AND STANDARDS
Your Crown Tilting Braising Pan must be installed in accordance with:
1. In the U.S.A. installation must comply with state and local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA-70 (latest edition). In Canada installation must comply with Provincial and local codes, or in the absence of local codes, with: C.S.A. C22.1 Canadian Electrical Code, Part 1.
2. ANSI NFPA Standard #96, “Vapor Removal from Cooking Equipment,” (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA, U.S.A. 02269.
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
3.0 INSTALLATION INSTRUCTIONS (Continued)
LEVELLING AND ANCHORING TILTING BRAISING PAN
1. Place tilting braising pan in the installation position.
2. Place a carpenter’s level on top of the braising pan and turn the adjustable feet to level braising pan side-to-side and front-to-back.
3. Mark hole locations on the floor through the anchoring holes provided in the rear flanged adjustable feet.
4. Remove tilting braising pan from installation position and drill holes in locations marked on the floor. (See installation diagram on page 4.) Insert proper anchoring devices (not supplied).
5. Place tilting braising pan back in the installation position.
6. Place carpenter’s level on top of braising pan and re-level side-to-side and front-to-back.
7. Bolt and anchor tilting braising pan securely to the floor.
8. Seal bolts and flanged feet with silastic or equivalent compound.
ELECTRICAL CONNECTIONS
WARNING: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and/or other local codes.
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
3.0 INSTALLATION INSTRUCTIONS (Continued)
WARNING: Before performing any maintenance disconnect the electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.
The wiring compartment is located behind the control panel. Refer to Page 4 Service Connections.
1. Remove the wiring compartment cover and make electrical connections per the wiring diagram located inside the control housing cover panel. (The braising pan must be grounded in accordance with requirements of the National Electrical Code or applicable local codes.) See warning (page 6). Connection from incoming lines must be waterproof.
2. Ground skillet to terminal provided in control housing. A wiring diagram is provided and is located inside the control cover panel.
3. Replace wiring compartment cover.
SERVICE CONNECTIONS
All internal wiring for the skillet is complete. Make service connections as indicated on page 4 and electrical connections above. If a faucet is provided, connect the water supplies and check for proper operation.
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
4.0 OPERATION INSTRUCTIONS
WARNING: The tilting braising pan and its parts are hot. Use care when operating, cleaning and servicing the tilting braising pan.
BEFORE FIRST USE
Using a non-corrosive, grease-dissolving commercial cleaner, clean the protective metal oils from all surface parts and the interior of the tilting braising pan. Follow the cleaner manufacturer’s directions. Rinse thoroughly and drain the pan. Wipe dry with a soft clean cloth.
CONTROLS (Figure 1) Red Temperature Light - Illuminates when heating elements are supplying heat to the tilting
braising pan.
Thermostat - Turns tilting braising pan ON and maintains set temperature by
controlling power supply. Temperature settings are marked on the control panel in either °C or °F.
Tilt Handle - Used to manually raise and lower braising pan.
FIGURE 1
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
START-UP PROCEDURE
1. Ensure that the braising pan is in the DOWN position.
2. Turn THERMOSTAT dial to desired temperature (reference Cooking Guidelines, Page 11). The red TEMPERATURE light will come on.
3. When braising pan has reached set temperature, the red TEMPERATURE light will go off and the heating elements will shut off. The heating elements will cycle on and off thereafter to maintain set temperature. The red TEMPERATURE light will cycle on and off with the heating elements.
4. Preheat braising pan and allow it to cycle to equalize heat across the entire surface.
5. Water will boil faster with the lid down.
6. Turn THERMOSTAT to OFF when braising pan is not in use.
DAILY SHUTDOWN PROCEDURE
Turn THERMOSTAT dial to OFF.
TILTING THE BRAISING PAN
1. DO NOT try to tilt braising pan with lid down.
2. Make sure the receiving pan is in place.
3. Turn crank handle clockwise to lift the braising pan and counterclockwise to lower the braising pan. When the braising pan is raised 5° or more, the electrical supply will be turned off automatically. The braising pan will not operate once the pan has been tilted.
4. Food is poured through the removable strainer (Figure 2) into a food receiving pan positioned under the lip of the pouring spout.
FIGURE 2
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
5.0 CLEANING INSTRUCTIONS
WARNING: Disconnect electrical power supply before cleaning.
Before cleaning allow the tilting braising pan to cool and then clean it. Keep exposed cleanable areas of the tilting braising pan clean at all times. Do not get water in electrical box or any electrical component.
1. Thoroughly wash pan, pouring spout (see Figure 2), lid and exterior surfaces with detergent and warm water. If necessary, soak pan to remove food that is stuck to pan surface. Rinse thoroughly and wipe dry with a soft clean cloth.
2. Clean removable strainer and receiving pan support (Figure 2) with detergent and warm water. Rinse thoroughly and wipe dry with a soft clean cloth.
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
6.0 COOKING GUIDELINES
The guidelines given below are suggested quantities, temperature settings, and estimated numbers of orders per load and per hour. When two temperatures are given, the first is to start the product, and the second to finish the product.
The following temperatures should be used:
Temperature (°F)
Simmering 200 Maximum Sautéing 225 - 275 Searing 300 - 350 Frying 325 - 375 Grilling 350 - 450
ITEM
PORTION
SIZE
TEMP.
(°F)
BATCHES
PER
HOUR
ES-30
PER LOAD
QTY. PORTIONS
ES-40
PER LOAD
QTY. PORTIONS
BREAKFAST FOODS
Bacon 3 slices 350 12 2 lbs. 10 3 lbs. 15 Eggs
- Boiled - Hard 1 egg 225 5 50 eggs 50 75 eggs 75
- Boiled-Soft 1 egg 225 8 50 eggs 50 75 eggs 75
- Fried 1 egg 400 4 30 eggs 30 45 eggs 45
- Poached 1 egg 225 5 36 eggs 36 60 eggs 60
- Scrambled 1-1/2 eggs
French Toast 3 slices 450 7 35 slices 12 50 slices 17 Regular Oatmeal ½ cup 250 2 20 lbs.
Pancakes 2 each 400 10 30 ea. 15 50 ea. 25
300 - 200 1 18 gal. 720 28 gal. 1100
(100 cups)
500 40 lbs.
(200 cups)
1000
FISH
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
BATCHES
PORTION
ITEM
Clams 1 pt. 400 10 10 qts. 20 15 qts. 30 Fish Cakes 2 - 3 oz. 400 5 70 - 3 oz. 35 110 - 3 oz. 55 Haddock Fillet 4 oz. 400 4 60 - 4 oz. 60 90 - 4 oz. 90 Halibut Steak 5 oz. 450 3 60 - 4 oz. 60 90 - 4 oz. 90 Lobster 1 - 1 lb. 350 4 20 - 1 lb. 20 30 - 1 lb. 30 Swordfish 5 oz. 450 3 50 - 5 oz. 50 75 - 5 oz. 75
SIZE
TEMP.
(°F)
PER
HOUR
QTY. PORTIONS
ES-30
PER LOAD
ES-40
PER LOAD
QTY. PORTIONS
SAUCES, GRAVIES, SOUPS
Brown Gravy 1 oz. 350 - 200 2 18 gal. 2300 35 gal. 4500 Cream Sauce 2 oz. 250 - 175 1 18 gal. 1150 35 gal. 2250 Cream Soup 6 oz. 200 1 18 gal. 375 35 gal. 725 French Onion
Soup Meat Sauce 4 oz. 350 - 200 1 18 gal. 575 35 gal. 1100
6 oz. 225 1 18 gal. 350 35 gal. 700
VEGETABLES CANNED
3 oz. 400 6 30 lbs. 125 45 lbs. 200
FRESH
Beans, Wax, Green
Beets 3 oz. 400 1 30 lbs. 125 60 lbs. 300 Broccoli 3 oz. 400 3 25 lbs. 125 40 lbs. 200 Cabbage 3 oz. 400 5 20 lbs. 80 30 lbs. 125 Carrots 3 oz. 400 2 35 lbs. 150 70 lbs. 300 Cauliflower 3 oz. 250 5 15 lbs. 75 25 lbs. 125 Corn 1 ear 400 8 50 ears 50 75 ears 75 Potatoes 3 oz. 400 2 40 lbs. 200 60 lbs. 300
3 oz. 400 3 25 lbs. 125 50 lbs. 250
PART NUMBER 10154 12 2005-02-14
INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
BATCHES
PORTION
ITEM
Spinach 4 oz. 250 10 6 lbs. 25 9 lbs. 35 Turnips 4 oz. 400 2 20 lbs. 100 30 lbs. 150
SIZE
TEMP.
(°F)
PER
HOUR
QTY. PORTIONS
ES-30
PER LOAD
ES-40
PER LOAD
QTY. PORTIONS
FROZEN
Beans, French Green
Lima Beans 3 oz. 250 4 15 lbs. 60 22-1/2 lbs. 90 Broccoli 3 oz. 400 8 12 lbs. 50 18 lbs. 75 Sliced Carrots 3 oz. 250 6 15 lbs. 60 22-1/2 lbs. 90 Small Whole
Carrots Corn 3 oz. 250 18 15 lbs. 50 22-1/2 lbs. 90 Small Whole
Onions Peas 3 oz. 400 10 15 lbs. 75 22-1/2 lbs. 110
3 oz. 400 6 15 lbs. 60 22-1/2 lbs. 90
3 oz. 250 3 15 lbs. 50 22-1/2 lbs. 90
3 oz. 250 7 15 lbs. 50 22-1/2 lbs. 90
Spinach 3 oz. 400 3 15 lbs. 75 22-1/2 lbs. 110
DESSERTS, PUDDINGS, SWEET SAUCES
Butterscotch Sauce
Cherry Cobbler 3 oz. 200 1 18 gal. 750 35 gal. 1500 Chocolate Sauce 1 oz. 200 1 18 gal. 2300 35 gal. 4500 Cornstarch
Pudding Fruit Gelatin 3 oz. 250 2 18 gal. 750 35 gal. 1500
1 oz. 200 1 18 gal. 2300 35 gal. 4500
4 oz. 200 1 18 gal. 575 35 gal. 1100
MEAT-POULTRY BEEF
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INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
BATCHES
PORTION
ITEM
American Chop Suey
Beef Stew 8 oz. 300 - 18 gal. 280 35 gal. 560 Corned Beef
Hash Cheeseburger 3 oz. 300 12 7 lbs. 35 10 lbs. 50 Hamburger 3 oz. 300 15 7 lbs. 35 10 lbs. 50 Meatballs 1 oz. 400 - 225 3 12-1/2 lbs. 65 18 lbs. 100 Pot Roast 2 oz. 350 - 200 120 lbs. 500 180 lbs. 750 Salisbury Steak 5 oz. 400 3 16 lbs. 50 24 lbs. 75 Sirloin Steak 6 oz. 400 5 15 lbs. 40 22-1/2 lbs. 60 Swiss Steak 4 oz. 300 - 200 1 25 lbs. 110 40 lbs. 160
SIZE
6 oz. 400 - 225 2 18 gal. 350 35 gal. 700
5 oz. 400 5 16 lbs. 50 25 lbs. 75
TEMP.
(°F)
PER
HOUR
QTY. PORTIONS
ES-30
PER LOAD
ES-40
PER LOAD
QTY. PORTIONS
CHICKEN
Pan Fried 2-1/4's 350 3 50 pieces 25 80 pieces 40 Whole 2 oz. 350 - 200 16 - 5 lbs. 200 24-5 lbs. 265
FRANKFURTERS
Grilled 2 oz. 300 8 22 lbs. 176 33 lbs. 264 Boiled 2 oz. 250 12 16 lbs. 128 25 lbs. 200
PORK
Bacon 3 slices 350 12 2 lbs. 10 3 lbs. 15 Ham Steak 3 oz. 400 8 10 lbs. 50 15 lbs. 75 Pork Chops 5 oz. 350 4 15 lbs. 50 25 lbs. 75 Sausage Links 3 links 350 7 30 lbs. 120 45 lbs. 180
TURKEY
PART NUMBER 10154 14 2005-02-14
INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
BATCHES
PORTION
ITEM
Off Carcass 2 oz. 400 - 200 3 26-30 lbs. 200 4 26-30 lbs. 275 On Carcass 2 oz. 400 - 200 4 16-20 lbs. 175 6 16-20 lbs. 265
SIZE
TEMP.
(°F)
PER
HOUR
QTY. PORTIONS
ES-30
PER LOAD
ES-40
PER LOAD
QTY. PORTIONS
MISCELLANEOUS
Grilled Cheese Sandwich
Macaroni & Cheese
Rice 4 oz. 350 - 225 1 20 lbs. raw 320 40 lbs. raw 650 Spaghetti 4 oz. 350 - 225 2 8 lbs. raw 200 12 lbs. raw 300
1 sandwich
8 oz. 200 2 18 gal. 300 35 gal. 525
400 8 35
sandwiches
35 50 sand. 50
PART NUMBER 10154 15 2005-02-14
INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
7.0 MAINTENANCE
WARNING: The tilting braising pan and its parts are hot. Use care when operating, cleaning and servicing the tilting braising pan.
WARNING: Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit before performing any maintenance.
ADJUSTMENTS
All tilting braising pans are adjusted at the factory. At least twice a year, have an authorized service person clean and adjust the tilting braising pan
for maximum performance.
PART NUMBER 10154 16 2005-02-14
INSTALLATION AND OPERATION MANUAL, ELECTRIC FLOOR MODEL BRAISING PAN
WITH MANUAL GEARBOX TILT, MODELS ES-30, ES-40
8.0 TROUBLESHOOTING
HEATING ELEMENTS DO NOT COME ON:
1. Power supply not “ON”.
2. Pan not in down position.
3. Defective thermostat or elements.
4. Defective limit switch or activator mechanism.
5. Defective contactors.
PART NUMBER 10154 17 2005-02-14
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